ENERGY RESOURCES INTERNATIONAL

Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia

COMPRESS Pressure Vessel Design Calculations, ASME

Cerification marked with "U" designator

Serial Number ISO 001 - 01/02/05/06

MAWP 143 psi @ 300 °F
MDMT 0 °F @ 143 psi
Service: N/A
Designer: Rodolfo Cruz
P.O. Number: ISO - 001
Date: Friday, February 02, 2024

CO-2203-P-MEC-020-ING-MEE-MC-000004 - REV.0

Design Engineer __________________________________________

Quality Control Coordinator __________________________________________

 Table of Contents
Pressure Summary 1

Revision History 2

Settings Summary 3

Thickness Summary 5

Weight Summary 6

Hydrostatic Test 7

Bill of Materials 8

Inlet Header 9

Tubes 17

End Plates for Inlet Header 18

Outlet Header 20

End Plates for Outlet Header 28

 Pressure Summary
Component Summary

P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(psi) (psi) (°F) Exemption Tested
(psi) (°F)

Tubesheet 70 300 269.76 369.61 -55 Note 1 No

Plugsheet 70 300 237.19 324.99 -55 Note 2 No

Inlet Header Top / Bottom Plate 70 300 150.26 278.91 -55 Note 3 No

End Plates 70 300 207.25 392.46 -37.7 Note 4 No

Stay Plates 70 300 143.69 740.74 -155 Note 5 No

Tubes 70 300 1,763.16 2,382.6 -155 Note 6 No

Tubesheet 70 300 269.76 369.61 -55 Note 1 No

Plugsheet 70 300 237.19 324.99 -55 Note 2 No

Outlet Header Top / Bottom Plate 70 300 150.26 278.91 -55 Note 3 No

End Plates 70 300 207.25 392.46 -37.7 Note 4 No

Stay Plates 70 300 143.69 740.74 -155 Note 5 No

Chamber Summary

Design MDMT 0 °F

Rated MDMT -37.7 °F @ 143.69 psi

MAWP hot & corroded 143.69 psi @ 300 °F

MAP cold & new 278.91 psi @ 70 °F

(1) This pressure chamber is not designed for external pressure.

Notes for MDMT Rating

Note # Exemption Details

Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
1. Fig UCS-66.1 MDMT reduction = 101.2°F, (coincident ratio = 0.3887) UCS-66 governing thickness = 0.5 in
Rated MDMT of -108.2°F is limited to -55°F by UCS-66(b)(2)

Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
2. Fig UCS-66.1 MDMT reduction = 72.8°F, (coincident ratio = 0.4421) UCS-66 governing thickness = 0.5 in
Rated MDMT of -79.8°F is limited to -55°F by UCS-66(b)(2)

Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
3. Fig UCS-66.1 MDMT reduction = 54.9°F, (coincident ratio = 0.5152) UCS-66 governing thickness = 0.5 in
Rated MDMT of -61.9°F is limited to -55°F by UCS-66(b)(2)

Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
4. UCS-66 governing thickness = 0.5 in
Fig UCS-66.1 MDMT reduction = 30.7°F, (coincident ratio = 0.6933)

5. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.194)

6. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

1/29
 Revision History
Revisions

No. Date Operator Notes

0 11/30/2023 ERI- New vessel created ASME Section VIII Division 1 [COMPRESS 2023 Build 8310]
Compress

ERI- Converted from ASME Section VIII Division 1, 2021 Edition to ASME Section VIII Division 1, 2023 Edition.
1 1/10/2024 Compress During the conversion, changes may have been made to your vessel (some may be listed above). Please
check your vessel carefully.

