Module 2 DC Generator Characteristics
Module 2 DC Generator Characteristics
GENERATOR
CHARACTERISTICS
MODULE 2
Direct-Current Generator Characteristics
INTRODUCTION
The generator performance deals primarily with the relation between excitation,
terminal voltage, and load. These relations can be best exhibited graphically by means
of curves known as generator characteristics. These characteristics show at a glance the
behavior of the generator under different load conditions. Furthermore, it is of great
importance in judging the suitability of generator for a particular purpose.
In this module, you will learn the different types of dc generators and how each type
behaves under different operating conditions. Specifically, at the end of this module, you
should be able to:
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Types of DC Generators
Series Generator: This type of dc generator uses only the series field winding.
The series field winding consists of relatively few turns of thick wires and is
joined in series with the armature. Such generators are rarely found in use
today except for special purposes.
Shunt Generator: This type of dc generator uses only the shunt field winding
which consists of many turns of small wires. The shunt field winding is
connected across or in parallel with the armature so that the full, or nearly
full, line voltage is impressed across it.
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Figure 1 shows the schematic diagrams for the series and shunt types of generator,
while Fig.2 represents the short- and long-shunt connections of compound
generator.
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Direct-Current Generator Characteristics
When a shunt or compound generator operates without load- that is, when it is driven by
a prime mover, is properly excited, and has none of the load switches closed – a voltage
will appear at the terminals that are normally connected to the electrical devices. This
generated voltage will depend, for a given machine, upon two factors:
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Direct-Current Generator Characteristics
E g N
E g kN
If the flux is kept constant while the speed is increased or decreased, the voltage
will rise or fall, respectively, in direct proportion to the change in speed. This may
be shown to be true experimentally by driving a separately excited generator over
a wide range of speed as possible while the field current is kept absolutely
constant. The set-up for this experiment is shown in Fig. 4. To perform such an
experiment, it will be desirable first to adjust the generator speed to its highest
permissible value and at the same time to set the field current If so that a high
voltmeter reading is recorded.
As the speed is gradually lowered without changing the field excitation, lower
readings of Eg are recorded. A plot of Eg vs. rpm will yield a straight line as depicted
in Fig. 5.
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Direct-Current Generator Characteristics
Similarly, if the speed is held constant while the flux (not the field current) is varied,
the voltage will change in direct proportion to the change in magnetism. However,
to show that the generated voltage is directly proportional to the flux is much more
difficult because magnetism measurements are not made as readily as are those
of amperes and volts or rpm. From a practical point of view, it is more desirable to
know how the no-load generated voltage is affected by changes in field current.
This can also be demonstrated experimentally with the same set-up in Fig. 4. In
performing this experiment, the generator is run at its normal speed. The field
current If is adjusted from zero in steps and the corresponding values of generated
emf are recorded. A so-called saturation curve (or magnetization curve) can then
be plotted to show the relationship between the generated voltage and the field
current (Fig. 6).
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Direct-Current Generator Characteristics
The following important points may be noted from the saturation curve:
1. It should be observed that the initial voltage is not zero at zero field current.
The initial value, usually low, is due to residual magnetism.
2. The relationship between the no-load voltage and the field current is linear
up to the so-called “knee”.
3. After the knee, the curve departs from the straight line. This means that the
generated voltage does not increase as rapidly as the field current.
4. In the upper part of the curve, the voltage is leveling off. This where
magnetic saturation of the poles sets in.
5. The intersection of the saturation curve and the excitation line is the value
of voltage to which the generator will build up. The excitation line is the plot
of field voltage, Vf, versus field current, If.
NOTE: The saturation curve emphasizes the extremely important fact that the
generated voltage is directly proportional to the flux and not the field current.
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To build up means to rise from its residual voltage, Er, to its normal operating value. The
self-excited shunt generator cannot build up its voltage unless all the conditions for
building up have been fulfilled. There are four requirements for build-up as discussed
below:
1. The machine must develop a small voltage resulting from residual magnetism. The
voltage of a self-excited shunt generator will not rise much above an extremely
low residual value if the residual flux is insufficient. Generators that are expected to
operate at voltages up to 250 V should have residual values of flux so that 4 to 10
residual volts are developed. A new machine or one that has lost its residual flux
because of a long period of idleness must be separately excited to create the
necessary magnetism. This is usually done while the armature is at rest by
connecting the shunt field only to a separate dc source for a few seconds. This
practice is generally referred to as flashing the field.
2. The total field resistance must be lower than the so-called critical resistance. A
Vf
generator will fail to build up if the slope of excitation line (i.e., R f ) is about
If
equal to or greater than the straight-line portion of the magnetization. An example
should make this clear. Suppose the build-up point is 300 V. As shown in Fig. 7, if
the total field resistance is 180 Ω, the generator cannot build up to the required
voltage. But if the total field resistance is lowered to 125 Ω, the excitation line will
cross the saturation curve at the build-up point. The so-called critical resistance is
defined as the resistance below which machine will build up and above which it
will not.
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Direct-Current Generator Characteristics
3. The speed of the armature must be above the so-called critical speed. A
generator will fail to build up if, for a given field resistance, the speed is below the
so-called critical speed. The critical speed is defined as the speed above which
build-up will occur and below which it will not. As shown below, the generator will
build up to 300 V at the speed of 1800 rpm. Below 1800 rpm, it will not build up to
the desired voltage.
