ES - TDPS-2400HB A - CRPS Titanium 265mm (Rev S2 23.mar.2021)
ES - TDPS-2400HB A - CRPS Titanium 265mm (Rev S2 23.mar.2021)
S0 Release for EVT stage PSU S1F Oct 14’20 Suriyan.P Saowanee.Kron Jaruwath Rattiya Walalak
Release for S2F
-update DC input brown in/out
-update Dips >95 % reduction 0. 5
Mar
S1 period, B (was A) Suriyan.P Saowanee.Kron Jaruwath Rattiya Walalak
- 13.2 EMC Requirement by adding 01’2021
(5 dB margin for DC input)
DCC-Thailand5
Document is released
2021.04.09 16:54:28
+07'00'
台達電子工業股份有限公司 DESCRIPTION:
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
DOCUMENT NO. : REV.
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION.
ES-TDPS-2400HB A S2
SHEET 1 OF 74
1 SCOPE
This document describes the functional requirements and characteristics for multi-sources common CRPS power supply for the
customer projects.
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DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
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ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 2 OF 74
2 INPUT REQUIREMENTS
The power supply shall operate normally without any user intervention. The input must have primary to secondary isolation within the power supply.
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MODEL NO. :
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WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 3 OF 74
2.2 Input Voltage and Current Requirements
With any combination of nominal rated AC voltage, frequency, environment, and with any combination of rated continuous output loading, the steady state
input current to the power supply shall not exceed the values in the following table. The steady state AC RMS input voltage shall be single phase sinusoidal,
rectified AC or a steady-state DC input voltage, and shall be within the following limits:
100~127Vac 15
200~240Vac 15
200-240Vdc 15
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MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 4 OF 74
2.4 Inrush Current
After AC power is applied to the power supply, any initial inrush current surge or spike of 10
milliseconds or less shall not exceed 35 amps peak, due to the charging of the X-caps. Any additional
inrush current surges or spikes in the form of AC cycles or multiple AC cycles shall not exceed 35 amps
peak. This shall be true for the full input AC range and frequency.
Repetitive on/off cycling of the AC mains shall not damage the power supply.
2.5 Efficiency
Following table lists the required power supply efficiency (Pout / Pin) as a function of the output load current.
Input Voltage
10% Load 20% Load 50% Load 100% Load
[VRMS]
230VACRMS >90% >94% >96% >91%
Notes:
1. The supplier will use the “Generalized Internal Power Supply Efficiency Test Protocol”, latest
revision. A link to the document can be found on the 80 Plus web site found
at http://www.plugloadsolutions.com/80PlusPowerSupplies.aspx.
2. 80 Plus certification to meet Titanium rating is required.
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MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 5 OF 74
2.7 iTHD
The below table shown the power supply “Total Harmonic Distortion” limits which according
EN61000-3-2 standard under 230/240Vac, 50/60Hz and 208Vac, 60Hz conditions.
5% Load 10% Load 20% Load 50% Load 100% Load
Notes:
1) For test voltages other than 230VAC, the limit is multiplied by a factor of 230 divided by the
nominal test voltage.
2) P is the active input power in watts.
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MODEL NO. :
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SHEET 6 OF 74
2.9 Input Connector and Wiring
The AC input connector shall be an IEC 320-C20 connector rated for 20A at 100 VAC and 16A at 250
VAC. Refer to the power supply mechanical drawing for the physical location of the AC input connector.
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MODEL NO. :
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SHEET 7 OF 74
3 DC OUTPUT REQUIREMENTS
There are two DC outputs generated by the power supply: +12Vsb and +12V will be present whenever
the DC input is within specification. The +12V is controlled via the PS_ON signals. All output voltages
shall be diode / MOSFET ‘Ored” to allow for sharing between two supplies in the system.
+12V +12Vsb
Remark
[Volt] [Volt]
Minimum 11.4 11.4
Notes:
1) The power supply must operate without loads on any or all of the output voltages, without
indicating any over-voltage or under-voltage conditions.
2) The output voltages are measured/evaluated on the system [backplane] side of the mating output
connectors
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MODEL NO. :
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SHEET 8 OF 74
3.2 Output Currents
The minimum and maximum DC rated currents for each output level are given in below.
Ripple
Output Rails
[mV P-P]
+12Vsb 200
+12V 200
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MODEL NO. :
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SHEET 9 OF 74
3.4 Dynamic Current
The output voltages shall remain within limits specified for the step loading and capacitive loading
specified in the table below. The load transient repetition rate shall be tested between 50Hz and 5kHz at
duty cycles ranging from 10%-90%. The load transient repetition rate is only a test specification. The
Δ step load may occur anywhere within the MIN load to the Peak load conditions.
During a load step, the output voltage must remain within the regulation limits given in below.
Output Step Load [Amp] Slew Rate Capactive Load Min Voltage Max Voltage
Rails (see Note 1 and 2) [A/uS] [uF] [VDC] [VDC]
+12Vsb 1 0.5 1000 11.4 12.6
Note 1: During 100% load change shall not cause the power supply shut down.
2: For dynamic condition of 12V minimum load is 5A.
Minimum Maximum
Output
Capacitance Capacitance
Voltage
[uF] [uF]
+12Vsb 1,000 3,100
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MODEL NO. :
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SHEET 10 OF 74
3.7 Residual Voltage
The residual voltage at the outputs shall not exceed 100mV when input power is applied to the supply,
the power supply is OFF and there is no load.
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MODEL NO. :
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SHEET 11 OF 74
3.9 Control Loop Bandwidth and Stability
The power supply must have acceptable phase margin (45 degrees or higher ) ,gain margin (10dB or higher) and
bandwidth for all conceivable input and output conditions including known system capacitance.
