Hangcha (HC) Parts Catalogue A Series Electric 3-Wheel Cpd7.5-9.0-9.9
Hangcha (HC) Parts Catalogue A Series Electric 3-Wheel Cpd7.5-9.0-9.9
A
A SERIES ELECTRIC THREE-WHEEL FORKLIFT TRUCK
CPD7.5/9.0/9.9-AC1
CPD7.5/9.0/9.9-AD2
CPD7.5/9.0/9.9-AZ3
PARTS CATALOG
2.
3.
4.
INSTRUCTION
1. The "PARTS CATALOG" collects 0.75t 0.99t A Series electrical three-wheel forklift truck parts.
2. Model, series Number, Part No. of drawing and quantity should be given when ordering the spare parts.
3. It is recommended to use the parts and components made by us for ideal the service and maintenance.
4. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes,
© 12/2016
Contents
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
3-1
A B C 3-1
Fig.3-1 Front wheel system
3-2 /
A B C 3-3
Fig.3-2 L.H./R.H. brake assy
Part Body system 4-A
4-1
A B C 4-1
Fig.4-1 Body system
4-2
A B C 4-5
Fig.4-2 Hood assy
Part Control system 5-A
5-1
A B C 5-1
Fig.5-1 Hand brake control
I
Item Description Serial No. Page
5-2
A B C 5-2
Fig.5-2 Brake control assy
5-3
A B C 5-4
Fig.5-3 Brake pump
5-4
A B C 5-5
Fig.5-4 Brake pipe assy
Part Hydraulic system 6-A
6-1
A B C 6-1
Fig.6-1 Hydraulic circuit
6-2
A B C 6-4
Fig.6-2 Control valve
6-3
A B C 6-7
Fig.6-3 Raising oil passage
6-4
A B C 6-8
Fig.6-4 Pump device
Part Electrical system 7-A
7-1
A B C 7-1
Fig.7-1 Electrical system
7-2
A B C 7-3
Fig.7-2 Electrical system
7-3
A B C 7-5
Fig.7-3 Electrical system
7-4
A 7-6
Fig.7-4 Controller assy
7-5
B 7-7
Fig.7-5 Controller assy
7-6
C 7-8
Fig.7-6 Controller assy
II
Item Description Serial No. Page
7-7
A B C 7-9
Fig.7-7 Battery box assy
Part Lifting system 8-A
8-1-1
SIMPLEX MAST 8-1
Fig.8-1-1 Lifting part
8-1-1
SIMPLEX MAST 8-3
Optional Parts List 8-1-1
8-1-2
SIMPLEX MAST 8-4
Fig.8-1-2 Chain assy
8-1-2
SIMPLEX MAST 8-5
Optional Parts List 8-1-2
8-1-3
SIMPLEX MAST 8-6
Fig.8-1-3 Fork carriage assy
8-1-4 /
SIMPLEX MAST 8-7
Fig.8-1-4 L.H./R.H. lifting cylinder
8-1-4
SIMPLEX MAST 8-9
Optional Parts List 8-1-4
8-1-5
SIMPLEX MAST 8-10
Fig.8-1-5 Tilting cylinder
III
Part Driving system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
1-A
1-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.1-1 Driving system
2 AP0751-120000-G00 1
AC traction motor
16
3 G000093-000016-00 Washer 16 6
4 AP0751-100002-000 2
Spacing bolt
M16×55
5 G005783-016055-00 4
Bolt M16×55
16
6 G0097p1-000016-00 4
Washer 16
7 AP0751-100001-000 1
Plate
8
8 G000093-000008-00 32
Washer 8
9 14RH-150000 1
Swing bearing
M8×18
10 G000070-008018-00 8
Screw M8×18
11 SR200-100002-000 2
Spacer pin of steering
12 SR200-100100-000 1
Bull gear
14 20RH-110000 1
Wheel
14
15 G000093-000014-000 6
Washer 14
1-1
1-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.1-1 Driving system
17 AP0751-100003-000 1
Motor waterproof cover
1-2
1-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.1-2 Reduction gear box
1 DBS20-005 1
Shell
2 DBS25-006 1
Dust ring
3 DBS25-400 1
Oil seal
4 DBS25-001 need
Adjusting shim
32011
5 GB/T297-94-32011 2
Bearing 32011
6 DBS25-700 1
Sealing ring
7 DBS20-101 1
Output flange
8 DBS20-102 6
Stud bolt
9 DBS20-202 1
Passive spiral bevel
gear
10 DBS25-003 1
Washer
M16×50