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Direct-Current Generator Characteristics
The critical speed may be determined experimentally. If, starting from rest, the
armature speed is gradually increases, the critical speed will be indicated by a
sudden rapid rise in voltage.
The generator is usually operated at some definite speed originally fixed by the
manufacturer. However, should it be desirable to operate at some higher or lower
speed, the field rheostat must be adjusted for the new speed.
4. There must be a proper relation between the direction of rotation and the
connections of the field to the armature terminals. Thus, if a generator fails to build
up, and other conditions have been fulfilled, the difficulty may be corrected by:
a) reversing the direction of rotation; or
b) interchanging the field terminals with respect to the armature terminals
EXAMPLE 1
If the no-load voltage of a separately excited shunt generator is 110 V at 1350 rpm, what
will be the voltage if the speed is increased to 1600 rpm? Assume constant field
excitation.
Solution
E g kN
Eg1 Eg2
N1 N2
Eg2 N2
Eg1 N1
1600
E g @ 1600 110 130.37 V.
1350
EXAMPLE 2
A self-excited shunt generator develops 230 V when the field current is 3.6 A. What will be
the open-circuit voltage of this machine when the field resistance is reduced until the
field current rises to 4 A. Assume that the flux changes half as much as the field current.
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Direct-Current Generator Characteristics
Solution
E g kN
Assume constant speed :
Eg2
2
Eg1 1
2 1 1 4 3.6
1 2 3.6
2 1 1
1 18
2 19
1 18
Eg2 19
Eg1 18
19
E g 2 230 242.78 V
18
EXAMPLE 3
The following data were obtained for the magnetization curve of a 4-pole shunt
generator.
If E If E If E
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Direct-Current Generator Characteristics
Solution
If Vf I f R f
0 0
0.1 12.5
0.4 50
0.6 75
0.8 100
1.0 125
1.14 142.5
1.32 165
1.56 195
1.92 240
2.40 300
3.04 380
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Direct-Current Generator Characteristics
1. As more current is delivered by the armature, the voltage drop in the armature
increases, thus making a lower emf available at the load terminals.
2. When the armature terminal voltage falls, the field winding suffers a corresponding
reduction in current, which, in turn, reduces the flux. The latter further reduces the
generated emf.
3. When the armature winding carries increasing values of load current, the armature
core becomes an electromagnet, apart from the effect of the main poles. This
electromagnetic action of the armature reacts with the main field flux further to
reduce the flux, the result being that the generated emf suffers an additional drop.
All three actions occur simultaneously, since they are all interdependent upon one
another.
A load test is performed to determine the behaviour of the self-excited generator
under load or the so-called external characteristic curve. The standard procedure
is to operate the generator at rated speed as the load current is varied from zero
to somewhat above rated value. Proper adjustments should be made with the
field rheostat, so that the full-load current is delivered at name-plate voltage.
Measurements are recorded of speed (which should be kept constant), load
current, field current, and terminal voltage. Then, the external characteristic curve
similar to Fig. 9 is plotted.
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Direct-Current Generator Characteristics
It should be noted that the load voltage falls from its no-load voltage VNL to its full-load
value VFL. The generated voltage is always greater than the terminal or load voltage by
exactly the amount of the voltage drop in the armature circuit. Analysing the circuit in
Fig. 10 leads to the following equation:
V Eg IA RA
V E g I SH I L R A
NOTE: In dc shunt generator, the change in terminal voltage from no-load to full-
load is small. The terminal voltage can always be maintained constant by
adjusting the field rheostat.
EXAMPLE 4
A 25-kW, 230-V shunt generator has a no-load voltage of 250 V. If the change in voltage
is assumed to be uniform between no-load and full-load kW, calculate the kW output
when the terminal voltages are 240 and 235 volts.
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Direct-Current Generator Characteristics
Solution
Terminal Voltage V
250
240
235
230
kW
kW@240 kW@235 25
By similar triangles :
250 230 250 240
25 kW@ 240
kW@ 240 12.5 kW
The addition of the series field connected to aid the shunt field has the important
fundamental purpose of creating additional values of flux with increasing load currents
so that the armature will generate greater voltages and thus compensate for the normal
tendency of the shunt machine to lose terminal voltage. The behavior of a cumulative
compound generator will depend upon the degree of compounding of the said
machine, i.e., whether a given generator is flat-, over-, or under-compounded. This
degree of compounding is determined primarily by the number of series-field ampere-
turns, A seTse , with respect to the shunt-field ampere turns, A shTsh .
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Direct-Current Generator Characteristics
Flat-compounded: If the series field will produce a sufficient amount of ampere-
turns to permit the generated voltage to increase by an amount that is exactly
equal to the armature voltage drop when the armature current changes from zero
to I AFL, then VFL can be made equal to VNL. It is customary to use flat-compound
generators where the transmission distance between the generator and the load
is short.
VFL V NL
Over-compounded: If, on the other hand, the series field has an
overcompensating effect so that EG increases to a greater extent between no
load to full load than the armature resistance voltage drop, then V FL will exceed
VNL. Over-compound generators are employed where the load is a considerable
distance from the generator because the machine not only must generate
sufficient voltage to overcome its own internal drop but also must compensate for
the transmission-line voltage drop.