At minimum load, the power supply must be stable for minimum through maximum system capacitance
configurations.
At full load, the power supply must be stable with system capacitance between the minimum system
capacitance and maximum system capacitance.
The power supply should also display stable transient responses when the outputs are subjected to the dynamic
loading described in Section 3.4 .
The power supply must also be stable when powering a negative impedance load such as a VRM.
Note: Switchable preload resistors might be required on the outputs to maintain the dynamic response to load
changes within the system. These loads keep the output inductor near continuous conduction to maintain the wide
bandwidth of the supply with light loads.
The PSU shall include a 10-ohm resistor in every voltage feedback loop (for measuring loop response),
at a point where all information is in one path and where a low impedance drives a high impedance.
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MODEL NO. :
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WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 12 OF 74
4 REDUNDANT OPERATION
The power supply will be used in a system with one additional, redundant, power supply.
The load is shared between the power supplies that are OR-ed together. When two power supplies are
ORed together, they will be used in an N+1 configuration.
Output Current
Accuracy
(Bus)
Iout > 50% of 2400W +/- 5%
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MODEL NO. :
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SHEET 13 OF 74
4.4 Sharing Bus Voltage
The sharing bus voltage measurement shall exclude fan current and meet below voltage level.
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MODEL NO. :
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WITHOUT PERMISSION. TDPS-2400HB A
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SHEET 14 OF 74
5 FAULT PROTECTIONS
5.1 General Requirements
The power supply shall protect itself and the system from catastrophic failure. Protection circuitry
shall include input under-voltage, output over-voltage, output under-voltage and output over-current. The
+12V and +12Vsb outputs must be protected so that a system short circuit or supply failure does not result
in a power supply catastrophic failure or damage the system. For manufacturing test and verification of
the specifications in this section, the supply outputs shall be considered to be independent supplies.
Over-Current Limits
Output
Voltage Min Max Slew Rate Remark
[Amp] [Amp] [A/Sec]
+12Vsb 3.6 4 0.25A/S
and latch off after an over voltage condition occurs. This latch shall be cleared by toggling the PSON#
signal or by an AC power interruption. The values are measured at the output of the power supply’s
connectors. The voltage shall never exceed the maximum levels when measured at the power
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SHEET 15 OF 74
connectors of the power supply connector during any single point of fail. The voltage shall never trip
any lower than the minimum levels when measured at the power connector. +12Vsb will be auto-
recovered after removing OVP limit.
Over-Voltage Limits
Voltage
Min [V] Max [V]
Ambient 60 65 50
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SHEET 16 OF 74
6 TIMING REQUIREMENTS
Vin
+12V
T2: TVout_On_delay T6: TPWOK_Off T9: TPSON_On_delay
PSON
Vin On/off cycle PSON On/off cycle
MIN MAX
ITEM NAME DESCRIPTION
[mS] [mS]
T1 TSB_On_Delay Delay from Vin being applied to 12Vsb being within regulation. - 1500
T2 TVout_On_Delay Delay from Vin being applied to all output voltages being within regulation - 2500
T3 TSB_Vout Delay from 12Vsb being in regulation to O/Ps being in regulation at Vin turn on. 5 1000
T4 TPWOK_On Delay from output voltages within regulation limits to PWOK asserted at turn on. 100 500
T5 TPWOK_holdup Delay from loss of AC to de-assertion of PWOK. (70% loading) 13 -
T6 TPWOK_Off Delay from PWOK de-asserted to output voltages dropping out of regulation limits. 1 -
T7 TVout_holdup Main output voltages stay within regulation after loss of high line (70% loading;1680W) 14 -
T8 TSB_holdup Standby output voltages stay within regulation after loss of Vin. 70 -
T9 TPSON_On_Delay Delay from PSON# active to output voltages within regulation limits. 5 400
T10 TPSON_PWOK Delay from PSON# deactive to PWOK being deasserted. - 5
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SHEET 17 OF 74
7 I/O DEFINITIONS
All I/O signals must support hot-plugging of the PSU into the system and shall present a high
impedance to the system during installation. ESD diodes etc. internal to the PSU shall not bias any of
these signals in such a way as to cause a false logic state to be presented to the system. In addition,
many of the I/O signals are pulled up outside of the PSU (either on the system mid-plane or on the
canister(s). The PSU design must ensure that the presence of these pull-ups does not cause any back
drive or biasing issues in the system.
Min. Max.
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SHEET 18 OF 74
7.1.2 PWOK (Output)
PWOK is a power OK signal and will be pulled HIGH by the power supply to indicate that all the
outputs are within the regulation limits of the power supply. When any output voltage falls below
regulation limits or when input power has been removed for a time sufficiently long so that power supply
operation is no longer guaranteed, PWOK will be de-asserted to a LOW state.
Open collector/drain output from power supply.
Signal Type
Pull-up to VSB located in the power supply.
PWOK = LOW Power not OK
Min. Max.
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SHEET 19 OF 74
7.1.3 SMBAlert (Output)
This signal indicates that the power supply is experiencing a problem that the user should investigate.
This shall be asserted due to Critical events or Warning events. The signal shall activate in the case of
critical component temperature reached a warning threshold, general failure, over-current, over-voltage,
under-voltage, failed fan. This signal may also indicate the power supply is reaching its end of life or is
operating in an environment exceeding the specified limits.
This signal is to be asserted in parallel with LED turning solid Amber or blink Amber.
Min. Max.
7.1.4 A0 (Input)
PSU Module Address Line 0. This signal line is provided for determining the address for the specific
PSU FRU and SMBus address. A 10K Ohm pull up resistor pulled up to internal 3.3V.
