CMT Reviewer Q1
CMT Reviewer Q1
STIFFNESS
TESTING
RAW MATERIALS - natural products or materials that are BITUMEN which comes in a variety of forms is mixed with
transformed through manufacturing processes. other raw materials for the construction of pavements, roof
shingles, water proofing and many other materials.
REPAIR MATERIALS - these are materials used to repair a
deteriorating structure of concrete or steel. They may PROPERTIES OF CIVIL ENGINEERING MATERIALS
include several classes of materials such as fillers, water
Materials for engineering application are selected so as to
proofing compound and materials for general sealants.
perform satisfactory during service. The material for a
DUCTILE is the property that makes it possible for a highway bridge should posses adequate strength rough
material to be drawn out or stretched to a considerable surface and sufficient rigidity. • physical properties •
extent, from a significant sustained load, before rupture. mechanical properties • chemical properties
ELASTIC is the ability of a material to deform under a load, PHYSICAL PROPERTIES are those derived from the
without a permanent set or deformation upon the release of properties of matter or attributed to the physical structure.
the load. A perfectly elastic material should recover They include density, porosity, void content, moisture
completely it's original shape and dimensions when loads content, sp. gravity, permeability and structure.
are removed.
MECHANICAL PROPERTIES measure the resistance of a
BRITTLE denotes relatively little or no elongation or material to applied loads or forces. Some reflect the
increase in length at fracture. wood cement and concrete strength of the material whereas others measure the
bitumen’s and bituminous structural clay and concrete units deformations, capacity or stiffness.
reinforcing and structural steels These are sometimes called
CHEMICAL PROPERTIES - are those pertaining to the
structural materials. Added to these are plastics, soils and
composition and potential reaction of a material. The
aluminum. All these are employed in variety of civil
compounds composition, such as oxides and carbonates,
engineering structures such as dams bridges, roads,
describe the chemical nature of the material and the way it
foundations and liquid retaining structures, waterfront
would behave in a certain environment.
construction, buildings and retaining walls.
FORCES, LOADS AND STRESSES When a body is pulled or
CIVIL ENGINEERING MATERIALS:
pushed it is said to be acted upon by a force. If a chair is
WOOD is derived from trees and can be put to use directly push downwards by sitting on it, it does not move for the
as pieces of lumber cut from a log. solid floor pushes upward against it with an equal force or so
called the equilibrium. When a solid body is subjected to TOPIC 1. MATERIAL TESTING
external forces called loads, the body is deformed and
Construction Materials and Testing is an
internal forces are produced. The internal forces or internal
important course in civil engineering as it discusses the
stresses that act between consecutive particles are said to
reliability and suitability if materials used in the construction
be proportional to the external loads.
process. It defines the safety and longevity of the
Stiffness is relative measure of the deformability of a construction materials used in the structures.
material under load. A material that develops a high level of
Material Testing is the measurement of the
strain at a given is less stiff that a material showing less
characteristics and behavior of materials such as metals,
strain under the same stress. The stiffness of a material is
concrete, ceramics or plastics under various conditions. The
measured in terms of its modulus of elasticity. Elasticity is
information obtained as the result of testis specifies the
that property of a material that enables to change its length,
suitability of materials for various applications (eg. building
volume, or form in direct response to an applied force and to
or aircraft construction, machinery and packaging etc.).
recover its original size or form when the load is completely
Generally, materials testing is performed to certify material
removed.
for a given specification or to verify that it meets a certain
STIFFNESS criterion. The testing may evaluate mechanical properties
such as strength, hardness and elasticity or determine the
The elastic limit is the maximum stress below which a
composition or elemental content of the material. The
material will fully recover its original form upon the removal
regulatory criterion or standards are defined by National and
of the applied force.
International Bodies like International Organization
The proportional limit is the maximum stress below which Standardization (ISO) and the American Society for Testing
the ratio between the stress and the strain is constant. Materials (ASTM).