VFL VNL
Under-compounded: If the full-load generated voltage is more than the no-load
value by an amount that is somewhat less than the armature-resistance drop, the
external characteristic may droop.
VFL VNL
For testing a compound generator, the same procedure is followed as was described for
testing shunt machines. The generator is first adjusted to deliver full load at rated voltage.
Then, readings are taken as the load is reduced in steps to zero. When the data are
plotted, one of the typical curves shown in Fig. 11 will be obtained.
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Direct-Current Generator Characteristics
When the diverter resistance is extremely large, the diverted current will be small
and the external characteristic will be that of an over-compounded generator.
On the other hand, if the resistance of the diverter approaches that of a short
circuit, practically the load or armature current will be diverted around the series
field and the external characteristic will resemble that of an under-compounded
generator.
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Direct-Current Generator Characteristics
It must be pointed out that since the series-field resistance RSE and the diverter resistance
RD are in parallel, the total load or armature current will divide so that I SE and ID are related
to each other by an inverse ratio of the respective resistances.
I SE RD
ID R SE
I SE R SE I D R D
EXAMPLE 5
A 20-kW 250-volt short shunt compound generator has a series field whose resistance is
0.022 Ω and each of whose four coils has 6 ½ turns. If a diverter having a resistance of
0.058 Ω is connected across the series field, calculate the series-field ampere-turns per
pole at full load.
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Direct-Current Generator Characteristics
Solution
EXAMPLE 6
The series field of a compound generator has a resistance of 0.018 Ω. If the full-load
current is 120 A and it is necessary to divert 36 A so that the full-load voltage will be
brought down to the desired value, calculated the value of the diverter resistance, (b)
the length of the square manganin wire with resistivity of 265 Ω-CM/ft and whose cross-
sectional area is 15,616 circular mils (CM).
Solution
Ise IL ID 120 36 84 A
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Direct-Current Generator Characteristics
I se RD
ID R se
I 84
R D R se se 0.018 0.042
ID 36
L
RD
A
265L
0.042
15616
L 2.48 ft.
Since the armature, series field, and load are all connected in series, any current that is
delivered to the load must, among all other things, simultaneously serve to perform the
following functions:
When the load is zero (on open circuit), the current is zero. Under this condition the series
field ampere-turns will be zero and the generated voltage will be the residual value Er. If
the circuit is closed through a load resistance, a current will flow, in which event the series
field will create additional flux and thereby cause a higher voltage to be generated. At
the same time the armature will develop a demagnetizing action, and a voltage drop
will occur in the armature and series field resistances.
Therefore, the voltage that will appear at the series generator terminals will be stabilized
at some value that is a function of the net generated voltage (due to the net flux) and
the I(RA + RSE) voltage drop. The terminal emf V will, obviously, rise with the load current
so long as the overall voltage increases more rapidly that those factors which tend to
reduce it. However, for considerable loads, the iron portions of the magnetic circuit
becomes highly saturated under which condition the subtractive effects exceed the
slowly rising generated emf. Then, the terminal voltage begins to drop.
As Fig. 13 shows, the external characteristic curve rises rapidly from the initial residual
voltage value during the light-load stages, then tapers off to maximum, and finally drops
to zero.
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Direct-Current Generator Characteristics
NOTE: Because of the varying nature of the terminal voltage with respect to load,
the series generator has few practical applications. Series generators are
sometimes used in a dc system for voltage-boosting purposes where the
external characteristic curve is advantageous to the installation. In Europe,
they are sometimes employed in the Thury high-voltage dc systems for the
transmission of electrical energy.
Voltage Regulation
V NL V FL
%VR 100%
V FL
The voltage regulation is a measure of the extent to which the voltage of a generator
changes as the load is gradually lowered from its rated value to zero load. It is an
indication of how poorly or how well a generator performs.
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The ideal would be zero change in voltage. Under this condition, the voltage
would remain essentially constant. This is never attained in shunt and series
generators. In the case of a compound generator, the degree of compounding
can be adjusted so that V NL VFL (flat-compounded).
On the other hand, a poor generator would be one whose voltage changes
considerably between full load and no load.
EXAMPLE 7
The voltage of a 100-kW, 250-V shunt generator rises to 260 V when the load is removed.
What full-load current does the machine deliver, and what is its percent regulation?
Solution
100 kW
I FL 400 A.
250
V VFL 260 250
%VR NL 100% 100% 4%
VFL 250
Armature Reaction is produced by the load current in the armature conductors that
results in a magnetic field whose direction is displaced 90 electrical degrees with respect
to the main field. It depends upon and directly proportional to the load current.
Field Distortion: The current in the armature winding creates a field of its own and
that this field is superimposed on the main field. Note particularly that this armature
flux is in quadrature with the main field flux. The two fields then react with each
other. The resulting magnetic action of the armature tends to distort and alter the
direction of the uniformly distributed main field and create a slight demagnetizing
effect. The resultant field has a new direction obliquely downward.
