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Generator ITP-000006

Inspection and test plan for installation testing and commissioning of DG set

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aamir rasheed
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0% found this document useful (0 votes)
466 views19 pages

Generator ITP-000006

Inspection and test plan for installation testing and commissioning of DG set

Uploaded by

aamir rasheed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

Document Submittal Form

Document
Contractor submittal
no.
13-152220-4800000538-SEC-ELE-ITP-000006

Contract no. 4800000538/000 Date

To PMC NEOM/AECOM

Rev
Document no. Type Description no. Action required
4800000331/000 - Comments
Inspection Approval
13-152220-4800000538-SEC-ELE-ITP- & Test Plan
01
000006 with Other
Information
Checklist

Contractor authorized signatory


Name Suresh Kunjuraman Date

Signature

PMC’s comments

Exception as noted revise


No exception taken Revise and resubmit
Status code and resubmit for record
Rejected Review not required Issued for Construction

Received
Engineer’s name by C Date

Signature
Contractor
Name Date

Signature

13-152220-4800000538-SEC-ELE-ITP-000004 Revision No : 1 Page 1 of 24


I NS P E C TI O N T E ST PL A N

4800 000 331 /00- INSPECTION & TEST PLAN (ITP) for Diesel
Generator Set and Auxiliaries

13-152220-4800000538-SEC-ELE-ITP-000006 R e v 0 1 , M a r - 2 0 2 2

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No : 1 Page 2 of 20


Document history

Revision code Description of changes Purpose of issue Date

01 First Issue For Approval 26/03/2022

Document approval

Prepared by Reviewed by Approved by


Name Suresh Kunjuraman Suresh Kunjuraman Rafiq Ibrahim Al-Masri
Job Title QA/QC Manager QA/QC Manager Project Manager

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No : 1 Page 3 of 20


Contents
1. INSPECTION TEST PLAN ......................................................................................... 5

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No : 1 Page 4 of 24


INSPECTION AND TEST PLAN FOR ELECTRICAL WORK

NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main Contractor: SAUDI ELAF COMPANY.
Diesel Generator Set and Auxiliaries. N/A
Sub-Contractor:
Contract Utilities Supply to Sindalah Island Package 2B – Building Works Generator Rev.
Contract No.: 4800000538/000 ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Acceptance SUB
Activity Phase Inspection / Test Method Main Rem
No. Reference Standard Criteria Con. PMC NEOM Q&E
Con. ark
If Applicable

1 Document Review
Material Submittal 1. Project Specification-Division 26 – As per approved material R R R R
1.1 Section 263213 Part 1 & 2. submittal
2. Material Submittal (MAT)
3. Schedule Q
IFC & Shop Drawings 1. Project Specification-Division 26 – As per approved shop drawing R R R R
Section 263213 Part 1.
1.2
2. APPROVED METHOD
STAEMENT
Method of Statement APPROVED METHOD STAEMENT As per approved method of R R R R
1.3 statement
QCP for Generator Set Installation and Schedule Q Appendix D, NEOM-NEN- As per approved QCP R/H R/H R/H R/H To be Reviewed and approved
1.4 Testing SCH-005 prior to works at site.
1. Project Specification-Division 26 – 1. Project Specification-Division H R R
Section 263213 Part 2. 26 – Section 263213.
2. Schedule Q 2. Manufacturer’s Instruction
Approved Material
1.5
Manufacturer’s Procedure Submittal, IFC/Shop
Drawings.
2 Receiving Material
1. Project Specification-Division 26 –
H H W W Site Store Receiving Voucher and
Materials Receiving Handling, Storage and Section 263213 paragraph 1.5 A.
Delivery Notes. Weekly Inspection By
2.1 Preservation for Diesel Generator Set and 2. Schedule Q, Appendix C paragraph Contractor QC Through WIR
Auxiliaries. C5.1

1. Project Specification-Division 26 – H H H H
Material Receiving of Diesel Generator Set and Section 263213, Part 1 & 2.
NEOM ETSD shall be notified on
Auxiliaries Visual inspection. 2. Schedule Q, Appendix B
Receiving of Generator’s with
2.2 3. NEOM-NEN-SCH-005. Material Inspection Request

Generator Set and Accessories 1. Project Specification-Division 26 – H H H H


Material Receiving Visual Inspection for Section 263213, Part 1 & 2.
2.3 Batteries & 2. Schedule Q, Appendix B
3. NEOM-NEN-SCH-005.

Generator Set & Accessories 1. Project Specification-Division 26 – H H H H


Material Receiving Visual Inspection for Section 263213, Part 1 & 2.
2.4 Voltage Regulator / Control Panel & Circuit 2. Schedule Q, Appendix B
Breaker.
3. NEOM-NEN-SCH-005.

Legend:
S: Responsible for carrying out random surveillance of inspection
H: Contractor must not proceed without approval. R : Responsible for reviewing certification or reports. W: Responsible for / and witnessing all inspection or test.
or test/Random Check.