The aggregate impact value gives a relative measure Bitumen or asphalt are any of various mixtures of
of the resistance of an aggregate to sudden shock or hydrocarbons (such as tar) often together with their non-
impact, which in some aggregates differs from its resistance metallic derivatives that occur naturally or are obtained as
to a slow compressive load. The aggregate impact value is a residues after heat-refining natural substances (such as
measure of resistance to sudden impact or shock, which petroleum). Bitumen is also defined as substance produced
may differ from its resistance to gradually applied through the distillation of crude oil that is known for its
compressive load. Due to movement of vehicle on the road waterproofing and adhesive properties. Bitumen production
the aggregates are subjected to impact resulting in their through distillation removes lighter crude oil components,
breaking down into smaller pieces. The aggregates should such as gasoline and diesel, leaving the "heavier" bitumen
therefore have sufficient toughness to resist their behind. The producer often refines it several times to
disintegration on due to impact. improve its grade
The crushing value test gives a relative measure of The determination of binder content of bituminous
the resistance of an aggregate to crushing under a gradually mixtures is one of the major properties that affect pavement
performance. The binder content affects the pavement's Penetration test of Bitumen determines the hardness
tendency to permanent deformation, fatigue cracking and or softness of bitumen by measuring the depth in millimeter
moisture damage. The binder content can be determined by to which a standard loaded needle will penetrate vertically
ignition method and hot/cold extraction. Centrifuge in five seconds while the temperature of the bitumen
Extractor is the machine used to determine the amount of sample is maintained at 25. Also, the Penetration test of
bitumen. bitumen is used to measure the consistency of bitumen. A
penetrometer consisting of a needle assembly with a total
Flash and Fire point of bitumen
weight of 100 grams and a device for releasing and locking
The flash point is an important concept in fire needle is mainly used in the determination of the
investigation and fire protection because it is the lowest penetration of the bitumen.
temperature at which a risk of fire exists with a given liquid.
Softening point of bitumen
It is crucial in many circumstances to establish the presence
of some liquids and to know their flash point during the Bitumen are viscoelastic materials without sharply
investigation process. The high density of bitumen will show defined melting points, they gradually become softer and
the higher value of fire & flashpoint. When the bitumen less viscous as the temperature rises. The softening point of
sample is mixed with other particles, then it shows different bitumen can be determined through the use of a ring-and-
values while testing the sample. Improper specimen heating ball apparatus immersed in distilled water (30 to 80°C) or
will affect the result of the test. The Pensky-Martens USP glycerin (above 80 to 157°C) The softening point is
apparatus is used in determine the flash point and fire point reported as the mean of the temperatures at which the two
of the bitumen disks soften enough to allow each ball, enveloped in
bitumen, to fall a distance of 25 mm (10 in).
Flash Point - The flash point of a material is the
lowest temperature at which the application of test flame The softening point is useful in the classification of
causes the vapours from the material to momentarily catch bitumen, as one element in establishing the uniformity of
fire in the form of a flash under specified conditions of the shipments or sources of supply, and is indicative of the
test tendency of the material to flow at elevated temperatures
encountered in service
Fire Point-The fire point is the lowest temperature at
which the application of test flame causes the material to Specific gravity of bitumen
ignite and burn at least for 5 seconds under specified
Specific gravity of a bitumen binder is a fundamental
conditions of the test
property frequently required as an aid in classing binders for
Penetration of bitumen use in paving jobs. Bitumen weights sometimes have to be
converted into volumes for asphalt concrete mix design
calculations for which a knowledge of specific gravity is Cement is a fine gray powder that is mixed with water
essential Specific gravity is also used in identifying the and other substances to make mortar or concrete. It is a key
source of bitumen binder Bitumen binder has specific building maternal in both residential and commercial
gravity in the range of 0.97 to 1.02 The specific gravity is construction work. Cement is manufactured through a
the ratio of mass of a given volume of bitumen to the mass closely controlled chemical combination of calcium, silicon,
of an equal volume of water, both taken at a aluminum, iron and other ingredients. Common materials
recorded/specified temperature. used to manufacture cement include limestone, shells, and
chalk or marl combined with shale, clay, slate, blast furnace
Ductility of bitumen
slag, silica sand, and iron ore These ingredients, when
Ductility of a material is the ability of that material to heated at high temperatures form a rock-like substance that
undergo plastic deformation (permanent deformation) is ground into the fine powder that we commonly think of as
before the rupturing (breaking) of that material. The ductility cement.
