Chen 2015
Chen 2015
ABSTRACT
This paper reports on investigations aiming to understand the behavior of electrical
trees formed in XLPE cable insulation at elevated temperatures. Samples cut from
a real high voltage cable equipped with an embedded electrode system and
composed of a needle separated by 2 mm from counter electrode were used. The
temperature was varied between 50 and 90 C and the range of voltage changed
between 9 and 18 kV. The electrical treeing process was followed by means of
microscopic observation from the moment of initiation until the leading branches
connected the counter electrode and partial discharge (PD) activity was monitored
simultaneously. The shape and fractal dimension of the resulting trees were
analyzed. It was found that temperature and voltage level had pronounced effect on
the process of electrical tree formation. At lower voltages different type of trees
could be formed, whereas at higher voltages branch trees dominated. Increase of
test temperature reduced the time for tree initiation, whereas the tree growth time
was less affected, except for the lowest voltage level at which the slowest tree
development was observed at the highest test temperature. It is postulated that the
impeding effect of elevated temperature on tree growth is due to a change of tree
channel sidewall conductivity, whereas the observed reduction of tree initiation
time with the increase of temperature and voltage level is attributed to lowering of
the threshold energy for damage at higher temperature as well as increasing of the
injection current at higher voltage level.
Index Terms - Electrical treeing, high temperature, XLPE cable insulation,
partial discharge, initiation time, growth time.
DOI 10.1109/TDEI.2015.004784
2842 X. Chen et al.: Electrical Treeing Behavior at High Temperature in XLPE Cable Insulation Samples
2 EXPERIMENTAL
2.1 SAMPLE PREPARATION
Semi-circular insulation sections, 5 mm wide, were cut
from a new commercially manufactured high voltage extruded
XLPE cable by mechanically removing the outer semi-
conducting layer and the conductor, while leaving the inner
semi-conducting layer with a thickness of 0.5 mm and the
insulation with a thickness of 15 mm. A steel needle with a tip
radius of 51 μm was thereafter slowly inserted at a
temperature of 125 C into each of the XPLE insulation
sample, providing the separation between its tip and the semi-
conducting layer of 2±0.2 mm, as illustrated in Figure 1. After
the insertion, each sample was annealed at the elevated Figure 3. View of temperature controlled test cell and the real-time microscope
observation system.
temperature for approximately 6 min for reducing the
mechanical stress build up around the needle and then cooled
the recommendations of IEC 60270 [17]. However, for
down to room temperature. Only samples without the
avoiding false recordings, the threshold of PD detection was
presence of mechanical stress and void were used in the
set during the experiments to 10 pC. Sampling of PD pulse
experiments. More detailed information on the sample
series was performed by recording the activity during 500
preparation procedure can be found in [16].
power frequency cycles (10s).
A schematic view of the used microscope based real-time
digital imaging system and the temperature control system are
shown in Figure 3. The detailed information about the
microscopic observation system is described in [16]. The
temperature control system was based on an oil filled bath, in
which the sample was kept in a specially manufactured test
cell allowing for microscopic observations. This arrangement
allowed for optical observations of the treeing process at
elevated temperatures while simultaneously measuring the PD
activity.
3 RESULTS
The experiments were carried out at the elevated
Figure 1. Schematic view of test sample with inserted needle electrode.
temperatures of 50, 70 and 90 C. Each of the temperature
levels was stabilized for 30 minutes before voltage application.
In order to obtain statistically significant results, 10 samples
2.2 EXPERIMENTAL SETUP were tested at 9, 11, 13, 15 and 18 kV rms of the applied
Figure 2 shows the experimental setup, consisting of a voltage. Both the tree initiation and its propagation were
variable autotransformer T1, a power frequency 50 Hz step-up recorded during the time of voltage application. The length of
transformer T2, a 10 kΩ protection resistor R, a 1:1000 (C1:C2) tree (L) was measured as the furthest tree extent from the
capacitive voltage divider and a 2000 pF shunt capacitance Ck. needle electrode. The fractal dimension of electrical trees was
A RC detection impedance Z was used in series with the estimated by software developed by the box-counting method
sample Cx, the latter being placed in a temperature control [15, 18]. The detailed information of the calculation process
unit. The detection impedance was connected via a coaxial can be found in [16, 19].