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No : 1 PPaaggee56oof2244


INSPECTION AND TEST PLAN FOR ELECTRICAL WORK

NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main SAUDI ELAF COMPANY
Diesel Generator Set and Auxiliaries7 Contractor:
N/A
Sub-
Contractor:
Contract Rev.
Contract No.: 4800000538/000 Utilities Supply to Sindalah Island Package 2B – Building Works Generator ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Accepta
Activity Phase Inspection / Test Method SUB Remark
No. Reference Standard nce Main
Con. PMC NEOM
Criteria Con.
If Applicable Q&E

Installation
3.0
1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
Pre-Installation & Identification NEC/NFPA 70.
Diesel Generator Set and NEOM ETSD shall be notified for
2. Approved IFC/Shop Drawing. the inspection of Gen. Set
3.1 Auxiliaries foundation & support prior to Diesel
visual inspection 3. NEOM-NEN-SCH-005.
Generator Set Installation.
4. Schedule & Approved MAT.
5. Approved Procedure

1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
NEC/NFPA 70.
Installation & Identification Diesel NEOM ETSD shall be notified on start
Generator Set and Auxiliaries 2. Approved IFC/Shop Drawing. of this activity for Generator Set &
visual inspection 3. NEOM-NEN-SCH-005. Auxiliaries Installation.
3.2
4. Schedule Q & Approved MAT.
5. Approved Procedure

Conduit / Cable Tray 1. Project Specification-Division H H H H See ITP for Raceway & Cable Trays
Installation & Identification 26 – Section 263213, Part 3 &
Visual Inspection NEC/NFPA 70.
2. Approved IFC/Shop Drawing.
3.3
3. NEOM-NEN-SCH-005.
4. Schedule Q & Approved MAT.
Approved Procedure
1. Project Specification-Division H W W
26 – Section 263213, Part 3 &
3.4 NEC/NFPA 70. Work Inspection Request
Connections/Terminations 2. Approved IFC/Shop Drawing.
3. NEOM-NEN-SCH-005.
4. Schedule Q & Approved MAT.
5. Approved Procedure

4.0 Pre-Commissioning

Legend:
S: Responsible for carrying out random surveillance of inspection
H: Contractor must not proceed without approval. R : Responsible for reviewing certification or reports. W: Responsible for / and witnessing all inspection or test.
or test/Random Check.

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No : 1 PPaaggee67oof2244


INSPECTION AND TEST PLAN FOR INSTALLATION ELECTRICAL WORK

NEOM QUALITY MANAGEMENT SYSTEM CONSTRUCTION OF PROJECT (ITP) FOR Main SAUDI ELAF COMPANY
Diesel Generator Set and Auxiliaries Contractor:
N/A
Sub-
Contractor:
Contract Utilities Supply to Sindalah Island Package 2B – Building Works Generator Rev.
Contract No.: 4800000538/000 ITP No.: 13-152220-4800000538-SEC-ELE-ITP-000006 01 Date:
Title: No.:
Power Building
Level of Participation Points
S Controlling Document/ Accepta
Activity Phase Inspection / Test Method SUB Remark
No. Reference Standard nce Main
Con. PMC NEOM Q&E
Criteria If Applicable Con.

1. Project Specification-Division 26 H H H
– Section 263213, Part 3.
Field installation test Mechanical
Inspection/Check connections, tightness of 2. Approved IFC/Shop Drawing. Testing instrument to identify
bolts & Cleaning, All Electrical joints Torque 3. NEOM-NEN-SCH-005. specific tools and accuracy of test
Test 4. Schedule Q.& Approved result) Test, NEOM ETSD shall be
4.1 notified on start of this activity with
Procedure Work Inspection Request with Test
5. NETA ATS. Report Form ( If Applicable)
6. Manufacturer’s Instruction

1. Project Specification-Division 26 H H H
Testing and Pre- Commissioning of Installed – Section 263213, Part 3.
Diesel Generator Set and Testing, Setting & 2. Approved IFC/Shop Drawing.
Calibrations of all Protective Devices /Relays Testing instrument to identify
4.2 3. NEOM-NEN-SCH-005. specific tools and accuracy of test
& Circuit Breakers for energization certificate
4. Schedule Q.& Approved result) Test, NEOM ETSD shall be
Procedure notified on start of this activity with
5. NETA ATS. Work Inspection Request with Test
Report Form
6. Manufacturer’s Instruction

1. Project Specification-Division 26 H H H
– Section 263213, Part 3.
Testing instrument to identify
2. Approved IFC/Shop Drawing..
specific tools and accuracy of test
3. NEOM-NEN-SCH-005. result) Test, NEOM ETSD shall be
Battery Testing & Pre- Commissioning
4. Schedule Q & Approved notified on start of this activity with
Procedure. Work Inspection Request with Test
4.3 5. NETA ATS. Report Form.
6. Manufacturer’s Instruction See ITP for DC Battery System.

Hold point prior to installation of


D.C. electrochemical storage cells.
1. Project Specification-Division 26 H H H
– Section 263213, Part 3.
2. Approved IFC/Shop Drawing.
Pre-Energization and Functional Test Testing instrument to identify
3. NEOM-NEN-SCH-005. specific tools and accuracy of test
(Installed Diesel Generator Set) For Quality
Documents Review & Pre-Commissioning 4. Schedule Q & Approved result) Test, NEOM ETSD shall be
4.4 notified on start of this activity with
Package Procedure.
5. NETA ATS. Work Inspection Request with Test
Report Form
6. Manufacturer’s Instruction

1. Project Specification-Division 26 H H H
– Section 263213, Part 3. Testing instrument to identify
4.5 specific tools and accuracy of test
2. Approved IFC/Shop Drawing.
result) Test, NEOM ETSD shall be
Diesel Genest Remote Induction and Alarm 3. NEOM-NEN-SCH-005. notified on start of this activity with
Testing 4. Schedule Q & Approved Work Inspection Request with Test
Procedure. Report Form
5. NETA ATS.
6. Manufacturer’s Instruction

