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ITP For Static Equipment Installation Code-A

ITP for Static Equipment Installation
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0% found this document useful (0 votes)
259 views

ITP For Static Equipment Installation Code-A

ITP for Static Equipment Installation
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EPCC FOR CPF1 CAMP

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 1 of 28

HFY-CON/F&C1157-1180

ITP FOR STATIC EQUIPMENT INSTALLATION

Premlal Vijayan 15-09-2023

0 ISSUED FOR CONSTRUCTION 13.9.2023 Ankhit


Anu Iqbal Mustafa

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D


ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 2 of 28

Rev. Page Para. Reason for Revision


A 33 ISSUED FOR APPROVAL
B 33 RE-ISSUED FOR APPROVAL
C 28 RE-ISSUED FOR APPROVAL
0 28 ISSUED FOR CONSTRUCTION

Hold No. Page Para. Reason for Hold


ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 3 of 28

TABLE OF CONTENTS
1 GENERAL ............................................................................................................................. 4
PURPOSE ......................................................................................................................... 4
SCOPE OF WORK .............................................................................................................. 4
2 GENERAL LEGENDS AND DEFINITIONS .......................................................................... 5
3 ABBREVIATIONS ................................................................................................................. 5
4 INSPECTION PLAN .............................................................................................................. 7
5 ATTACHMENTS ................................................................................................................. 14
CHECKLISTS ............................................................................................................... 14
5.1.1 HFY-Checklist -04-03-01: Material Receiving ........................................................... 14
5.1.2 FORM-WAR-001: Material Receiving report ............................................................. 16
5.1.3 FORM-WAR-002: Material Receiving Report Register ............................................. 17
5.1.4 FORM-WAR-003: Unsatisfactory Over Short / Damaged Report ............................. 18
5.1.5 STATIONARY EQUIPMENT INSPECTION CHECKLIST......................................... 19
5.1.6 PAINTING & COATING INSPECTION CHECKLIST ................................................ 21
5.1.7 Form HFY-5080-ITR-S-01 FOUNDATION SURVEY RECORDS ............................. 23
5.1.8 FORM HFY-5080-ITR-S-02 INSTALLATION RECORD FOR VERTICAL
EQUIPMENT ....................................................................................................................... 24
5.1.9 FORM NO – HFY-5080-ITR-S-03 FINAL CLOSURE ............................................... 25
5.1.10 FORM – HFY-5080-ITR-S-05 ................................................................................ 26
5.1.11 FORM – HFY-5080-ITR-S-06 ................................................................................ 27
5.1.12 FORM- HFY-5080-ITR-S-07 SAT RECORD ......................................................... 28
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 4 of 28

1 GENERAL

Purpose

The purpose of this document is to provide a consistent ITP for Inspector's Checklist for
installation of all static equipment included within this project.

Scope of work

In the (EPCC Of CPF1 Camp) (Al Selm & Weam company) will take into consideration the
site and local weather conditions and conduct the site survey, material selection and
supply, Construction, test, commissioning for the project. The materials will be procured,
and services will be delivered according to the latest international standards and as per
Petrochina Halfaya requirements.

This project (EPCC Of CPF1 Camp) includes:


• Construction and Commissioning of Dining Hall
• Construction and Commissioning of Service Room
• Construction and Commissioning of Dormitory A – 3nos
• Construction and Commissioning of Dormitory B – 3nos
• Construction and Commissioning of Guard Room A
• Construction and Commissioning of Guard Room B
• Construction and Commissioning of Generator Shelter
• Construction and Commissioning of Garbage Shed
• Construction and Commissioning of Parking Shed
• Construction and commissioning of Antenna for SATV System
• Construction and commissioning of Blindage
• Construction and commissioning of Fresh Water Treatment Skid
• Construction and commissioning of Brick Wall
• Construction and commissioning of Solid Steel Gate
• Construction and commissioning of Asphalt
• Construction and commissioning of Concrete Paving
• Construction and commissioning of Walkway
• Construction and commissioning of Adjusting Tank
• Construction and commissioning of Integrated Sewage Treatment
• Construction and commissioning of Turnstile Gate
• Construction and commissioning of Concrete Culverts
• Demolition of Existing Wall
• Installation and commissioning of 11kv System
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 5 of 28

