Generator ITP-000006
Generator ITP-000006
Document
Contractor submittal
no.
13-152220-4800000538-SEC-ELE-ITP-000006
To PMC NEOM/AECOM
Rev
Document no. Type Description no. Action required
4800000331/000 - Comments
Inspection Approval
13-152220-4800000538-SEC-ELE-ITP- & Test Plan
01
000006 with Other
Information
Checklist
Signature
PMC’s comments
Received
Engineer’s name by C Date
Signature
Contractor
Name Date
Signature
4800 000 331 /00- INSPECTION & TEST PLAN (ITP) for Diesel
Generator Set and Auxiliaries
13-152220-4800000538-SEC-ELE-ITP-000006 R e v 0 1 , M a r - 2 0 2 2
Document approval
NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main Contractor: SAUDI ELAF COMPANY.
Diesel Generator Set and Auxiliaries. N/A
Sub-Contractor:
Contract Utilities Supply to Sindalah Island Package 2B – Building Works Generator Rev.
Contract No.: 4800000538/000 ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Acceptance SUB
Activity Phase Inspection / Test Method Main Rem
No. Reference Standard Criteria Con. PMC NEOM Q&E
Con. ark
If Applicable
1 Document Review
Material Submittal 1. Project Specification-Division 26 – As per approved material R R R R
1.1 Section 263213 Part 1 & 2. submittal
2. Material Submittal (MAT)
3. Schedule Q
IFC & Shop Drawings 1. Project Specification-Division 26 – As per approved shop drawing R R R R
Section 263213 Part 1.
1.2
2. APPROVED METHOD
STAEMENT
Method of Statement APPROVED METHOD STAEMENT As per approved method of R R R R
1.3 statement
QCP for Generator Set Installation and Schedule Q Appendix D, NEOM-NEN- As per approved QCP R/H R/H R/H R/H To be Reviewed and approved
1.4 Testing SCH-005 prior to works at site.
1. Project Specification-Division 26 – 1. Project Specification-Division H R R
Section 263213 Part 2. 26 – Section 263213.
2. Schedule Q 2. Manufacturer’s Instruction
Approved Material
1.5
Manufacturer’s Procedure Submittal, IFC/Shop
Drawings.
2 Receiving Material
1. Project Specification-Division 26 –
H H W W Site Store Receiving Voucher and
Materials Receiving Handling, Storage and Section 263213 paragraph 1.5 A.
Delivery Notes. Weekly Inspection By
2.1 Preservation for Diesel Generator Set and 2. Schedule Q, Appendix C paragraph Contractor QC Through WIR
Auxiliaries. C5.1
1. Project Specification-Division 26 – H H H H
Material Receiving of Diesel Generator Set and Section 263213, Part 1 & 2.
NEOM ETSD shall be notified on
Auxiliaries Visual inspection. 2. Schedule Q, Appendix B
Receiving of Generator’s with
2.2 3. NEOM-NEN-SCH-005. Material Inspection Request
Legend:
S: Responsible for carrying out random surveillance of inspection
H: Contractor must not proceed without approval. R : Responsible for reviewing certification or reports. W: Responsible for / and witnessing all inspection or test.
or test/Random Check.
NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main SAUDI ELAF COMPANY
Diesel Generator Set and Auxiliaries7 Contractor:
N/A
Sub-
Contractor:
Contract Rev.
Contract No.: 4800000538/000 Utilities Supply to Sindalah Island Package 2B – Building Works Generator ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Accepta
Activity Phase Inspection / Test Method SUB Remark
No. Reference Standard nce Main
Con. PMC NEOM
Criteria Con.
If Applicable Q&E
Installation
3.0
1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
Pre-Installation & Identification NEC/NFPA 70.
Diesel Generator Set and NEOM ETSD shall be notified for
2. Approved IFC/Shop Drawing. the inspection of Gen. Set
3.1 Auxiliaries foundation & support prior to Diesel
visual inspection 3. NEOM-NEN-SCH-005.
Generator Set Installation.
4. Schedule & Approved MAT.
5. Approved Procedure
1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
NEC/NFPA 70.
