0% found this document useful (0 votes)
34 views16 pages

Owner's Manual & Safety Instructions

Uploaded by

xw7s1kiv
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
34 views16 pages

Owner's Manual & Safety Instructions

Uploaded by

xw7s1kiv
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 17f

Visit our website at: http://www.harborfreight.com


Email our technical support at: [email protected]

When unpacking, make sure that the product is intact


and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Table of contents
Safety ......................................................... 2 Maintenance .............................................. 12
Specifications ............................................. 6 Parts List and Diagram .............................. 14
Setup .......................................................... 6 Warranty .................................................... 16
Operation .................................................... 9
SAFETy

WARNING SyMBOLS AND DEFINITIONS


This is the safety alert symbol. It is used to alert you to potential
SETUp

personal injury hazards. Obey all safety messages that


follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,


could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,


could result in minor or moderate injury.

Addresses practices not related to personal injury.


OpERATION

IMpORTANT SAFETy INFORMATION


General Tool Safety Warnings

Read all safety warnings and instructions.


Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

1. KEEP GUARDS IN PLACE and in working order. 5. KEEP CHILDREN AWAY. All visitors should
MAINTENANcE

be kept safe distance from work area.


2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to 6. MAKE WORKSHOP KID PROOF with padlocks,
see that keys and adjusting wrenches are master switches, or by removing starter keys.
removed from tool before turning it on.
7. DON’T FORCE TOOL. It will do the job better
3. KEEP WORK AREA CLEAN. and safer at the rate for which it was designed.
Cluttered areas and benches invite accidents.
8. USE RIGHT TOOL. Don’t force tool or attachment
4. DON’T USE IN DANGEROUS ENVIRONMENT. to do a job for which it was not designed.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.

Page 2 For technical questions, please call 1-888-866-5797. Item 97181


Table A: REcOMMENDED MINIMUM WIRE GAUGE 13. DON’T OVERREACH.
FOR EXTENSION cORDS Keep proper footing and balance at all times.
(120 VOLT) 14. MAINTAIN TOOLS WITH CARE. Keep
NAMEpLATE EXTENSION cORD tools sharp and clean for best and safest
LENGTH performance. Follow instructions for
AMpERES
lubricating and changing accessories.
(at full load) 25′ 50′ 100′ 150′

SAFETy
0–6 18 16 16 14 15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
6.1 – 10 18 16 14 12
blades, bits, cutters, and the like.
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use. 16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using 17. USE RECOMMENDED ACCESSORIES.
an extension cord, be sure to use one heavy Consult the owner’s manual for recommended
enough to carry the current your product will draw. accessories. The use of improper accessories
An undersized cord will cause a drop in line voltage may cause risk of injury to persons.
resulting in loss of power and overheating.
Table A shows the correct size to use depending 18. NEVER STAND ON TOOL.
on cord length and nameplate ampere rating. Serious injury could occur if the tool is tipped or

SETUp
If in doubt, use the next heavier gauge. if the cutting tool is unintentionally contacted.
The smaller the gauge number, the heavier the cord.
19. CHECK DAMAGED PARTS. Before further use
10. WEAR PROPER APPAREL. Do not wear of the tool, a guard or other part that is damaged
loose clothing, gloves, neckties, rings, bracelets, should be carefully checked to determine that
or other jewelry which may get caught in moving it will operate properly and perform its intended
parts. Nonslip footwear is recommended. function – check for alignment of moving parts,
Wear protective hair covering to contain long hair. binding of moving parts, breakage of parts,
mounting, and any other conditions that may
11. ALWAYS USE SAFETY GLASSES. Also use affect its operation. A guard or other part that is
face or dust mask if cutting operation is dusty. damaged should be properly repaired or replaced.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses. 20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
12. SECURE WORK. Use clamps or a vise to

OpERATION
direction of rotation of the blade or cutter only.
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool. 21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.

MAINTENANcE

Item 97181 For technical questions, please call 1-888-866-5797. Page 3


Grounding Instructions

TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT


GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS:
SAFETy

110-120 VAc Grounded Tools: Tools with Three prong plugs


1. In the event of a malfunction or breakdown, 6. Repair or replace damaged or
grounding provides a path of least resistance for worn cord immediately.
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Grounding
2. Do not modify the plug provided – if it will pin
not fit the outlet, have the proper outlet
SETUp

installed by a qualified electrician.