2 GENERAL LEGENDS AND DEFINITIONS

Company: shall mean PetroChina Company Limited Iraq Branch, and their agents
or designated representatives, with designated authority to act on COMPANY’s
behalf.
Contractor: shall mean Al Selm & Al Weam General Contracting Co. which is
awarded as EPCC contractor for Provision of Engineering, Procurement,
Construction and Commissioning (EPCC) for CPF1 Camp.
Project: shall mean Provision of Engineering, Procurement, Construction and
Commissioning (EPCC) for CPF1 CAMP.

"H" - HOLD POINT - Work shall not be proceeded further without the inspection for
this stage. Contractor shall notify the COMPANY / PMC and raise RFI.
"W" - WITNESS POINT - Work shall be witnessed for the inspection stage.
Contractor shall notify the COMPANY / PMC and raise RFI.
"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but
formal notification and RFI is not required.
"R" - REVIEW - Document shall submitted for review and approval through
transmittal. Work shall not be proceeded unless contractor has received Code A /
Code-B from PMC / COMPANY.
"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the RFI along-
with their inspection notification

3 ABBREVIATIONS

Client Petrochina international Iraq FZE Iraq branch - halfaya


PMC Project management consultant
PMT Project management team
Contractor Al Selm & Al Weam general contracting company (SWCO)
ISO International organization for standardization
NCR Non-conformance report
QSR Quality surveillance report
ITP Inspection and test plan
ITR Inspection test records
QCM Quality control manager
CM Construction manager
PM Project manager
QA/QC Quality assurance and Quality control
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 6 of 28

RFI Request for inspection


ITT Intention to tendering
EPCC Engineering, Procurement, construction, commissioning
QCP Quality control plan
QHSE Quality health safety environment
HSSE Health Safety Security environment
DC Document control
MS Method statement
QMS Quality management system
TPI Third party inspection
SOP Standard operational procedure
SOW Scope of work
O&M Operation and maintenance manuals
AFC Approved for construction
EPCC FOR CPF1 CAMP

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 7 of 28

4 INSPECTION PLAN

SWCO EPCC FOR CPF1 CAMP


DISCIPLINE: MEC DESCRIPTION OF WORK: STATIC EQUIPMENT SITE INSPECTION & TEST PLAN HFY--MEC-ITP-0001

COMMENTS DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS APPLICABLE TO ALL SIGNATORIES

S-CON = Sub-Contractor
SWCO = Al Selm & Al Weam General Contracting company
PMC: Project Management Consultant

“H” - HOLD: A point beyond which work shall not proceed without formal approval by the appropriate inspection.
Contractor shall notify the COMPANY / PMC and raise RFI.

“W” - WITNESS: A point beyond which work may proceed without formal documented approval by any of the inspection.
Achievement of “W” points shall be notified to PMC in accordance with the contract.

"S" - SURVEILLANCE: A point where SWCO and others may carry out surveillance of work in progress and documentation
associated on an unscheduled basis, with no notification required by any party and without
amendment to the scheduled production program.

