TM4 Smartmotion AC-S1 TM

Low-Voltage Inverters

Controller for AC Induction Motor

Dana TM4 inverters provide advanced control of AC
induction motors for traction or pump functions of any
electrical vehicle working with speed or torque control
algorithms.

Mobile Machine Management

SmartMotion is an integrated controller which can
manage multi-function and fully configurable I/O pins
for any I/O functions like digital & analogue inputs and
outputs, capable of driving fans, relays’ and hydraulic
valves’ coils, contactors, negative brakes and many
others inductive/resistive loads.

Vehicle Application Development

Users develop AC-S1 applications with the TM4 TAU™ Software: All features are offered as standard (“one
fits all” philosophy). Virtually everything can be changed with one click in an intuitive graphical tuning
environment. The clone file technology allows uploads, downloads and modifications of your
configuration. With TM4 TAU system, a first run for a wired vehicle can be made in minutes (not days).

Ideal for Off-Highway Applications.

 TM4 Smartmotion AC-S1 Low-Voltage Inverter TM

AC motor control features:

AC-S1 24V 36-48V
I­ndirect Field Oriented Control (IFOC) with unsur-
Nom. voltage (Vdc) 24 36 - 48
passed dynamic and performance in full speed
range by decoupling and regulating flux and Input voltage range (Vdc) 11 - 32 22 - 64

torque vectors of stator current components Cont. current (Arms) 38 75 150 38 100 150

­ dvanced Space Vector Modulation (SVM) tech-

A Nom. current S2- 2 min (Arms) 75 150 300 75 200 300

nique for high system efficiency reducing motor

3 x 0 to 24 (@36 VDC)
harmonics and losses Output voltage (VAC) 3 x 0 to 16 (@24 VDC)
3 x 0 to 32 (@48 VDC)

­ ccurate Rotor Flux Model and Fully Developed

A Power terminals M6 (U/V/W/-B), M8 (+B)
Field Weakening technique for high motor effi-
ciency and dynamic across full speed range
Specifications
­ otor model fully compatible with IEEE Standard
M
in order to get the parameters of motor’s equiva- Switching frequency 9Khz
lent circuit from no-load and blocked rotor tests; Efficiency >95%
it can work with all AC motors of all manufactures Output frequency 0-300 Hz
Quick and easy selection between Torque Control Ambient temperature range -40°C to 55°C
and Speed Control Maximum heat-sin temp @ Full current 80°C
@ linear de-rated current (down to 50%) 80°C– 95°C
@ 50% current 95°C– 100°C
General features
Signal line connectors AMPSEAL 35 pins
Fully configurable through supplied GUI TM4 IP protection IP65
TAU™ called SmartView, which reduces abruptly
EMC EN12895
the time to market start-up of the system
Safety EN 1175-1: 2010
Flexible configuration of I/O in order to couple
them to any provided functions Vibration IEC 60068-2-6 5g, 10 – 500 Hz, 3 axes
Shock IEC 60068-2-27 +/-30g
Standard and same firmware for all inverter series Bump IEC 60068-2-29 +/-10g
(easily extendable to future models) UL Designed to meet UL583

Robust, safe and self-diagnostic (both for hard-

ware and software fault conditions)
Interface Number Product part number
CAN Open and serial interfaces
Digital input 12 AC-S1 24V 75A SWS ACS1P07000000
Powerful logging of all sensible working variables
Analog input AC-S1 24V 150A SWS ACS1P15000000
4
Optional DC Motor Control unipolar 0…10V
AC-S1 24V 300A SWS ACS1P30000000
Analog input
0 AC-S1 36/48V 75A SWS ACS1Q07000A00
bipolar ± 10V
AC-S1 36/48V 200A SWS ACS1Q20000000
Digital output 2
AC-S1 36/48V 300 A SWS ACS1Q30000000
PWM output 3
Plate-Type Heat Sink. For other heat sink type please contact us
Motor temp sensor 1
Incremental
1
encoder Related product part number
5V sensor power
1 AMPSEAL 35 pin Mating
supply 900KC00000013
Connector Bag
12V sensor power
1 Thermal Pad for AC-S1 768VR457A00
supply
1.5 kg CAN interface 1
Serial Interface
1
RS232

LIN Bus 1

Dana.com/TM4
Application Policy
Capacity ratings, features, and specifications vary depending
upon the model and type of service. Application approvals
must be obtained from Dana TM4; contact your representative
for application approval. We reserve the right to change
or modify our product specifications, configurations, or
dimensions at any time without notice.

2021 Dana TM4 Inc. All rights reserved.

TM4 Smartmotion AC-M1 TM

Low-Voltage Inverters

Controller for AC Induction Motor

Dana TM4 inverters provide advanced control of AC
induction motors for traction or pump functions of any
electrical vehicle working with speed or torque control
algorithms.