7.1.5 A1 (Input)
PSU Module Address Line 1. This signal line is provided for determining the address for the specific
PSU FRU and SMBus address. A 10K Ohm pull up resistor pulled up to internal 3.3V.
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SHEET 20 OF 74
system total loading under PSU’s pre-set load level. When the pin is LOW in the Smart_On mode, the
Smart Standby mode power supplies will work in normal redundancy mode.
Smart_On feature supports 1+1, 2+1, and 3+1 redundant configurations. It uses the PMBus
manufacturer specific command area to define PMBus commands for the system to communicate with the
power supplies for enabling, configuration, and monitoring.
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7.1.11 SCL (Pin A20)
SMBus Clock: A 200K Ohm pull-up resistor pulled to internal +3.3V in the PSU.
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8 Power Supply Management Controller
The PMBus features included in this specification are requirements for power supplies use in server
systems. This specification is based on the PMBus specifications parts I and II.
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SHEET 23 OF 74
once 'in spec' clock and data timing is again received.
Note if the device 'misses' a clock from the master due to noise or other bus errors, the device must
continue to accept 'in spec' clocks and re-synch with the master on the next START or STOP condition
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8.4 Addressing
The PSU PMBus device address locations are shown below. For redundant systems there are up to
three signals.
Note1: The addressing method uses the 7 MSB bits to set the address and the LSB to define whether a
device is reading or writing. The addresses defined above use 8 bits including the read/write bit.
Note2: The main pull up/down resistors shall located on system board
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Command
Command Name R/W # of data bytes Comments
Code
BW/BR
30h COEFFICIENTS process 5 M=01h, b=00h , R=00h
call
3Ah FAN_CONFIG_1_2 R/W 1 Default “duty control mode”
3Bh FAN_COMMAND_1 R/W 2
40h VOUT_OV_FAULT_LIMIT R 2 >14V
44h VOUT_UV_FAULT_LIMIT R 2 <10V
118.875A (low line)
46h IOUT_OC_FAULT_LIMIT R/W 2
234.75A (high line)
109A (low line)
4Ah IOUT_OC_WARN_LIMIT R/W 2
224.75A (high line)
51h OT_WARN_LIMIT R/W 2 60C
13.125 (low line)
5Dh IIN_OC_WARN_LIMIT R/W 2
14.5 (high line)
1308W (low line)
6Ah POUT_OP_WARN_LIMIT R/W 2
2700W (high line)
1450W (low line)
6Bh PIN_OP_WARN_LIMIT R/W 2
2900W (high line)
79h STATUS_WORD R/W 2
7Ah STATUS_VOUT R/W 1
Bit 7 Vout OV fault
Bit 4 Vout UV fault
7Bh STATUS_IOUT R/W 1
Bit 7 Iout OC fault
Bit 5 Iout OC warning
Bit 1 Pout OP fault
Bit 0 Pout OP warning
7Ch STATUS_INPUT R/W 1
Bit 5 Vin UV warning
Bit 4 Vin UV fault
Bit 3 Unit off for insufficient input
Bit 1 Iin OC warning
Bit 0 Pin OP warning
7Dh STATUS_TEMPERATURE R/W 1
Bit 7 OT fault
Bit 6 OT warning
7Eh STATUS_CML R/W 1
Bit 7 Command fault
Bit 6 Data fault
Bit 5 PEC fault
00: No input
80h STATUS_MFR_SPECIFIC R 1 01: AC (Normal Airflow)
02: 240V HVDC (Normal Airflow)
81h STATUS_FANS_1_2 R/W 1
Bit 7 Fan 1 Fault <255 RPM
Bit 6 Fan 2 Fault <255 RPM
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MODEL NO. :
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SHEET 26 OF 74
Command
Command Name R/W # of data bytes Comments
Code
Bit 5 Fan 1 Warning *
Bit 4 Fan 2 Warning *
Bit 3 Fan 1 speed overridden "0" = self control, "1" = overridden
Bit 2 Fan 2 speed overridden "0" = self control, "1" = overridden
86h READ_EIN BR 5
87h READ_EOUT BR 5
88h READ_VIN R 2
89h READ_IIN R 2
8Bh READ_VOUT R 2
8Ch READ_IOUT R 2
8Dh READ_TEMPERATURE_1 R 2 Ambient
8Eh READ_TEMPERATURE_2 R 2 Secondary Hotspot (SR)
8Fh READ_TEMPERATURE_3 R 2 Primary Hotspot (PFC)
90h READ_FAN_SPEED_1 R 2
91h READ_FAN_SPEED_2 R 2
96h READ_POUT R 2
97h READ_PIN R 2
98h PMBUS_REVISION R 1 "22h"
99h MFR_ID BR/BW Variable "Delta "
9Ah MFR_MODEL BR/BW 13 "TDPS2400HBA"
9Bh MFR_REVISION BR/BW 3
9Ch MFR_LOCATION BR/BW Variable "Thailand"
9Dh MFR_DATE BR/BW Variable
9Eh MFR_SERIAL BR/BW 15
9Fh APP_PROFILE_SUPPORT BR Variable "04h"
A0h MFR_VIN_MIN R 2 90Vac
A1h MFR_VIN_MAX R 2 264Vac
15A (low line)
A2h MFR_IIN_MAX R 2
15A (high line)
1250W (low line)
A3h MFR_PIN_MAX R 2
2700W (high line)
A4h MFR_VOUT_MIN R 2 11.4V
A5h MFR_VOUT_MAX R 2 12.6V
83.35A (low line)
A6h MFR_IOUT_MAX R 2
200A (high line)
1000W (low line)
A7h MFR_POUT_MAX R 2
2400W (high line)
A8h MFR_TAMBIENT_MAX R 2 50
A9h MFR_TAMBIENT_MIN R 2 0
AAh MFR_EFFICIENCY_LL BR 14 At 20%/50%/100% loading
C0h MFR_MAX_TEMP_1 R 2 AMB Waring
C1h MFR_MAX_TEMP_2 R 2 Hotspot Warning
D0h SmartOn_Config R/W 1
[LSB] [MSB], 0x64 0x00 means 100%
D1h MFR_FAN_Duty R 2
duty
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SHEET 27 OF 74
Command
Command Name R/W # of data bytes Comments
Code
D4h MFR_HW_COMPATIBILITY R/W
MFR_FWUPLOAD_CAPBILI
D5h R/W
TY
D6h MFR_FWUPLOAD_MODE R/W
D7h MFR_FWUPLOAD R/W
D8h MFR_FWUPLOAD_STATUS R/W
D9h MFR_FIRMWARE_REV R/W
DCh MFR_BLACKBOX BR
MFR_REAL_TIME_BLACKB
DDh R/W
OX
DEh MFR_SYSTEM_BLACKBOX R/W
E0h MFR_CLEAR_BLACKBOX R/W
• Writing a ‘1’ to any given bit location shall reset only that bit of the command.