cable to an amplifier (A) and a PD detection system with a
sensitivity of 2 pC, which was developed in accordance with 3.1 APPEARANCE OF ELECTRICAL TREES AT 50 OC
Figure 4 shows a set of electrical trees typically appearing at
the temperature of 50 C. Shapes of the trees grown at 9 kV
can be characterized as branch trees (Figure 4a) and ‘branch-
pine’ trees (Figure 4b), as defined in [12], accounting
respectively for about 40% and 60% in the total tree number
(10 samples). The electrical tree shape at 11 and 13 kV are
branch trees (Figures 4c and 4d), evolving gradually at higher
voltages into bush trees. At 15 kV branch tree (Figure 4e) and
bush tree (Figure 4f) are found, accounting respectively for
about 70% and 30%, while at 18 kV all the trees are of bush
Figure 2. Experimental setup including PD detection system. type (Figure 4g).
IEEE Transactions on Dielectrics and Electrical Insulation Vol. 22, No. 5; October 2015 2843
(a) 4 min (b) after tree initiation (c) after tree initiation
Figure 5. Evolution of electrical tree length with propagation time and related
PD activity at 9 kV and temperature of 50 C. Figure 8. PD patterns of branch trees at 11 kV (a), 13 kV (b) and 15 kV (c).
2844 X. Chen et al.: Electrical Treeing Behavior at High Temperature in XLPE Cable Insulation Samples
The growth of bush trees at 15 and 18 kV and the associated in which the time to breakdown (TTB) appears as a sum of the
PD characteristics of the tree at 15 kV are shown in Figure 9. initiation time (the time from the voltage application to the
The three regions A, B and C are clearly defined by the growth appearance of the first tree channel) and the growth time (the
curve of the bush tree at 15 kV. Typical images illustrating the time after tree initiation to the leading channel connecting the
tree development are shown in Figure 10. In region A, the counter electrode). The presented results indicate that the tree
initial tree grows rapidly with a branch structure in the first 30 s. shape can be diverse, with initiation time, TTB, growth rate
Thereafter, the densely packed structure starts to appear. The and fractal dimension gradually changing with stressing
tree growth rate decelerates slightly with the growth of the voltage. The bush trees at 18 kV have the shortest initiation
densely packed structure, while the PD magnitude increases time and TTB. The branch-pine trees at 9 kV have the longest
rapidly. The average growth rate during this time is 632 μm/min. initiation time and TTB. The initiation time and TTB of
In region B, the densely packed structure grows continuously branch tree at 11, 13 and 15 kV decrease continuously with
towards the counter electrode with an average growth rate of 89 increasing the voltage level. The bush trees at 15 kV have
μm/min. The PD activity in region B is intensive with a wing- much longer initiation time and TTB than the bush trees at 18
like pattern (see Figure 11a). In region C, a branch develops in kV. As compared to room temperature results presented in
the direction of the counter electrode from the boundary of the [16], the TTB of electrical tree at 50 C decreased significantly.
densely packed structure. The bush trees at 18 kV also initiate
with a branch structure, turning into the densely packed Table 1. Statistical results of electrical tree characteristics at 50 C
structure after 15 s. Thereafter rapidly growing branches extend Fractal
Initiat Average
from the boundary of the densely packed structure. The average Voltage Electrical -ion TTB growth
dimension
growth rate of the bush tree at 18 kV is 1367 μm/min. The PD of
(kV) tree shape time (min) rate
projected
pattern (Figure 11b) shows that the discharge activity is (min) (μm/min)
tree
intensive after the tree initiation. Branch tree 3.2 21.3 221 1.4
The types of the electrical trees and the growth 9 Branch-
24 72 43 1.62
pine tree
characteristics observed at 50 C are summarized in Table 1, 11 18.6 24.7 386 1.4
Branch tree
13 5 9.4 661 1.62
Branch tree 3.5 5.3 1095 1.63
15
Bush tree 21 29.6 416 1.79
18 Bush tree 2.8 4.5 1627 1.73
O
3.2 APPEARANCE OF ELECTRICAL TREES AT 70 C
The electrical trees at 70 C are predominantly branch trees,
as shown in Figure 12 for experiments performed at different
voltage levels. Similar result was as earlier found by Densley
Figure 20. Evolution of electrical tree length with propagation time at 13, 15
and 18 kV and related PD activity of the tree at 13 kV and temperature of 90
C.