11 GB5782-86-M16×50 1
Hexagonal socket head
12 DBS20-201 1
Driving spiral bevel gear
13 DBS25-002 need
Adjusting shim
33206
14 GB/T297-94-33206 1
Bearing 33206
15 DBS25-009 need
Adjusting shim
1-3
1-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.1-2 Reduction gear box
17 DBS20-007 1
Driven gear
18 DBS25-010 1
Nut
16007
19 GB/T276-94-16007 2
Bearing 16007
20 DBS20-501 1
Pinion wheel
21 DBS20-502 1
Plug
22 DBS25-011 2
Cylindrical pin
23 DBS20-301 1
Cover
24 DBS10-300 1
Component of air cap
25 TC 35×47×7 1
Oil seal
10
26 GB93-87-10 12
Washer 10
M 10×70
27 GB70-85-M10×70 3
Screw M10×70
M10×60
28 GB70-85-M10×60 9
Screw M10×60
M8×16
29 GB70-85-M8×16 2
Screw M8×16
30 DBS20-008 1
Cover
1-4
1-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.1-2 Reduction gear box
33 DBS10-014 2
Sealing ring
M14×1.5
34 JB/ZQ4444-86-M14×1.5 2
Inner hexagon screw
1-5
Part Steering system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
2-A
2-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.2-1 Steering device
1 A300-211000-000 1
Steering wheel assy
M16×1.5
2 G006173-000016-01 1
Nut M16×1.5
3 AP0751-212200-000 1 -2013.07
Steering column
3 AP0751-212000-000 1 2013.07-
Steering tube assembly
4 A300-210001-000 1
Bolt
5 A300-214000-000 1
Bracket
6 A300-210002-000 1
Sleeve
7 15-225000-000 1
Handle
8
8 G000096-000008-00 3
Washer 8
8
9 G0097P1-000008-00 2
Washer 8
8
10 G000093-000008-00 2
Washer 8
M8×25
11 G005783-008025-00 2
Bolt M8×25
12 N163-210003-000 1
Bolt
13 25DE-42-6 1
Shaft
4×30
14 G000091-004030-00 1
Pin 4×30
2-1
2-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.2-1 Steering device
17 30J-514000 1
Bracket
61904
18 GT00276-0061904-00 1
Bearing 61904
19 JH150-210100-000 1
Hydraulic steering gear
-A 20
20 G0894P1-000020-00 1
Snap ring
21 JR140-200001-G00 1
Motor
M12×35
22 G000070-012035-00 2
Screw M12×35
12
23 G000093-000012-00 2
Washer 12
12
24 G0097P1-000012-00 2
Washer 12
3.2×40
25 G000091-3P2040-00 1
Pin 3.2×40
26 JR140-100001-000 1
Pinion
2-2
Part Front wheels system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
3-A
3-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.3-1 Front wheel system
1 3-21-10-06 12
Wheel nut
2 QD060-110003-000 12
Hub bolt
16
3 G000093-000016-00 12
Washer 16
M16×1.5
4 G006173-000016-01 12
Nut M16×1.5
5 AP0751-031000-000 2
Front wheel
M6×12
6 G005783-006012-00 10
Bolt M6×12
6
7 G000093-000006-00 10
Washer 6
8 NP25G-210004-000 2
Cover
9 NP25G-210005-000 2
Paper pad
10 N163-220017-000 2
Washer
11 N163-220016-000 2
Nut
322083DC
12 GT00297-0322083-03 2
Bearing 322083DC
13 JH150-030001-000 2
Hub
322103DC
14 GT00297-0322103-03 2
Bearing 322103DC
FB60×90×8
15 G013871-060009008-01 2
Bushing FB60×90×8
3-1
3-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.3-1 Front wheel system
3-2
3-2 /
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.3-2 L.H./R.H. brake assy
1 JH150-030-011 1
Dust guard
2 JH150-030-051 2
Pull-off spring
3 JH150-030-048 1
Connecting plate
4 Q150B0610 2
Screw
M8×1.25
5 Q150B0820 2
Bolt M8×1.25
6 Q40308 2
Washer
7 JH150-030-020 2
Brake shoe
8 JH150-030-070 1
Brake cylinder assy
9 JH150-030-045 2
Lever
10 JH150-030-047 4
Spring seat