• Sending a CLEAR_FAULTS command to the PSU shall reset all STATUS_ bits to ‘0’.
CLEAR_FAULTS shall clear all STATUS commands at a given PAGE if PAGE command is supported.
If the PAGE is set to FFh; all STATUS bits in all PAGEs shall be cleared.
• Cycling input power OFF for 1 second or more then ON shall reset all STATUS_ bits to ‘0’.
• Systems with redundant power supplies where only one of the supplies cycle input power OFF/ON;
the power cycled PSU shall reset the STATUS_ bits to ‘0’ only when powered back ON. If the PSU is
• Cycling the PSON# signal from de-asserted to asserted shall reset the STATUS_ bits to ‘0’. The bits
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SHEET 28 OF 74
shall be reset only on the assertion of PSON#; not the de-assertion.
Note: exception for Over Current Fault shutdown; PSON# cycling shall NOT reset the over current fault
bit or cause the power supply to restart. Only a cycle of the input power shall reset the over current fault
bit and allow the PSU to power on again.
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8.8 SMBALERT_MASK (1Bh)
This allows the system to mask events from asserting the SMBAlert# signal and to read back this
information from the PSU. SMBALERT_MASK command can be used with any of the supported
STATUS events. The events are masked from asserting SMBAlert# by writing a ‘1’ to the associated
STATUS bits. The SMBALERT_MASK command is used in conjunction with the PAGE_PLUS
command and STATUS_ commands. It is not supported for masking the Non-PAGE’d STATUS_
commands.
8.8.1 Reading Mask Values using PAGE_PLUS, Block Write Block Read Process Call with
PEC
8.8.2 Writing Mask Values using PAGE_PLUS, Block Write with PEC
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SHEET 30 OF 74
8.9 PMBus Commands Preciseness and Data Format
For the following PMBus commands a minimum preciseness/accuracy for voltage, current and power
readings and settings must be better than ±5% in the 10%-100% load range and must follow the tier 2 EPA
for server guideline. The maximum deviation for the ambient temperature is +/- 4°C. Tested at nominal
voltage and 25°C.
Type Condition Criteria
Pin < 200W +/- 10W
Read_Pin
Pin ≥ 200W +/- 5%
< 10% load +/- 5%
Read_Vin, Read_Vout
> 10% load +/- 5 %
Iin_rms < 1.6A +/- 0.08A
Read_Iin
Iin_rms ≥ 1.6A +/- 5%
10~20% load +/- 10%
Read_Iout
>20% load +/- 5%
10~20% load +/- 10W
Read_Pout
> 20% load +/- 5%
Table 21 : Reporting Accuracy
Preferred data format is the “Linear Data Format” as specified by PMBus specification Part II version 1.2.
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SHEET 31 OF 74
9 FRU Requirements
The FRU data format shall be compliant with the IPMI ver.1.0 (per rev.1.1 from Sept.25, 1999)
specification. The following is the exact listing of the EEPROM content. During testing this listing shall
be followed and verified.
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SHEET 32 OF 74
0077h Peak Watage – LSB [watts]
0078h Peak Watage – MSB [watts] 2600W
0079h Combined wattage None
007Ch Predictive fail tacho support Supported
007Dh Record Type 01 DC Output – 12V Nominal, Min. and Max. Voltage, Ripple noise, Min and Max output current[mA]
008Fh Record Type 01 DC Output – 12Vsb Nominal, Min. and Max. Voltage, Ripple noise, Min and Max output current[mA]
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10 COMMON CRPS REQUIREMENTS
10.1 Smart On
Redundant power supplies in a system shall power ON or OFF depending upon loading state. Power supply that or OFF (in the
Cold Standby state) shall power on quickly to maintain full redundancy in the system.
00h Standard Redundancy Turns the power supply ON into standard redundant load sharing mode.
Defines this power supply to be the one that is always ON in a
01h SmartOn Active
Smart On configuration.
02h Smart Standby 1 Defines the power supply that 1st turn on in a Smart_On configuration as the load increases.
03h Smart Standby 2 Defines the power supply that 2nd turn on in a Smart_On configuration as the load increases.
04h Smart Standby 3 Defines the power supply that 3rd turn on in a Smart_On configuration as the load increases.
The default state of power supply is in Standard Redundancy mode. Power supply need to be re-
specified a state whenever initial power on or any power supply in the system is in fault situation.