Installation & Identification Diesel NEOM ETSD shall be notified on start
Generator Set and Auxiliaries 2. Approved IFC/Shop Drawing. of this activity for Generator Set &
visual inspection 3. NEOM-NEN-SCH-005. Auxiliaries Installation.
3.2
4. Schedule Q & Approved MAT.
5. Approved Procedure
Conduit / Cable Tray 1. Project Specification-Division H H H H See ITP for Raceway & Cable Trays
Installation & Identification 26 – Section 263213, Part 3 &
Visual Inspection NEC/NFPA 70.
2. Approved IFC/Shop Drawing.
3.3
3. NEOM-NEN-SCH-005.
4. Schedule Q & Approved MAT.
Approved Procedure
1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
3.4 NEC/NFPA 70. Work Inspection Request
Connections/Terminations 2. Approved IFC/Shop Drawing.
3. NEOM-NEN-SCH-005.
4. Schedule Q & Approved MAT.
5. Approved Procedure
4.0 Pre-Commissioning
Legend:
S: Responsible for carrying out random surveillance of inspection
H: Contractor must not proceed without approval. R : Responsible for reviewing certification or reports. W: Responsible for / and witnessing all inspection or test.
or test/Random Check.
NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main SAUDI ELAF COMPANY
Diesel Generator Set and Auxiliaries Contractor:
N/A
Sub-
Contractor:
Contract Utilities Supply to Sindalah Island Package 2B – Building Works Generator Rev.
Contract No.: 4800000538/000 ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Accepta
Activity Phase Inspection / Test Method SUB Remark
No. Reference Standard nce Main
Con. PMC NEOM Q&E
Criteria If Applicable Con.
1. Project Specification-Division 26 H H H
– Section 263213, Part 3.
Field installation test Mechanical
Inspection/Check connections, tightness of 2. Approved IFC/Shop Drawing. Testing instrument to identify
bolts & Cleaning, All Electrical joints Torque 3. NEOM-NEN-SCH-005. specific tools and accuracy of test
Test 4. Schedule Q.& Approved result) Test, NEOM ETSD shall be
4.1 notified on start of this activity with
Procedure Work Inspection Request with Test
5. NETA ATS. Report Form ( If Applicable)
6. Manufacturer’s Instruction
1. Project Specification-Division 26 H H H
Testing and Pre- Commissioning of Installed – Section 263213, Part 3.
Diesel Generator Set and Testing, Setting & 2. Approved IFC/Shop Drawing.
Calibrations of all Protective Devices /Relays Testing instrument to identify
4.2 3. NEOM-NEN-SCH-005. specific tools and accuracy of test
& Circuit Breakers for energization certificate
4. Schedule Q.& Approved result) Test, NEOM ETSD shall be
Procedure notified on start of this activity with
5. NETA ATS. Work Inspection Request with Test
Report Form
6. Manufacturer’s Instruction
1. Project Specification-Division 26 H H H
– Section 263213, Part 3.
Testing instrument to identify
2. Approved IFC/Shop Drawing..
specific tools and accuracy of test
3. NEOM-NEN-SCH-005. result) Test, NEOM ETSD shall be
Battery Testing & Pre- Commissioning
4. Schedule Q & Approved notified on start of this activity with
Procedure. Work Inspection Request with Test
4.3 5. NETA ATS. Report Form.
6. Manufacturer’s Instruction See ITP for DC Battery System.
1. Project Specification-Division 26 H H H
– Section 263213, Part 3. Testing instrument to identify
4.5 specific tools and accuracy of test
2. Approved IFC/Shop Drawing.
result) Test, NEOM ETSD shall be
Diesel Genest Remote Induction and Alarm 3. NEOM-NEN-SCH-005. notified on start of this activity with
Testing 4. Schedule Q & Approved Work Inspection Request with Test
Procedure. Report Form
5. NETA ATS.
6. Manufacturer’s Instruction
1. Project Specification-Division 26 H H H
Energized Diesel Generator Set and – Section 263213, Part 3.
Testing instrument to identify
Auxiliaries 2. Approved IFC/Shop Drawing.