2/29
 Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2023 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 No
Apply interpretation VIII-1-86-175 No
Apply interpretation VIII-1-01-37 No
Apply interpretation VIII-1-01-150 No
Apply interpretation VIII-1-07-50 No
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
Appendix 13
Apply API 661 Requirements No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No

3/29
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

License Information
Company Name Energy Resources International ERI
License Commercial
License Key ID 81440
Support Expires October 24, 2024
Account Number 618529920957521

4/29
 Thickness Summary
Header Data
Component Length Width Nominal t Design t Total Corrosion Mid-Joint Corner-Joint
Plate Material
Identifier (in) (in) (in) (in) (in) E E

Top / Bottom Plate SA-516 70 7 76 0.5 0.3777 0.125 1 1

Tubesheet SA-516 70 12 76 1 0.5569 0.125 1 1

Inlet Header Plugsheet SA-516 70 12 76 1 0.5872 0.125 1 1

End Plates SA-516 70 7 11 0.5 0.3429 0.125 1

Stay Plates SA-516 70 75 7 0.3125 0.2804 0.25 1

Top / Bottom Plate SA-516 70 7 76 0.5 0.3777 0.125 1 1

Tubesheet SA-516 70 12 76 1 0.5569 0.125 1 1

Outlet Header Plugsheet SA-516 70 12 76 1 0.5872 0.125 1 1

End Plates SA-516 70 7 11 0.5 0.3429 0.125 1

Stay Plates SA-516 70 75 7 0.3125 0.2804 0.25 1

Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (in) (in) (in) (in) (in) E

Tubes SA-179 Smls tube 1 OD 78.8 0.083 0.0232 0.0205 1.00 Internal

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

5/29
 Weight Summary
Weight (lb) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2

Inlet Header 735 595.6 0 0 0 0 0 0 202.5 220.3 21

Tubes 1,215.8 935.9 0 0 0 0 0 0 354.3 390 N/A

Outlet Header 735 595.6 0 0 0 0 0 0 202.5 220.3 21

TOTAL: 2,685.7 2,127.1 0 0 0 0 0 0 405.1 440.6 42

*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (lb) Contributed by Attachments

Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded

Inlet Header 0 0 0 0 0 0 0 0 0 0

Outlet Header 0 0 0 0 0 0 0 0 0 0

TOTAL: 0 0 0 0 0 0 0 0 0 0

Vessel Totals

New Corroded

Operating Weight (lb) 2,686 2,127

Empty Weight (lb) 2,686 2,127

Test Weight (lb) 3,091 2,568

Surface Area (ft2) 42 -

Capacity** (US gal) 49 53

**The vessel capacity does not include volume of nozzle, piping or other attachments.

6/29
 Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 143.69 ⋅ 1
=186.79 psi

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(psi) (psi) ratio factor
Tubes (1) 186.791 0 1 1.30

End Plates 186.791 0 1 1.30

Tubesheet 186.791 0 1 1.30

Inlet Header Plugsheet 186.791 0 1 1.30

Top / Bottom Plate 186.791 0 1 1.30

Stay Plate 186.791 0 1 1.30

End Plates 186.791 0 1 1.30

Tubesheet 186.791 0 1 1.30

Outlet Header Plugsheet 186.791 0 1 1.30

Top / Bottom Plate 186.791 0 1 1.30

Stay Plate 186.791 0 1 1.30

(1) Tubes limits the UG-99(b) stress ratio.

The test temperature of 70 °F is warmer than the minimum recommended temperature of -25 °F so the brittle fracture provision of UG-
99(h) has been met.

Horizontal shop hydrostatic test - Minimum test temperature

Base Rated tr MDMT Rated Minimum Test
Identifier Exempt per UG-20(f) MDMT Ratio Reduction MDMT Temperature
(°F) (in) (°F) (°F) (°F)
Tubes No -155 0.0045 0.0542 ... -155 -125