11 JH150-030-046 2
Spring
12 JH150-030-044 1
Lever parking
13 JH150-030-060 1
Adjuster
14 AP0751-030120-000 1
Parking brake cable
15 JH150-030-052 1
Pull-off spring
3-3
3-2 /
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.3-2 L.H./R.H. brake assy
16 JH150-030-040 1
Lever parking
17 JH150-030-043 1
Clamp spring
18 JH150-030-042 1
Washer
19 JH150-030-041 1
Pin
20 JH150-030-010 1
Bottom plate
21 JH150-030-012 2
Pin
22 Q150B0610 3
Screw
23 Q40306 3
Washer
3-4
Part Frame system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
4-A
4-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.4-1 Body system
3 AP0751-400004-000 1 0.75t~0.9t
Right plate
3 AP0991-400004-000 1 0.99t
Right plate
4 AP0751-410000-000 1 0.75t~0.9t
Truck frame
4 AP0991-410000-000 1 0.99t
Truck frame
5 AP0751-400006-000 1 0.75t~0.9t
Shaft
5 AP0991-400006-000 1 0.99t
Shaft
20
6 G0097P1-000020-00 2
Washer 20
20
7 G000093-000020-00 1
Washer 20
M20
8 G006170-000020-00 1
Nut M20
9 AP0751-400002-000 1
Connecting bar
10 AP0751-100002-000 1
Space bolt
4×30
11 G000091-004030-00 1
Pin 4×30
M8×16
12 G005783-008016-00 1
Bolt M8×16
4-1
4-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.4-1 Body system
13 AP0751-450000-000 1
Pin assy
M10×1
14 G001152-010001-00 1
Grease cup
14×1.5
15 J001000-0141P5-00 1
Washer 14×1.5
14
16 J00982-000014-00 1
Washer 14
17 AP0751-401000-000 1 0.75t~0.9t
Left plate assy
17 AP0991-401000-000 1 0.99t
Left plate assy
18 N163-420100-000 4
Screw assy
19 AP0751-400005-000 1
Plate cover
M6×20
20 G005783-006020-00 1
Bolt M6×20
21 AP0751-402000-000 1
Shaft assy
M8×50
22 G005783-008050-00 1
Bolt M8×50
23 JP300-620003-000 1
Sleeve
M8
24 G006170-000008-00 2
Nut M8
M6×25
25 G005783-006025-00 2
Bolt M6×25
6
26 G0097P1-000006-00 2
Washer 6
4-2
4-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.4-1 Body system
27 NP15C-404000-G00 1
Lock catch
28 15PH-405000 1
Oil tank cover
29 AP0751-400001-000 2
Rubber
8
30 G0097P1-000008-00 4
Washer 8
8
31 G000093-000008-00 9
Washer 8
M8×22
32 G005783-008022-00 4
Bolt M8×22
33 JH150-400005-000 3
Rubber
34 R960-430100-000 4
Screw
35 AP0751-440000-000 1
Cover plate,R
36 JP150-731100-000 1
Pin shaft
5
37 G0097P1-000005-00 1
Washer 5
5
38 G000093-000005-00 1
Washer 5
M5×12
39 G005783-005012-00 1
Bolt M5×12
40 AP0751-430000-000 1
Cover plate,L
B8×24
41 G000882-008024-01 PIn B8×24 2
4-3
4-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.4-1 Body system
44 HSD415×135×45-G00 2
Spring
0.75t~0.9t
45 AP0751-420000-000 1
Hood assy 4-2 See Fig.4-2
0.99t
45 AP0991-420000-000 1
Hood assy 4-2 See Fig.4-2
M8×20
46 G002673-008020-00 8
Screw M8×20
47 SE251-420100-000 2
Gemel
M8
48 G006172-000008-00 4
Nut M8
49 AP0751-400003-000 1
Axle sleeve
50 AP250-406000-000 1 2013.07-
Cooling system
4-4
4-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.4-2 Hood assy
1 R960-430100-000 6
Screw assy
2 AP0751-420002-000 1
Instrument panel
3 AP0751-421000-000 1 0.75t~0.9t
Hood
3 AP0991-421000-000 1 0.99t
Hood
4 AP0751-420001-000 1 0.75t~0.9t
Plate
4 AP0991-420001-000 1 0.99t
Plate
M6
5 G006170-000006-00 6
Nut M6
4-5
Part Control system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
5-A
