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Module 2

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Module 2

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gc6768924
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© © All Rights Reserved
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1

Broad Activities in Construction Work

Construction projects involve various phases and activities, each requiring careful planning and
scheduling. Here’s a general outline of broad activities typically involved:

1. Pre-Construction Phase

 Site Analysis and Preparation: Soil testing, site clearing, and setting up site infrastructure.
 Design and Planning: Architectural and engineering design, obtaining permits, and finalizing
plans.
 Procurement: Procuring materials, equipment, and subcontractors.

2. Construction Phase

 Foundation Work: Excavation, piling, and foundation construction.


 Structural Work: Erection of structural framework, walls, floors, and roofs.
 Masonry and Carpentry: Brickwork, blockwork, and carpentry tasks.
 Mechanical, Electrical, and Plumbing (MEP): Installation of HVAC systems, electrical wiring,
plumbing, and fire protection systems.
 Finishing Work: Interior finishes, painting, flooring, and fixture installation.
 Landscaping and External Works: Paving, landscaping, and exterior finishes.

3. Post-Construction Phase

 Inspection and Testing: Quality checks, safety inspections, and system testing.
 Handover: Finalizing documentation, obtaining occupancy permits, and handing over the
project to the client.
 Maintenance and Defects Liability: Addressing any post-completion issues and maintenance.

Methods of Scheduling

1. Bar Chart (Gantt Chart)

 Description: A visual tool that represents the project schedule with horizontal bars showing
the start and end dates of tasks.
 Merits: Simple to create and understand, effective for tracking progress.
 Limitations: Does not show task dependencies or resource allocation.

2. Critical Path Method (CPM)

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 Description: A method that uses a network diagram to identify the longest sequence of
dependent tasks, determining the shortest time to complete the project.
 Merits: Highlights task dependencies and critical path, helps in optimizing scheduling.
 Limitations: Can be complex to develop and manage, especially for large projects.

3. Program Evaluation and Review Technique (PERT)

 Description: A statistical tool that uses a network diagram and estimates of time to analyze
the time required to complete each task and identify the minimum time needed to complete
the project.
 Merits: Accounts for uncertainty in task durations, helps in time estimation.
 Limitation: Requires accurate estimation of task durations, which can be challenging.

4. Line of Balance (LOB)

 Description: A scheduling method used primarily for repetitive construction tasks, where
progress is plotted against time for each task.
 Merits: Useful for repetitive work, helps in balancing workloads.
 Limitations: Less effective for non-repetitive tasks or complex projects.

Development of Bar Charts

1. Define Activities: List all the activities or tasks involved in the project.

2. Determine Durations: Estimate the time required for each activity.

3. Identify Dependencies: Determine the order in which tasks need to be performed and identify
dependencies.

4. Create the Chart: Use software or manual drawing to create a bar chart with time on the horizontal
axis and activities on the vertical axis.

5. Plot Activities: Draw bars for each activity, indicating the start and end dates.

6. Update and Monitor: Regularly update the chart to reflect actual progress and adjust schedules as
necessary.

Merits and Limitations of Bar Charts

Merits:

 Simplicity: Easy to understand and create, even for non-technical stakeholders.


 Visualization: Provides a clear visual representation of the project timeline and progress.
 Tracking: Effective for tracking the progress of individual tasks and overall project status.

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Limitations:

 Lack of Detail: Does not show task dependencies or the sequence of activities.
 No Resource Allocation: Does not provide information on resource usage or allocation.
 Complexity with Large Projects: Can become unwieldy and less effective for large or complex
projects with many interdependent tasks.

Conclusion

Effective scheduling is crucial for successful project management. Bar charts, along with other
scheduling methods like CPM and PERT, provide valuable tools for planning, tracking, and managing
construction projects. Each method has its strengths and weaknesses, so choosing the appropriate
method depends on the project’s complexity, size, and requirements.

Bar charts are a popular way to visually represent data, but they come with both merits and limitations:

Merits:

Clarity and Simplicity: Bar charts are straightforward and easy to understand, making them accessible
to a wide audience without specialized knowledge.

Comparison: They are effective for comparing the sizes or frequencies of different categories or groups
because the lengths of the bars are directly proportional to the values they represent.

Visual Impact: Bar charts can effectively highlight relative differences between categories, making them
useful for presentations and reports.