End Plates No -7 ... 0.3661 121.8 -55 -25

Tubesheet No -7 ... 0.3887 101.2 -55 -25

Inlet Header Plugsheet No -7 ... 0.4421 72.8 -55 -25

Top / Bottom Plate No -7 ... 0.5152 54.9 -55 -25

Stay Plate No -7 ... 0.194 ... -155 -125

End Plates No -7 ... 0.3661 121.8 -55 -25

Tubesheet No -7 ... 0.3887 101.2 -55 -25

Outlet Header Plugsheet No -7 ... 0.4421 72.8 -55 -25

Top / Bottom Plate No -7 ... 0.5152 54.9 -55 -25

Stay Plate No -7 ... 0.194 ... -155 -125

7/29
 Bill of Materials

Appendix 13 Headers

Item # Description Material Thk [in] Length [in] Width [in] Weight [lb] Qty

Plate1 Stay Plates SA-516 70 0.3125 75 7 46.4 2

Plate2 End Plates SA-516 70 0.5 7 11 10.9 4

Plate3 Top / Bottom Plate SA-516 70 0.5 76 7 75.3 4

Plate4 Tubesheet / Plugsheet SA-516 70 1 76 12 258.1 4

Tubes

Item # Type Material Thk [in] Dia [in] Length [in] Weight [lb] (ea) Qty

Tube1 Tube SA-179 Smls tube 0.083 1 78.8 5.3 228

8/29
 Inlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 300 0
Dimensions
Inside Length, h 11"
Tubesheet
Thickness, t2 1"
Inside Length, H 7"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 75"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 228
OD 1"
Wall Thickness 0.083"
Min Wall Thickness 0.083"
Distance Between Headers 76.8"
Inner 0.0205"
Corrosion
Outer 0"
Stay Plate
Number of Stays 1
Thickness, t3 0.3125"
Maximum Compartment Dimension 8"
Stay to End Plate Weld Full Penetration ✔

Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1

Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"

9/29
 Material Summary

Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-179 Smls tube ✘ ✘ ✘ ✘

Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.5569 269.76 369.61 -55
Plugsheet 1 0.5872 237.19 324.99 -55
Top/Bottom 0.5 0.3777 150.26 278.91 -55
Stay 0.3125 0.2804 143.69 740.74 -155

10/29
 Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Tubesheet Oper Hot & Corr 604 20,000 7,181 -7,181 2,433 -2,433 7,785 -6,578 3,037 -1,830 30,000
Plugsheet Oper Hot & Corr 686 20,000 8,167 -8,167 2,433 -2,433 8,854 -7,481 3,120 -1,747 30,000
Top/Bottom Oper Hot & Corr 728 20,000 -6,376 6,376 13,248 -13,248 -5,648 7,104 13,976 -12,520 30,000
Stay Oper Hot & Corr 9,744 20,000 - - - - 9,744 20,000

UCS-66 Material Toughness Requirements Tubesheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.3887
369.61
Reduction in MDMT, TR from Fig UCS-66.1 = 101.2°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 101.2, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Plugsheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.4421
324.99
Reduction in MDMT, TR from Fig UCS-66.1 = 72.8°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 72.8, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Top/Bottom

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.5152
278.91
Reduction in MDMT, TR from Fig UCS-66.1 = 54.9°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 54.9, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Stay

143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.194
740.74
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F
Material is exempt from impact testing at the Design MDMT of 0°F.

11/29
 Vessel Parameters
Lv
Aspect Ratio =
h

Lv
Aspect Ratio =
H

t31
I1 =
12

t32
I2 =
12

H
α=
h

K =( )α
I2
I1

Corroded
75.25
Aspect Ratio = = 9.1212
8.25

75.25
Aspect Ratio = = 10.3793
7.25

0.375 3
I1 = = 0.0044 in3
12

0.875 3
I2 = = 0.0558 in3
12

7.25
α= = 0.8788
8.25

0.0558
K =( ) ⋅ 0.8788 = 11.1639
0.0044

New
75
Aspect Ratio = = 9.375
8

75
Aspect Ratio = = 10.7143
7

I1 = 0.0104 in3

I2 = 0.0833 in3
α= 0

K = 0

Tubesheet
p −d
em = e b =
p

H
Sml = P
2t2 E m

1 + K (3 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 1 + 2K

12/29
 1 + K (3 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 1 + 2K

ci 1 + 2α2 K
(Sbl )Qi = P h 2
12I2 Eb 1 + 2K

co 1 + 2α2 K
(Sbl )Qo = P h2
12I2 E b 1 + 2K

(ST )Mi = Sml + (Sb ) Mi

(ST )Mo = S ml + (Sb )Mo

(STl )Qi = Sml + (Sbl )Qi

(STl )Qo = Sml + (Sbl )Qo

Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2

1 − 0.125 − 0
co = − = -0.4375"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)
7.25
Sml = 70 ⋅ = 604 20,000
2 ⋅ 0.875 ⋅ 0.4805

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 70 ⋅ 8.25 2 ⋅ 7,181 30,000
12 ⋅ 0.0558 ⋅ 0.4805 1 + 2 ⋅ 11.1639