1. Project Specification-Division 26 H H H
Energized Diesel Generator Set and – Section 263213, Part 3.
Testing instrument to identify
Auxiliaries 2. Approved IFC/Shop Drawing.
Final Visual Inspection& functional test.
specific tools and accuracy of test
3. NEOM-NEN-SCH-005. result) Test, NEOM ETSD shall be
4. Schedule Q & Approved notified on start of this activity with
4.6 Work Inspection Request with Test
Procedure.
5. NETA ATS. Report Form
6. Manufacturer’s Instruction

Diesel Generator Set Documents Pre-Commissioning Package/Energization See Remarks H H H


Review, Energization Package and Energization Package & Energization Certificate. Review Punch list/snag list and all
Certificate. associated Quality Records
4.7
Diesel-Generator See Remarks See Remarks Review all associated Quality Records.
4.8 Hold point prior to D-G Set certification.
Quality Document Review
and Mechanical Completion Certificate
ITP Approval Signature

Sub-Contractor (If Applicable) Main Contractor PMC NEOM Q&E


Name: Name: Name: Name:

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:


GENERAL NOTES:
1- The first (3) of each inspection or testing activities listed require 100% participation of client site inspection personnel. After this period, client inspection may adjust the level of client participation based on the contractor's performance.
2- Cable accessories include cable pulling lubricant, cable gland connector fittings and lugs, hot and cold shrink insulation tubing, electrical tape, cable straps and ties, cable markers crimp wire connectors, bulk terminal blocks and points, bulk electrical nuts, bolts and
washers, crimping tools and dyes, weather proof cable and duct seal.
3- Notify NEOM ETSD BY WIR/MIR on initial receipt of each listed accessory (by type and/or manufacture).
Hold: QA/QC team shall be notified of the schedule of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC Team/Client representative in attendance.
Review: Required qualification/certification/reports shall be submitted for the QA/QC team review and approval.
Witness: QA/QC team shall be notified of the schedule of inspection or test in advance. If the QA/QC Team/Client representative doesn’t come on time for inspection, the activity can proceed.
Surveillance: QA/QC team to monitor work in progress without notice from the construction organization/Random check selection.

Legend:
S: Responsible for carrying out random surveillance of
H: Contractor must not proceed without approval. R : Responsible for reviewingcertification or reports. W: Responsible for / and witnessing all inspection or test. inspection or test/Random Check.
13-152220-4800000538-SEC-ELE-ITP-000004 Rev sion No : 1 Page
Page78ofof24
24
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED WIR/MIR NUMBER

Title Inspection And Test Plan (ITP) FOR Inspection for Diesel SEC-NEOM-CHK - SAUDI ELAF-
Generator Set and Auxiliaries ELE06 ELE

PROJECT TITLE: PROJE WO NUMBER CONT ACTOR / SUBCONTRACTOR


CT/ R

Utilities Supply to Sindalah Island Package 2B – Building Works Generator Power 4800000538/000 SAUDI ELAF CO
Building
REV. NO:1 ITP NUMBER: ITP ACTIVITY NUMBER:

13-152220-4800000538-SEC-ELE-ITP-000006

SCHEDULED INSPECTION ACTUAL INSPECTION CONTRACTOR INSPECTION LEVEL NEOM INSPECTION LEVEL

DATE : TIME : DATE : TIME :


ITEM
No. ACCEPTANCE CRITERIA REFERENCE P FAIL N/A RE-INSP DATE
A
S
S
A MATERIAL RECEIVING / MATERIAL STORAGE AND HANDLING
Schedule "Q", Appendix B &
C, Project specifications-
Division 26- section-
Materials shall have approved Material Submittals (MAT). 263213, Part 1 & NEOM-
A1 NEN-SCH-005 and
Approved Material submittal

A2 CONTRACTOR shall visually inspect all incoming materials and equipment for
Schedule "Q", Appendix
damage. C, Paragraph C2.3

Schedule "Q", Appendix C,


The CONTRACTOR shall include procedures for handling, storage, and preservation
A3
of material as specified in all applicable specifications, manufacturer recommendations
Paragraph C5.1
and NEOM’s standards.

Approve IFC/shop Drawing &


Check for approved shop drawing. Schedule "Q"
A4 ,Appendix B-Section B3.1

A5 Schedule "Q", Project


- Each generator shall have a microprocessor-based controller. specifications- Division 26-
- The generator controller shall have a data port to enable the section- 263213, Part 2 &
exchange of data between the generator controller and the NEOM-NEN-SCH-005 and
Management Level Network (Plant PLC control system) via suitable Approved Material submittal
interface equipment and protocols.
A6
- Generating Set Instruments, Protection and Controls: Control relays,
sensing equipment, switchgear protective relays and devices and Schedule "Q", Project
start, stop and shutdown controls shall be provide as necessary for specifications- Division 26-
operation specified. Generating set, instruments, protection and section- 263213, Part 2 &
controls shall be mounted preferably in one control cubicle. NEOM-NEN-SCH-005 and
Approved Material submittal
- Generator controls, metering, monitoring and protection shall be
carried out via modular solid state, microprocessor based units, with
digital display facility
Equipment ratings shall be as shown on the Drawings or the next higher
standard ratings provided by the manufacturer. Ratings shall be net Prime Specification Division 26-Section
A7 running power (PRP) with no limited operational hours and with capability 263213, Part 2, Schedule "Q" &
NEOM-NEN-SCH-005.
of 10% overload for one hour in every 12 hours, excluding fan and any
Auxiliaries, auxiliary drives and losses, delivered at specified frequency,
voltage and power factor and under worst climatic conditions on site.
Schedule "Q", Appendix C
Check for status of test instrument/ Equipment and calibration certificates Section C6.1.
A8