“R” - REVIEW: The documents are to be submitted to the appropriate inspection for review by PMC. Note that
where adocument is subject to SWCO/PMC approval, work shall not proceed until SWCO/PMC
approval is given.
“A” - Approval
REMARKS:
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 8 of 28

SWCO EPCC FOR CPF1 CAMP


SITE
DISCIPLINE: MEC DESCRIPTION OF WORK: STATIC EQUIPMENT HFY--MEC-ITP-0001
INSPECTION
Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT
Item Inspection Activity and SpecificCheck Acceptance Criteria, Verifying RESPONSIBILITY
No. ACTIVITY Point Area Code & Standard Document CONTRACTOR PMC
1.0 Inspection & Test Approval of Inspection & Test Plan Specification for Quality Approved ITP & H A
Plan Assurance Quality Procedures
Approved Quality
Procedures
Quality Procedures Approval of Quality Procedures Quality Procedures H A
Interview results of
QA/QC Personnel Specification for QA/QC Personnel
Approval of QA/QC Personnel H A
Quality Assurance

FORM-WAR-001
FORM-WAR-002
2.0 Material Control 2.1 Check materials certification and HFY-5080-MEC-PD-0003 HFY-5080-SEI-01 H W
identification on receipt. Purchase Order HFY-Checklist -04-03-
01

HFY-5080-MEC-PD-0003
2.2 Materials inspection on receipt for
Purchase Order
(U.O.S & D) Unsatisfactory, Overage FORM-WAR-003 H
Shortage and/or Damage FORM-WAR-004 W
HFY-CHECKLIST-04-
03-01

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S –Surveillance R –Review
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 9 of 28

SWCO EPCC FOR CPF1 CAMP


SITE
DISCIPLINE: MEC DESCRIPTION OF WORK: STATIC EQUIPMENT HFY--MEC-ITP-0001
INSPECTION
Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT
Item Inspection Activity and Specific Acceptance Criteria, Verifying Document RESPONSIBILITY
No. ACTIVITY Check Point Area Code & Standard CONTRACTOR PMC
2.0 2.3 Review of PO, FAT, TPI Report HFY-5080-MEC-PD-0003 FORM-WAR-001 H R
Material FORM-WAR-002
Purchase Order
Control HFY-CHECKLIST-04-03-
2.4 Open Package Inspection
✓ Equipment Supply and 01
packinglist. HFY-5080-MEC-PD-0003 FORM-WAR-001 H W
✓ Drawings and Manuals Purchase Order FORM-WAR-002
suppliedtogether with the
documents. HFY-CHECKLIST-04-03-01
✓ The Quality Certificate/Inspection HFY-5080-SEI-01
and Test Records.
FORM-WAR-003
FORM-WAR-004
2.5 Non-conforming material
segregated and quarantined. FORM-WAR-003 W S
HFY--MEC-PD-0003
Purchase Order
FORM-WAR-004
2.6 Ensure periodic inspection of
equipment and materials protection when HFY-CHECKLIST-04-03-
in storage. 01

HFY-5080-MEC-PD-0003 FORM-WAR-002 W S

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S –Surveillance R –Review
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 10 of 28

SWCO EPCC FOR CPF1 CAMP


SITE
DISCIPLINE: MEC DESCRIPTION OF WORK: STATIC EQUIPMENT HFY-5080-MEC-ITP-0001
INSPECTION
Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT
Ite Inspection Activity and Specific Acceptance Verifying RESPONSIBILITY
m ACTIVITY Check Point Area Criteria,Code & Document CONTRACTOR PMC
No. Standard
2.0 Material 2.7 Review vendor equipment Vendor’s files HFY-5080- H W
Control drawings and specifications SP&DS of SEI-01
requirements prior to installation work. Equipment
Approved drawings

2.8 Spare parts inspection, mark Purchase Order HFY-5080-SEI-01 H H


and storage for commissioning aid (Recommended HFY-CHECKLIST-04-03-
and twoyears operation accessories(Spares) 01
Form FORM-WAR-001& 002
Vendor’s files FORM-WAR- 003&004

Before 3.1 Ensure foundations are completed HFY-5080-


3.0 and correct HFY-5080-MEC-PD-0001,
Equipment Approved drawings SEI-01
installation HFY-5080- H H
ITR-S-01

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S –Surveillance R –Review
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 11 of 28