The SMART_ON_CONFIG command will reset to 00h (Standard Redundancy) when any fault or
over current happened. The faults include input loss, over hot spot temperature, over ambient temperature,
+12V short internally (under voltage), +12V over voltage, fan locked, D2D controller soft-start short.
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Fixgure 4: 4xPSU Smart On function chart
Power supplies in Smart Standby state shall monitor the shared voltage level of the load share signal to
sense when it needs to power on. Depending upon which position the system defines that power supply to
be in the Smart Standby configuration; will slightly change the load share threshold that the power supply
shall power on at.
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10.1.5 Powering on Smart Standby supplies during a fault or over current condition
Some warnings happen or 12V output shutdown due to any fault. When an active power supply
asserts, all parallel power supplies in Smart Standby mode shall power on immediately.
The trigger condition:
12V OC fault happens
12V OVP fault
12V UVP
OTP warning/fault
Fan speed warning/ fault
AC loss (lower than 74V +/-5V)
Send 00h to PMBus D0h command
PSON# de-asserted
When an active power supply asserts, all parallel power supplies in Smart Standby mode shall power
on immediately.
Here are the steps (1+1) to put PSU into smart on mode. PSU which is assigned as smart on standby
can operate in a power-off state and turn on main power if necessary.
Step1: Make sure every PSU has AC power cord applied. Use write byte command to set command
0xD0 for each PSU to has it own role (must one PSU as active role).
The command format for Smart On function will be as following example.
B0 in smart_on_active (S B0 w D0 01 PEC P)
B2 in smart_on_standby (S B2 w D0 02 PEC P)
Step 2: PSU will enter smart slave mode once the load is lower than the corresponding trigger point.
Step3: If SMART_ON signal falls to low, all PSU will turn on the main power and reset smart_config
to 0x00 (standard redundancy). System needs to re-assign the roles for all PSU to enable smart on
function again.
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SHEET 36 OF 74
10.2 SMBAlert#
The SMBAlert# signal may be asserted by the PSU for any of the supported STATUS events. The
events that control SMBAlert# can be masked using the SMBALERT_MASK command.
By default the SMBAlert# signal is asserted for the following cases.
STATUS_INPUT (UV Fault bit): input voltage drops below the fault threshold for > 2ms.
STATUS_IOUT (Iout OC Warning bit): Output current exceeds the PSU capability but PSU has
not shutdown.
STATUS_TEMPERATURE (OT Warning): Thermal sensor for PS inlet temperature or on a hot
spot inside the PSU has exceeded its warning temperature
Tover_temp to SMBAlert#
Hot spot going threshold
temp > warning low 1 Sec
STATUS_TEMPERATURE
Ambient temp > warning threshold Over temp warning
The SMBAlert# signal shall be cleared and re-armed by the following methods.
Clearing STATUS bits causing the asserted SMBAlert# signal.
Power cycling with PSON or with input power
Masking the event with SMBALERT_MASK
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10.3.3 Summary of Capabilities supported in Boot Loader mode
Basic Function Operating Capability
Fan control Fan can run at a high fixed speed to make sure power supply is cooled in the system for the duration of the FW update.
PWOK The PWOK signal must still function properly during power on / off cycles to reset the system
PSON# The PSON# signal must still be able to power ON/OFF the power supply.
UV Under voltage protection
OV Over voltage protection
OC Over current protection
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SHEET 39 OF 74
10.3.5 Firmware Update Flowchart
IMPORTANT!
· PSU may be in standby mode or ON mode during FW
update process
· If the FW update process is interrupted at any point during
the process; the PSU must always be able to return to the
boot loader code.
BMC uses these commands to
· The PSU must always check that the application program is
determine of FW needs updating:
MFR_FW_REVISION BMC determines PSU stays in not corrupted before starting to run from the application
MFR_MODEL PSU FW needs No application program program
MFR_FW_UPLOAD_MODE
MFR_HW_COMPATIBILITY
updating? mode
· During the FW upload process the PSU must always
MFR_FW_UPLOAD_CAPABILITY respond to any communication on the bus; acknowledging
its address and the supporting commands without holding
Yes the bus. For unsupported boot loader commands the PSU
may respond with Not Acknowledge or 00h.
BMC resets retry · BMC must configure correct addresses into ME at BMC
counter startup to avoid bad PSU address config if AC power is lost
or BMC is reset while the PSU update is in progress
BMC reads
Max retry reached? Yes
MFR_FWUPLOAD_ No
(default = 3)
MODE = 0x01?
Yes
BMC reads FW
image header in
BMC for block size
and delay time
BMC sends
MFR_FWUPLOAD & 1 st
block of image
BMC sends
MFR_FWUPLOAD &
nextt block of image
(optional) Block
No
received OK?
No
PSU starts running
BMC writes 00h to PSU stays in boot
from application
MFR_FW_UPLOAD_MODE loader mode
Last data program
block?
No No
Yes
BMC reads
MFR_FW_UPLOAD_STATUS
PSU verifies Application Program is
not corrupted with CRC16 value
Yes
BMC writes 00h to
MFR_FW_UPLOAD_MODE
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PSU verifies Application Program is
PSU starts running
not corrupted using CRC16 value PSU application
PSU powers ON from application
saved in PSU for the application program OK?
program
program image
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10.3.6.2 MFR_FWUPLOAD_CAPABILITY (0xD5h)
Format: Read Byte
The system can read the power supply’s FW upload mode capability using this command. For any given
power supply; more than one FW upload mode may be supported. The supported FW upload mode(s)
must support updating all available FW in the power supply.