5-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.5-1 Hand brake control
1 14RH-540200 1
Handle
M8×16
2 G005783-008016-00 2
Bolt M8×16
8
3 G000093-000008-00 2
Washer 8
4 14RH-540100 1
Pawl
B8×20
5 G000882-008020-01 1
Pin B8×20
3.2×24
6 G000091-3P2024-00 1
Pin 3.2×24
7 50W-730006 2
Clip
8 AP0751-510001-000 1
Brake line
B10×32
9 G000882-010032-01 1
Pin shaft B10×32
10
10 G0097P1-000010-00 1
Washer10
3.2×18
11 G000091-3P2018-00 1
Pin 3.2×18
12 QD060-530002-000 1
Joint
13 N163-120002-000 1
Hold hoop
5-1
5-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.5-2 Brake control assy
1 QD060-510003-000 2
Bushing
2 AP0751-521000-000 1
Brake pedal
M6
3 G001152-006000-00 1
Oil grease M6
12
4 G0894P1-000012-00 2
Retainer ring 12
12
5 G0097P1-000012-00 2
Washer12
6 QD060-510002-000 1
Shaft
7 QD060-510001-000 1
Spring
M8×16
8 G005783-008016-00 4
Bolt M8×16
8
9 G000093-000008-00 4
Washer 8
M8×30
10 G005783-008030-00 1
Bolt M8×30
M8
11 G006170-000008-00 1
Nut M8
12 QD061-512000-000 1
Bracket
12
13 J000982-000012-00 1
Washer 12
5-2
5-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.5-2 Brake control assy
14 QY110-517002-000 1
Plug
M10×30
15 G005783-010030-00 2
Bolt M10×30
10
16 G000093-000010-00 2
Washer10
M10
17 G006170-000010-00 2
Nut M10
19
18 Q672-19-G00 2
Clamp 19
9.5×17×270
19 QD061-510002-W00 1
Pipe 9.5×17×1100
20 JP300-524001-W00 1
Cup
21 JP300-520002-000 1
Bracket
6
22 G000093-000006-00 1
Washer 6
M6×12
23 G005783-006012-00 1
Bolt M6×12
5-3
5-3
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.5-3 Brake pump
A JP300-525000-000 1 -2015.02
Brake master pump
A AP0751-525000-000 1 2015.02-
Brake master pump
A 1 JP300-525001-W00
Brake master pump
1
2 JP300-525002-W00 1 -2015.02
Rod
2 AP0751-525002-W00 1 2015.02-
Rod
3 JP300-525003-W00 1
4 Elbow
B8×25
1 4 G000882-008025-01 1
Pin shaft B8×25
2 8
5 G0097P1-000008-00 1
Washer 8
3.2×14
3 6 G000091-3P2014-00 1
Pin 3.2×14
5-4
5-4
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig 5-4 Brake pipe assy
1 AP0751-522002-000 1
Rubber hose ,Left
2 AP0751-522003-000 1
Rubber rope
M8×35
3 G005783-008035-00 1
Bolt M8×35
8
4 G000093-000008-00 1
Washer 8
5 20RH-511001-000 1
Three-way connection
6 AP0751-522001-000 1
Rubber hose ,Right
5-5
Part Hydraulic system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
6-A
6-1
Fig.6-1 Hydraulic circuit A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
6 JR140-600008-000 1
Connector
7 AP0751-600002-000 2 0.75t~0.9t
Hose
7 AP0991-600002-000 2 0.99t
Hose
8 AP0751-600009-000 1
Hose
9 AP0751-600004-000 1 0.75t~0.9t
Hose
9 AP0991-600004-000 1 0.99t
Hose
90
10 JH150-600100-000 1
90°Connector
11 JS160-650004-001 1
Connector
O 22×2.4
12 G001235-002202P4 1
O-Ring 22×2.4
90
13 20RH-600300-000 2
90°Connector
6-1
6-1
Fig.6-1 Hydraulic circuit A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
16 AP0751-600006-W00 1 0.75t~0.9t
Low pressure pipe
16 AP0991-600006-W00 1 0.99t
Low pressure pipe
17 AP0751-600007-000 1
Oil return pipe
38
18 Q672-38-G00 3
Clamp 38
M6×16
19 G005783-006016-00 4
Bolt M6×16
6
20 G000093-000006-00 4
Washer 6
21 JS160-640000-000 1
Suck oil filter
O 70×3.5
22 JS160-600004-G00 1