SWCO EPCC FOR CPF1 CAMP


DESCRIPTION OF WORK: STATIC EQUIPMENT SITE INSPECTION
DISCIPLINE: MEC HFY-5080-MEC-ITP-0001
& TEST PLAN

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item Inspection Activity and SpecificCheck Acceptance Criteria, Code Verifying RESPONSIBILITY
No. ACTIVITY Point Area & Standard Document PMC
CONTRACTOR
4.0 Equipment 4.1 Inspection of the procedures of HFY-5080-MEC-PD-0003 HFY-5080-SEI-01 H H
installation construction and crane lifting. Approved drawings
Vendor’s files

4.2 Equipment alignment, check center HFY-5080-MEC-PD-0003


line, elevation, levelness, verticality and Approved drawings HFY-5080-SEI-01 H H
SP of Equipment HFY-5080-ITR-S-01&02&03
orientation
DS of Equipment
Vendor’s files

4.3 Tightness of anchor bolts SP of Equipment Vendor’s files HFY-5080-SEI-01


H S
HFY-5080-MEC-PD-0003 HFY-5080-SEI-01
4.4 Quantity, height, location, tightness Approved drawings H S
and welding of shims. SP of Equipment
Vendor’s files
HFY-5080-MEC-PD-0003 HFY-5080-SEI-01
4.5 Inspection of secondary Approved drawings H S
grouting,concrete number and SP of Equipment
visual quality

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 12 of 28

SWCO EPCC FOR CPF1 CAMP


DESCRIPTION OF WORK: STATIC EQUIPMENT SITE INSPECTION
DISCIPLINE: MEC HFY-5080-MEC-ITP-0001
& TEST PLAN

Date: Prepared By: SWCO QC DEPARTMENT Approved By: SWCO QC DEPARTMENT


Item Inspection Activity and SpecificCheck Acceptance Criteria, Code VerifyingDocument RESPONSIBILITY
No. ACTIVITY Point Area & Standard CONTRACTOR PMC
5.0 Components 6 5.1 Inspect installation of ladders, HFY-5080-MEC-PD-0003 HFY-5080-ITR-S-05 W S
And platforms, piping, valves and Approved drawings HFY-5080-SEI-01
Accessories joints.
7 5.2 Inspection and re-coating ofcorrosion- HFY-5080-MEC-PD-0003 HFY-5080-SEI-01
SP of Equipment Approved HFY-5080-SEI-02 W W
proof layers
drawings Vendor’s files
HFY-5080-ITR-S-06
8 5.3 Inspection on quality of heat HFY-5080-MEC-PD-0001 HFY-5080-SEI-01 W W
insulation (When required) SP of Equipment
HFY-5080-MEC-PD-0001
9 5.4 Inspection on Piping Approved for construction HFY-5080-SEI-01 W W
Connections of equipment drawings,
components within Skid, and Vendor’s files
external connections Approved drawings
HFY-5080-ITR-S-07 H H
6.1 Site acceptance test HFY-5080-MEC-PD-0003
6.0 SAT

7.0 Final Box-up 7.1 Internal Cleanliness final inspection HFY-5080-MEC-PD- 0003 HFY-5080-ITR-S-04
Vendor’s form (If applicable)
Vendor’s drawings H H
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 13 of 28

7.2 Final Closure conduct, final closure


check ASME PCC – 1 H H

7.3 Bolt tightening / torqueing for all


Flanges, Openings, manways etc.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
EPCC FOR CPF1 CAMP

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 14 of 28

5 ATTACHMENTS

CHECKLISTS

5.1.1 HFY-Checklist -04-03-01: Material Receiving

Inspection Checklist
Material Receiving (General)

Document # : HFY-Checklist-04-03-01

Report # PRID #: Project Name: Contractor :

RFI # :

Inspection Time Start: Finish: Inspection Date:

Dwg#: Area/Location:
Spec Reference: PetroChina Specification (As applicable)

Inspector's Checklist
Inspector's Observation
Sr # Description of Activity (Write N/A if Not Applicable)
(Record the Data)
Verify the materials with the Packing List / Delivery Note with conjunction 口Yes 口No 口N/A
1
of Purchase Order & Material Requisition.
Verify the approved TPI report (Contractor shall provide a copy during 口Yes 口No 口N/A
2
the inspection).
Verify the approved FAT report. Contractor to provide a copy of FAT 口Yes 口No 口N/A
3 report in order for PMC to check the material against the report including any
outstanding FAT punch list.
口Yes 口No 口N/A
4 Verify the approved SPIR list. Contractor to provide a copy of SPIR list.