3. Improper connection of the equipment-grounding 125 VAc 3-prong plug and Outlet
conductor can result in a risk of electric shock. (for up to 125 VAc and up to 15 A)
The conductor with insulation having an outer
surface that is green with or without yellow 7. This tool is intended for use on a circuit that has
stripes is the equipment-grounding conductor. an outlet that looks like the one illustrated above in
If repair or replacement of the electric cord or 125 VAc 3-prong plug and Outlet. The tool has
plug is necessary, do not connect the equipment- a grounding plug that looks like the plug illustrated
grounding conductor to a live terminal. above in 125 VAc 3-prong plug and Outlet.

4. Check with a qualified electrician or service 8. The outlet must be properly installed and grounded
personnel if the grounding instructions are in accordance with all codes and ordinances.
not completely understood, or if in doubt as
to whether the tool is properly grounded. 9. Do not use an adapter to connect
OpERATION

this tool to a different outlet.


5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.

Sander Safety Warnings


For your Own Safety Read Instruction 6. The worktable is the surface mounted close to
Manual Before Operating Sander the sanding surface that the operator rests the
workpiece against to prevent it from being pulled
1. Wear eye protection. adjusted very close to the sanding surface.
2. Support workpiece with miter gauge, 7. The sanding belt is designed to rotate down towards
backstop, or worktable. the table while the disc rotates both up from the
table and down towards the table. Sand on the
3. Maintain 1/16 inch maximum clearance
MAINTENANcE

belt with the workpiece in front of the backstop


between table and sanding belt or disc.
and/or table. Sand only on the downward moving
4. Avoid kickback by sanding in accordance surface of the disc - sanding on the upward
with the directional arrows. moving surface may result in the workpiece
being thrown up and towards the operator.
5. The backstop is a fence near the surface that
helps the operator maintain control of the 8. Remove Safety Key when the Switch is
workpiece and prevents the workpiece from being turned off. Do not leave the Safety Key in
pulled into the machine. For safety, it must be the Switch when the tool is not in use.
adjusted very close to the sanding surface.

Page 4 For technical questions, please call 1-888-866-5797. Item 97181


9. DO NOT OpERATE WITH ANy GUARD 14. Industrial applications must follow OSHA guidelines.
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly. 15. Maintain labels and nameplates on the tool.
These carry important safety information.
10. The use of accessories or attachments not If unreadable or missing, contact
recommended by the manufacturer may Harbor Freight Tools for a replacement.
result in a risk of injury to persons.

SAFETy
16. Avoid unintentional starting.
11. When servicing use only identical replacement parts. Prepare to begin work before turning on the tool.

12. Only use safety equipment that has been approved 17. People with pacemakers should consult their
by an appropriate standards agency. Unapproved physician(s) before use. Electromagnetic fields in
safety equipment may not provide adequate close proximity to heart pacemaker could cause
protection. Eye protection must be ANSI-approved pacemaker interference or pacemaker failure.
and breathing protection must be NIOSH-approved
for the specific hazards in the work area. 18. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
13. Stay alert, watch what you are doing and use possible conditions and situations that may occur.
common sense when operating a power tool. It must be understood by the operator that
Do not use a power tool while you are tired or common sense and caution are factors
under the influence of drugs, alcohol or medication. which cannot be built into this product,
A moment of inattention while operating power but must be supplied by the operator.
tools may result in serious personal injury.

SETUp
Vibration Safety
This tool vibrates during use. Repeated or 2. Do not smoke during use. Nicotine reduces
long-term exposure to vibration may cause the blood supply to the hands and fingers,
temporary or permanent physical injury, increasing the risk of vibration-related injury.
particularly to the hands, arms and shoulders. To
reduce the risk of vibration-related injury: 3. Use tools with the lowest vibration when there
is a choice between different processes.
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a 4. Include vibration-free periods each day of work.
doctor and then have regular medical check-ups
5. Grip tool as lightly as possible (while still keeping
to ensure medical problems are not being caused
safe control of it). Let the tool do the work.
or worsened from use. Pregnant women or

OpERATION
people who have impaired blood circulation to 6. To reduce vibration, maintain the tool as
the hand, past hand injuries, nervous system explained in this manual. If any abnormal
disorders, diabetes, or Raynaud’s Disease should vibration occurs, stop use immediately.
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.