It seriously affects commutation because sparking will occur at the brushes: One
of the most important functions of the dc machine is to commutate the armature
current properly. For successful commutation, coil elements must be short-
circuited when the coil sides are cutting no flux. This implies that the brushes must
be located so that the coil sides are in magnetic neutral zones during the short-
circuit periods. It does not necessarily mean however that the brushes line up
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exactly on the mechanical neutral. There are two possible extreme locations for
the brushes with respect to the poles:
(a) (b)
Figure 14. Sketches illustrating position of brushes with respect to pole center for
symmetrical and unsymmetrical coils
Since the resultant field is badly twisted out of shape and is directed obliquely
downward, the magnetic neutral is shifted in the direction of rotation so that it will
always be at right angles to the resultant field. Such displacement affects
commutation, because sparking will occur at the brushes unless they are shifted
to locations that reduce sparking.
It reduces the generated voltage: The armature flux weakens the field on one half
of each pole and strengthens the field on the other half. If the decrease is the
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same as the increase, the magnitude of the resultant flux would remain
unchanged. But the decrease is usually greater than the increase because of
magnetic saturation. The net result is a reduction in flux (demagnetization), which
in turn, decreases the generated voltage. The extent to which the cross-
magnetizing armature reaction affects the main field may be determined by the
following analysis:
Z I
The armature has conductors under each pole and each one carries A
P a
amperes.
ZI A
Therefore, the total number of ampere-conductors per pole will be .
aP
However, only those conductors that are directly under the pole faces have a
measurable magnetizing or demagnetizing effect upon the main poles,
because the conductors between the pole tips, in the interpolar zones, act
upon high-reluctance magnetic circuits. If represents the ratio of pole arc to
ZI A
pole pitch, the maximum effective ampere-conductors per pole will be .
aP
Since two conductors are the equivalent of one turn, it follows that one half of
each pole is effectively magnetized and the other half effectively
demagnetized. Hence, the cross-magnetizing ampere-turns per pole is
ZI A
Cross magnetizing AT per pole
2aP
Where:
= ratio of pole arc to pole pitch
Z = number of armature conductors
IA = armature current
P = number of poles
a = number of armature paths connected in
parallel (determined by type of armature
winding)
EXAMPLE 8
The lap-wound armature of a 6-pole dc generator has a total of 378 conductors and
carries 800 A at full load. If the pole arc is 6.75 in. and the armature-core diameter is 20
in., calculate the maximum cross-magnetizing ampere-turns per pole that has a
magnetizing or demagnetizing effect on each pole tip.
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Solution
Pole pitch will be measured in terms of the circumfere nce of the
armature core, i.e.,
armature - core circumfere nce 20 10
YP in.
P 6 3
6.75
0.645
10
3
0.645378800
Cross magnetizin g AT/pole
266
2710 ampere - turns
Chamfered Pole Shoe and Pole-core Laminations with one pole tip: One method
that partly counteracts distortion and demagnetization involves a pole-shoe
construction that increases the reluctance between the pole tips and the surface
of the armature core to reduce the flux produced by the armature mmf. Two pole-
shoe designs are employed:
In one of these the rounded surface of the pole shoe is not concentric with
the circular armature core, i.e., the pole shoe is chamfered. (Fig. 15a)
A second scheme uses pole-core laminations with one pole tip. In
assembling the laminations, the pole tips are alternated from one side to
the other, so that the cross-sectional area of the iron is one-half as much
under the pole tips as under the center section.(Fig. 15b)
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Figure 15. Special pole-core laminations to counteract the effect of armature reaction
Interpoles (Commutating Poles): These are narrow poles placed exactly halfway
between the main poles, centering on the mechanical neutral planes. The existing
windings for these poles are always permanently connected in series with the
armature winding because the interpoles must produce fluxes in their air gaps that
are proportional to the armature current. Such a relationship can exist only when
the iron potions of the magnetic circuits are unsaturated, which means that the
interpoles must be operated below the knee of the magnetization curve.
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Figure 16. Sketches showing how interpoles counteract the effect of armature reaction
in interpolar zones of a dc generator
NOTE: 1) The polarities of the interpoles in a generator are the same as that of
the succeeding main poles in the direction of rotation, whereas in a
motor, they must be the same as the preceding main poles in the
direction of rotation.
2) The interpoles have no effect upon the armature mmf that distorts the
main field. Field distortion is still present and flashover can occur if
abnormally heavy loads are suddenly applied.
Assuming the same number of interpoles as main poles, each one must be provided with
sufficient ampere-turns to accomplish three things simultaneously. These are:
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gi
c x Agi
6.45
mmf 0.4 x (AT )gi
and c
(e x 2.54) / Agi
Where:
gi = flux density in the air gap, lines/in2
Agi = air-gap area, cm2
(AT)gi = interpole ampere-turns for the air gap
The interpole ampere-turns required to overcome the reluctance of its own air-
gap is
It must overcome the reluctance of its iron magnetic-flux paths. The interpole
ampere-turns required to overcome the reluctance of the iron portions of the
magnetic circuit is usually estimated as being about 0.4 to 0.8 times the air-gap
ampere-turns. Taking an average value, the ampere-turns for the iron portion
about 0.6(AT)gi.
ZIA
(AT )i (0.313gie) (0.6 x 0.313gie)
2aP
ZIA
(AT )i 0.5gie
2aP
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EXAMPLE 9
Solution
EXAMPLE 10
The armature of a 6-pole machine has a wave winding with a total of 328 conductors
and carries a current of 280 A at full load. If the air-gap flux density under each interpole
is 12500 lines/in2 and the equivalent air-gap length is 0.24 in., calculate (a) the number of
amp-turns required by each of the six interpoles; (b) the number of turns on each
interpole.