- Storage Battery: Lead-acid, sealed-in-plastic type, complete with


battery rack and inter-cell connectors. Battery shall have sufficient
A9
capacity to provide minimum four cranking periods.
- Battery Charger: 25% over-rated, solid state, full-wave rectifier type, Specification Division 26-
adequate to fully recharge depleted battery in not more than 8 hours Section 263213, Part 2,
and to automatically control rate of charge (providing a high-charge Schedule "Q" & NEOM-NEN-
rate to a depleted battery and reducing to a trickle-charge rate when SCH-005.
battery is fully
- Charged). Ammeter shall be provide to indicate charging rate, which
shall be adjustable. Battery charger shall be mounted in control
cubicle, unless otherwise approved

A10 Documents for material traceability reviewed and implemented. Schedule "Q", Appendix B
Section B3.1- B3.3

Materials identification verified as per specifications. Each generator shall be


provided with a nameplate giving the:
a) manufacturer's name
b) rated frequency
Schedule "Q", Appendix C
c) power factor Section C3.2 & C3.3
d) number of phases
e) Sub transient and transient impedances
f) Rating in kilowatts or kilovolt amperes
g) Normal volts and amperes corresponding to the rating
A11
h) Rated revolutions per minute
i) Insulation system class and rated ambient temperature or rated temperature rise
j) Time rating [NFPA 70, NEC 445.11]
Diesel Generator Set & A u x i l i a r i e s a n d B a t t e r i e s Material shall be free of Schedule "Q", Appendix C
A12 damage Section C2.3

Schedule "Q", Appendix C


A13 Materials are New and Unused. Section C2.3

Specification Division 26-


A14 Generator Set & Auxiliaries and Batteries & Accessories shall conform to all
Section 263213, Schedule "Q"
standard and Project Specification and Prior to release as part of work.
& NEOM-NEN-SCH-005.
Material identification shall be implemented for all materials, parts and components,
A15 including partially fabricated assemblies. Diesel Generator Set and Auxiliaries shall Schedule "Q", Appendix C
be identified by using tags, stamps, color-coding, stencils or labels. The location and Section C3.2 & NEOM-NEN-
method of identification shall not affect the function or quality of the material. SCH-005
Each generator shall be provided with a nameplate giving the manufacturer’s name,
the rated frequency, power factor, number of phases if of alternating current, the
A16 sub transient and transient impedances, the rating in kilowatts or kilovolt amperes, As per NFPA 70, NEC 445 &
the normal volts and amperes corresponding to the rating, rated revolutions per ANSI/IEEE
minute, insulation system class and rated ambient temperature or rated
temperature rise, and time rating. [NFPA 70, NEC 445.11]

Generators shall be of a type suitable for the locations in which they are
install. They shall also meet the requirements for motors in NEC 430.14.
[NFPA 70, NEC 445.10].
A17 The ampacity of the conductors from the generator terminals to the first As per NFPA 70, NEC 445 &
distribution device(s) containing overcurrent protection shall not be less ANSI/IEEE
than 115 percent of the nameplate current rating of the generator. [NFPA
70, NEC 445.13]
. 1. Conductors that must carry ground-fault currents shall not be smaller than
required by NEC-250.30(A). [NFPA 70, NEC 445.13].
. 2. Where wires pass through an opening in an enclosure, conduit box, or

barrier, a bushing shall be use to protect the conductors. [NFPA 70, NEC
445.16]
. 3. Generators shall be equipped with disconnect(s), lockable in the open position,

by means of which the generator and all protective devices and control apparatus
are able to be disconnected entirely from the circuits supplied by the generator
A18 As per NFPA 70, NEC 445 &
except where both of the following conditions apply: (1) The driving means for the ANSI/IEEE
generator can be readily shut down. (2) The generator is not arrange to operate in
parallel with another generator or other source of voltage. [NFPA 70, NEC 445.18]
. 4. Live parts of generators operated at more than 50 volts to ground shall not be

exposed
. to accidental contact where accessible to unqualified persons. [NFPA 70, NEC

445.14]
. 5. All current transformers and potential transformers shall be in accordance with

ANSI/IEEE C57.13.
Documentation for traceability reviewed and implemented. Diesel Generator Set and Schedule "Q", Appendix C
Auxiliaries shall be traceable from the manufacturer and supplier through delivery, Section C3.2 & NEOM-NEN-
A19 storage, fabrication, erection, installation, repair, modification and use. SCH-005
Electronic Governor shall provide isochronous governing, (and paralleling and load Specification Division 26-Section
sharing of generator sets in the case of paralleled generators). Governor shall have 263213, Part 2, Schedule "Q" &
A10 zero percent (isochronous) setting and adjustable droop from zero percent to 10% NEOM-NEN-SCH-005.
droop. System shall include power supply unit, magnetic speed pick-up, control
module and actuator using fast response D.C. motor drive or equally approved
alternative. Governor shall be designed for fast-response and high precision of
speed (frequency) control, automatic paralleling and load sharing and shall
Include speed adjustment to +/-5% of normal, while running, and with remote control
interface.

13-152220-4800000538-SEC-ELE-ITP-000006 Revision No:1 page 9 of 23


NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED WIR/MIR NUMBER

Title: NEOM QUALITY MANAGEMENT SYSTEM Inspection FOR SAUDI


Inspection for Diesel Generator Set and Auxiliaries
SEC-NEOM-CHK -ELE06 ELAF-
ELE

PROJECT TITLE: PROJECT/ WO NUMBER CONTRACTOR / SUBCONTRACTOR

Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO

B INSTALLATION

Approved IFC & Shop


Examine areas, equipment foundations, and conditions, with Installer
Drawing, Specification
present, for compliance with requirements for installation and other
Division 26-Section 263213,
conditions affecting packaged engine generator performance. 1-Proceed
Part 3 & NEOM-NEN-SCH-
with installation only after unsatisfactory conditions have been corrected.
B1 005.