Figure 18. Evolution of electrical tree length with propagation time and
related PD activity at 9 and 11 kV and temperature of 90 C.
4 DISCUSSION
4.1 ELECTRICAL TREE SHAPE
The earlier presented results show that the type of electrical
tree types change apparently with temperature, though the
branch type remains dominant. This is for example a very
different result as compared to the observations made on (a) branch-pine tree at 50 C.
vulcanized silicone rubber, in which dense bush trees
dominated at similar temperature range (60 and 90 C) [22].
The tree shapes appearing at low voltage (9 kV) in our
experiments show apparent differences with those growing at
high voltage levels. It was also found that the PD behavior
differs between the voltage levels. At the same time, the
branch-pine trees, sometimes also called monkey puzzle [23],
grown at 50 C demonstrated similar characteristics as those
reported for experiments done at room temperature [16],
where after a period of low PD activity, the pine branch
structure appeared co-incidental with PD magnitudes
dropping below the threshold level of 10 pC. Despite that the (b) branch tree at 50 C.
leading branches ceased to grow in length, the pine branch
structure still develops. However the time of tree evolution at
elevated temperature is much shorter. The hypothesis
formulated in [16], that the formation of branch-pine tree is
associated with generation of conducting branches near to the
needle electrode, can be checked by examining the tree
morphology under the reflected light, as suggested in [24]. In
such experiments non-conducting branches appear as white
channels whereas conducting ones are dark, the latter being a
consequence of conducting carbon deposit on the branch
walls.
The reflected light observation of the branch-pine tree (c) branch tree at 70 C.
Figure 25. Arrhenius plot of the reciprocal of tree initiation time ln (1/tI) for Figure 27. Reflected light observation of a branch tree formed at 13 kV and
trees formed at different voltage levels. temperature of 70 C.
2850 X. Chen et al.: Electrical Treeing Behavior at High Temperature in XLPE Cable Insulation Samples
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The authors would like to acknowledge the financial
[19] X. R. Chen, Y. Xu, J. Xu, W. Shi, W. H. Yang, Y. Liu and X. L.
support from the National Science Foundation of China under Cao, “Propagation and partial discharge characteristics of
Projects No.50877057. They thank the helpful discussions electrical trees in 110 kV XLPE cable insulation at power
with Profs. L. A. Dissado and S. J. Dodd of University of frequency applied voltage”, High Voltage Eng., Vol. 36, No.10,
Leicester, UK. Xiangrong Chen thanks Mr. Meng Wang and pp. 2436-2443, 2010 (In Chinese).
[20] R. J. Densley, “An investigation into the growth of electrical trees
Ms. Libin Hu for their help in the experimental work. in XLPE cable insulation”, IEEE Trans. Electr. Insul., Vol.14, pp.
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Stanislaw M. Gubanski (M'89-SM'90-F'01)
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University College of North Wales Bangor, U.K
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Xiangrong Chen (S’08-M’11) was born in Hunan, Technical University of Wroclaw, Wroclaw,
China in 1982. He received the M.S. and Ph.D. Poland, from 1977 to 1988. Afterwards he was
degrees in electrical engineering from Xi’an Jiaotong associate professor (1989-1996) at the Royal
University, China, in 2008 and 2011, respectively. Institute of Technology, Stockholm, Sweden. Currently, he is Professor in
From 2012 he is an Assistant Professor in High High Voltage Engineering at the Department of Materials and Manufacturing
Voltage Engineering at the Department of Technology, Chalmers University of Technology, involved in the work of
Manufacturing and Materials Technology, Chalmers IEEE and CIGRE. He was Chair of the Nominations Committee and Vice
University of Technology, Gothenburg, Sweden. His President (Technical & Administrative) of IEEE Dielectrics and Electrical
research interests include insulating materials for Insulation Society. Now he is a Senior Associate Editor of the IEEE
HVDC applications. Transactions on Dielectrics and Electrical Insulation.