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ] = -7,181 30,000
0.4375
(Sb ) Mo = 70 ⋅ 8.25 2 ⋅ −
12 ⋅ 0.0558 ⋅ 0.4805 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

(ST )Mi = 604 + 7,181 = 7,785 30,000

(ST )Mo = 604 + − 7,181 = -6,578 30,000

(STl )Qi = 604 + 2,433 = 3,037 30,000

(STl )Qo = 604 + − 2,433 = -1,830 30,000

Plugsheet

13/29
 p −d
em = e b =
p

H
Sml = P
2t2 E m

1 + K (3 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 1 + 2K

1 + K (3 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 1 + 2K

ci 1 + 2α2 K
(Sbl )Qi = P h 2
12I2 Eb 1 + 2K

co 1 + 2α2 K
(Sbl )Qo = P h2
12I2 E b 1 + 2K

(ST )Mi = Sml + (Sb ) Mi

(ST )Mo = S ml + (Sb )Mo

(STl )Qi = Sml + (Sbl )Qi

(STl )Qo = Sml + (Sbl )Qo

Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2

1 − 0.125 − 0
co = − = -0.4375"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)
7.25
Sml = 70 ⋅ = 686 20,000
2 ⋅ 0.875 ⋅ 0.4225

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 70 ⋅ 8.25 2 ⋅ 8,167 30,000
12 ⋅ 0.0558 ⋅ 0.4225 1 + 2 ⋅ 11.1639

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ] = -8,167 30,000
0.4375
(Sb ) Mo = 70 ⋅ 8.25 2 ⋅ −
12 ⋅ 0.0558 ⋅ 0.4225 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

(ST )Mi = 686 + 8,167 = 8,854 30,000

14/29
(ST )Mo = 686 + − 8,167 = -7,481 30,000

(STl )Qi = 686 + 2,433 = 3,120 30,000

(STl )Qo = 686 + − 2,433 = -1,747 30,000

Top/Bottom
2
2 + K (5 − α )
{4 − [ ]}
h
Sms = P
4t1 E m 1 + 2K

ci 1 + 2α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 1 + 2K

co 1 + 2α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 1 + 2K

ci 1 + 2α 2 K
(Sbs )Qi = P h 2
12I1 E b 1 + 2K

co 1 + 2α2 K
(Sbs )Qo = P h 2
12I1 Eb 1 + 2K

(ST )Ni = Sms + (S b) Ni

(ST )No = Sms + (Sb )No

(STs )Qi = Sms + (Sbs )Qi

(STs )Qo = S ms + (Sbs )Qo

Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2

0.5−0.125 − 0
co = − = -0.1875"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)

2 + 11.1639 ⋅ (5 − 0.8788 2 )
⋅ {4 − [ ]} =
8.25
Sms = 70 ⋅ 728 20,000
4 ⋅ 0.375 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sb ) Ni = 70 ⋅ ⋅ [ − 3 ⋅ 7.25 2 + 2 ⋅ 8.25 2 ⋅ ]= -6,376 30,000
24 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sb ) No = 70 ⋅ − ⋅ [ − 3 ⋅ 7.25 2 + 2 ⋅ 8.25 2 ⋅ ] = 6,376 30,000
24 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbs )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 13,248 30,000
12 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbs )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -13,248 30,000
12 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

15/29
(ST )Ni = 728 + − 6,376 = -5,648 30,000

(ST )No = 728 + 6,376 = 7,104 30,000

(STs )Qi = 728 + 13,248 = 13,976 30,000

(STs )Qo = 728 + − 13,248 = -12,520 30,000

Stay
2
2 + K (5 − α )
[ ]
h
Smst = P
2t3 E st 1 + 2K

Operating Hot & Corroded

Stress Allow
(psi) (psi)

2 + 11.1639 ⋅ (5 − 0.8788 2 )
⋅[ ] = 9,744
8.25
Smst = 70 ⋅ 20,000
2 ⋅ 0.0625 ⋅ 1 1 + 2 ⋅ 11.1639

16/29
 Tubes
ASME Section VIII Division 1, 2023 Edition
Component Tube
Material SA-179 Smls tube (II-D p. 8, ln. 11)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 300 0
Dimensions
Outer Diameter 1"
Length 78.8"
Tube Minimum Thickness 0.083"
Inner 0.0205"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 5.33 0.19
Corroded 4.11 0.21

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 Exempt per UG-16(b)(2)
Design thickness due to internal pressure (t) 0.0232"
Maximum allowable working pressure (MAWP) 1,763.16 psi
Maximum allowable pressure (MAP) 2,382.6 psi
Rated MDMT -155 °F

UCS-66 Material Toughness Requirements

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -155°F
Material is exempt from impact testing at the Design MDMT of 0°F.