Approved IFC & Shop


Examine roughing-in of cooling-system piping systems and electrical Drawing, Specification
connections. Verify actual. Locations of connections before packaged engine Division 26-Section 263213,
generator installation. Part 3 & NEOM-NEN-SCH-
B2
005.

CONCRETE BASES
Approved IFC & Shop
Install concrete bases of dimensions indicated or otherwise required for
Drawing, Specification
packaged engine generators. Refer to Division 3 Section "Cast-in-Place
Division 26-Section 263213,
Concrete" and Division 26 Section "Basic Electrical Materials and Methods."
B3 Part 3 & NEOM-NEN-SCH-
005
INSTALLATION
Equipment Bases: Ensure that concrete bases and foundations provided for Approved IFC & Shop
installation of equipment are constructed in accordance with approved shop Drawing, Specification
and construction drawings and manufacturers' equipment drawings and that Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
B4 holes for fixing bolts and provisions for passage of cables etc. are provided as
005
required.
Approved IFC & Shop
Install packaged engine generator to provide access for periodic maintenance, Drawing, Specification
including removal of drivers and accessories. Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
B5 005

Built-In Items: Ensure that equipment supports, fixings and the like, and Approved IFC & Shop
sleeves for passage of feeders and cables which shall be built into concrete Drawing, Specification
foundations, bases or building structure are provided as and when required and Division 26-Section 263213,
B6 that they are properly installed. Part 3 & NEOM-NEN-SCH-
005

B7 Specification Division 26-


Tools: Use only tools recommended by equipment manufacturers for Section 263213, Part 3 &
installations, particularly in making connections and adjustments. NEOM-NEN-SCH-005

B8 Earthing: Install earthing system in accordance with Division 26 Section Approved IFC & Shop
"Grounding and Bonding" of the Specification Drawing, Specification
Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
005
Generating Set: Install to maintain alignment and minimize engine Approved IFC & Shop
B9 and generator stresses. Protect instrumentation and control Drawing, Specification
equipment including engine mounted instruments from machine Division 26-Section 263213,
Part 3 & NEOM-NEN-SCH-
Vibration. Mountings and method of mounting shall be as 005
recommended by the manufacturer and approved by Engineer.

13-152220-4800000538-SEC-ELE-ITP-000006 Page 10 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED WIR/MIR NUMBER

Title: NEOM QUALITY MANAGEMENT SYSTEM Inspection And SAUDIELAF-


SEC-NEOM-CHK -ELE06 ELE
Test Plan (ITP) FOR Inspection FOR Inspection for Diesel
Generator Set and Auxiliaries

PROJECT TITLE: PROJECT/ WO NUMBER CONTRACTOR / SUBCONTRACTOR

Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
Approved IFC & Shop
IDENTIFICATION Drawing, Specification
B10 A. Identify system components according to Division 26 Section "Basic Division 26-Section
Electrical Materials and Methods." 263213, Part 3 & NEOM-
NEN-SCH-005
CONNECTIONS Approved IFC & Shop
Electrical wiring and connections are specified in Division 26 Sections. Drawing, Specification
Ground equipment. Division 26-Section
Tighten electrical connectors and terminals according to manufacturer's 263213, Part 3 & NEOM-
NEN-SCH-005
published torque tightening values. If manufacturer's torque values are not
B11
indicated, use those specified in applicable Standards.
- The allowable temperature rise, above an ambient of 50°C, measured
by resistance, shall not exceed that listed in NEMA MG 1-33.3.2.1
As per NFPA 70/NEC 110.3
- The location of the generator set shall comply with the working space & NECA 404.
B12 requirements of NEC 110.26. [NFPA 70, NEC 110.3 and NECA 404
Sec. 3.1]

Where flexible metallic conduit (or liquid tight) is used, an equipment-


grounding conductor shall be install with the circuit. [NFPA 70, NEC 350.60] As per NFPA 70/NEC &
B13 NEOM-NEN-SCH-005

If the generator set is a separately derived power source (i.e., it connects to As per NFPA 70/NEC &
the service-supplied power system at a 4-pole transfer switch), connect the NEOM-NEN-SCH-005
B14 generator neutral to a grounding electrode system using a copper conductor
as per NEC 250.30 and sized to NEC Table 250-66. [NFPA 70, NEC 110.3
and NECA 404 Sec. 3.3.3(b)]
Vacuum all scrap, wire, dust and other debris from the generator and As per NFPA 70/NEC,
B15 associated equipment. Do not use compressed air to blow debris out of the NECA 404 & NEOM-NEN-
generator. [NFPA 70, NEC 110.3 and NECA 404 Sec. 3.7.1] SCH-005

- All parts and covers shall be replace. [NFPA 70, NEC 110.3 and NECA As per NFPA 70, NEC 110.3
404 Sec. 3.7.1] , NECA 404 SECTION 3.1
B16 - & NEOM-NEN-SCH-005
All doors shall be closed and free from pinched wires. [NFPA 70, NEC
110.3 and NECA 404 Sec. 3.7.1]

All field installed power cable and bus bar connections shall be correctly As per NFPA 70, NEC 110.3
torque. [NFPA 70, NEC 110.3 and NECA 404 Sec. 3.4.1(a)] 17. The , NECA 404 SECTION 3.1
B17 equipment grounding conductor electrode connection, bonding connections, & NEOM-NEN-SCH-005
and system grounded conductor (neutral) shall be installed and complete.
[NFPA 70, NEC 110.3 and NECA 404 Sec. 3.4.1(b)].