Solution
ZI A
a (AT )i
0.5 gi e
2aP
328280 ampere - turns
0.5(12500)24 5320
226 pole
b (AT )i interpole winding current number of turns
5320 ampere - turns
number of turns 19 turns/pole
280 A
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faces and indicates the current directions with respect to those in the armature
winding.
Figure 17. Sketch illustrating how the conductors of a compensating winding are
arranged in the pole faces, and the current directions with respect to those in the
armature
One set of connectors would join the upper three pole-face conductors on
the north pole to the upper three conductors on the south pole, while similar
connections would be made for the lower six conductors of the north and
south poles.
The two sets would then be joined in series and connected in series with the
armature winding. The current directions in these conductors are opposite
to those in the wires of the armature winding directly below in order to
neutralize only that portion of the armature cross-magnetizing ampere-
turns that lie directly under the pole faces.
It must, therefore, for 100% compensation, always build up an mmf that is
ZI A
equal to the armature mmf per pole face. This is amp-turns per pole.
2aP
But the compensating winding current is the total armature current IA. It
follows, therefore, that
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Direct-Current Generator Characteristics
ZIA Z poleIA
2aP 2
Z
Z pole
aP
Where:
= ratio of pole arc to pole pitch
Z = number of armature conductors
Zpole = number of compensating conductors per
pole face
IA = armature current
P = number of poles
a = number of armature paths connected in
parallel (determined by type of armature
winding)
NOTE: The use of compensating windings together with properly designed interpole
windings in dc machine will provide sparkless commutation and eliminate the
possibility of flashover, at least insofar as armature reaction is concerned.
EXAMPLE 11
A 3000-kW, 600-V. 16-pole generator has a lap-wound armature with a total 3250
conductors. If the pole faces cover 63% of the entire circumference, calculate (a) the
current in the compensating winding; (b) the number of conductors in each pole face
of the compensating winding. Neglect the shunt-field current.
Solution
3000 kW
IA
5000 A
600 V
Z 0.63 x 3250
Z pole 8 conductors per pole
aP 16 x 16
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Power plants will generally be found to have several small generators rather than large
single units capable of taking care of the maximum peak loads. This is true of both dc
and ac stations. The several units can then be operated singly or in various parallel
combinations, on the basis of the actual load demand. Such practice is considered
extremely desirable from the standpoint of:
a) Efficiency
b) Continuity of Service
c) Maintenance and Repair problems
d) Addition to plant capacity as the service demands change
When generators are operated in parallel, they function together to supply power to a
common load. Moreover under ideal conditions,
a) The combined rating of the several machines is approximately equal to the total
load.
b) Each generator assumes its proportionate share of the total load on the basis of its
rating in comparison with those of the others.
Before generators are connected in parallel, the following conditions must first be
satisfied:
a) The generators must have identical external characteristics, i.e., the voltage
changes of all machines must be exactly the same for equal changes in per cent
change of load.
b) The generators must have the same polarity.
c) The generators must have the same terminal voltage.
Referring to Fig. 18, assume that generator A is connected to the bus bars through switch
SA and that it carries a load. As the load increases, it will ultimately become necessary to:
a) connect a larger generator than A in parallel with the latter, after which the
smaller machine, when gradually unloaded, is disconnected from the line, or;
b) connect another generator in parallel with A and have two machines operate
jointly to supply the total load.
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Figure 18. Wiring connections for the operation of two shunt generators in parallel
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An equalizer is a very low-resistance copper wire that joins together identical ends
of the series fields not otherwise electrically connected.
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With equalizer connection (Fig. 20), the two series fields are permanently
connected in parallel, a condition that results in a division of the total
current so that the ratio of the two series-field currents (ISE)A and (ISE)B
are inversely proportional to their respective resistances, that is,
I SE A R SEB
I SE B R SE A
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The method for connecting one compound generator in parallel with another
already supplying load current follows essentially the same procedure as for shunt
generators. Load transfer, or disconnecting one machine from the line, may be
accomplished in a similar manner.
Case 1: External characteristics are given (i.e., no-load voltage, full-load voltage,
kW output, voltage regulation, etc.)
By similar triangles :
V V V FLA
NLA
I A I FLA
V V V FLB
NLB
I B I FLB
V V FLA
%VR A NLA 100%
V FLA
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V NLA VFLA
%VR A 100%
VFLA
%VR A VFLA
V NLA VFLA
100
V NLB VFLB
%VR B 100%
VFLB
%VR B VFLB
V NLB VFLB
100
V %VR A VFLA
I A 100I FLA
V %VR B VFLB
I B 100I FLB
V bus,new V bus,initital V
I Anew I A I A
I Bnew I B I B
NOTE: Use +ΔV if there is a decrease in the load current and -ΔV if there is an
increase in the load current.
Use +ΔI if there is an increase in the load current and -ΔI if there is a decrease
in the load current
EXAMPLE 12
Two shunt generators A and B, with ratings of 250 and 400 kW, respectively, and having
identical straight-line voltage vs. per cent kilowatt-output external characteristic, are
connected in parallel. If the no-load voltage is 260 V and the full-load voltage is 240 V for
both generators, calculate (a) the kW output of each machine and the total kW load
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Direct-Current Generator Characteristics
when the terminal voltage is 245 V; (b) the kW output of each machine and the terminal
voltage when the total output is 575 kW.