Versatility: They can be used to display data that is categorical or ordinal in nature, such as survey
responses, demographic data, or sales figures over time.

Ease of Interpretation: Viewers can quickly interpret trends and patterns, such as identifying the highest
or lowest values, and understand the distribution of data.

Limitations:

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Data Type Restrictions: Bar charts are not suitable for displaying continuous data unless grouped into
ranges (histogram), as they represent distinct categories or groups.

Limited Detail: They may not show relationships between different variables or more complex patterns
in data, such as correlations or distributions within categories.

Space Efficiency: If there are many categories or groups to compare, the bars can become crowded and
difficult to interpret, especially in small spaces.

Misleading Representation: Care must be taken with the scale of the axes, as variations in scale can
distort the visual impact and interpretation of the data.

Context Dependence: The effectiveness of a bar chart depends on the context and the audience; in
some cases, other types of charts (like line charts for trends or pie charts for proportions) might be
more suitable.

In summary, while bar charts are powerful tools for visualizing categorical data and making
straightforward comparisons, they have limitations when it comes to displaying more complex data
relationships or continuous data. Choosing the right type of chart depends on the specific data being
presented and the insights that need to be conveyed.

Elements of Network: Event, activity, dummy activities

In the context of project management and specifically in the realm of network diagrams (such as PERT
or CPM), the elements you mentioned play crucial roles:

Event: An event represents a point in time when something significant happens in a project, typically
marked by the completion of an activity or the start of another. Events are usually represented by nodes
or circles in a network diagram.

Activity: An activity is a specific task or unit of work that needs to be accomplished within a project. It
consumes time and resources and is represented by arrows or lines between events in a network
diagram.

Dummy Activities: Dummy activities are artificial activities added to a network diagram to maintain
logical relationships between other activities or events. They do not represent actual work but are used
to correctly depict dependencies and sequencing in the diagram.

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n project management, particularly in the Critical Path Method (CPM) and Program Evaluation and
Review Technique (PERT), network diagrams are used to represent the sequence of activities and their
dependencies. Here’s an overview of the key elements and considerations involved in drawing and
managing network diagrams:

Elements of a Network Diagram

1. Event

 Definition: An event is a point in time that represents the completion of one or more
activities. It marks the start or end of activities.
 Characteristics: Events have no duration; they simply signify milestones or points where tasks
are either initiated or concluded.
 Representation: Often depicted as circles or nodes in a network diagram.

2. Activity

 Definition: An activity represents a specific task or work required to complete the project.
Activities have a duration and consume resources.
 Characteristics: Activities are the building blocks of a project, and they are connected to
events.
 Representation: Typically shown as arrows or lines between events in a network diagram.

3. Dummy Activities

 Definition: Dummy activities are used to show dependencies and ensure the network diagram
is accurate, even when activities share common starting or ending points.
 Characteristics: Dummy activities have no duration and do not consume resources. They are
used to maintain logical flow and ensure proper representation of dependencies.
 Representation: Shown as dashed or dotted lines in the network diagram.

Precautions in Drawing Network Diagrams

1. Correct Representation of Dependencies: Ensure that all dependencies between activities are
accurately represented. Each activity should be correctly linked to its predecessor and successor.

2. Avoiding Complexity: Keep the diagram as simple as possible to ensure clarity. Complex diagrams
with many activities and dependencies can become confusing.

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3. Accurate Event Numbering: Number events sequentially to maintain clarity and avoid ambiguity in
identifying activities and dependencies.

4. Maintaining Logical Flow: Ensure that the flow from start to end of the project is logical and that all
activities are properly connected.

5. Consistent Use of Symbols: Use standard symbols for activities, events, and dummy activities to
ensure consistency and readability.

6. Validation: Regularly check the network diagram for errors, such as missing links, incorrect
dependencies, or incorrect activity durations.

Numbering the Events

1. Sequential Numbering: Assign numbers to events in a sequential order to facilitate easy identification
and tracking. This helps in tracing the path from the start to the end of the project.

2. Unique Numbers: Ensure that each event is assigned a unique number to avoid confusion. This is
crucial for clarity, especially in large or complex projects.

3. Consistency: Follow a consistent numbering scheme throughout the project to maintain coherence in
the network diagram.

