VELLEMAN - 8 Channel Remote Relay Card
VELLEMAN - 8 Channel Remote Relay Card
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K8056
ILLUSTRATED ASSEMBLY MANUAL H8056IP-1
This device complies with Part 15 of the FCC Rules provided
the enclosed instructions are followed to the letter. Use of the
device is subject to the following conditions: (1) this device
must not cause harmful interference and (2) the operation of
this device should not be influenced by unwanted interference.
Features :
Eight high quality relay contacts, 5A/230VAC max.
Relay outputs are transient suppressed using VDR’s.
LED confirmation on each relay contact.
Eight drive inputs to use with open collectors or regular switches.
RS232 input to drive the card with computer or terminal.
High or low impendant selection (10K or 1K).
Optional RF driving possibility using RX433 type module(*). Together with
K8058 eight channel RF remote control.
Specifications
Power: 12Vac / 500mA (including 12V output)
Unregulated 12Vdc / 200mA power output
3
Assembly hints
Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
0 .0
For some projects, a basic multi-meter is required, or might 00
be handy
Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the draw-
ings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
4
Assembly hints
5
Construction
6. Push button
4. Resistors. SW...
R...
SW1 : Test (KRS0612)
7. Capacitors
c...
R1 : 1K (1-0-2-B)
R2 : 10K (1-0-3-B)
R3 : 56 (5-6-0-B)
R4 : 56 (5-6-0-B)
R5 : 10K (1-0-3-B)
R6 : 56 (5-6-0-B) C1 : 100n (104, 0.1, u1)
R7 : 10K (1-0-3-B) C2 : 100n (104, 0.1, u1)
6
Construction
C3 : 100µF
LD1 C4 : 100µF C...
LD2
LD3
LD4
LD5
LD6 3mm RED
LD7 13. Screw connectors
LD8
LD9
LD10
LD1 … LD8 : Output indication
LD9 : Power indication
LD10 : DATA indication
10. Transistors
ATTENTION : SK2 to SK9 are
7,5mm pitch connectors, SK12 to
SK19 are 5mm pitch connectors!
T1
SK1 : 2p => (AC 12V input)
T2 T1
SK2 : 2p
T3
SK3 : 2p
T4
SK4 : 2p
T5 BC547B
T6
SK5 : 2p
T7
SK6 : 2p Output 1 … 8
T8
SK7 : 2p
T9
SK8 : 2p
SK9 : 2p
7
Construction
SK10 : 2p => RS232 input 17. Relays
SK11 : 2p => V Out 12V
SK12 : 2p
SK13 : 2p
SK14 : 2p
SK15 : 2p
Input 1 … 8
SK16 : 2p
SK17 : 2p
SK18 : 2p
RY1
SK19 : 2p
RY2
RY3
14. VDR’s
RY4 VR10V121C
RY5
RY6
RY7
RY8
VR1 : UA7805
VR...
Check the
orientation !
C5 : 1000µF
C...
8
Control options
Do not use a null-modem cable !!
Jumper setting :
Place JP1 in ON position
Place JP2 in RS232 mode, see fig 1.0. Fig 1.0
Choose the impedance, high or low with JP3. Define the
impedance on experimental use. The impedance depends 2
23
on the length of RS232 cable you’re using. RS
RF
2) Wireless link :
It is possible to use the K8056 together with a remote control (e.g. our K8058).
In this case an optional receiver module type RX433 is available.
The receiver module is mounted on the left hand side of the K8056 board.
Watch the position, the coil point to the relays of the K8056. If you choose wire-
less operation, make sure to set jumper JP1 & JP2 in right position.
Transmission quality depends on your environment. Other RF sources might
interfere with your signal.
Jumper setting :
Fig 2.0
Place JP2 in RF mode.
Place now JP1 in ON position (see fig. 2.0)
F
OF
ON
Put JP1 in OFF mode if you don't use a remote control (RS232 or wireless link)
9
Addressing
For wired operation, the instruction sequence needs to be sent at least twice.
For wireless operation, we recommend to send the instruction string at least 5
times in a row to ensure proper reception under all conditions. For improved
reliability, add a pause of a least 300ms between two different instructions.
Please note that environmental conditions can interfere with the signal.
Therefore, the unit is not suited for use as or as part of any kind of equipment
which might cause harm to people or property if a malfunction should occur.