Bit Value Description
0 1 = PSU support FW uploading in standby
For future use
(for future use) mode only
3-7 Reserved
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10.3.6.4 MFR_FWUPLOAD (0xD7h)
Format: Block Write (block = size as defined by the image header)
Bytes Value Description
Command used to send each block of the FW image.
Block
Header should follow the format described in section 0.
size Image header &
defined in image data The image shall contain block sequencing numbers to
header make sure the PSU puts the right data blocks into the right
memory space on the PSU MCU.
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10.3.6.6 MFR_FW_REVISION (0xD9h)
Format: Block Read, 3 bytes
Byte Value Description
0 0 - 255 Minor revision; secondary
1 0 - 255 Minor revision; primary
Bit 7:"1"->
Down grading of PSU FW has to be avoided. System
BMC can elect to ignore this bit if needed, but recommended to
follow.
2 0 - 255
Bit 7:"0"
No restriction in downgrading the PSU FW. BMC can
update the PSU FW to be in sync with its known version.
Bit 0-6: Major revision
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10.4.2 Black Box Events
There are two types of data saved in the black box; 1) System Tracking Data, 2) Power supply event
data.
System tracking data is saved to the Black Box whenever the system powers ON or when a power
supply is added to the system.
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10.4.4 BlackBox related Commands
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Number
Type Item Description
of Bytes
standard for time keeping, which represents
time as the number of seconds from 00:00:00,
January 1, 1970 GMT. Similar time formats
are used in ANSI C
Number of times the power supply
powered OFF then back ON due to loss of AC
Number of AC power cycles 2 power at the time of the event. This is only
counted when the power supply’s PSON#
signal is asserted.
Number of times the power supply is
powered OFF then back ON due to the
Number of PSON power
2 PSON# signal de-asserting at the time of the
cycles
event. This is only counted when AC power
is present to the power supply.
The power supply shall save these
PMBus values into the Black Box when a
PMBus Registors (22 bytes) black box event occurs. Fast events may be
missed due to the filtering effects of the
PMBus sensors.
STATUS_WORD 2
STATUS_IOUT 1
STATUS_INPUT 1
STATUS_TEMPERTATURE 1
STATUS_FAN_1_2 1
READ_VIN 2
READ_IIN 2
READ_IOUT 2
READ_TEMPERATURE_1 2
READ_TEMPERATURE_2 2
READ_FAN_SPEED_1 2
READ_PIN 2
READ_VOUT 2
The power supply shall track the total
number for each of the following events.
These value shall be saved to the black box
Event Counters (5 bytes)
when a black box event occurs. Once a value
has reached 15, it shall stay at 15 and not
reset.
AC shutdown due to under The power supply shall save a count of
Lower ½
voltage on input these critical events to non-volatile memory
Thermal shutdown Upper ½ each time they occur. The counters will
increment each time the associated STATUS
Over current or over power bit is asserted.
Lower ½
shutdown on output
General failure shutdown Upper ½
Fan failure shutdown Lower ½
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Number
Type Item Description
of Bytes
Shutdown due to over
Upper ½
voltage on output
The power supply shall save into RAM a count
Input voltage warning; no of these warning events. Events are count
Lower ½
shutdown only at the initial assertion of the event/bit. If
the event persists without clearing the bit the
Thermal warning; no counter will not be incremented. When the
Upper ½
shutdown power supply shuts down it shall save these
warning event counters to non-volatile memory.
Output current power The counters will increment each time the
Lower ½
warning; no shutdown associated STATUS bit is asserted.
Fan slow warning; no
Upper ½
shutdown
Event data (N-1) 38
Event data (N-2) 38
Event data (N-3) 38
Event data (N-4) 38
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10.4.4.3 MFR_SYSTEM_BLACK_BOX (0xDEh)
Format: Write/Read Block with PEC (40 bytes). Low byte first.
The system uses this command to write the following data to the PSU.
Byte Value Description
1-10 System top assembly number Low bytes
11-20 System serial number
21-30 Motherboard assembly number
31-40 Motherboard serial number High bytes
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10.4.4.5 MFR_CLEAR_BLACKBOX (0xE0h)
Format: Send Byte with PEC
The MFR_CLEAR_BLACKBOX command is used to clear all black box records simultaneously.
This command is write only. There is no data byte for this command.
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11 MECHANICAL OUTLINE
11.1 Indicator LEDs
The PSU shall support indicator LED on the front of the unit to indicate PSU status.
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11.2 Handle Retention
The power supply shall have a handle to assist extraction. The module shall be able to be inserted and extracted without the
assistance of tools. The power supply shall have a latch which retains the power supply into the system and prevents the power
supply from being inserted or extracted from the system when the AC power cord is pulled into the power supply. The handle shall
protect the operator from any burn hazard.
A19 Signal SDA I2C Interface Data – bi-directional I2C serial data line.
A20 Signal SCL I2C Interface Clock – serial clock for I2C communications.
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B19 Signal A0 I2C Addressing pin - pull up/down by system
B23 Signal 12V Current Share Bus– Analog signal between PSUs to allow
ISHARE for current sharing
B24 Signal LOW state on this signal indicates the PSU is physically presents.
PRESENT_N
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11.4 Fan Numbering
The PSU shall contains one Delta GFM0412SS-08GP8 series (Or equivalent) 40mm x 56mm dual
counter-rotating fan modules
The fans numbering shall be identified as below (top view)
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12 PSU LABELLING REQUIREMENTS
12.1 Vendor Labeling
The PSU shall contain a label detailing the details of manufacture (Vendor, Model Number, Date of
Manufacture, etc.) as well as the appropriate safety and compliance markings as described later in this
document.