Final Visual Inspection& functional test.
specific tools and accuracy of test
3. NEOM-NEN-SCH-005. result) Test, NEOM ETSD shall be
4. Schedule Q & Approved notified on start of this activity with
4.6 Work Inspection Request with Test
Procedure.
5. NETA ATS. Report Form
6. Manufacturer’s Instruction
Legend:
S: Responsible for carrying out random surveillance of
H: Contractor must not proceed without approval. R : Responsible for reviewingcertification or reports. W: Responsible for / and witnessing all inspection or test. inspection or test/Random Check.
13-152220-4800000538-SEC-ELE-ITP-000004 Rev sion No : 1 Page
Page78ofof24
24
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED WIR/MIR NUMBER
Title Inspection And Test Plan (ITP) FOR Inspection for Diesel SEC-NEOM-CHK - SAUDI ELAF-
Generator Set and Auxiliaries ELE06 ELE
Utilities Supply to Sindalah Island Package 2B – Building Works Generator Power 4800000538/000 SAUDI ELAF CO
Building
REV. NO:1 ITP NUMBER: ITP ACTIVITY NUMBER:
13-152220-4800000538-SEC-ELE-ITP-000006
SCHEDULED INSPECTION ACTUAL INSPECTION CONTRACTOR INSPECTION LEVEL NEOM INSPECTION LEVEL
A2 CONTRACTOR shall visually inspect all incoming materials and equipment for
Schedule "Q", Appendix
damage. C, Paragraph C2.3
A10 Documents for material traceability reviewed and implemented. Schedule "Q", Appendix B
Section B3.1- B3.3
Generators shall be of a type suitable for the locations in which they are
install. They shall also meet the requirements for motors in NEC 430.14.
[NFPA 70, NEC 445.10].
A17 The ampacity of the conductors from the generator terminals to the first As per NFPA 70, NEC 445 &
distribution device(s) containing overcurrent protection shall not be less ANSI/IEEE
than 115 percent of the nameplate current rating of the generator. [NFPA
70, NEC 445.13]
. 1. Conductors that must carry ground-fault currents shall not be smaller than
required by NEC-250.30(A). [NFPA 70, NEC 445.13].
. 2. Where wires pass through an opening in an enclosure, conduit box, or
barrier, a bushing shall be use to protect the conductors. [NFPA 70, NEC
445.16]
. 3. Generators shall be equipped with disconnect(s), lockable in the open position,
by means of which the generator and all protective devices and control apparatus
are able to be disconnected entirely from the circuits supplied by the generator
A18 As per NFPA 70, NEC 445 &
except where both of the following conditions apply: (1) The driving means for the ANSI/IEEE
generator can be readily shut down. (2) The generator is not arrange to operate in
parallel with another generator or other source of voltage. [NFPA 70, NEC 445.18]
. 4. Live parts of generators operated at more than 50 volts to ground shall not be
exposed
. to accidental contact where accessible to unqualified persons. [NFPA 70, NEC
445.14]
. 5. All current transformers and potential transformers shall be in accordance with
ANSI/IEEE C57.13.
Documentation for traceability reviewed and implemented. Diesel Generator Set and Schedule "Q", Appendix C
Auxiliaries shall be traceable from the manufacturer and supplier through delivery, Section C3.2 & NEOM-NEN-
A19 storage, fabrication, erection, installation, repair, modification and use. SCH-005
Electronic Governor shall provide isochronous governing, (and paralleling and load Specification Division 26-Section
sharing of generator sets in the case of paralleled generators). Governor shall have 263213, Part 2, Schedule "Q" &
A10 zero percent (isochronous) setting and adjustable droop from zero percent to 10% NEOM-NEN-SCH-005.
droop. System shall include power supply unit, magnetic speed pick-up, control
module and actuator using fast response D.C. motor drive or equally approved
alternative. Governor shall be designed for fast-response and high precision of
speed (frequency) control, automatic paralleling and load sharing and shall
Include speed adjustment to +/-5% of normal, while running, and with remote control
interface.
Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
B INSTALLATION
CONCRETE BASES
Approved IFC & Shop
Install concrete bases of dimensions indicated or otherwise required for
Drawing, Specification
packaged engine generators. Refer to Division 3 Section "Cast-in-Place
Division 26-Section 263213,
Concrete" and Division 26 Section "Basic Electrical Materials and Methods."
