METSO MINERALS (INDIA) PRIVATE LIMITED

1st Floor, DLF Building No. 10, Tower A, DLF Cyber City,
DLF Phase-II, Gurgaon-122 002, Haryana, India.
PROJECT: 3 Stage Crushing and Screening plant. PREPARED BY: LK
PROJECT No.: - CHECKED BY: JS
CUSTOMER: - APPROVED BY: -
DOCUMENT: DOC. NO.: -
DATE -
POWER DEMAND & DG SET RATING CALCULATION. REV: -

S OUTPUT MOTOR TOTAL OPERATING DEMAND/ POWER

EQUIPMENT QTY. STARTING METHOD REMARKS
no. POWER EFFICIENCY INPUT LOAD LOAD FACTOR DEMAND
(Kw) (η) (Kw) (Kw) (Kw)

Primary section
2 x 4 kW
1 Grizzly feeder, TK 11-42-2V 1 0.7 11.43 0.80 9.14 VFD
8

2 Jaw crusher, C106 1 110 0.93 118.28 0.65 76.88 STAR-DELTA

3 CONV.100 1 5.5 0.87 6.32 0.80 5.06 DOL

4 CONV.110 1 18.4 0.87 21.15 0.80 16.92 DOL

Power Demand in kW:- 108.00 kW.

Power factor 0.8
Power demand in kVA:- 135.00 kVA

Secondary section
2 x 1.8 kW
1 Surge Hopper-1 TK10/20 1 0.7 5.14 0.80 4.11 VFD
3.6

2 CONV.200 1 18.4 0.87 21.15 0.80 16.92 DOL

3 CONV.RBC 1 9.2 0.87 10.57 0.80 8.46 DOL

4 Cone crusher-GP220 1 200 0.93 215.05 0.65 139.78 Star Delta

5 CONV.210 1 9.2 0.87 10.57 0.80 8.46 DOL

6 Screen-1, DS18x55 1 15 0.87 17.24 0.80 13.79 DOL

7 CONV.220 1 18.4 0.87 21.15 0.80 16.92 DOL

8 CONV.230 1 9.2 0.87 10.57 0.80 8.46 DOL

9 CONV.240 1 9.2 0.87 10.57 0.80 8.46 DOL

Power Demand in kW:- 225.37 kW.

Power factor 0.8
Power demand in kVA:- 281.71 kVA

Tertiary section
2 x 1.8 kW
1 Surge Hopper-2 TK10/20 1 0.7 5.14 0.80 4.11 VFD
3.6

2 CONV.300 1 9.2 0.87 10.57 0.80 8.46 DOL

2x150KW One with Star Delta

3 Barmac Crusher-B7150 1 0.93 322.58 0.65 209.68
300 One with DOL

4 Screen-2, DS18x55 1 15 0.87 17.24 0.80 13.79 DOL

5 CONV.310 1 18.4 0.87 21.15 0.80 16.92 DOL

6 CONV.320 1 9.2 0.87 10.57 0.80 8.46 DOL

7 CONV.330 1 5.5 0.87 6.32 0.80 5.06 DOL

8 CONV.340 1 5.5 0.87 6.32 0.80 5.06 DOL

9 CONV.350 1 5.5 0.87 6.32 0.80 5.06 DOL

10 CONV.360 1 9.2 0.87 10.57 0.80 8.46 DOL

Power Demand in kW:- 285.06 kW.

Power factor 0.8
Power demand in kVA:- 356.32 kVA

CONCLUSION

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1 For Primary, Secondary section combined
Total KVA required to run the Two sections :- 416.72 kVA
Proposed Min DG set rating :- 500 kVA
DG Loading During Pant Running 83% %
Checking for starting current consistency.
Peak surge/inrush current capacity of 500 DG set is :- 1045 Amps.
Starting current peak surge due to motor starting :-
C106 + Starting current GP220 1030 Amps.
Which is less then the DG set current carrying capacity, hence the DG selection is correct.
CONCLUSION
3 For Primary, Secondary and Tertiary section combined (COMPLETE PLANT)
Total KVA required to run the Three sections :- 773.04 kVA
Proposed Min DG set rating :- 850 kVA
DG Loading During Pant Running 91% %
Checking for starting current consistency.
Peak surge/inrush current capacity of 850 DG set is :- 1776 Amps.
Starting current peak surge due to motor starting :-
Full load Current of B7150 + C106 + Starting current of GP220 1565 Amps.
Which is less then the DG set current carrying capacity, hence the DG selection is correct.

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