O-Ring 70×3.5
23 AP0751-600008-000 1 0.75t~0.9t
Oil suction pipe
23 AP0991-600008-000 1 0.99t
Oil suction pipe
24 AP0751-600005-000 1 0.75t~0.9t
Hope
24 AP0991-600005-000 1 0.99t
Hope
0.75t~0.9t
25 AP0751-640000-000 1
Raising oil passage 6-3 See Fig. 6-3
6-2
6-1
Fig.6-1 Hydraulic circuit A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
27 XSF2-F16L-11-G00 1
Speed limiting valve
28 AP0751-600010-000 1
Reducer union
29 AP0751-60001-000 1
Hope
30 Ap0751-60003-000 1
Hope
90
31 30DH-600100A 1
90°Connector
32 SR200-600016-000 1
Connector
O 16×2.4
33 G001235-001602P4-00 1
O-Ring 16×2.4
34 N163-420100-000 4
Screw assy
35 AP0751-620000-000 1
Cover For 3 spool valve
35 AP0751-650000-000 1
Cover For 2 spool valve
6-3
6-2
Fig.6-2 Control valve A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
1 JS160-610006-000 1
Spacer For 2 spool valve
2 JS160-610100-000 1
Pin shaft
3
3 25DE-71-3 2
Pin shaft 3 spool valve Q’ty is 3
1.6×12 3
4 G000091-1P6012-00 2
PIn 1.6×12 3 spool valve Q’ty is 3
5 AP0751-615000-000 1
Lifting lever
6 JH150-630001-G00 1
Knob
7 JH150-630002-G00 1
Knob
8 AP0751-614000-000 1
Tilting lever
M10×1.25×25
9 G005786-010025-00 3
Bolt M10×1.25×25
10
10 G000093-000010-00 3
Washer 10
4
11 TM1308-G00 3
Inching switch 3 spool valve Q’ty is 4
2
12 JS160-610003-000 1
Lever 3 spool valve Q’ty is 2
13 JS160-619000-000 1
Lever
14 JH150-630003-G00 1
Knob
15 AP0751-613000-000 1
Control lever For 3 spool valve
6-4
6-2
Fig.6-2 Control valve A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
18 JS160-610008-000 1
Spacer
3
19 JS160-611001-000 2
Bracket 3 spool valve Q’ty is 3
20 JS160-611400-000 1
Connector
21 N163-611800-000 2
Connector
22 30DH-600001 1
Connector
O 24×2.4
23 G001235-002402P4-00 1
O-Ring 24×2.4
24 JP451-640002-001 1
Connector
O 14×2.4
25 G001235-001402P4-00 1
O-Ring 14×2.4
26 AP0751-631100-000 Multichannel-conversion-valv 1
For 2 spool valve
e
26 AP0751-631200-000 Multichannel-conversion-valv 1
For 3 spool valve
e
27 AP0751-612000-000 1
Bracket
10
28 G0097P1-000010-00 3
Washer 10
6 4
29 G000093-000006-00 3
Washer 6 3 spool valve Q’ty is 4
6-5
6-2
Fig.6-2 Control valve A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
32 JS160-610009-000 1
Spacer For 3 spool valve
6-6
6-3
Fig.6-3 Raising oil passage A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
1 AP0751-640002-000 1
Lift lifting pipe
2 AP0751-640003-000 1
Three-way connector
3 AP0751-641000-000 1
Right lifting pipe
4 1.6DJM2.5-700001-000 1
Connector
O 20×2.4
5 G001235-002002P4-00 1
O-Ring 20×2.4
8
6 G0097P1-000008-00 1
Washer 8
M8×10
7 G005783-008010-00 1
Bolt M8×10
8 AP0751-640001-000 1 0.75t~0.9t
Hope
8 AP0991-640001-000 1 0.99t
Hope
9 AP0751-640003-000 1
Connector
O 24×2.4
10 G001235-002402P4-00 1
O-Ring 24×2.4
6-7
6-4
Fig.6-4 Pump device A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
1 AP0751-630003-000 1
Connector
20
2 J000982-000020-000 1
Washer 20
3 SE251-611000-G00 1
Gear pump
M8×30
4 G000070-008030-00 2
Screw M8×30
8
5 G000093-000008-00 6
Washer 8
18
6 J000982-000018-000 1
Washer 18
7 AP0751-630002-000 1
Connector
8
8 G0097P1-000008-00 6
Washer 8
M8×30
9 G000070-008050-00 4
Screw M8×30
10 AP0751-630001-000 4