of a bituminous material is measured by the distance in cm
Fineness Test
to which it will elongate before breaking when a standard
briquette specimen of the material is pulled apart at a The Fineness test of cement is done by sieving cement
specified speed and a specified temperature sample through standard IS sieve The weight cement
particle whose size greater than 90 microns is determined
Marshal stability of bitumen
and the percentage of retained cement particle are
Marshall Stability is the resistance to plastic flow of calculated. In general, finer cement particle are considered
cylindrical specimens of a bituminous mixture loaded on the best. Fineness of the cement decreases bleeding while it
lateral surface. It is the load carrying capacity of the mix at increases the final strength and increases the strength
60°C and is measured in kg Marshall stability measures the development during its first seven days Fineness also affects
maximum load sustained by the bituminous material at a the workability and indirectly measures the surface area of
loading rate of 50.8 mm/minute. The test load is increased the particles of cement per unit mass Fineness also
until it reaches a maximum. Beyond that, when the load just increases the rate of hydration, the finer the cement
starts to decrease, the loading is ended and the maximum particles the higher the rate of hydration can be produced.
load (i.e. Marshall stability) is recorded. During the loading
Soundness Test
test, dial gauge is attached which measures the specimen's
plastic flow owing to the applied load. The flow value refers Soundness of cement is the property at which the
to the vertical deformation when the maximum load is cement resists or withstand the expansion due to slow or
reached. delayed hydration of free lime, magnesia and calcium
sulphate It is simply defined as the ability of cement to
III. CEMENT
retain its volume after it gets hardened The soundness of losing its plasticity and set harden. This complete cycle is
cement describes that the cement should be at minimum called Setting time of cement.
volume change after it gets hardened Soundness test of
Initial Setting time of Cement:
cement is done to ensure that cement doesn't show any
expansion after hardening and to find out the uncombined The time to which cement can be molded in any
lime in cement (excess lime). In simple words, this test is desired shape without losing it strength is called Initial
conducted to check "unsoundness of cement". Unsoundness setting time of cement. It is also defined as the time at
of cement makes the work saggy Soundness directly affects which cement starts hardens and completely loses its
the durability of the structure. The soundness test of the plasticity or the time available for mixing the cement and
cement is mostly conducted by Le-Chatlier's Method. placing it in position. For Ordinary Portland Cement, the
initial Setting Time is 30 minutes
Consistency Test
Final setting time of Cement
Consistency of cement refers to the minimum quantity
of water required to initiate the chemical reaction between The time at which cement completely loses its
water and cement to form a paste The Consistency of plasticity and became hard is a final setting time of cement
cement test is performed to determine the amount of water or the time taken by cement to gain its entire strength For
content that is to be added in cement to attain Standard Ordinary Portland Cement, The Final Setting Time is 600
consistency or normal consistency of cement. The Standard minutes (10hrs).
or Normal consistency for Ordinary Portland cement varies
IV. CONCRETE
between 25-35% When water is mixed with cement, it starts
hydration Excessive addition of water in cement results in Concrete is a construction material composed of
an increase in Water cement ratio & ultimately cement loses cement, fine aggregates (sand) and coarse aggregates
its strength when it hardens If less water is added than mixed with water which hardens with time. Concrete is a
required. Cement isn't properly hydrated and results in loss mixture of paste and aggregates, or rocks. The paste,
of strength. composed of Portland cement and water, coats the surface
of the fine (small) and coarse (larger) aggregates. Through a
Setting Time Test
chemical reaction called hydration, the paste hardens and
When cement is mixed with water, it hydrates and gains strength to form the rock-like mass known as
makes cement paste. This paste can be moulded into any concrete. In a building construction, concrete is used for the
desired shape due to its plasticity. Within this time cement construction of foundations, columns, beams, slabs and
continues with reacting water and slowly cement starts other load bearing elements