B3 Part 3 & NEOM-NEN-SCH-
005
INSTALLATION
Equipment Bases: Ensure that concrete bases and foundations provided for Approved IFC & Shop
installation of equipment are constructed in accordance with approved shop Drawing, Specification
and construction drawings and manufacturers' equipment drawings and that Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
B4 holes for fixing bolts and provisions for passage of cables etc. are provided as
005
required.
Approved IFC & Shop
Install packaged engine generator to provide access for periodic maintenance, Drawing, Specification
including removal of drivers and accessories. Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
B5 005
Built-In Items: Ensure that equipment supports, fixings and the like, and Approved IFC & Shop
sleeves for passage of feeders and cables which shall be built into concrete Drawing, Specification
foundations, bases or building structure are provided as and when required and Division 26-Section 263213,
B6 that they are properly installed. Part 3 & NEOM-NEN-SCH-
005
B8 Earthing: Install earthing system in accordance with Division 26 Section Approved IFC & Shop
"Grounding and Bonding" of the Specification Drawing, Specification
Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
005
Generating Set: Install to maintain alignment and minimize engine Approved IFC & Shop
B9 and generator stresses. Protect instrumentation and control Drawing, Specification
equipment including engine mounted instruments from machine Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
Vibration. Mountings and method of mounting shall be as 005
recommended by the manufacturer and approved by Engineer.
13-152220-4800000538-SEC-ELE-ITP-000006 Page 10 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED WIR/MIR NUMBER
Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
Approved IFC & Shop
IDENTIFICATION Drawing, Specification
B10 A. Identify system components according to Division 26 Section "Basic Division 26-Section
Electrical Materials and Methods." 263213, Part 3 & NEOM-
NEN-SCH-005
CONNECTIONS Approved IFC & Shop
Electrical wiring and connections are specified in Division 26 Sections. Drawing, Specification
Ground equipment. Division 26-Section
Tighten electrical connectors and terminals according to manufacturer's 263213, Part 3 & NEOM-
NEN-SCH-005
published torque tightening values. If manufacturer's torque values are not
B11
indicated, use those specified in applicable Standards.
- The allowable temperature rise, above an ambient of 50°C, measured
by resistance, shall not exceed that listed in NEMA MG 1-33.3.2.1
As per NFPA 70/NEC 110.3
- The location of the generator set shall comply with the working space & NECA 404.
B12 requirements of NEC 110.26. [NFPA 70, NEC 110.3 and NECA 404
Sec. 3.1]
If the generator set is a separately derived power source (i.e., it connects to As per NFPA 70/NEC &
the service-supplied power system at a 4-pole transfer switch), connect the NEOM-NEN-SCH-005
B14 generator neutral to a grounding electrode system using a copper conductor
as per NEC 250.30 and sized to NEC Table 250-66. [NFPA 70, NEC 110.3
and NECA 404 Sec. 3.3.3(b)]
Vacuum all scrap, wire, dust and other debris from the generator and As per NFPA 70/NEC,
B15 associated equipment. Do not use compressed air to blow debris out of the NECA 404 & NEOM-NEN-
generator. [NFPA 70, NEC 110.3 and NECA 404 Sec. 3.7.1] SCH-005
- All parts and covers shall be replace. [NFPA 70, NEC 110.3 and NECA As per NFPA 70, NEC 110.3
404 Sec. 3.7.1] , NECA 404 SECTION 3.1
B16 - & NEOM-NEN-SCH-005
All doors shall be closed and free from pinched wires. [NFPA 70, NEC
110.3 and NECA 404 Sec. 3.7.1]
All field installed power cable and bus bar connections shall be correctly As per NFPA 70, NEC 110.3
torque. [NFPA 70, NEC 110.3 and NECA 404 Sec. 3.4.1(a)] 17. The , NECA 404 SECTION 3.1
B17 equipment grounding conductor electrode connection, bonding connections, & NEOM-NEN-SCH-005
and system grounded conductor (neutral) shall be installed and complete.
[NFPA 70, NEC 110.3 and NECA 404 Sec. 3.4.1(b)].