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13 ELECTROMAGNETIC COMMPATIBILITY
13.1 EMC Design Objectives
The PSU is intended to meet world-wide EMC regulatory compliance requirements with the power
subassembly integrated into the final product (system, peripheral, etc).
CISPR 32 Class A limits over freq. range 30 MHz to 1GHz. At least 6 dB margin
Radiated Emissions
EN55032, FCC CFR47 Part 15 below limits. (5 dB margin for DC input)
CISPR 32 Class A limits over freq. range 150 kHz to 30 MHz on power cord and
Conducted Emissions EN55032, FCC CFR47 Part 15 LAN cables.
At least 6 dB margin below limits. (5 dB margin for DC input)
Contact discharge 4 kV (indirect and direct to metal parts).,criteria B;
CISPR 24 / EN55024 Contact discharge 6 KV, criteria B for the telecomm product used in other
Electrostatic
EN61000-4-2 than telecommunication centers;
discharge
EN300386 Air discharge 8 kV, Performance criteria B.
(ESD)
GR1089 For NEBS purpose, 8KV for contact discharge, 15KV for air discharge,
criteria B.
Must pass
CISPR 24 / EN55024 80-690 MHz: 3 V/m; 690-60000MHz: 10V/m with 80% amplitude
Radiated Immunity EN61000-4-3 modulation at 1 kHz.Performance criteria A;with 80% amplitude
EN 300386 modulation at 1 kHz.
Performance criteria A.
CISPR 24 / EN55024 Must pass 3 Vrms 80% AM, freq. range 150 kHz–80 MHz to power-line.
Conducted Immunity
EN61000-4-6 Performance criteria A .
CISPR 24/
EN55024 Must pass 1kV diff. mode (2Ohm), 2kV comm (12Ohm). mode to power
Surge
EN61000-4-5 lines with performance criteria A
EN 300386
CISPR 24 / Must pass 1 A/m (r.m.s), frequency 50 Hz, with performance criteria A.
Magnetic
EN55024 Reasonable specification level: 3 A/m (r.m.s) at frequency 50 and 60 Hz,
Susceptibility
EN61000-4-8 with performance criteria A.
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Characteristic Standard reference Requirements
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near the output connector. Additional power-ground-to-chassis-ground connections are recommended
around the perimeter of the PC board.
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14 POWER LINE SUSCEPTIBILITY REQUIREMENTS
14.1 Design Objectives
The Power Line Disturbance (PLD) requirements specify how the power supply should function under
defined input power conditions such as under-voltage, over-voltage, input line disturbances, utility
switching (RING), and lightning strike conditions. These design objectives are to meet the system PLD
requirements with the power supply integrated into a finished product (system, peripheral, etc).
The requirements listed are intended to serve as design objectives for the power supply
developer/supplier and to indicate what testing and/or analysis should be performed on the power
subassembly prior to system integration.
Duration
Test Condition Voltage Transient (%)
(Seconds)
E2 Over-Voltage +20% 2.0
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Notes:
-A load of 100% of the maximum rated output current for each output applies to this test condition
-Tested at maximum nominal voltage (e.g 240Vac)
-100% 0.5
-100% 3.3
D5.2 Power Off Remove Power Cord from PSU one time
D5.2 Room Power Drop Room Power (complete system) one time
Notes:
-Surge condition tested at maximum nominal voltage (127Vac/240Vac)
-Sag conditions tested at minimum nominal voltage (100Vac/200Vac)
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from 0.025 to 2.0 seconds. The table below shows the time intervals and the under-voltage conditions tested.
For each time interval, all of the under-voltage deviations listed will be tested. These tests are performed at
both the lowest and highest nominal operating voltage of the power supply.
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14.7 Lightning Surge Susceptibility
The European requirements are based on EN 61000-4-5.The table below shows the Lightning Surge
requirements for power subassemblies prior to being installed into a final product. These tests are performed
as a bench test using electronic or resistive loads. These requirements are 500V higher than required when
installed into a final product.
Outputs that connect to communication circuits might need additional output capacitance or sense circuit
filtering. Communication cable surge testing may apply external energy to outputs due to clamp circuit
design..
+2.0KV COMMON
Delta and WYE
Line to Ground
-2.0KV COMMON
+2.0KV
Delta and WYE
Line to Line
-2.0KV
+2.0KV COMMON
Wye
Line to Neutra;
-2.0KV COMMON
Notes:
1) Lightning tests performed at surge voltages of 0.5KV, 1.0KV, 1.5KV, 2.0KV, 2.2KV and 2.5KV and
at AC power phase angles of 0, 90, 180, and 270 degrees
2) COMMON is common return to tester
3) The source impedance for differential mode is 2 Ohm and common mode is 12 Ohm.
4) 1.2uS x 50uS Combination Wave
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15 ENVIROMENT REQUIREMENT
15.1 Temperature
15.1.1 Operating:
0 °C to +50 °C.
15.1.2 Non-Operating:
– 40 °C to +70 °C.
15.2 Humidity
15.2.1 Operating:
8 to 90% (Non condensing) .
15.2.2 Non-Operating:
5 to 95% (Non condensing)
15.3 Altitude
15.3.1 Operating:
16,500 ft (5000m) maximum
15.3.2 Non-Operating:
39,370 ft (12,000m)
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16 MECHANICAL SHOCK&VIBRATION
16.1 Operating Shock Test
30G, 11ms, half-sine, three shocks in each of three axes(+/-), 3 axes testing; total 18 shocks.
142 G ± 5% with pulse duration of 2 msec ± 10% half sine shock, 3 shocks/side, 6 side testing, total 18
shocks.
16.4 Non-Packaged
The power supply shall withstand a 3.9-inch drop test on all sides and corners onto a solid surface
without any physical damage.