4. Event Numbering Rules:

 Predecessor-Successor Relationships: Number events to reflect their relationships with


preceding and succeeding activities. For example, an event that is the end of one activity and
the start of another should have a number that indicates this sequence.
 Logical Flow: Maintain a logical flow from the start to the end of the project. Ensure that the
numbering reflects the actual sequence of events.

Conclusion

Understanding and accurately representing the elements of network diagrams—events, activities, and
dummy activities—are essential for effective project planning and management. Proper precautions and
correct numbering are crucial for creating clear and functional network diagrams, which help in
visualizing the project’s workflow, identifying the critical path, and managing resources effectively.

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In essence, these elements help in visualizing and planning the flow of activities within a project,
identifying dependencies, critical paths, and overall project timelines. They are fundamental in tools like
PERT (Program Evaluation and Review Technique) and CPM (Critical Path Method), which aid in project
scheduling and management.

Crashing a network in project management refers to the process of accelerating a project's completion
time by reducing the duration of certain activities. This typically involves allocating additional resources
to those activities, which can increase costs.

Optimistic time, pessimistic time, and most likely time are concepts commonly used in project
management, particularly in the Program Evaluation Review Technique (PERT). They help in estimating
the duration of tasks and managing uncertainties. Here’s a brief explanation of each:

1. Optimistic Time (O):

 This is the shortest time in which a task can be completed, assuming everything goes better
than expected. It represents the best-case scenario.

2. Pessimistic Time (P):

 This is the longest time that a task might take to complete, assuming everything goes wrong. It
represents the worst-case scenario.

3. Most Likely Time (M):

 This is the time duration that is considered most realistic for completing the task, assuming
normal conditions and typical challenges.

In PERT, these three estimates are used to calculate the expected time (TE) for a task using the following
formula:

TE = {O + 4M + P}/6

This formula gives more weight to the most likely time, as it is often the most reliable estimate, while
still accounting for the uncertainty represented by the optimistic and pessimistic times.

Purpose of Crashing a Network

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1. Meet Deadlines: To meet a project deadline or recover from delays.

2. Minimize Penalties: To avoid late completion penalties.

3. Maximize Resources: To better utilize available resources.

4. Strategic Advantages: To gain a competitive edge by completing a project sooner.

5. Stakeholder Satisfaction: To meet the expectations of stakeholders.

Normal Time and Cost

 Normal Time: The planned duration for completing an activity under normal circumstances
without any additional resources.
 Normal Cost: The planned cost associated with completing the activity within the normal time
frame.

Crash Time and Cost

 Crash Time: The shortest possible time to complete an activity by allocating extra resources.
 Crash Cost: The cost associated with completing the activity within the crash time. This is usually
higher due to the additional resources required.

Cost Slope

 Cost Slope: This is the rate of increase in cost per unit reduction in time. It can be calculated
using the formula:

Cost Slope = {Crash Cost - Normal Cost}/ {Normal Time - Crash Time}

Optimization of Cost and Duration

Optimizing cost and duration involves finding a balance between the additional costs of crashing
activities and the benefits of reducing the project completion time. This can be done using the following
steps:

1. Identify Critical Path: Determine the critical path of the project, as crashing activities not on the
critical path won't reduce the project duration.

2. Calculate Cost Slopes: Compute the cost slope for each activity on the critical path.

3. Select Activities to Crash: Begin with the activity with the lowest cost slope (cheapest to crash) and
proceed until the desired project duration is achieved.

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4. Evaluate Impact: Continuously assess the impact of crashing on the overall project cost and
duration.

By systematically applying these steps, project managers can make informed decisions about which
activities to crash to achieve the optimal balance of cost and project duration.

Introduction to BIM (Building Information Modeling) Management Software

Building Information Modeling (BIM) is a digital representation of the physical and functional
characteristics of a facility. BIM management software is a comprehensive tool used to create, manage,
and analyze building data throughout the lifecycle of a project, from conceptual design to construction
and maintenance.

Key Features of BIM Management Software

1. 3D Modeling: Enables the creation of detailed and accurate 3D models of buildings and
infrastructure.

2. Collaboration: Facilitates real-time collaboration among architects, engineers, contractors, and


stakeholders, ensuring all parties work from the same data set.