2) Instruction sequence :
To execute a command, the correct sequence needs to be sent to the K8056.
Basically, a command sequence looks like this :
1. CHR$(13)
2. card address (1..255)
3. instruction
4. address (1..255) or relay# ('1'..'9' ASCII)
5. checksum (2-complement of the sum of the 4 previous bytes + 1)
3) Instructions :
'E' : Emergency stop all cards, regardless of address. Carefull, relays turned
on by open collector inputs will not be turned off by this command).
'D' : Display address. All cards show their current address in a binary fashion.
(LD1 : MSB , LD8 : LSB)
'S' : Set a relay. 'S'-instruction should be followed by relay # '1' to '8'.
('9' sets all relays at once).
'C' : Clear a relay. 'C'-instruction should be followed by a relay # '1' to '8'.
('9' clears all relays at once.)
'T' : Toggle a relay. 'T'-instruction should be followed by a relay # '1' to '8'.
10
Addressing
'B' : Send a byte. Allows to control the status of all relays in one instruction, by
sending a byte containing the relay status for each relay. (MSB : relay1,
LSB : relay8)
11
Diagnostic / Test software
7 5 6 8
12
Diagnostic / Test software
Note : You can download software from our website www.velleman.be which
makes it very easy to control your relay card(s).
A. Operating modes:
Momentary : Hold the key to activate the output and release the key to
deactivate it.
Toggle : Operates according to the principal of a classic switch, i.e. press a key
once to activate and press again to deactivate.
B. Address selection:
NOTE : Make sure that you have selected the correct serial port!
C. Changing address :
Choose the address you want to allocate to the relay card and confirm it by
clicking the "Chang addr." button.
13
14
SK1 SK2 SK3 SK4 SK5 SK6 SK7 SK8 SK9
PCB
AC 12V
INPUT
NO 1 NO 2 NO 3 NO 4 NO 5 NO 6 NO 7 NO 8 22. PCB
NO NO NO NO NO NO NO NO
D1
D2
D3
D4
COM COM COM COM COM COM COM COM
LD9
R1 ANT. NC NC NC NC NC NC NC NC
C5
RY1 RY2 RY3 RY4 RY5 RY6 RY7 RY8
to int ant
C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2 C1 C2
VR1
D5 D6 D7 D8 D9 D10 D11 D12
LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8
C4
R7
R8
R3
R2
R4
R14
T1 T2 T3 T4 T5 T6 T7 T8
R5
R6
R9
R10
R11
R12
R13
C1
RX1
R16
R15
T9
Velleman RP8056-1
R17
C2
LD10
ZD1
Data in
R24
J IC1
R20
R21
J J J
R22
R23
J J C3
R18 R19 For home or
Office use
RS232/2400/N/8/1 RS232 V Out INPUT S
JP3 On Off
JP2 0- IN 0 +12V 0-1 0-2 0-3 0-4 0-5 0-6 0-7 0-8 Re-
1 mote
RS232 Normal JP1
SK10 SK11 SK12 SK13 SK14 SK15 SK16 SK17 SK18 SK19
RF Current
SW1
Remote configuration
Test
SK1 SK2 SK3 SK4 SK5 SK6 SK7 SK8 SK9
D1 D2
1N4007 1N4007
T1 T2 T3 T4 T5 T6 T7 T8
BC547 BC547 BC547 BC547 BC547 BC547 BC547 BC547
+12V +5V
GND
100NOM
C5 C4 C1
1000µ/25V
100µ/35V
+5V
1
R19
4R7 R21
JP3
4
5
+12V 470R
NORMAL IC1 C2 C3 ANTENNA
VDD
R24
T9 SW KRS0611 3
4 LIN OUT
RA3/MCLR/Vpp
ZD1
5 10
OUT1 RC5 RC0 OUT5
GND
GND
GND
R22
1K PIC16F630-I/P
5V1 6 9
OUT2 RC4 RC1 OUT6
R23
1
6
7
7 8
10K OUT8 RC3 RC2 OUT7
VSS
SK11 SK12 SK13 SK14 SK15 SK16 SK17 SK18 SK19 SK10
JP2
14
RS232 - RF Title
8 channel relay card
15
Schematic diagram
VELLEMAN NV
Legen Heirweg 33, B-9890 GAVERE
Belgium (Europe)