Solution
By similar triangles :
Gen. A :
260 - 240 260 245
250 PA
PA 187.5 kW
Gen. B :
260 - 240 260 245
400 PB
PB 300 kW
kW load PA PB 487.5 kW
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Direct-Current Generator Characteristics
PA PB 575 1
By similar triangles :
Gen. A :
260 - 240 260 V
250 PA
PA 12.5260 V 3250 12.5V 2
Gen. B :
260 - 240 260 V
400 PB
PB 20260 V 5200 20V 3
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EXAMPLE 13
Two 220-V dc generators are operating in parallel and taking equal shares of 3000 A, 230-
V load. The ratings of the generators are as follows:
If the load drops to 2100 A, determine the new operating voltage and the current
supplied by each generator.
Solution
1
I1 I 2 3000 1500 A
2
500 kW
I FL1 2272.73 A
220
400 kW
I FL2 1818.18 A
220
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Direct-Current Generator Characteristics
I L 3000 2100 900
I L I 1 I 2 900
Gen. 1 :
V V 220 0.02220
NL1
I 1 2272.73 2272.73
I 1 516.53V
Gen. 2 :
V V 220 0.04220
NL2
I 2 1818.18 1818.18
I 2 206.61V
I 1 I 2 900
516.53V 206.61V 900
V 1.245 V.
V bus,new V bus,ini V 231.245 V.
I 1 516.53V 643.08 A.
I 2 206.61V 257.23 A.
I 1 I 1 I 1 856.92 A.
I 2 I 2 I 2 1242.77 A.
EXAMPLE 14
Two identical shunt generators running in parallel supply a total load current of 2500 A.
Each machine has a field resistance of 50 ohms and an armature resistance of 0.01 ohm.
The emfs generated are 230 V and 235 V, respectively. Calculate the common operating
voltage of the generators in parallel.
Solution
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Direct-Current Generator Characteristics
I A 1 I SH 1 I A 2 I SH 2 2500
230 V
I A1
0.01
V
I SH 1
50
235 V
I A2
0.01
V
I SH 2
50
230 V V 235 V V
2500
0.01 50 0.01 50
230 235
2500
V 0 . 01 0. 01 219.96 V
1 1 1 1
0.01 50 0.01 50
Efficiency of DC Generators
The efficiency of a dc generator is the ratio of the electrical power output to the
mechanical input, converted to watts. This is expressed as follows.
Pout
% 100%
Pin
Pin Pout PLosses
Pout
% 100%
Pout PLosses
Direct Efficiency test: The total power output and the total power input are directly
measured. This involves an actual test upon the generator in which electrical
instruments measure the output, while a calibrated motor drives the machine
under test.
Conventional method: This is done by making certain necessary tests from which
various power losses are determined. This involves actual test upon the generator
to determine the resistances of the armature, interpole winding, series field
winding, compensating winding, and shunt field winding after which the various
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copper losses are determined by calculations. A test is also performed to measure
the rotational loss.
The difference between the power input to a machine (in watts) and its power output (in
watts) is called the power loss because it is unavailable to drive mechanical load in a
motor or to supply electrical power in a generator.
This power loss always produces heating in the dynamo. Therefore, the greater the power
loss, as a percentage of the input, the hotter will the machine tend to become. If this loss
should reach an excessive value, the temperature rise might be high enough to cause
failure.
The following are the power losses in electric machines. Power stages of a dc generator
are shown in Fig. 21.
Rotational Losses (or Stray-power losses): These are caused by the rotation of the
armature. Obviously, rotational losses will vary only if the speed changes. These
may be divided into five parts: bearing friction, brush friction, wind friction
(windage), hysteresis and eddy currents
Bearing friction, brush friction and windage are mechanical losses resulting
from rotation.
The hysteresis loss takes place in the revolving armature core because the
magnetic polarity in the iron changes in step with changing positions of the
magnetic material under various poles. When an armature-core tooth is
passing under a north pole, its polarity will be south. The iron particles are
then oriented with their north ends pointing toward the shaft center. When
this same tooth moves under a south pole, its polarity will be north and the
iron particles will then be directed away from the shaft center. The rapid
“jerking” around of the tiny magnetic molecules in the armature-core iron
as it revolves rapidly causes a sort of magnetic particle friction and
produces heating. In the modern dynamo, it depends upon the flux density
in the armature-core iron, the speed of rotation, the quality of the magnetic
iron, and the weight of the iron.
Ph k h f 1.6w
Ph k h' N 1.6w
Where:
Ph = Hysteresis loss
f = frequency
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= flux density
N = speed of rotation of the armature
w = weight of the armature core
kh & kh’ = proportionality constants
For usual grades of iron, kh = 6.2 x 10-10
Pe k e f 2t 2 2V
Pe k e' N 2t 2 2V
Where:
Pe = Eddy-current loss
f = frequency
= flux density
N = speed of rotation of the armature
v = volume of the armature core
t = thickness of the laminations
ke & ke’ = proportionality constants
ke depends upon the resistivity of the iron
and the dimensions employed for the other
factors
Pcore Ph Pe
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Electrical Losses: Those that result from a current flow in the various parts of the
machine. The electrical losses are affected by the current values through the
various electrical elements such as the armature winding, the fields and the brush
contacts.