SAVE THESE INSTRUcTIONS. MAINTENANcE

Item 97181 For technical questions, please call 1-888-866-5797. Page 5


Specifications

Electrical Rating 120 VAC / 60 Hz / 3.5 A


Belt Size 4" W x 36" L
Disc Size 6"
SAFETy

1819 RPM (Disc)


Maximum Speed
1185 FPM (Belt)

Setup - Before Use:

Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:


Turn the power Switch of the tool off and unplug the tool from its electrical outlet
SETUp

before performing any procedure in this section.

Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.

Assembly/Mounting
Feet placement Install Disc cover

1. Carefully set the Belt/Disc Sander on its side. 1. Set the Belt/Disc Sander on its feet.

2. Press Rubber Feet (28) over the four corner 2. Attach the Disc Cover (8) to the Sander
lips of the Base. Refer to Figure A. using three M4 x 8 Screws (7) and Flat
Washers (2). Refer to Figure B.
OpERATION

Disc cover (8)

Screw (7) and


MAINTENANcE

Flat Washer (2)

Rubber Feet (28)


Figure A

Figure B

Page 6 For technical questions, please call 1-888-866-5797. Item 97181


Mounting Backing Disc

1. Slide the Backing Disc (5) onto the Drive Axle (54).
The Set Screw (6) must face the flat surface of the
Set Screw (6)
Drive Axle. Refer to Figure C.

SAFETy
Note: For clarity, installed Disc Cover is not shown.

2. Tighten the Set Screw securely.

Drive Axle (54) Backing Disc (5)

Figure c

SETUp
Install Front cover

1. Remove four M4 x 12 Screws (1) and 2. Attach the Front Cover (3) to the Disc Cover
Flat Washers (2) from the bottom of the using the four M4 x 12 Screws and Flat Washers.
Disc Cover (8). Refer to Figure D. Refer to the completed assembly in Figure E.
Disc cover (8) Disc cover (8)

Backing
Disc (5)

OpERATION
Front
cover (3)

Screw (1) and


Flat Washer (2)
Figure D
MAINTENANcE

Figure E

Item 97181 For technical questions, please call 1-888-866-5797. Page 7


Mounting Fence
Machine Screws
1. The Fence (63) fits across the top of the
sanding belt to prevent workpiece from
moving to the rear when sanding.

2. Align two Tabs on the Fence with two holes on the


SAFETy

top of the Belt End Guard (58). Place Fence tabs


underneath the Belt End Guard. Insert two Machine
Screws through Flat Washers and into holes.
Thread Machine Screws into the Tabs on the Fence.
Note: Use Flat Washers between screw heads
and Belt End Guard. Refer to Figure F.

3. Bolt the Fence to the Belt Support Housing (52)


using M8 x 16 Bolt (32), Flat Washer (26),
and Lock Washer (27).
Fence (63)
Tabs (not shown) are underneath Belt End Guard (58)
where Machine Screws are shown.
Figure F

Functions
SETUp

Belt
Sanding Belt
Adjustment
Knob
Fence

Belt Tension
Handle
OpERATION

Sanding
Disc

Table

Miter Gauge

Switch with
Safety Key
MAINTENANcE

Supporting Angle Adjusting


Shaft Knob

Figure G

Safety Switch
Insert the Safety Key into the Switch. This “Key” is a safety precaution and should remain in the Switch during use
and be removed after Switch is turned off and/or any time the Belt/Disc Sander is left unattended or in storage.

Page 8 For technical questions, please call 1-888-866-5797. Item 97181


Operating Instructions

Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

SAFETy
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

TO pREVENT SERIOUS INJURy:


DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.