Design thickness, (at 300 °F) Appendix 1-1

P ⋅ Ro 70 ⋅ 0.5
t= + Corrosion = + 0.0205 = 0.0232"
S ⋅ E + 0.40 ⋅ P 13,400 ⋅ 1.00 + 0.40 ⋅ 70

Maximum allowable working pressure, (at 300 °F) Appendix 1-1

S ⋅E ⋅t 13,400 ⋅ 1.00 ⋅ 0.0625

P = − Ps = − 0 = 1,763.16 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.0625

Maximum allowable pressure, (at 70 °F) Appendix 1-1

S ⋅E ⋅t 13,400 ⋅ 1.00 ⋅ 0.083

P = = = 2,382.6 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.083

17/29
 End Plates for Inlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 300 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.4 11 1
Dimensions
Short Inside Length (d) 7"
Long Inside Length (D) 8"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.3429"
Maximum allowable working pressure (MAWP) 207.25 psi
Maximum allowable pressure (MAP) 392.46 psi
Rated MDMT -37.7°F

UCS-66 Material Toughness Requirements

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.6933
207.25
Reduction in MDMT, TR from Fig UCS-66.1 = 30.7°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 30.7, − 55] = -37.7°F

Material is exempt from impact testing at the Design MDMT of 0°F.

Factor C from Appendix 13-4(f)

Factor C = 0.2

Factor Z

2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.2909
D 8.25

Design thickness, (at 300 °F) UG-34(c)(3)

−−−−−−−− −−−−−−−−−−−−−
+ Corrosion = 7.25 ⋅ √
Z ⋅C ⋅P 1.2909 ⋅ 0.2 ⋅ 70
t =d ⋅√ + 0.125 = 0.3429"
S ⋅E 20,000 ⋅ 1

Maximum allowable working pressure, (at 300 °F )

18/29
 2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 207.25 psi
t
C ⋅Z d 0.2⋅1.2909 7.25

Maximum allowable pressure, (At 70 °F )

2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3
D 8

2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 392.46 psi
t
C ⋅Z d 0.2⋅1.3 7

19/29
 Outlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 300 0
Dimensions
Inside Length, h 11"
Tubesheet
Thickness, t2 1"
Inside Length, H 7"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 75"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 228
OD 1"
Wall Thickness 0.083"
Min Wall Thickness 0.083"
Distance Between Headers 76.8"
Inner 0.0205"
Corrosion
Outer 0"
Stay Plate
Number of Stays 1
Thickness, t3 0.3125"
Maximum Compartment Dimension 8"
Stay to End Plate Weld Full Penetration ✔

Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1

Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"

20/29
 Material Summary

Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-179 Smls tube ✘ ✘ ✘ ✘

Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.5569 269.76 369.61 -55
Plugsheet 1 0.5872 237.19 324.99 -55
Top/Bottom 0.5 0.3777 150.26 278.91 -55
Stay 0.3125 0.2804 143.69 740.74 -155

21/29
 Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Tubesheet Oper Hot & Corr 604 20,000 7,181 -7,181 2,433 -2,433 7,785 -6,578 3,037 -1,830 30,000
Plugsheet Oper Hot & Corr 686 20,000 8,167 -8,167 2,433 -2,433 8,854 -7,481 3,120 -1,747 30,000
Top/Bottom Oper Hot & Corr 728 20,000 -6,376 6,376 13,248 -13,248 -5,648 7,104 13,976 -12,520 30,000
Stay Oper Hot & Corr 9,744 20,000 - - - - 9,744 20,000

UCS-66 Material Toughness Requirements Tubesheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.3887
369.61
Reduction in MDMT, TR from Fig UCS-66.1 = 101.2°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 101.2, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Plugsheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.4421
324.99
Reduction in MDMT, TR from Fig UCS-66.1 = 72.8°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 72.8, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Top/Bottom

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.5152
278.91
Reduction in MDMT, TR from Fig UCS-66.1 = 54.9°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 54.9, − 55] = -55°F

Material is exempt from impact testing at the Design MDMT of 0°F.