Check the Identification No./ Tag No. as mentioned on the Delivery 口Yes 口No 口N/A
5
Note/Packing List.
Check the Heat No. /Batch No. on the items (e.g. 口Yes 口No 口N/A
6
Pipe/Plates/Consumables etc.)
口Yes 口No 口N/A
7 Check the size of the subject item ( Thk, Dia, Length etc.)

Check the physical condition of the materials (Overall Surface / 口Yes 口No 口N/A
8
Rust/Damage etc.)
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 15 of 28

Record the findings on the Over/Sort/Damage Report if any deficiencies 口Yes 口No 口N/A
9
observed.
Review the Material Test Certificates and other Inspection Reports 口Yes 口No 口N/A
10
(Applicable for the skid with many sub-vendor equipment).
口Yes 口No 口N/A
Verify, whether Protection/ Preservation measures have been taken by the
11
Manufacturer or the Supplier.

Contractor PMT

Name

Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 16 of 28

5.1.2 FORM-WAR-001: Material Receiving report

DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

ITEM NUMBER QTY. QTY. COMPLETE DESCRIPTION


ORDERED RECEIVED

CONTRACTOR PMC

Name
Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 17 of 28

5.1.3 FORM-WAR-002: Material Receiving Report Register

DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

MRR NO. P.O. NO. DATE DATE MTL. SUPPLIER DESCRIPTION


RECD

CONTRACTOR PMC

Name
Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 18 of 28

5.1.4 FORM-WAR-003: Unsatisfactory Over Short / Damaged Report

SUPPLIER JOB NO. UOS & D NO.


ADDRESS P.O. NO. MRR. NO.
CITY & STATE RECEIVED AT:
CARRIERS/ROUTING POINT OF ORIGIN:
DELIVERING CARRIERS F/B NO. CAR/VESSEL/TRUCK/TRAILER/NO.
ORIGINAL B/L NO. SUPPLIERS ORDERNO.
SHIPPING ORDER NO.:
WEIGHT JOBSITE ARRIVALDATE:
GROSS TAPE NET
QUANTITY
COMPLETE DESCRIPTION
ORDERED SHIPPED RECEIVED

NATURE AND EXTENT OF OVERAGE-LOSS-DAMAGE OR UNSATISFACTORY CONDITION OFMATERIAL


AND REMANDS:
TYPE OF CONTAINER CONTAINER FILLED TO TYPE OF PACKINGUSED.
CAPACITY?
EXCEPTION NOTED ON CARRIER DATE BEFORE AFTER
FREIGHT BILL, WAS DAMAGE NOTIFIED UNLOADED
CONCEALED?
INSPECTED FOR CARRIER BY DATE CARRIER INSPECTION
REPORT NO.
ATTACHMENTS:
CARRIERS INSPECTION REPORT PHOTOGRAPHS CARRIERS F/B ORIGINAL B/L
THIS REPORT IS FOR MATERIAL OVER SHORT DAMAGED
NSATISFACTORY
INSPECTING FIELD SUPT/ENGR. DISPOSITION RECOMMENDED

CERTIFY THE ABOVE REPORT TO BE TRUE AND IN ACCORDANCE WITH THE CONDITION OF THE
GOODS UPON RECEIVING:
CONTRACTOR PMC

Name
Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 19 of 28

5.1.5 STATIONARY EQUIPMENT INSPECTION CHECKLIST

STATIONARY EQUIPMENT INSPECTION CHECK LIST

Document # : HFY-5080-SEI-01
Report # : PRID #: Project Name: Contractor :
RFI # :
Inspection Date:
Dwg # : Location:
Spec References :
Inspector's Checklist

