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Aggregate Plannig

aggregate plannig

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0% found this document useful (0 votes)
5 views

Aggregate Plannig

aggregate plannig

Uploaded by

abubakartaufiq91
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Aggregate Planning

Aggregate Planning

• Aggregate planning are;

• Part of a larger production planning system


• Decisions made at a product family (not SKU) level
• Disaggregation breaks the plan down into greater detail
• Disaggregation results in a master production schedule (MPS)
• The objective of aggregate planning is to meet forecasted demand while minimizing cost over
the planning horizon
• Required for aggregate Planning;

• A logical overall unit for measuring sales and output


• A method for determining costs
• A forecast of demand for an intermediate planning period in these aggregate terms
• A model that combines forecasts and costs so that scheduling decisions can be made for the
planning period
• Determine the quantity and timing of production for the intermediate future (3 – 18 months)
• Cost minimization is achieved by adjusting below entities;

✓ Production rates
✓ Labor levels
✓ Inventory levels
✓ Overtime work
✓ Subcontracting rates
✓ Other controllable variables
Aggregate planning strategies
• Use inventories to absorb variations in demand
• Accommodate changes by varying workforce size
• Use part timers, overtime, or idle time to absorb changes
• Use subcontractors and maintain a stable workforce
• Promotions or other factors to influence demand
Aggregate planning methods
• Chase Strategy:
✓ Produce exactly what is demanded during the period in which it
is demanded
• Level Strategy:
✓ Produce an amount equal to the average demand for all periods
in the planning horizon
• Hybrid Strategy:
✓ Various combinations of the above
Chase strategy

• Production rate is synchronized with demand by varying machine capacity or hiring and laying-off
workers as the demand rate varies
• Expensive if cost of varying capacity is high
• However, in practice, it is often difficult to vary capacity and workforce on short notice
• Negative effect on workforce morale results in low levels of inventory
• Should be used when inventory holding costs are high and cost of changing capacity are low
Level strategy
• Shortages and surpluses result in fluctuations in inventory levels over
time
• Inventories that are built up in anticipation of future demand or
backlogs are carried over from high to low demand periods
• Maintain stable machine capacity and workforce levels with a
constant output rate
• Better for worker morale
• Should be used when inventory holding and backlog costs are
relatively low
• Large inventories and backlogs may accumulate

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