Mounting Table for Use as Disc Sander


Note: The Table (69) may be used as support
for both horizontal and vertical applications.
1. Insert the end of Table Bar (72) with

SETUp
Pivot Indicator (70) into the Bar Holder
(74). Refer to Figure H.
Tighten two Set pivot
Screws (6) Indicator (70)

Bolt (71),
Flat Washer (26)
and Lock
Washer (27)

OpERATION
Figure I
Table Bar (72)
Table (69)
Angle 6. Slide the Supporting Shaft (76) into Bar Holder (74).
Adjusting Align the flat face of the Supporting Shaft with
Knob (75) Set Screws and tighten securely. Refer to Figure J.
Flat Washer (26)
7. Slide the Supporting Shaft (76) into the hole
on side of Machine Body (33) and tighten
Bolt (32). Refer to Figure G on page 8.
pivot
Bar Holder (74) Indicator (70)
Figure H
Bar Holder
2. Insert free end of Table Bar into two Mounting
(74)
Supports on bottom of Table. Tighten the
two Set Screws (6). Refer to Figure H.
MAINTENANcE

3. Mount the Pivot Indicator tab to the Table


using a M8 x 10 Hex Bolt (71), Flat Washer (26)
and Lock Washer (27). Refer to Figure I.

4. Mount Pivot Indicator to the Bar Holder using the


Angle Adjusting Knob (75) and Flat Washer (26). Supporting Shaft
Finger tighten. Refer to Figure H and Figure I. Flat Side (76)
5. Tighten all fasteners. Make sure the Figure J
Pivot Indicator operates smoothly when
the Angle Adjusting Knob is loosened.

Item 97181 For technical questions, please call 1-888-866-5797. Page 9


Mounting Table for Use as Belt Sander

Note: The Table (69) may be used for both 2. Set Belt/Disc Sander in vertical position by
horizontal and vertical operations. loosening both Nuts (22). Raise the Belt Support
Housing (52). When it is vertical, wrench tighten
1. Remove Table from Machine Body (33) by loosening both Nuts securely to prevent the Belt Support
Bolt (32) and sliding Supporting Shaft (76) out. Housing from slipping. Refer to Figure K.
SAFETy

Supporting 3. Insert Supporting Shaft (76) into the hole facing


Rod (23) Nut (22) the belts and tighten Bolt (32) against flat side
of Supporting Shaft. Refer to Figure L.

Belt Sander
(62)
SETUp

Table (69)

Outer pulley cover (9)


Disc cover (8)
OpERATION

Figure K Figure L

Leveling the Table

Note: For these instructions and “General 2. If the Table is not 90° to the sanding disc pad,
Operating Instructions” on following pages, refer loosen the Angle Adjusting Knob and tilt the
to Figure G on page 8 of this manual. Table until it is square with the sanding disc.
Tighten the Angle Adjusting Knob.
1. Loosen the Angle Adjusting Knob (75) on the
Pivot Indicator (70). Place a combination 3. Loosen Screw (29) holding the Angle Pointer (73)
square (not supplied) on the Table (69) so that and adjust it to point to 90°. Tighten the Screw.
the combination square touches the sanding
disc. If the Table is 90° to the sanding disc,
the table is level. Always maintain a maximum
of 1/16" clearance between the Table and the
MAINTENANcE

Sanding Disc. Tighten the Angle Adjusting Knob.

Adjusting the Sanding Belt Tracking

1. With the Belt/Disc Sander turned off, 3. Turn the Belt Adjustment Knob (49) until
manually move the Sanding Belt. the belt rides the center of the Rear
Roller (56) and the Front Roller (44).
2. If the belt starts moving to the side of
either roller, it needs to be adjusted. 4. Move the Sanding Belt manually after
adjustment to assure proper alignment.

Page 10 For technical questions, please call 1-888-866-5797. Item 97181


Mounting Sanding Discs

Note: Before using the Sanding Disc the first 2. Peel off old Sanding Disc.
time, wipe down the Backing Disc with denatured
alcohol (shellac thinner). This will clean the surface, 3. Align perimeter of new Sanding Disc
leave no residue and assure a secure bond. over the Backing Disc (5) and press
firmly onto the Backing Disc.

SAFETy
1. Remove the Table (69) if it is mounted
in front of the Sanding Disc.

Workpiece and Work Area Set Up


1. Designate a work area that is clean and well 3. Secure loose workpieces using a vise or clamps
lit. The work area must not allow access by (not included) to prevent movement while working.
children or pets to prevent distraction and injury.
4. There must not be objects, such as utility lines,
2. Route the power cord along a safe route to reach nearby that will present a hazard while working.
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.