3. Clash Detection: Identifies and resolves conflicts between different building systems (e.g., electrical,
plumbing) before construction begins.
4. Cost Estimation: Provides detailed cost estimates based on the building model, helping to manage
budgets more effectively.

5. Scheduling: Integrates project schedules with the building model, allowing for better planning and
tracking of project milestones.

6. Documentation: Automates the generation of necessary documentation, such as blueprints,


construction plans, and compliance reports.

7. Lifecycle Management: Supports facilities management and maintenance by providing accurate as-
built data for the entire lifecycle of the building.

Benefits of BIM Management Software

1. Improved Accuracy and Quality: Reduces errors and omissions by ensuring that all project data is
consistent and up-to-date.

2. Enhanced Collaboration: Improves communication and coordination among project stakeholders,


leading to fewer misunderstandings and conflicts.

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3. Cost Savings: Identifies potential issues early in the design phase, reducing costly rework and delays
during construction.

4. Time Efficiency: Streamlines workflows and automates routine tasks, allowing project teams to focus
on higher-value activities.

5. Better Visualization: Provides clear, detailed visualizations of the project, aiding in decision-making
and stakeholder engagement.

6. Sustainability: Enables the integration of sustainable design practices, such as energy analysis and
material optimization.

Popular BIM Management Software Tools

1. Autodesk Revit: A widely used BIM tool for architecture, engineering, and construction that supports
multidiscipline collaboration.

2. Navisworks: Used for project review and coordination, especially for clash detection and model
integration.

3. Bentley Systems: Provides a range of BIM applications for infrastructure projects, including roads,
bridges, and railways.
4. ArchiCAD: A BIM software that caters to architectural design and offers robust 3D modeling
capabilities.
5. Vectorworks Architect: Combines BIM and CAD functionalities, allowing for flexible design and
documentation workflows.

BIM management software is revolutionizing the construction industry by providing a holistic approach
to building design, construction, and maintenance. Its ability to integrate various aspects of a project
into a single, coherent system is driving efficiency, reducing costs, and improving the overall quality of
construction projects.

Material Management

Material management involves planning, procuring, storing, and controlling materials to ensure that the
right quality and quantity are available at the right time and cost. Effective material management helps
optimize costs and maintain a smooth production flow.

Key Concepts in Material Management

Ordering Cost

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Ordering cost is the expense incurred in placing and receiving orders for materials. This includes:

 Administrative Costs: Paperwork, communication, and processing costs.


 Transportation Costs: Shipping and handling charges.
 Inspection Costs: Costs associated with inspecting the received materials.

Ordering costs are generally fixed per order, regardless of the order size.

Inventory Carrying Cost

Inventory carrying cost is the total cost of holding inventory over a period. This includes:

 Storage Costs: Rent, utilities, and security for storage facilities.


 Capital Costs: The cost of capital tied up in inventory.
 Insurance Costs: Insurance premiums for the stored inventory.
 Obsolescence Costs: Costs related to depreciation, spoilage, and obsolescence.

Inventory carrying costs are usually expressed as a percentage of the inventory value.

Economic Order Quantity (EOQ)


The Economic Order Quantity (EOQ) is the optimal order quantity that minimizes the total inventory
costs, which include ordering and carrying costs. The EOQ formula is:

Steps to Calculate EOQ

1. Determine Annual Demand (D): Estimate the total quantity of materials required for a year.

2. Estimate Ordering Cost (S): Calculate the cost per order, including administrative and transportation
expenses.

3. Calculate Carrying Cost (H): Determine the annual cost of holding one unit of inventory, including
storage and capital costs.

4. Apply the EOQ Formula: Use the EOQ formula to find the optimal order quantity.

Benefits of EOQ

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1. Cost Optimization: Minimizes the total cost of inventory management.

2. Efficient Inventory Levels: Helps maintain optimal inventory levels, avoiding overstocking and
stockouts.

3. Improved Cash Flow: Frees up capital by reducing excess inventory.

4. Streamlined Operations: Reduces the frequency of orders, leading to more efficient procurement
processes.

By understanding and applying these concepts, businesses can effectively manage their materials,
optimize costs, and ensure smooth production and operation.

Store Management

Store management is a critical aspect of material management that involves overseeing the storage,
handling, and distribution of goods. Effective store management ensures that materials are available
when needed, inventory levels are optimized, and costs are controlled.