B18 All relays, meters, and instrumentation device wiring and terminations shall As per NFPA 70, NEC 110.3
be completed and free from defects. [NFPA 70, NEC 110.3 and NECA 404 , NECA 404 SECTION 3.1
Sec. 3.4.1(e)] & NEOM-NEN-SCH-005

- The enclosure parts shall be properly aligne and fastened securely.


[NFPA 70, NEC 110.3 and NECA 404 Sec. 3.7.1] As per NFPA 70, NEC 110.3
B19 - , NECA 404 SECTION 3.1
Remove foam blocks, packing material, and temporary cushioning from & NEOM-NEN-SCH-005
the generator and associated components. [NFPA 70, NEC 110.3 and
NECA 404 Sec. 3.4.1(d)].

Generator terminal housings shall comply with NEC 430.12. Where a As per NFPA 70, NEC 110.3
horsepower rating is required to determine the required minimum 8.s&ize of , NECA 404 SECTION 3.1
the generator terminal housing, the full-load current of the generator shall be & NEOM-NEN-SCH-005
compare with comparable motors in NEC-Table 430.247 Through NEC-
B20 Table 430.250. The higher horsepower rating of NEC -Table 430.247 and
NEC-Table 430.250 shall be use whenever the generator selection is
between two ratings. [NFPA 70, NEC 445.17]

13-152220-4800000538-SEC-ELE-ITP-000006 Page 11 of 20
- Conductors that must carry ground-fault currents shall not be smaller than
required by NEC-250.30(A). [NFPA 70, NEC 445.13] 6. As per NFPA 70, NEC 445,
- Live parts of generators operated at more than 50 volts to ground shall not ANSI/IEEE, Approved IFC
be expose to accidental contact where accessible to unqualified persons. & Shop Drawing & NEOM-
B21
[NFPA 70, NEC 445.14]
NEN-SCH-005
- Overcurrent Protection shall be according to NEC 445.12. [NFPA 70, NEC
445.12 ]

The bushing shall have smooth, well-rounded surfaces where it may be in As per NFPA 70, NEC 445,
contact with the conductors. If used where oils, grease, or other ANSI/IEEE, & NEOM-NEN-
B22 contaminants may be present, the bushing shall be made of a material not SCH-005
deleteriously affected. [NFPA 70, NEC 445.16]

The generator frame shall be provide with two ground pads welded to the skid As per NFPA 70, NEC 110.3
B23 on diametrically opposite corners. , NECA 404 SECTION 3.1
Approved IFC & Shop
Drawing & NEOM-NEN-
SCH-005
The bushing shall have smooth, well-rounded surfaces where it may be in As per NFPA 70, NEC 445,
B24 contact with the conductors. If used where oils, grease, or other ANSI/IEEE, & NEOM-NEN-
contaminants may be present, the bushing shall be made of a material not SCH-005
deleteriously affected. [NFPA 70, NEC 445.16]

Approved IFC & Shop


CLEANING Drawing, Specification
A. On completion of installation, inspect system components. Remove paint Division 26-Section
B25 splatters and other spots, dirt, and debris. Repair damaged finish to match 263213, Part 3 & NEOM-
original finish. Clean components internally using methods and materials NEN-SCH-005
recommended by manufacturer.

13-152220-4800000538-SEC-ELE-ITP-000006 Page 12 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE WIR/MIR NUMBER
APPROVED
Title : NEOM QUALITY MANAGEMENT SYSTEM Inspection And SAUDI
SEC-NEOM-CHK -ELE06 ELAF- ELE
Test Plan (ITP) FOR Inspection FOR Inspection for Diesel
Generator Set and Auxiliaries

PROJECT TITLE: PROJECT/ WO NUMBER CONTRACTOR / SUBCONTRACTOR

Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO

C Pre-Commissioning

Approved IFC & Shop


Retest: correct deficiencies identified by tests, observations, and retest until Drawing, Specification
specified requirements are meet. (Applicable generators for ratings more than Division 26-Section 263213,
C1 1000 KVA). Part 3, Approved
Procedure, NETA ATS &
NEOM-NEN-SCH-005

Supervised Adjusting and Pretesting: under supervision of factory-authorized Approved IFC & Shop
service representative, pretest all system functions, operations, and protective Drawing, Specification
C2 features. Provide all instruments and equipment required for tests. Adjust to Division 26-Section 263213,
ensure operation is according to Specifications. Load system using a variable Part 3, Approved
resistive and reactive load bank to be provided during testing only simulating kW, Procedure, NETA ATS &
and power factor of loads for which unit is rated. NEOM-NEN-SCH-005
Tests: provide the services of a qualified independent testing agency to perform Specification Division 26-
the tests listed below according to manufacturer's recommendations upon Section 263213, Part 3,
C3 completion of installation of system. Use instruments bearing records of Approved Procedure, NETA
calibration within the last 12 months, traceable to approved standards, and ATS & NEOM-NEN-SCH-
adequate for making positive observation of test results 005
Insulation Tests: test generator windings using 500 V d.c. for units rated up to Specification Division 26-
250 volts and 1000 V d.c. for units rated between 250 and 600 volts. Verify Section 263213, Part 3,
minimum insulation resistance is 25 megaohms for units up to 250 volts, and 100 Approved Procedure, NETA
C4 megaohms for units 251 to 600 volts. Verify by dielectric absorption test that ATS & NEOM-NEN-SCH-
polarization index levels are according to manufacturer's industry standards 005
approved.