Mobile Machine Management

AC-M1 is an integrated controller which can
manage multi-function and fully configurable I/O pins
for any I/O functions like digital & analogue inputs and
outputs, capable of driving fans, relays’ and hydraulic
valves’ coils, contactors, negative brakes and many
others inductive/resistive loads.

Vehicle Application Development

Users develop AC-M1 applications with the TM4 TAU™ System: All features are offered as standard (“one fits
all” philosophy). Virtually everything can be changed with one click in an intuitive graphical tuning
environment. The clone file technology allows uploads, downloads and modifications of your
configuration. With TM4 TAU system, a first run for a wired vehicle can be made in minutes (not days).

Ideal for Off-Highway Applications.

 TM4 Smartmotion AC-M1 Low-Voltage Inverter TM

AC motor control features:

AC-M1 24V 36-48V 72-80V
Indirect Field Oriented Control (IFOC) with unsur-
Nom. voltage (Vdc) 24 36 - 48 72 - 80
passed dynamic and performance in full speed
range by decoupling and regulating flux and Input voltage range (Vdc) 11 - 32 22 - 64 42 - 108

torque vectors of stator current components Cont. current (Arms) 175 225 188 250 175 225
Nom. current S2- 2 min (Arms) 350 450 375 500 350 450
­ dvanced Space Vector Modulation (SVM) tech-
A
nique for high system efficiency reducing motor 3 x 0 to 24 3 x 0 to 47
3 x 0…16 V (@36 VDC) (@72 VDC)
harmonics and losses Output voltage (VAC)
(@24 VDC) 3 x 0 to 32 3 x 0 to 53
(@ 48 VDC) (@80 VDC)
­ ccurate Rotor Flux Model and Fully Developed
A
Power terminals M8 (U/V/W/-B), M10 (+B)
Field Weakening technique for high motor effi-
ciency and dynamic across full speed range
Motor model fully compatible with IEEE Standard Specifications
in order to get the parameters of motor’s equiva-
Switching frequency 9Khz
lent circuit from no-load and blocked rotor tests;
Efficiency 95%
it can work with all AC motors of all manufactures
Output frequency 0-300 Hz
Quick and easy selection between Torque Control
Ambient temperature range -40°C to 55°C
and Speed Control
Maximum heat-sin temp @ Full current 80°C
@ linear de-rated current (down to 50%) 80°C– 95°C
@ 50% current 95°C– 100°C
General features Signal line connectors 2x AMPSEAL 23 pins
Fully configurable through supplied GUI TM4 IP protection IP65
TAU™ called SmartView™, which reduces EMC EN12895
abruptly the time to market start-up of the system
Safety EN 1175-1: 2010
Flexible configuration of I/O in order to couple
Vibration IEC 60068-2-6 5g, 10 – 500 Hz, 3 axes
them to any provided functions Shock IEC 60068-2-27 +/-30g
Bump IEC 60068-2-29 +/-10g
Standard and same firmware for all inverter series
(easily extendable to future models) UL Designed to meet UL583

Robust, safe and self-diagnostic (both for hard-

ware and software fault conditions) Interface Number Product part number
CAN Open and serial interfaces
Digital input 19 AC-M1 24V 350A SWS ACM1P35000000
Powerful logging of all sensible working variables Analog input AC-M1 24V 450A SWS ACM1P45000000
8
unipolar 0…10V
AC-M1 36/48V 375A SWS ACM1Q37000000
Analog input
0 AC-M1 36/48V 500A SWS ACM1Q50000000
bipolar ± 10V
Digital output 2 AC-M1 72/80V 350A SWS ACM1R35000000

PWM output 3 AC-M1 72/80V 450A SWS ACM1R45000000

Plate-Type Heat Sink. For other heat sink type please contact us
Motor temp sensor 1
Incremental
encoder
1 Related product part number

5V sensor power AMPSEAL 23 pin Mating

1 900KC00000019
supply Connector Bag
12V sensor power Fuse 300A 744EFCNL300
1
supply
Fuse 400A 744EFCNL400
CAN interface 1
Fuse 500A 744EFCNL500
Serial Interface
1
3 kg RS232 Kit Fuse Support
900KC00000022
for AC-M1
LIN Bus 1
Thermal Pad for AC-M1 768VR455A00

Dana.com/TM4
Application Policy
Capacity ratings, features, and specifications vary depending
upon the model and type of service. Application approvals
must be obtained from Dana TM4; contact your representative
for application approval. We reserve the right to change
or modify our product specifications, configurations, or
dimensions at any time without notice.

2021 Dana TM4 Inc. All rights reserved.

TM4 Smartmotion AC-M2 TM

Low-Voltage Inverters

Dual Controller for AC Induction Motor

Dana TM4 inverters provide advanced control of AC
induction motors for traction or pump functions of any
electrical vehicle working with speed or torque control
algorithms.