SETUp
General Operating Instructions
1. Make sure that the Switch is in the off-position, 5. Use two hands and hold workpiece securely
then plug in the tool. against the fence/table at all times. Press the
workpiece against the belt/disc to start sanding.
2. Insert Safety Key into Switch. Keep the workpiece moving for a better finish.
3. Make sure nothing is contacting the Sanding 6. After use, turn off the tool, remove the
Disc or Belt, then turn on the Switch. Safety Key from the Switch, and disconnect
from the power supply. Clean and store
4. When using the Disc Sander, only use the LEFT
the tool indoors out of children's reach.
side of the Sanding Disc (as you face it) to sand.
The Sanding Disc turns counterclockwise and

OpERATION
using the right side could cause kickback.

MAINTENANcE

Item 97181 For technical questions, please call 1-888-866-5797. Page 11


Maintenance and Servicing

procedures not specifically explained in this manual must


be performed only by a qualified technician.
SAFETy

TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:


Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:


Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication


1. BEFORE EAcH USE, inspect the general 3. A Dust Port (59) is located on the bottom of the
condition of the tool. Check for: Lower Guard Plate (60). It is held in place with a
• loose hardware Screw (61) and can be removed for vacuuming
SETUp

collected dust and sanding residue. Replace the


• misalignment or binding of moving parts Dust Port after cleaning and tighten Screw.
• cracked or broken parts
4. Apply a light coat of paste wax to the Table
• damaged electrical wiring to make feeding material easier.
• any other condition that may
affect its safe operation. 5. Use compressed air to blow dust and
debris from the Sander and Motor.
2. AFTER USE, turn off the tool, remove
the Safety Key from the Switch, and 6. The Bearings on this Sander are sealed
disconnect its power supply. Wipe external and do not require lubrication.
surfaces of the tool with clean cloth.
7. WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
OpERATION

Sanding Belt Replacement


1. Push the Belt Tension Handle (50) 6. Slide a new Sanding Belt onto
forward to loosen the belt. Front and Rear Rollers.

2. Remove Upper Guard Plate (58) by 7. Replace the Lower Guard Plate and
unscrewing four Screws (7). tighten the four Screws securely.

3. Remove the Lower Guard Plate (60) by 8. Replace the Upper Guard Plate
unscrewing the four Screws (7) that hold and tighten the four Screws.
it to the Belt Support Housing (52).
9. Push the Belt Tension Handle to
4. Slide the old Sanding Belt off the the rear to tighten the belt.
Rear Roller (56) and Front Roller (44).
10. Before using, manually check the new
MAINTENANcE

5. Replace with a 4" x 36" Sanding Belt with the belt for alignment. See instructions in the
correct grit for the project you are working on. “General Operating” section of this manual.
Note: The larger the grit number, the smaller
the grain. Use small numbered grits for cutting
and larger for smoothing and finishing.

Page 12 For technical questions, please call 1-888-866-5797. Item 97181


V-Belt Replacement
1. Remove Set Screws (6) and 5. Place the new V-Belt (12) onto the Spindle
pull off Backing Disc (5). Pulley, by using a flat screwdriver (not supplied)
as a wedge. Turn the Spindle Pulley and
2. Remove four Screws (11) and Washers (10) ride the new V-Belt onto the Motor Pulley.
from Outer Pulley Cover (9).

SAFETy
6. Replace Outer Pulley Cover.
3. Once the Outer Pulley Cover is removed, Tighten Screws and Washers.
the V-Belt (12) is accessible.
WARNING! If the supply cord of this
4. Remove the V-Belt using a flat screwdriver power tool is damaged, it must be replaced
(not supplied). Place the tip of the screwdriver only by a qualified service technician.
between the Motor Pulley (13) and the V-Belt
while turning the V-Belt by hand. As it turns,
the V-Belt will ride up and out of the Motor
Pulley groove. Once off the Motor Pulley, lift
the V-Belt off of the Spindle Pulley (14).