Battery Tests: measure charging voltage and voltages between available battery Specification Division 26-
terminals for full-charging and float-charging conditions. Check electrolyte level Section 263213, Part 3,
and specific gravity under both conditions. Test for contact integrity of all Approved Procedure, NETA
connectors. Perform an integrity load test and a capacity load test for the battery. ATS & NEOM-NEN-SCH-
C5 Verify acceptance of charge for each element of battery after discharge. Verify
005
measurements are within manufacturer's specifications.

Battery Charger Tests: verify specified rates of charge for both equalizing and Specification Division 26-
float charging conditions. Section 263213, Part 3,
C6 Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
System Integrity Tests: methodically verify proper installation, connection, and Specification Division 26-
integrity of each element of engine generator system before and during system Section 263213, Part 3,
C7 operation. Check for air, exhaust, and fluid leaks. Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Simulation of malfunctions to verify proper operation of local and remote Specification Division 26-
protective, alarm, and monitoring devices. Section 263213, Part 3,
C8 Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Load Test: use variable load bank capable of simulating kVA, kW, and power Specification Division 26-
factor of load for which unit is rated. Run unit at 25, 50, and 75 percent of rated Section 263213, Part 3,
capacity for 30 minutes each, and at 100 percent for 3 hours immediately Approved Procedure, NETA
followed ( in case of prime generators ) by 10 % overload test for 30 minutes. ATS & NEOM-NEN-SCH-
C9 Make the 100-percent load run at 80 percent power factor. Record voltage,
005
frequency, load current, battery-charging current, power output, oil pressure, and
coolant temperature periodically during the test.
Vibration Baseline Test: measure amplitude for nominal frequency and for Specification Division 26-
frequencies 5, 10, 15, and 20 percent above and below nominal at each main Section 263213, Part 3,
C10 bearing cap. Vibration levels not exceeding those specified in NEMA MG1, Approved Procedure, NETA
"Motors and Generators," are acceptable. ATS & NEOM-NEN-SCH-
005
Exhaust System Backpressure Test: use a manometer with a scale exceeding 40 Specification Division 26-
inches of water. Connect to the exhaust line close to the engine exhaust Section 263213, Part 3,
C11 manifold. Verify that back pressure at full-rated load is within manufacturer's Approved Procedure, NETA
published allowable limits for the engine. ATS & NEOM-NEN-SCH-
005
13-152220-4800000538-SEC-ELE-ITP-000006 Page 13 of 20
Voltage and Frequency Transient Stability Tests: use recording oscilloscope to Specification Division 26-
measure voltage and frequency transients for 50-percent and 100-percent step- Section 263213, Part 3,
C12 load increases and decreases and verify that performance is as specified. Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Harmonic Content Tests: measure harmonic content of input and output current Specification Division 26-
under 25 percent and at 100 percent of rated linear load. Verify that harmonic Section 263213, Part 3,
C13 content is within specified limits Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Efficiency Tests: perform at 50 percent, 75 percent, and 100 percent of rated Specification Division 26-
C14 load. Section 263213, Part 3,
Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005
Follow manufacturer’s acceptance test and record information on test report. As per NFPA 70, NEC 110.3
C15 [NFPA 70, NEC 110.3 and NECA 404 Sec. 4.4] & NECA 404 SECTION 4.4

- Inspection shall be performed by the project approved Quality Control Inspector Schedule “Q”
(QCI) and witness point shall be coordinated with the Contractor and
C16 Company. Schedule Q
- Test Records and Receipt documents are to be carefully presented in original.
Schedule Q

Testing is to be carried out ONLY on de-energized circuit breakers components. NETA ATS & NEOM-NEN-
C17 Breakers shall be verified on its de-energized state before starting test on them. SCH-005
NETA ATS
- Testing is to be carry out ONLY on de-energized circuit breakers
components. Breakers shall be verify on its de-energized state before
starting test on them. NETA ATS
- Perform insulation-resistance tests for one minute on each pole, phase-to-
phase and phase-to-ground with circuit breaker closed, and across each
open pole. Apply voltage in accordance with manufacturer's published data.
In the absence of manufacturer's published data, use Table 100.1 (see
attachment 1). NETA ATS
- Perform circuit breaker contact/pole-resistance test. NETA ATS
NETA ATS & NEOM-NEN-
- Perform insulation-resistance test on all control wiring with respect to
SCH-005
C18 ground. Applied potential shall be 500 volts dc for 300- volt rated cable and
1000 volts dc for 600-volt rated cable.Test duration shall be one minute. For
units with solid-state components, follow manufacturer's recommendation.
NETA ATS
- Determine long-time pickup and delay by primary current injection. NETA
ATS 9.&Determine ground-fault pickup and time delay by primary current
injection. NETA ATS 10.&Determine instantaneous pickup by primary
current injection. NETA ATS
- Perform minimun pickup voltage tests on shunt trip and close coils in
accordance with manufacturer's published data. NETA ATS.
- Verify correct operation of auxiliary features such as trip and pickup
indicators, zone interlocking, electrical close and trip operation, trip-free,
antipump function, and trip unit battery condition. Reset all trip logs and
indicators. NETA ATS &Verify operation of charging mechanism. NETA
ATS

Report results of tests and inspections in writing. Record adjustable relay settings Specification Division 26-
C19 and measured insulation resistances, time delays, and other values and Section 263213, Part 3,
observations. Attach a label or tag to each tested component indicating
satisfactory completion of tests.
Retest: correct deficiencies identified by tests, observations, and retest until Specification Division 26-
C20 specified requirements are meet. (Applicable generators for ratings more than Section 263213, Part 3,
1000 KVA). Approved Procedure, NETA
ATS & NEOM-NEN-SCH-
005