Armature copper loss takes place in the armature winding and is equal to
I A2 R A .
The various field copper losses are (1) the shunt field, (2) the series field, (3)
the interpole field, and (4) the compensating-winding field. The shunt field
loss is the only one that remains nearly constant (except for minor line-
voltage changes). Since the other fields are always connected in the
armature circuit, their losses are almost proportional to the square of the
load.
There will be another loss at the brush contacts between the copper
commutator and the carbon brushes. In practice, this loss depends upon
the brush-contact voltage drop and the armature current. In low-voltage
machines (115 to 230 V), the brush drop, EB, varies between 1 and 3 V, while
in higher-voltage machines (550 to 1100 V) EB may be as much as 6 V. The
brush contact loss is nearly proportional to the load current.
PB E BI A
Where:
PB = brush-contact loss
EB =brush-contact voltage drop
IA = armature current
Stray-load loss: This loss is very difficult to determine because it results from factors
such as:
a) the distortion of the flux because of armature reaction
b) lack of uniform division of the current in the armature winding through the
various paths and through the individual conductors of large cross-
sectional area
c) short-circuit currents in the coils undergoing commutation
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No-load Test: The machine, whether generator or motor, is operated free of any
load as a shunt motor at rated speed and with a voltage across the armature
circuit equal to the normal generated emf. The correct armature voltage to be
applied is:
SPL E A I A I A2 R A'
Where:
SPL = stray-power loss (rotational)
EA = supply voltage during test
V = rated name-plate voltage
EB =brush-contact voltage drop
IA = rated armature current
RA’ = equivalent armature resistance (sum of all
resistances in the armature circuit, i.e,
series-field resistance, interpole-winding
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resistance, compensating-winding
resistance, etc.)
Maximum Efficiency
Pout
%
Pout PLoss
Pout VI L
PLoss SPL I A2 R A'VshI SH E B I A SPL I L I SH 2 R A'VshI SH E B I L I SH
VI L
%
VI L SPL I L I SH 2 R A'VshI SH E B I L I SH
V VI L SPL I L I SH 2 R A'VshI SH E B I L I SH
d VI L V 2I L I SH R A' E B
0
dI L VI L SPL I L I SH R A'VshI SH E B I L I SH
2
2
V VI L SPL I L I SH 2 R A'VshI SH E B I L I SH
VI L V 2I L I SH R A' E B 0
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VI L SPL I L I SH 2 R A'VshI SH E B I L I SH
VI L 2I L I SH I L R A' E B I L 0
since I L I SH IL I A
VI L SPL I A 2 R A'VshI SH E B I A VI L 2I A 2 R A' E B I A 0
SPL VshI SH I A 2 R A'
SPL and shunt-field losses are regarded as constant losses because they are not
affected by the change in the load or armature current.
Armature-copper losses are considered as variable losses because they vary as
the square of the load.
EXAMPLE 15
The hysteresis and eddy current losses of a dc machine running at 1000 rpm are 250 W
and 100 W respectively. If the flux remains constant, at what speed will the total iron loss
be halved.
Solution
Let :
k 1 k h' 1.6w
k 2 k e' t 2 2V
At speed of 1000 rpm :
Ph k 1 1000 1000k 1 250
k 1 0.25
Pe k 2 10002 100
k 2 1 10 4
Ph 0.25N and Pe 1 10 4 N 2
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Pcore Ph Pe
1
0.25N 1 10 4 N 2 250 100
2
0.25N 1 10 4 N 2 175
N 570.03 rpm
EXAMPLE 16
Solution
IL
0.4 ISH
IA
125 V L
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(a) Full - Load :
V 250 V.
Pout 10 kW
10 kW
IL 40 A
250
VSH 2 2502
Shunt - field loss : PSH 500 W
R SH 125
Armature - copper losses :
250
I A I SH I L 40 42 A
125
PA I A2 R A' 422 0.4 0.05 793.8 W
Brush - contact loss : PB E B I A 342 126 W
SPL 452 W
Total Power Losses : PLoss 500 793.8 126 452 1.8718 kW
Pout 10
% 100% 100% 84.23%
Pout PLoss 10 1.8718
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EXAMPLE 17
A 10-kW 220-V 1400-rpm shunt generator is operated at rated speed as a motor. The
armature takes 2.95 A from a 232-volt source. The total armature resistance including
brushes is 0.26 Ω, and the shunt field resistance is 146.5 Ω. Determine (a) the SPL; (b) the
full load efficiency when the machine is operating as a generator.
Solution
a SPL E A I A I A 2 R A'
2322.95 2.952 0.26 682.14 W
IL
0.26 ISH
IA
146.5 VL L
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Armature - copper losses :
220
I A I SH I L 45.45 46.95 A
146.5
PA I A2 R A' 46.952 0.26 573.12 W
SPL 682.14 W
Total Power Losses : PLoss 330.38 573.12 682.14 1.58564 kW
Pout 10
% 100% 100% 86.31%
Pout PLoss 10 1.58564
EXAMPLE 18
In Ex. 16, calculate (a) the power output of the generator when the efficiency is maximum
and (b) the maximum efficiency.