UCS-66 Material Toughness Requirements Stay

143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.194
740.74
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F
Material is exempt from impact testing at the Design MDMT of 0°F.

22/29
 Vessel Parameters
Lv
Aspect Ratio =
h

Lv
Aspect Ratio =
H

t31
I1 =
12

t32
I2 =
12

H
α=
h

K =( )α
I2
I1

Corroded
75.25
Aspect Ratio = = 9.1212
8.25

75.25
Aspect Ratio = = 10.3793
7.25

0.375 3
I1 = = 0.0044 in3
12

0.875 3
I2 = = 0.0558 in3
12

7.25
α= = 0.8788
8.25

0.0558
K =( ) ⋅ 0.8788 = 11.1639
0.0044

New
75
Aspect Ratio = = 9.375
8

75
Aspect Ratio = = 10.7143
7

I1 = 0.0104 in3

I2 = 0.0833 in3
α= 0

K = 0

Tubesheet
p −d
em = e b =
p

H
Sml = P
2t2 E m

1 + K (3 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 1 + 2K

23/29
 1 + K (3 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 1 + 2K

ci 1 + 2α2 K
(Sbl )Qi = P h 2
12I2 Eb 1 + 2K

co 1 + 2α2 K
(Sbl )Qo = P h2
12I2 E b 1 + 2K

(ST )Mi = Sml + (Sb ) Mi

(ST )Mo = S ml + (Sb )Mo

(STl )Qi = Sml + (Sbl )Qi

(STl )Qo = Sml + (Sbl )Qo

Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2

1 − 0.125 − 0
co = − = -0.4375"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)
7.25
Sml = 70 ⋅ = 604 20,000
2 ⋅ 0.875 ⋅ 0.4805

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 70 ⋅ 8.25 2 ⋅ 7,181 30,000
12 ⋅ 0.0558 ⋅ 0.4805 1 + 2 ⋅ 11.1639

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ] = -7,181 30,000
0.4375
(Sb ) Mo = 70 ⋅ 8.25 2 ⋅ −
12 ⋅ 0.0558 ⋅ 0.4805 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

(ST )Mi = 604 + 7,181 = 7,785 30,000

(ST )Mo = 604 + − 7,181 = -6,578 30,000

(STl )Qi = 604 + 2,433 = 3,037 30,000

(STl )Qo = 604 + − 2,433 = -1,830 30,000

Plugsheet

24/29
 p −d
em = e b =
p

H
Sml = P
2t2 E m

1 + K (3 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 1 + 2K

1 + K (3 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 1 + 2K

ci 1 + 2α2 K
(Sbl )Qi = P h 2
12I2 Eb 1 + 2K

co 1 + 2α2 K
(Sbl )Qo = P h2
12I2 E b 1 + 2K

(ST )Mi = Sml + (Sb ) Mi

(ST )Mo = S ml + (Sb )Mo

(STl )Qi = Sml + (Sbl )Qi

(STl )Qo = Sml + (Sbl )Qo

Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2

1 − 0.125 − 0
co = − = -0.4375"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)
7.25
Sml = 70 ⋅ = 686 20,000
2 ⋅ 0.875 ⋅ 0.4225

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 70 ⋅ 8.25 2 ⋅ 8,167 30,000
12 ⋅ 0.0558 ⋅ 0.4225 1 + 2 ⋅ 11.1639

1 + 11.1639 ⋅ (3 − 0.8788 2 )
⋅[ ] = -8,167 30,000
0.4375
(Sb ) Mo = 70 ⋅ 8.25 2 ⋅ −
12 ⋅ 0.0558 ⋅ 0.4225 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

0.4375 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbl )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -2,433 30,000
12 ⋅ 0.0558 ⋅ 1 1 + 2 ⋅ 11.1639