Key Functions of Store Management

1. Receiving: Inspecting and recording incoming materials to ensure they meet specifications.

2. Storage: Safely storing materials to prevent damage, deterioration, and loss.

3. Inventory Control: Monitoring stock levels to maintain optimal inventory and prevent overstocking or
stockouts.

4. Issuing: Distributing materials to various departments as needed.

5. Record Keeping: Maintaining accurate records of all transactions related to inventory.

Various Records Related to Store Management

1.Goods Received Note (GRN)

 Purpose: Records details of materials received from suppliers.


 Contents: Date of receipt, supplier details, item description, quantity received, and inspection
results.

2. Material Requisition Note (MRN)

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 Purpose: Authorizes the issue of materials from the store to the requesting department.
 Contents: Requisition date, requesting department, item description, quantity required, and
authorization signature.

3. Stock Ledger

 Purpose: Tracks all inventory transactions to provide a continuous record of stock levels.
 Contents: Date, item description, quantity received, quantity issued, and balance stock.

4. Bin Card

 Purpose: Provides a visual record of stock levels for individual items stored in bins or shelves.
 Contents: Item description, bin location, quantity received, quantity issued, and balance stock.

5. Inventory Report

 Purpose: Summarizes the overall inventory status, including stock levels, value, and aging.
 Contents: Item description, current stock, reorder level, value, and aging information.

6. Purchase Order (PO)

 Purpose: Documents the order details placed with a supplier.


 Contents: Order date, supplier details, item description, quantity ordered, price, and delivery
date.

7. Delivery Challan

 Purpose: Accompanies the shipment of goods, serving as proof of delivery.


 Contents: Delivery date, supplier details, item description, quantity shipped, and recipient
acknowledgment.

8. Inspection Report

 Purpose: Records the results of inspections conducted on received materials.


 Contents: Inspection date, item description, quantity inspected, quality check results, and
inspector's signature.

9. Issue Slip

 Purpose: Records the details of materials issued from the store.


 Contents: Issue date, item description, quantity issued, recipient details, and authorization
signature.

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10. Return Note

 Purpose: Documents the return of materials to the store.


 Contents: Return date, item description, quantity returned, reason for return, and recipient
details.

Benefits of Effective Store Management

1. Accuracy: Maintains accurate records of inventory, reducing discrepancies.

2. Efficiency: Streamlines the process of receiving, storing, and issuing materials.

3. Cost Control: Helps control inventory-related costs by preventing overstocking and minimizing
storage costs.

4. Accountability: Enhances accountability through proper documentation and record-keeping.

5. Traceability: Provides traceability of materials, ensuring that every movement of stock is recorded
and can be tracked.

6. Optimization: Optimizes storage space and inventory levels to meet production and operational
needs.

Effective store management involves maintaining these records meticulously to ensure smooth
operations, timely availability of materials, and efficient control over inventory.

Inventory Control Techniques: ABC and VED Analysis

Inventory control is essential for managing stock levels, optimizing costs, and ensuring the availability of
materials. Two widely used techniques for inventory control are ABC (Always Better Control) analysis
and VED (Vital, Essential, Desirable) analysis.

ABC Analysis

Concept

ABC analysis categorizes inventory into three classes based on their importance and value. This method
follows the Pareto principle, which states that a small percentage of items often account for a large
portion of the total value.

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Classification
A Items (High Value):

 Typically, 10-20% of the items.


 Account for 70-80% of the total inventory value.
 Require tight control, accurate records, and frequent reviews.

- B Items (Moderate Value):

 Typically, 20-30% of the items.


 Account for 15-25% of the total inventory value.
 Require moderate control and periodic reviews.

- C Items (Low Value):

 Typically, 50-70% of the items.


 Account for 5-10% of the total inventory value.
 Require minimal control and infrequent reviews.

Steps for ABC Analysis

1. Identify and list all inventory items.

2. Determine the annual consumption value for each item:

Annual Consumption Value = Annual Usage*Unit Cost

3. Rank items based on their annual consumption value, from highest to lowest.

4. Calculate the cumulative percentage of the total inventory value and quantity.

5. Classify items into A, B, and C categories based on their contribution to the total inventory value.

Benefits

 Focuses on managing high-value items more closely.


 Helps prioritize resources and efforts on critical inventory.
 Improves overall inventory management efficiency.