Solution
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Discussion Questions
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EXERCISES
1. A 50-kW, 250-V compound generator (short shunt) has a series field in which each
coil is wound with 8.5 turns. How many ampere-turns are produced by each coil?
AT se 1700 amp - turns
2. Calculate the % voltage regulation of a shunt generator in which the no-load and
full-load voltages are 135 V and 120 V, respectively.
%VR 12.5%
3. If the no-load voltage of a separately excited shunt generator is 110 V at 1350 rpm,
what will be the voltage if the speed is increased to 1600 rpm?
E g @ 1600 130.37 V
4. A shunt generator has a no-load terminal voltage of 270 V and a voltage of 240 V
when it delivers 180 A. Assume a straight-line external characteristic and
determine the voltage when the current is 120 A. What is the equivalent load
resistance under this condition?
V 250 V, R L 2.083
5. A 150-kW, 250-V compound generator is connected long-shunt. If the shunt-field
resistance is 20 Ω, what is the series field current at full-load?
Ise 612.5 A
6. A long-shunt compound generator has a shunt field with 1200 turns per pole and
a series field with 4.5 turns per pole. If the shunt-field and series-field ampere-turns
are, respectively, 1200 and 196, calculate the power delivered to the load when
the terminal voltage is 230 V.
Ise 9.79 kW
7. A short-shunt compound generator has a full-load current of 60 A. If the series-field
resistance is 0.04 Ω and a diverter carries 24 A, what is the diverter resistance?
R D 0.06
8. A 5-kW, 120-V compound generator has an armature resistance of 0.23 Ω, a series-
field resistance of 0.04 Ω, and a shunt-field resistance of 57.5 Ω. Assuming a long-
shunt connection and a voltage drop at the brushes of 2 V, calculate the
generated emf at full load.
E g 133.81 V
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9. The following information is given for a 300-kW, 600-V long-shunt, flat-compounded
generator: shunt-field resistance = 75 ohms; armature resistance including brushes
= 0.03 ohm; commutating-field winding resistance = 0.011 ohm; series-field
resistance = 0.012 ohm; diverter resistance = 0.036 ohm. When the machine is
delivering its rated load, calculate the voltage and power generated by the
armature.
E g 625.4 V, Pg 317.70 kW
10. A 10-kW, 250-V compound (long-shunt) generator has a no-load voltage of 230 V.
The shunt field has 800 turns per pole and the series field 8.5 turns per pole. The
shunt- and the series-field resistances are 80 ohms and 0.07 ohm, respectively. In
order to make the generator flat-compound, so that it will have a no-load voltage
of 230 V and a full-load voltage of 230 V, the series must produce 225 amp-turns.
Calculate: (a) the resistance of the diverter to accomplish this change; (b) the
total number of ampere-turns produced by each pole at no-load and at full-load.
R D 0.093 , ATno load 2313.96 amp - turns
ATfull load 2525 amp - turns
11. A 3000-kW, 500-V, 14-pole generator has a lap-wound armature with 2340
conductors. The pole faces cover 67% of the entire circumference. How many
conductors are there in each pole of a compensating winding?
Z pole 8
12. Two shunt generators, A and B, are connected in parallel to deliver a common
load. Generator A has a no-load voltage of 240 V and a voltage of 220 V when it
delivers 120 A. Generator B has a no-load voltage of 235 V and a voltage of 220
V when it delivers the same current as A. Assuming straight-line external
characteristics for both machines, calculate (a) the total line voltage and total kW
load when generator B is “floating”; (b) the load delivered by each machine and
the total load when the terminal emf is 225 V.
a V 235 V, PL 7.05 kW
b PA 20.25 kW, PB 18 kW,
PL 38.25 kW
13. Two shunt generators are operating in parallel and taking equal shares of a 2400
A, 230-V load. The ratings of the generators are as follows:
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Direct-Current Generator Characteristics
14. A 150-kW generator has an efficiency of 91% at full load. Calculate the input in kW
and the power loss.
Pin 164.84 kW, PLoss 14.84 kW
15. A 10-kW, 220-V (short-shunt) compound generator is operated at no load at the
proper armature voltage and speed, from which the stray-power loss calculations
are determined to be 705 W. The shunt-field resistance is 110 ohms, the armature
resistance is 0.265 ohm, and the series field resistance is 0.035 ohm. Assume a 2-V
brush drop and calculate the full-load efficiency.
% 83.92%
16. A 25-kW series generator has an efficiency of 85% when operating at rated load.
If the stray-power loss is 20% of the full-load loss, calculate the efficiency of the
generator when it is delivering a load of 15 kW.
% 87.45%
17. A 250-V shunt generator has a full-load armature current of 40 A, under which
condition the losses are: friction + windage = 200 W; shunt field = 100 W; core = 260
W; brush contact = 120 W; armature copper = 400 W. For operation at maximum
efficiency, calculate the load and efficiency.
PL 11.732 kW, % 90.29%
QUIZ
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Direct-Current Generator Characteristics
References
Books
Fitzgerald, A. E. et.al. (2003). Electri Machinery. New York: McGraw-Hill Book Co. Inc.
Theraja, B. T. (2005). A Textbook of Electrical Technology Vol.2. New Delhi: S. Chand and
Company Ltd.
Property of and for the exclusive use of SLU. Reproduction, storing in a retrieval system, distributing, uploading or posting online, or transmitting in any form or by any
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