B18 All relays, meters, and instrumentation device wiring and terminations shall As per NFPA 70, NEC 110.3
be completed and free from defects. [NFPA 70, NEC 110.3 and NECA 404 , NECA 404 SECTION 3.1
Sec. 3.4.1(e)] & NEOM-NEN-SCH-005
Generator terminal housings shall comply with NEC 430.12. Where a As per NFPA 70, NEC 110.3
horsepower rating is required to determine the required minimum 8.s&ize of , NECA 404 SECTION 3.1
the generator terminal housing, the full-load current of the generator shall be & NEOM-NEN-SCH-005
compare with comparable motors in NEC-Table 430.247 Through NEC-
B20 Table 430.250. The higher horsepower rating of NEC -Table 430.247 and
NEC-Table 430.250 shall be use whenever the generator selection is
between two ratings. [NFPA 70, NEC 445.17]
13-152220-4800000538-SEC-ELE-ITP-000006 Page 11 of 20
- Conductors that must carry ground-fault currents shall not be smaller than
required by NEC-250.30(A). [NFPA 70, NEC 445.13] 6. As per NFPA 70, NEC 445,
- Live parts of generators operated at more than 50 volts to ground shall not ANSI/IEEE, Approved IFC
be expose to accidental contact where accessible to unqualified persons. & Shop Drawing & NEOM-
B21
[NFPA 70, NEC 445.14]
NEN-SCH-005
- Overcurrent Protection shall be according to NEC 445.12. [NFPA 70, NEC
445.12 ]
The bushing shall have smooth, well-rounded surfaces where it may be in As per NFPA 70, NEC 445,
contact with the conductors. If used where oils, grease, or other ANSI/IEEE, & NEOM-NEN-
B22 contaminants may be present, the bushing shall be made of a material not SCH-005
deleteriously affected. [NFPA 70, NEC 445.16]
The generator frame shall be provide with two ground pads welded to the skid As per NFPA 70, NEC 110.3
B23 on diametrically opposite corners. , NECA 404 SECTION 3.1
Approved IFC & Shop
Drawing & NEOM-NEN-
SCH-005
The bushing shall have smooth, well-rounded surfaces where it may be in As per NFPA 70, NEC 445,
B24 contact with the conductors. If used where oils, grease, or other ANSI/IEEE, & NEOM-NEN-
contaminants may be present, the bushing shall be made of a material not SCH-005
deleteriously affected. [NFPA 70, NEC 445.16]
13-152220-4800000538-SEC-ELE-ITP-000006 Page 12 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE WIR/MIR NUMBER
APPROVED
Title : NEOM QUALITY MANAGEMENT SYSTEM Inspection And SAUDI
SEC-NEOM-CHK -ELE06 ELAF- ELE
Test Plan (ITP) FOR Inspection FOR Inspection for Diesel
Generator Set and Auxiliaries
Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
C Pre-Commissioning
Supervised Adjusting and Pretesting: under supervision of factory-authorized Approved IFC & Shop
service representative, pretest all system functions, operations, and protective Drawing, Specification
C2 features. Provide all instruments and equipment required for tests. Adjust to Division 26-Section 263213,
ensure operation is according to Specifications. Load system using a variable Part 3, Approved
resistive and reactive load bank to be provided during testing only simulating kW, Procedure, NETA ATS &
and power factor of loads for which unit is rated. NEOM-NEN-SCH-005
Tests: provide the services of a qualified independent testing agency to perform Specification Division 26-
the tests listed below according to manufacturer's recommendations upon Section 263213, Part 3,
C3 completion of installation of system. Use instruments bearing records of Approved Procedure, NETA
calibration within the last 12 months, traceable to approved standards, and ATS & NEOM-NEN-SCH-
adequate for making positive observation of test results 005
Insulation Tests: test generator windings using 500 V d.c. for units rated up to Specification Division 26-
250 volts and 1000 V d.c. for units rated between 250 and 600 volts. Verify Section 263213, Part 3,
minimum insulation resistance is 25 megaohms for units up to 250 volts, and 100 Approved Procedure, NETA
C4 megaohms for units 251 to 600 volts. Verify by dielectric absorption test that ATS & NEOM-NEN-SCH-
polarization index levels are according to manufacturer's industry standards 005
approved.
