Aggregate Plannig
Aggregate Plannig
Aggregate Planning
✓ Production rates
✓ Labor levels
✓ Inventory levels
✓ Overtime work
✓ Subcontracting rates
✓ Other controllable variables
Aggregate planning strategies
• Use inventories to absorb variations in demand
• Accommodate changes by varying workforce size
• Use part timers, overtime, or idle time to absorb changes
• Use subcontractors and maintain a stable workforce
• Promotions or other factors to influence demand
Aggregate planning methods
• Chase Strategy:
✓ Produce exactly what is demanded during the period in which it
is demanded
• Level Strategy:
✓ Produce an amount equal to the average demand for all periods
in the planning horizon
• Hybrid Strategy:
✓ Various combinations of the above
Chase strategy
• Production rate is synchronized with demand by varying machine capacity or hiring and laying-off
workers as the demand rate varies
• Expensive if cost of varying capacity is high
• However, in practice, it is often difficult to vary capacity and workforce on short notice
• Negative effect on workforce morale results in low levels of inventory
• Should be used when inventory holding costs are high and cost of changing capacity are low
Level strategy
• Shortages and surpluses result in fluctuations in inventory levels over
time
• Inventories that are built up in anticipation of future demand or
backlogs are carried over from high to low demand periods
• Maintain stable machine capacity and workforce levels with a
constant output rate
• Better for worker morale
• Should be used when inventory holding and backlog costs are
relatively low
• Large inventories and backlogs may accumulate