Mobile Machine Management

AC-M2 is an integrated controller which can
manage multi-function and fully configurable I/O pins
for any I/O functions like digital & analogue inputs and
outputs, capable of driving fans, relays’ and hydraulic
valves’ coils, contactors, negative brakes and many
others inductive/resistive loads.

Vehicle Application Development

Users develop AC-M2 applications with the TM4 TAU™ System: All features are offered as standard (“one fits
all” philosophy). Virtually everything can be changed with one click in an intuitive graphical tuning
environment. The clone file technology allows uploads, downloads and modifications of your
configuration. With TM4 TAU™ system, a first run for a wired vehicle can be made in minutes (not days).

Ideal for Off-Highway Applications.

 TM4 Smartmotion AC-M2 Low-Voltage Inverter TM

AC motor control features:

AC-M2 36-48V 72-80V
I­ndirect Field Oriented Control (IFOC) with unsur-
Nom. voltage (Vdc) 36 - 48 72 - 80
passed dynamic and performance in full speed
range by decoupling and regulating flux and Input voltage range (Vdc) 22 - 64 42 - 108

torque vectors of stator current components Cont. current (Arms)

188 250 175 225
+188 +250 +175 +255
Advanced Space Vector Modulation (SVM) tech- 375 500 350 450
Nom. current S2- 2 min (Arms)
nique for high system efficiency reducing motor +375 +500 +350 +450
harmonics and losses
6 x 0 to 24 (@36 VDC) 6 x 0 to 47 (@72 VDC)
Output voltage (VAC)
­ ccurate Rotor Flux Model and Fully Developed
A 6 x 0 to 32 (@48 VDC) 6 x 0 to 53 (@80 VDC)

Field Weakening technique for high motor efficien- Power terminals M8 (U/V/W/-B), M10 (+B)
cy and dynamic across full speed range
Motor model fully compatible with IEEE Standard
in order to get the parameters of motor’s equiva- Specifications
lent circuit from no-load and blocked rotor tests; Switching frequency 9Khz
it can work with all AC motors of all manufactures Efficiency >95%
Quick and easy selection between Torque Control Output frequency 0-300 Hz
and Speed Control Ambient temperature range -40°C to 55°C

Maximum heat-sin temp @ Full current 80°C

@ linear de-rated current (down to 50%) 80°C– 95°C
General features @ 50% current 95°C– 100°C
Fully configurable through supplied GUI TM4 Signal line connectors 2x AMPSEAL 23 pins
TAU™ called SmartView, which reduces abruptly IP protection IP65
the time to market start-up of the system
EMC EN12895
Flexible configuration of I/O in order to couple
Safety EN 1175-1: 2010
them to any provided functions
Vibration IEC 60068-2-6 5g, 10 – 500 Hz, 3 axes
Standard and same firmware for all inverter series Shock IEC 60068-2-27 +/-30g
(easily extendable to future models) Bump IEC 60068-2-29 +/-10g

Robust, safe and self-diagnostic (both for hard- UL Designed to meet UL583
ware and software fault conditions)
CAN Open and serial interfaces Interface Number Product part number
Powerful logging of all sensible working variables
Digital input 17 AC-M2 36/48V 375A+375A
ACM2Q37A37000
Advanced control of two AC induction motors SWS
Analog input
8
working in independent mode or in dual drive unipolar 0…10V AC-M2 36/48V500A+500A
ACM2Q50A50000
SWS
applications with differential function. Analog input
0
bipolar ± 10V AC-M2 72/80V 350A+350A
ACM2R35A35000
SWS
Digital output 2
AC-M2 72/80V 450A+450A
PWM output 3 ACM2R45A45000
SWS
Motor temp sensor 2 Plate-Type Heat Sink. For other heat sink type please contact us

Incremental
2
encoder
Related product part number
5V sensor power
1
supply AMPSEAL 23 pin Mating
900KC00000019
Connector Bag
12V sensor power
1
supply Fuse 500A 744EFCNL500
CAN interface 1 Fuse 700A 744EFCNL700
5.6 kg Serial Interface Thermal Pad 768VR456A00
1
RS232

LIN Bus 1

Application Policy
Capacity ratings, features, and specifications vary depending
Dana.com/TM4
upon the model and type of service. Application approvals
must be obtained from Dana TM4; contact your representative
for Application Policy We reserve the right to change
application approval.
Capacity
or modify ourratings,
productfeatures, and specifications
specifications, varyor
configurations, depending
upon the model and without
dimensions at any time type of service.
notice. Application approvals
must be obtained from Dana TM4; contact your representative
2021forDana
application approval.
TM4 Inc. Wereserved.
All rights reserve the right to change
or modify our product specifications, configurations, or
dimensions at any time without notice.

2021 Dana TM4 Inc. All rights reserved.