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kg in total weight,the drop height shall be 0.5 m.
Palletized loads shall be dropped from 0.125 m height for six (6) times plus one (1) additional time from
0.25 m height. All seven drops shall only be done onto the pallet’s bottom surface
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17 SAFETY REQUIREMENT
17.1 Safety Requirements
The power supply must comply with below listed standards:
Country Safety Standards
IEC 60950-1 2012 A2-2013
International
IEC 62368 2014, 2nd Edition
UL 60950-1, 2nd Edition, 2014-10-14
US
UL 62368
Canada CAN/CSA C22.2 No. 60950-1-07, 2nd Edition, 2014-10
EN 60950-1/A12:2011 A2: 2013
EU
EN 62368
China GB 4943.1-2011 (Note 1)
Note 1: Meet tropical climate requirements according section 1.7.2 and 2.9.2 of GB4943
International CB IEC 60950-1 2012 A2-2013, IEC62368 2014 cover EN 60950-1/A12:2011 A2: 2013 and EN62368
Taiwan BSMI
Korea MSIP
India BIS
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17.3 Metal Oxide Varistors
Should MOV’s be used as voltage protection devices, the devices will be of an approved type and
identified with the appropriate agency markings. Heat-shrink tubing of an appropriate type and flame rating
will be used to surround the MOV body in a manner acceptable to the product-safety agencies.
17.4 Flammability
Unless otherwise specified, plastic material used in the construction of the item shall be rated
94V-1, or better, per UL 94 with an oxygen index of 28%, or better, per ASTM D 2863. Wire and cable
used in the construction of the item shall be rated VW-1 or better per UL 1581 or rated FT-1 per CSA C22.2,
#0.3, section 4.11.
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18 RELIABILITY REQUIREMENTS
18.1 MTBF Calculation
The PSU shall have a target Mean Time Between Failures (MTBF) of 100,000 hours with 75% loading
at 40 Deg.C ambient temperature. This may be demonstrated through a combination of Reliability
Prediction calculations, HALT testing, and / or Demonstrated Reliability Testing. It is recognized that
prediction calculations alone are unlikely to show a number as good as this.
Capacitor life prediction for all sources of electrolytic capacitors to be by verified current ripple and
temperature tests, and de-rating analysis.
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19 ANTI-SMOKE REQUIREMENTS
This PSU shall be designed to reduce the occurrence of smoke, noise, or smell, such that less than
0.1% of allowed failures, will cause or result in:
This unit shall also be designed to have no occurrence of smoke beyond 3% distortion per 1ft of distance
within 6ft of the system. (This is the amount of smoke that would trip a standard smoke detector.)
Anti-smoke fusing required for all switching stages that run on the bulk voltage and all secondary
switching regulator circuits. This includes Control Supplies, regulation stages of the boost input caps (fuse
to be located after the bulk capacitors), and post regulators.
Additional fusing over and above the AC line fuses should be investigated for the Boost FETs; if the
reliability of fuses for the Boost FETs can be shown to be acceptable, fuses there should also be
implemented.
Non-Fused Tantalum ( Ta-MnO2 ) capacitors and Non-Fused ( Nb ) Niobium should be eliminated and
replaced with acceptable technology (e.g., Polymer Tantalums ( Ta-Poly), Polymerized Aluminum ( Ta-AL)
Electrolytic, Niobium/Oxide ( NbO), Fused Tantalums (Ta-MnO2), Fused Niobium ( Nb ), Aluminum
Electrolytic and Ceramics.
Abnormal tests performed as required by Safety shall now be performed with the additional
requirement that failures shall be smoke-free. The tests shall include open and shorts at critical
points within the power supply. The list will be prepared as a joint effort between the Supplier
and customer. An audio/video tape of the testing is required to document the results. The list shall
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 69 OF 74
include the shorting out of all secondary outputs as well as all MOSFETs.
A Smoke Reduction Protection Block Diagram shall be provided by the supplier. The diagram shall
highlight the key smoke reduction protection circuits for the power supply design.
Changes to the design after qualification by Customer require written approval and proof of smoke-free
compliance.
A separate over–voltage protection circuit shall be added to the power factor correction stage.
PFC/Boost stage OVP detection shall be independent from the feedback regulation resistors and
reference voltage.
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 70 OF 74
20 PRODUCTION TESTING AND QUALITY
The following test plans are to be supplied by the vendor and approved by Customer before testing
begins:
Manufacturing final test plan and procedure
Quality plan describing manufacturing process
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 71 OF 74
20.3.2 Ground Continuity Test
The impedance from the ground pin on the input connector and the power supply assembly chassis must
be less than 0.05 Ohms. This test is required on 100% of all product shipped and shall be a 30 Adc test for 1
second or Customer approved equivalent.
Alternatively this test can be performed using a current of 25 A DC and an impedance of 0.06 Ohms.
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 72 OF 74
21 GREEN REQUIREMENTS
The Power supply must comply with green requirement listed below.
Country/Region Green Standards
Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE)
European Union ROHS directive: 2011/65/EU
22 COMPONENTS
The components used in this power supply are the responsibility of the supplier. There shall be no
Customer consigned parts in this power supply.
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 73 OF 74
24 MECHANICAL OUTLINE DRAWING
台達電子工業股份有限公司 DESCRIPTION :
DELTA ELECTRONICS, INC. 電氣規格 (Electrical Specification)
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA
ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE
MODEL NO. :
BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES
WITHOUT PERMISSION. TDPS-2400HB A
Date Drawn Checked Approved DOCUMENT NO. : REV.
Mar 23’2021 Suriyan.P Waralak Waralak ES-TDPS-2400HB A S2
SHEET 74 OF 74