Inspector's
ITEM NO. Description of Activity
Observation(Record
the Data)
□ Yes 口 N0
1 Name plate data is correct as per drawings and specifications
Comments:……………

Specification ,type or damage of components and accessories □ Yes 口 N0
2
Checked and registered Comments:……………

3
Deviation of foundation orientation, coordinate, surface size, □ Yes 口 N0
levelness, verticality and anchor bolts checked and verified Comments:……………

□ Yes 口 N0
4 Foundation disposed in advance
Comments:…………

□ Yes 口 N0
5 Construction and crane lifting procedures examined
Comments:……………

6 Anchor bolts and shims checked and secondary grouting □ Yes 口 N0
Comments:…………

Equipment aligned and leveled, centerline position, elevation, □ Yes 口 N0
7
levelness and verticality. Comments:…………

General size of equipment, pipe orientation, external connections and □ Yes 口 N0
8
flange sealing surface checked Comments:…………

□ Yes 口 N0
9 Inspection of welding surface quality
Comments:…………

Internals installed: position, size and quality of tower plates , baffles , □ Yes 口 N0
10
demister pads and heaters. Comments:…………
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 20 of 28

□ Yes 口 N0
11 Specification for quality mark of corrosion protection.
Comments:…………

Insulating quality checked: insulating layer and protective □ Yes 口 N0
12
board as per requirements. Comments:…………

□ Yes 口 N0
13 Installation position of gaskets, pads and brackets etc checked
Comments:…………

□ Yes 口 N0
14 Check internal piping
Comments:…………

□ Yes 口 N0
15 Installation of ladders, platforms, pipelines, valves and joints checked.
Comments:…………

□ Yes 口 N0
16 Final closing inspection and certificate authorized,
Comments:…………

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and
Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.
CONTRACTOR PMC
Name
Date
Signature
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 21 of 28

5.1.6 PAINTING & COATING INSPECTION CHECKLIST

PAINTING & COATING INSPECTION CHECK LIST

Document # : HFY-5080-SEI-02
Report # : PRID #: Project Name: Contractor :
RFI # :
Inspection Date:
Dwg # : Location:
Spec References :
Pipe 口 Tank 口 Vessel 口 Equipment 口
Inspector's Checklist
ITEM Inspector's
Description of Activity
NO. Observation(Record
the Data)
□ Yes 口 N0
1 Work release certification have been signed
Comments:…………
……
□ Yes 口 N0
2 Handling and storage of materials are as relevant specification
Comments:…………
……
□ Yes 口 N0
3 Abrasive and coating material certifications are as per specification
Comments:…………
……
□ Yes 口 N0
4 Personnel are Experienced and qualified blaster and painter
Comments:…………
……
Daily activities weather conditions are record and all information are □ Yes 口 N0
5
as per paint specification Comments:…………
……
Air used for cleaning and coating is dry in accordance with □ Yes 口 N0
6
specifications Comments:…………
……
Degree of cleanliness and surface profile as per paint □ Yes 口 N0
7
manufacture’s specification are Comments:…………
……
□ Yes 口 N0
8 Time lapse between blasting and coating is as relevant specification
Comments:……………

□ Yes 口 N0
9 Mixing of paint is as per paint manufacture’s specification
Comments:……………

Surface preheating temperature ,time and method are as per □ Yes 口 N0
10
specification Comments:…………
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 22 of 28

……

Application of paint is in accordance with specification □ Yes 口 N0


11
Comments:……………

Coating overlap has been applied as specified □ Yes 口 N0
12
Comments:……………

Coating curing is as per paint manufacture’s recommendation □ Yes 口 N0
13
Comments:……………