Battery Tests: measure charging voltage and voltages between available battery Specification Division 26-
terminals for full-charging and float-charging conditions. Check electrolyte level Section 263213, Part 3,
and specific gravity under both conditions. Test for contact integrity of all Approved Procedure, NETA
connectors. Perform an integrity load test and a capacity load test for the battery. ATS & NEOM-NEN-SCH-
C5 Verify acceptance of charge for each element of battery after discharge. Verify
005
measurements are within manufacturer's specifications.
Battery Charger Tests: verify specified rates of charge for both equalizing and Specification Division 26-
float charging conditions. Section 263213, Part 3,
C6 Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
System Integrity Tests: methodically verify proper installation, connection, and Specification Division 26-
integrity of each element of engine generator system before and during system Section 263213, Part 3,
C7 operation. Check for air, exhaust, and fluid leaks. Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Simulation of malfunctions to verify proper operation of local and remote Specification Division 26-
protective, alarm, and monitoring devices. Section 263213, Part 3,
C8 Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Load Test: use variable load bank capable of simulating kVA, kW, and power Specification Division 26-
factor of load for which unit is rated. Run unit at 25, 50, and 75 percent of rated Section 263213, Part 3,
capacity for 30 minutes each, and at 100 percent for 3 hours immediately Approved Procedure, NETA
followed ( in case of prime generators ) by 10 % overload test for 30 minutes. ATS & NEOM-NEN-SCH-
C9 Make the 100-percent load run at 80 percent power factor. Record voltage,
005
frequency, load current, battery-charging current, power output, oil pressure, and
coolant temperature periodically during the test.
Vibration Baseline Test: measure amplitude for nominal frequency and for Specification Division 26-
frequencies 5, 10, 15, and 20 percent above and below nominal at each main Section 263213, Part 3,
C10 bearing cap. Vibration levels not exceeding those specified in NEMA MG1, Approved Procedure, NETA
"Motors and Generators," are acceptable. ATS & NEOM-NEN-SCH-
005
Exhaust System Backpressure Test: use a manometer with a scale exceeding 40 Specification Division 26-
inches of water. Connect to the exhaust line close to the engine exhaust Section 263213, Part 3,
C11 manifold. Verify that back pressure at full-rated load is within manufacturer's Approved Procedure, NETA
published allowable limits for the engine. ATS & NEOM-NEN-SCH-
005
13-152220-4800000538-SEC-ELE-ITP-000006 Page 13 of 20
Voltage and Frequency Transient Stability Tests: use recording oscilloscope to Specification Division 26-
measure voltage and frequency transients for 50-percent and 100-percent step- Section 263213, Part 3,
C12 load increases and decreases and verify that performance is as specified. Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Harmonic Content Tests: measure harmonic content of input and output current Specification Division 26-
under 25 percent and at 100 percent of rated linear load. Verify that harmonic Section 263213, Part 3,
C13 content is within specified limits Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Efficiency Tests: perform at 50 percent, 75 percent, and 100 percent of rated Specification Division 26-
C14 load. Section 263213, Part 3,
Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Follow manufacturer’s acceptance test and record information on test report. As per NFPA 70, NEC 110.3
C15 [NFPA 70, NEC 110.3 and NECA 404 Sec. 4.4] & NECA 404 SECTION 4.4
- Inspection shall be performed by the project approved Quality Control Inspector Schedule “Q”
(QCI) and witness point shall be coordinated with the Contractor and
C16 Company. Schedule Q
- Test Records and Receipt documents are to be carefully presented in original.
Schedule Q
Testing is to be carried out ONLY on de-energized circuit breakers components. NETA ATS & NEOM-NEN-
C17 Breakers shall be verified on its de-energized state before starting test on them. SCH-005
NETA ATS
- Testing is to be carry out ONLY on de-energized circuit breakers
components. Breakers shall be verify on its de-energized state before
starting test on them. NETA ATS
- Perform insulation-resistance tests for one minute on each pole, phase-to-
phase and phase-to-ground with circuit breaker closed, and across each
open pole. Apply voltage in accordance with manufacturer's published data.