13-152220-4800000538-SEC-ELE-ITP-000006 Page 14 of 20
NEOM INSPECTION CHECKLIST CHECKLIST NUMBER DATE WIR/MIR NUMBER
APPROVED
Title : NEOM QUALITY MANAGEMENT SYSTEM Inspection And SAUDI
SEC-NEOM-CHK -ELE06 ELAF- ELE
Test Plan (ITP) FOR Inspection FOR Inspection for Diesel
Generator Set and Auxiliaries

PROJECT TITLE: PROJECT/ WO NUMBER CONTRACTOR / SUBCONTRACTOR

Sindalah Island Package 2B – Building Works Generator Power Building 4800000538/000 SAUDI ELAF CO
COMMISSIONING Specification Division
C21 A. Battery Equalization: Equalize charging of battery cells according to manufacturer's 26-Section 263213, Part
written instructions. Record individual cell voltages. 3, Approved Procedure,
NETA ATS & NEOM-
NEN-SCH-005

REMARKS:

Contractor / Third-Party NEOM


Construction Representative* NEOM PMC Representative
Work is Complete and Ready for Inspection: Work Verified QC Record Reviewed Ready For Inspectio
Name, Initials and Date: Name, Initials and Date:

QC Inspector NEOM ETSD Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor/Manager Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work /Test Y = Yes N = No F= Failed

13-152220-4800000538-SEC-ELE-ITP-000006 Page 15 of 20
SINDALAH ISLAND REGION -13 PRE-COMMISSIONING FORM
DIESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:
FIELD INSTALLATION CHECK LIST

VISUAL AND MECHANICAL INSPECTION

YES NO
1 Inspect for physical damage.

2. Compare nameplate rating and connection with specifications and single


line diagram.
3. Inspect for proper anchorage and grounding. engine cooling and fuel
system integrity.

ELECTRICAL TESTS
YES NO
1. A dielectric absorption test shall be made on the generator winding with
respect to ground. Record the polarization index.

2. Phase rotation test shall be made to determine compatibility with load


requirements.

3. Protective relay devices shall be tested in accordance with the guide lines
established in the commissioning procedures.

4. Engine shutdown features shall be function tested, low oil pressure, over
temperature, over speed and any other features as applicable.

5. Perform vibration base line test. Amplitude vs. Frequency to be plotted for
each main bearing cap or non-drive end bearing, as applicable.

WITNESS QC CONTRACTOR NEOM PMC NEOM ETSD


Signature & Date

13-152220-4800000538-SEC-ELE-ITP-000006 Page 16 of 20
SINDALAH ISLAND REGION -13 PRE-COMMISSIONING FORM
IESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:
ELECTRICAL TESTS (CONTINUED)
YES NO
6. Perform over potential test between winding to ground.

7. Record voltage frequency, load current, oil pressure and coolant


temperature during test. Voltage regulation, frequency stability and maximum
temperature rise shall be calculated.
8. Perform resistive load bank test at one hundred percent (100%) name plate
rating. Loading shall be 25% of rated for 30 minutes, 50% of rated for 30
minutes, 75% of rated for 30 minutes and 100% for 2-1/2 hours.

Test Data

GENERATOR NAMEPLATE DATA


Manufacturer Mfg.'s., location
Serial No. Mfg.'s., order number
Purchasers order no. Year of manufacture
Voltage Current
Frequency Phases
Rating.K.W./K.V.A. Power factor
Insulation class Weight
Speed Frame
N.D.E. bearing no. Temperature rise
Field Voltage Field Current
Field Resistance - ohms.

WITNESS QC CONTRACTOR NEOM PMC NEOM ETSD


Signature & Date

13-152220-4800000538-SEC-ELE-ITP-000006 Page 17 of 20
PRE-COMMISSIONING FORM
DIESEL ELECTRIC GENERATORS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
CONTRACT NO.: 4800000538/000
REF. DRAWINGS & DOCUMENTS:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
TEST COMPLETION DATE:

Test Data
Generator winding resistance
Phase 1 to 2 ohms Phase 2 to 3 ohms Phase 3 to 1 ohms

Insulation Resistance @ 500 volts. Ambient Temperature =. .


1 Min 2 Min 3 Min 4. Min 5 Min 6 Min 7 Min 8 Min 9 Min 10 Min

megs megs megs megs megs megs megs megs megs megs

Winding Temp., o C 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0
Kt 0.03 0.06 0.12 0.25 0.50 1.0 2.0 4.0 8.0 16.0 32.0 64.0
Correct for 50 o C. Rc= Kt x Rt; Rc = insul. resis. corrected to 50 C, Rt = insul. resis. at temp "t", Kt = insul. resis. temperature
coefficient at temperature "t".

Polarization Index = Insul. resis @ 10 min/1 min= megohms/ megohms =

GENERATOR LOAD TEST DATA


TIME - MINUTES AND STAR 0 30 60 90 120 150 180 210 240
PERCENT LOAD T 25% 50% 75% 100% 100% 100% 100% 100% 100%
PHASE CURRENT A
B
C
Voltage/Frequency A-B
B-C
C-A
% VOLTAGE UNBALANCE
N. D. E. BRNG VIBRATION
N. D. E. BRNG TEMP
AMBIENT TEMP

WITNESS OTHER CONTRACTOR NEOM PMC NEOM ETSD


Name,Signature
& Date

13-152220-4800000538-SEC-ELE-ITP-000006 Page 18 of 20

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