VED Analysis

Concept
VED analysis categorizes inventory based on the criticality of items for the production or operational
process. It is particularly useful for managing spare parts and medical supplies.

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Classification
- V Items (Vital):

 Essential for the production process or operational continuity.


 Any stockout can cause severe disruptions or halt operations.
 Require high levels of control and safety stock.

- E Items (Essential):

 Necessary for operations, but a stockout may cause minor disruptions.


 Require moderate levels of control and safety stock.

- D Items (Desirable):

 Non-critical items with minimal impact on operations in case of stockouts.


 Require minimal control and can be ordered as needed.

Steps for VED Analysis

1. Identify and list all inventory items.

2. Determine the criticality of each item based on its impact on operations.

3. Classify items into V, E, and D categories based on their criticality.

Benefits

 Ensures critical items are always available, reducing the risk of operational disruptions.
 Helps allocate resources and attention based on the importance of items.
 Enhances the reliability and continuity of operations.

Introduction to Material Procurement through Portals

Material procurement through online portals has transformed the way organizations acquire goods and
services. These portals provide a digital platform for sourcing, purchasing, and managing procurement
processes, enhancing efficiency, transparency, and cost-effectiveness.

Overview of Online Procurement Portals

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Online procurement portals serve as a marketplace where buyers and suppliers interact. These
platforms offer various features, including supplier databases, e-tendering, contract management, and
real-time tracking of orders.

Example: INAM-Pro

One such portal is INAM-Pro (Infrastructure and Material Providers), an initiative by the Government of
India under the Ministry of Road Transport and Highways. It aims to facilitate the procurement of
construction materials, primarily cement, for infrastructure projects.

Features of INAM-Pro

1. Supplier Registration: Suppliers can register on the portal to offer their products.
2. Buyer Registration: Buyers, such as contractors and government agencies, can register to procure
materials.

3. Product Listing: Suppliers list their products along with specifications and prices.

4. E-Tendering: Facilitates electronic tendering processes, enabling buyers to invite bids from registered
suppliers.

5. Order Placement: Buyers can place orders directly through the portal.

6. Real-Time Tracking: Allows tracking of orders and delivery status in real-time.

7. Payment Integration: Supports secure online payments, ensuring a seamless transaction process.

8. Data Analytics: Provides insights and reports on procurement activities for better decision-making.

Benefits of Using Procurement Portals

1. Transparency: Ensures transparent procurement processes, reducing the risk of corruption and
favoritism.

2. Efficiency: Streamlines procurement activities, saving time and reducing administrative burden.

3. Cost Savings: Competitive bidding and bulk purchasing can lead to significant cost savings.

4. Convenience: Simplifies the procurement process by providing a centralized platform for buyers and
suppliers.

5. Better Supplier Management: Facilitates better management of supplier relationships and


performance monitoring.

6. Compliance: Ensures compliance with procurement policies and regulations.

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7. Real-Time Information: Provides real-time data on prices, availability, and order status, aiding in
better decision-making.

Using INAM-Pro: A Step-by-Step Guide

1. Registration:

 Suppliers and buyers need to register on the portal by providing necessary details and
obtaining login credentials.

2. Product Listing:

 Suppliers list their products with detailed descriptions, specifications, and pricing information.

3. Search and Selection:

 Buyers search for required materials using filters and compare different suppliers based on
product specifications and prices.

4. E-Tendering:

 Buyers can issue tenders, inviting bids from suppliers. Suppliers submit their bids electronically
through the portal.

5. Order Placement:

 Once a supplier is selected, the buyer places an order through the portal, specifying quantities
and delivery timelines.

6. Payment:

 Payments are made through secure online payment gateways integrated into the portal.

7. Tracking and Delivery:

 Buyers can track the status of their orders in real-time until delivery.

8. Feedback and Ratings:

 Post-delivery, buyers can provide feedback and rate the suppliers, helping maintain quality
standards.

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Conclusion

Material procurement through online portals like INAM-Pro offers numerous advantages, including
improved efficiency, transparency, and cost savings. By leveraging these platforms, organizations can
streamline their procurement processes, enhance supplier relationships, and ensure timely and cost-
effective procurement of materials.

Prepared by Rahul Dhananjayan Lecturer in Civil Engineering,GPC Kasaragod

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