(ST )Mi = 686 + 8,167 = 8,854 30,000

25/29
(ST )Mo = 686 + − 8,167 = -7,481 30,000

(STl )Qi = 686 + 2,433 = 3,120 30,000

(STl )Qo = 686 + − 2,433 = -1,747 30,000

Top/Bottom
2
2 + K (5 − α )
{4 − [ ]}
h
Sms = P
4t1 E m 1 + 2K

ci 1 + 2α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 1 + 2K

co 1 + 2α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 1 + 2K

ci 1 + 2α 2 K
(Sbs )Qi = P h 2
12I1 E b 1 + 2K

co 1 + 2α2 K
(Sbs )Qo = P h 2
12I1 Eb 1 + 2K

(ST )Ni = Sms + (S b) Ni

(ST )No = Sms + (Sb )No

(STs )Qi = Sms + (Sbs )Qi

(STs )Qo = S ms + (Sbs )Qo

Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2

0.5−0.125 − 0
co = − = -0.1875"
2
New
ci = 0"
co = 0"
Operating Hot & Corroded
Stress Allow
(psi) (psi)

2 + 11.1639 ⋅ (5 − 0.8788 2 )
⋅ {4 − [ ]} =
8.25
Sms = 70 ⋅ 728 20,000
4 ⋅ 0.375 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sb ) Ni = 70 ⋅ ⋅ [ − 3 ⋅ 7.25 2 + 2 ⋅ 8.25 2 ⋅ ]= -6,376 30,000
24 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sb ) No = 70 ⋅ − ⋅ [ − 3 ⋅ 7.25 2 + 2 ⋅ 8.25 2 ⋅ ] = 6,376 30,000
24 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbs )Qi = 70 ⋅ 8.25 2 ⋅ ⋅ = 13,248 30,000
12 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

0.1875 1 + 2 ⋅ 0.8788 2 ⋅ 11.1639

(Sbs )Qo = 70 ⋅ 8.25 2 ⋅ − ⋅ = -13,248 30,000
12 ⋅ 0.0044 ⋅ 1 1 + 2 ⋅ 11.1639

26/29
(ST )Ni = 728 + − 6,376 = -5,648 30,000

(ST )No = 728 + 6,376 = 7,104 30,000

(STs )Qi = 728 + 13,248 = 13,976 30,000

(STs )Qo = 728 + − 13,248 = -12,520 30,000

Stay
2
2 + K (5 − α )
[ ]
h
Smst = P
2t3 E st 1 + 2K

Operating Hot & Corroded

Stress Allow
(psi) (psi)

2 + 11.1639 ⋅ (5 − 0.8788 2 )
⋅[ ] = 9,744
8.25
Smst = 70 ⋅ 20,000
2 ⋅ 0.0625 ⋅ 1 1 + 2 ⋅ 11.1639

27/29
 End Plates for Outlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 300 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.4 11 1
Dimensions
Short Inside Length (d) 7"
Long Inside Length (D) 8"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.3429"
Maximum allowable working pressure (MAWP) 207.25 psi
Maximum allowable pressure (MAP) 392.46 psi
Rated MDMT -37.7°F

UCS-66 Material Toughness Requirements

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
143.69
Stress ratio per UCS-66(b)(1)(b) = = 0.6933
207.25
Reduction in MDMT, TR from Fig UCS-66.1 = 30.7°F

M DM T = max [M DM T − TR , − 55] = max [ − 7 − 30.7, − 55] = -37.7°F

Material is exempt from impact testing at the Design MDMT of 0°F.

Factor C from Appendix 13-4(f)

Factor C = 0.2

Factor Z

2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.2909
D 8.25

Design thickness, (at 300 °F) UG-34(c)(3)

−−−−−−−− −−−−−−−−−−−−−
+ Corrosion = 7.25 ⋅ √
Z ⋅C ⋅P 1.2909 ⋅ 0.2 ⋅ 70
t =d ⋅√ + 0.125 = 0.3429"
S ⋅E 20,000 ⋅ 1

Maximum allowable working pressure, (at 300 °F )

28/29
 2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 207.25 psi
t
C ⋅Z d 0.2⋅1.2909 7.25

Maximum allowable pressure, (At 70 °F )

2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3
D 8

2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 392.46 psi
t
C ⋅Z d 0.2⋅1.3 7

29/29