V-Belt Tensioning

SETUp
1. Remove Set Screws (6) and 4. Place a straight edge on the faces of
pull off Backing Disc (5). the two pulleys to ascertain alignment.
Contact surfaces of the pulleys and the straight
2. Remove four Screws (11) and Washers (10) edge must fully touch. Fully tighten the Nuts.
from Outer Pulley Cover (9).
5. Replace Outer Pulley Cover and
3. Loosen four motor mount Nuts (22) and slide the tighten Screws and Washers.
Motor (40) further forward towards Front Roller (44), Replace Backing Disc and tighten Set Screws.
making sure to pull evenly on the motor.
While holding the Motor in its current
position, tighten the Nuts.

Troubleshooting

OpERATION
problem possible causes Likely Solutions
Belt/Disc Sander 1. Not plugged in. 1. Plug in Sander.
does not turn on 2. No power at outlet. 2. Check power at outlet and/or circuit breaker.
3. Safety Key not inserted into Switch. 3. Insert Safety Key into Switch.
4. Switch is not turned “ON”. 4. Turn on the Switch.
Motor slows 1. V-Belt too tight. 1. Have the V-Belt adjusted by a qualified technician.
when sanding 2. Applying too much pressure 2. Use less pressure.
while sanding
Wood burns 1. Sanding disc or belt may be 1. Clean or replace disc or belt using
while sanding loaded with dirt or debris. instructions in this manual.
2. Too much pressure. 2. Use less pressure.

Follow all safety precautions whenever diagnosing or servicing


MAINTENANcE

the tool. Disconnect power supply before service.

Item 97181 For technical questions, please call 1-888-866-5797. Page 13


parts List and Diagram

parts List
part Description Qty part Description Qty
SAFETy

1 Screw M4 x 12 9 39 Power Cord 1


2 Flat Washer 27 40 Motor 1
3 Front Cover 1 41 Washer 5 4
4 Sanding Disc 1 42 Retaining Ring 12 2
5 Backing Disc 1 43 Ball Bearing 4
6 Screw M8 x 8 6 44 Front Roller 1
7 Screw M4 x 8 14 45 Adjusting Bracket 1
8 Disc Cover 1 46 Spring 1
9 Outer Pulley Cover 1 47 Shaft 1
10 Washer 16 48 Spring 1
11 Screw M4 x 8 6 49 Belt Adjustment Knob 1
12 V-Belt 1 50 Belt Tension Handle 1
13 Motor Pulley 1 51 Screw M6 x 12 1
14 Spindle Pulley 1 52 Belt Support Housing 1
15 Screw M8 x 6 2 53 Carriage Bolt M8 x 35 2
SETUp

16 Bolt M6 x 12 6 54 Drive Axle 1


17 Lock Washer 7 55 Bearing Housing 1
18 Flat Washer 7 56 Rear Roller 1
19 Screw M5 x 20 3 57 Left Bearing Housing 1
20 Inner Pulley Cover 1 58 Belt End Guard 1
21 Spacer 1 59 Dust Port 1
22 Nut 8 6 60 Lower Guard Plate 1
23 Supporting Rod 1 61 Screw 3
24 Nut 1 62 Sanding Belt 1
25 Base 1 63 Fence 1
26 Flat Washer 8 9 64 Knob M5 x 16 1
27 Lock Washer 8 8 65 Miter Gauge 1
28 Rubber Foot 4 66 Screw M5 x 6 1
29 Screw M5 x 12 5 67 Miter Pointer 1
OpERATION

30 Flat Washer 5 5 68 Sliding Bar 1


31 Switch 1 69 Table 1
32 Bolt M8 x 16 8 70 Pivot Indicator 1
33 Housing 1 71 Hex Bolt M8 x 10 1
34 Rubber Pad 1 72 Table Bar 1
35 Steel Plate 1 73 Angle Pointer 1
36 Holding Plate 1 74 Bar Holder 1
37 Cable Fixing Plate 1 75 Angle Adjusting Knob 1
38 Grommet 1 76 Supporting Shaft 1
MAINTENANcE

Record product’s Serial Number Here:


Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

Page 14 For technical questions, please call 1-888-866-5797. Item 97181


Assembly Diagram

SAFETy
SETUp
OpERATION
MAINTENANcE

Item 97181 For technical questions, please call 1-888-866-5797. Page 15


pLEASE READ THE FOLLOWING cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, cA 93011 • 1-888-866-5797

You might also like