In the absence of manufacturer's published data, use Table 100.1 (see
attachment 1). NETA ATS
- Perform circuit breaker contact/pole-resistance test. NETA ATS
NETA ATS & NEOM-NEN-
- Perform insulation-resistance test on all control wiring with respect to
SCH-005
C18 ground. Applied potential shall be 500 volts dc for 300- volt rated cable and
1000 volts dc for 600-volt rated cable.Test duration shall be one minute. For
units with solid-state components, follow manufacturer's recommendation.
NETA ATS
- Determine long-time pickup and delay by primary current injection. NETA
ATS 9.&Determine ground-fault pickup and time delay by primary current
injection. NETA ATS 10.&Determine instantaneous pickup by primary
current injection. NETA ATS
- Perform minimun pickup voltage tests on shunt trip and close coils in
accordance with manufacturer's published data. NETA ATS.
- Verify correct operation of auxiliary features such as trip and pickup
indicators, zone interlocking, electrical close and trip operation, trip-free,
antipump function, and trip unit battery condition. Reset all trip logs and
indicators. NETA ATS &Verify operation of charging mechanism. NETA
ATS
Report results of tests and inspections in writing. Record adjustable relay settings Specification Division 26-
C19 and measured insulation resistances, time delays, and other values and Section 263213, Part 3,
observations. Attach a label or tag to each tested component indicating
satisfactory completion of tests.
Retest: correct deficiencies identified by tests, observations, and retest until Specification Division 26-
C20 specified requirements are meet. (Applicable generators for ratings more than Section 263213, Part 3,
1000 KVA). Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
13-152220-4800000538-SEC-ELE-ITP-000006 Page 14 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE WIR/MIR NUMBER
APPROVED
Title : NEOM QUALITY MANAGEMENT SYSTEM Inspection And SAUDI
SEC-NEOM-CHK -ELE06 ELAF- ELE
Test Plan (ITP) FOR Inspection FOR Inspection for Diesel
Generator Set and Auxiliaries
Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
COMMISSIONING Specification Division
C21 A. Battery Equalization: Equalize charging of battery cells according to manufacturer's 26-Section 263213, Part
written instructions. Record individual cell voltages. 3, Approved Procedure,
NETA ATS & NEOM-
NEN-SCH-005
REMARKS:
13-152220-4800000538-SEC-ELE-ITP-000006 Page 15 of 20
SINDALAH ISLAND REGION -13 PRE-COMMISSIONING FORM
DIESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:
FIELD INSTALLATION CHECK LIST
YES NO
1 Inspect for physical damage.
ELECTRICAL TESTS
YES NO
1. A dielectric absorption test shall be made on the generator winding with
respect to ground. Record the polarization index.
3. Protective relay devices shall be tested in accordance with the guide lines
established in the commissioning procedures.
4. Engine shutdown features shall be function tested, low oil pressure, over
temperature, over speed and any other features as applicable.
5. Perform vibration base line test. Amplitude vs. Frequency to be plotted for
each main bearing cap or non-drive end bearing, as applicable.
13-152220-4800000538-SEC-ELE-ITP-000006 Page 16 of 20
SINDALAH ISLAND REGION -13 PRE-COMMISSIONING FORM
IESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:
ELECTRICAL TESTS (CONTINUED)
YES NO
6. Perform over potential test between winding to ground.
Test Data
13-152220-4800000538-SEC-ELE-ITP-000006 Page 17 of 20
PRE-COMMISSIONING FORM
DIESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:
Test Data
Generator winding resistance
Phase 1 to 2 ohms Phase 2 to 3 ohms Phase 3 to 1 ohms
megs megs megs megs megs megs megs megs megs megs
Winding Temp., o C 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0
Kt 0.03 0.06 0.12 0.25 0.50 1.0 2.0 4.0 8.0 16.0 32.0 64.0
Correct for 50 o C. Rc= Kt x Rt; Rc = insul. resis. corrected to 50 C, Rt = insul. resis. at temp "t", Kt = insul. resis. temperature
coefficient at temperature "t".
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