Rejected area have been repaired and released prior to the next □ Yes 口 N0
14
coating Comments:…………
……
Over-coating intervals Min/Max are as per paint manufactures data □ Yes 口 N0
15
sheets Comments:…………
……
Final inspection all D.F.T checks for each coat have been performed as □ Yes 口 N0
16
per specification Comments:…………
……
Holiday detection has been performed as per coating specification □ Yes 口 N0
17
Comments:……………

Curing test is as per coating specification □ Yes 口 N0
18
Comments:……………

Adhesion test is confirmed to per coating specification □ Yes 口 N0
19 Comments:…………
……
Painting acceptances are sighted by CPECC and OWNER □ Yes 口 N0
20 Comments:……………

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes
and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to thechecklist.

CONTRACTOR PMC

Name

Date

Signature
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 23 of 28

5.1.7 Form HFY-5080-ITR-S-01 FOUNDATION SURVEY RECORDS


DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT


NO.:
PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.


Leveling Point No. Levelin Elevation
g Point
±0.00
Elevati
on

Elevation
Designed Coordina Viewing Difference
te
Viewing Point Coordina Point Designe Measure
Items te Differenc SerialNo. ˄mm)
No. d d
e
Elevatio Elevatio
(mm) n n
X Y X Y + ˉ

CONTRACTOR PMC

Name

Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 24 of 28

5.1.8 FORM HFY-5080-ITR-S-02 INSTALLATION RECORD FOR VERTICAL EQUIPMENT

DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT


NO.:
PROCEDURE˖ DATE:

DESCRIPTION:

Type of Equipment Location Tag No.

Allowe Measure Allowe Measure


Items Orientation dValue dValue Items Orientation dValue dValue
(mm) ˄mm˅ (mm) ˄mm˅

0 ºC Centerlin
90 ºC ePosition
Elevation(A)
180 ºC
Verticality
270 ºC
CONTRACTOR PMC

Name

Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 25 of 28

5.1.9 FORM NO – HFY-5080-ITR-S-03 FINAL CLOSURE


DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.

COMPLETED
CQC OR OP

1 All internals installed as per drawings


2 All trays and accessories aligned
3 All trays and accessories tightened
4 Clamps, flanges, are tight
5 Gaskets, bolts, nuts, are correct type and tightened
6 All internals are clean
7 All downcomers are vertical
8 Ballast is installed
9 All foreign material (i.e. tools) are removed
10 Temporary blinds are installed
11 Vacuum vents Installed on tanks
12 Form ICL-PC-02 Painting and coating completed and signed off
13 Heaters installed.
OP Operations personnel
OR OWNER Inspector
CQC CPECC QC.
REMARKS

Tank can be formally closed

CONTRACTOR PMC

Name

Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 26 of 28

5.1.10 FORM – HFY-5080-ITR-S-05


DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.


ITEM CORRECTED
SIGNATURE
ACTIVITY
OWNER QC DATE

10

11

12

13

14

15
CONTRACTOR PMC

Name
Signature
Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 27 of 28

5.1.11 FORM – HFY-5080-ITR-S-06


DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment: Location: Tag No.

Insulation applied for Mechanical : Insulation Type :

Pipe □ Vessel □ Tank □ Equipment □ Cold □ Hot □ Personal Protection □


Surface Painting Insulation Damp-proof
Serial #(pipe) DrawingNo Specification Cladding Thickness
Number Material Layers Material Layers Material layers

CONTRACTOR PMC
Name

Signature

Date
ITP FOR STATIC EQUIPMENT
INSTALLATION

DETAIL DESIGN DOC. NO.: HFY-5080-MEC-ITP-0001 REV.: 0 Page 28 of 28

5.1.12 FORM- HFY-5080-ITR-S-07 SAT RECORD


DRAWING NO.: LOCATION:

SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:

DESCRIPTION:

Type of Equipment Location Tag No.

SAT Result:

Note:

CONTRACTOR PMC

Name

Signature

Date

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