Spacer
11 JP300-621000-000 8
Rubber pad
XQD-4
12 AP0751-630001-G00 1
Pump motor
6-8
Part Electrical system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
7-A
7-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-1 Electrical system
3 AP0751-780000-000 1 A B
Horn switch assy
3 SR200-705000-000 1 C
Horn switch assy
4 AP0751-740100-000 1
Switch assy
5 JK404C-1-G00 1
Key
OPT
6 AP0751-741000-G00 1 A
OPT meter
840
6 12DEA-521000-G00 1 B
Meter 840
MDI
6 APZ0750-741000-G00 1 C
MDI Meter
7 XB2BT42C-G00 1
Emergency switch
8 JR140-700100-000 1
Direction switch
9 TM1308-G00 3
Inching switch
10 JS161-705000-000 1 -2014.01
Parking brake switch assy
10 AP0751-705000-000 1 2014.01-
Parking brake switch assy
A
11 AP0751-700600-000 1
Brake switch -2014.01
7-1
7-1
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-1 Electrical system
12 AP0751-753000-001 2 2014.01-
Headlight
13 MTD-S2-G00 1
Accelerator
14 JS161-760000-900 1 -2014.01
Fuse box
14 JP255-760000-000 1 2014.01-
Fuse box
15 R450-700200-000 1
Horn
16 A-0507003-G00 1
Filter for horn
24V
17 JP150-700010-G00 1 -2014.01
Buzzer 24V
24V
17 JP255-700040-000 1 2014.01-
Buzzer 24V
24V
18 AD1224MB-F51-G00 1 -2014.01
D.C fan 24v
24V
18 JP305-700030-000 1 2014.01-
D.C fan 24v
7-2
7-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-2 Electrical system
1 APZ0750-710000-000 1 CPD7.5/9.0-AZ3
Bodywork lines
1 APZ0990-710000-000 1 CPD9.9-AZ3
Bodywork lines
2 AP0751-790000-000 1 -2013.11
Female connector assy
2 AP0751-790000-000 1 2013.11-
Female connector assy
3 AP0751-732000-000 1 7.5t
Battery power cable
3 AP0901-732000-000 1 9.0t
Battery power cable
3 AP0991-730000-000 1 9.9t
Battery power cable
4 BD020-703000-000 1
Direction switch wire
5 JS160-705000-000 1 -2014.01
Emergency switch wire
7-3
7-2
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-2 Electrical system
5 JP255-700200-000 1 2014.01-
Emergency switch wire
6 NP15C-708000-000 1 -2014.01
Inching switch wire
6 JP255-708100-000 1 2014.01-
Two inching switch wire
6 JP255-708200-000 1 2014.01-
Three inching switch wire
6 JP255-708300-000 1 2014.01-
Four inching switch wire
7-4
7-3
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-3 Electrical system
2 JP150-740100-000 1 -2014.01
Relay wire
24V
2 JP255-740020-000 1 2014.01-
Relay wire 24V
A
3 AP0751-720000-000 1
Controller assy 7-4 See Fig.7-4
B
3 AP0750-720000-000 1
Controller assy 7-5 See Fig.7-5
C
3 APZ0750-720000-000 1
Controller assy 7-6 See Fig.7-6
4 AP0751-701000-000 1
Traction motor cable
7-5
7-4
A CPD7.5/9.0/9.9-AD2
Fig.7-4 Controller assy
2 ACS24XS-35P 1
Controller
3 1
Aluminum plate
4 SW180-4 1
Contactor
7-6
7-5
B CPD7.5/9.0/9.9-AC1
Fig.7-5 Controller assy
1 SW180-24 1
Contactor
350A
2 1
Fuse
3 1
Aluminum plate
4 1298 1
Controller
7-7
7-6
C CPD7.5/9.0/9.9-AZ3
Fig.7-6 Controller assy
1
Aluminum plate
COMBI ACX
2
24V/240A+280A Controller
350A
3
Fuse
4 SW180-24
Contactor
7-8
7-7
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
Fig.7-7 Battery box assy
1 AP0751-731000-000 1 0.75t
Battery box
1 AP0901-731000-000 1 0.9t
Battery box
1 AP0991-731000-000 1 0.99t
Battery box
2 AP0751-730010-G00 12 0.75t
Battery
2 D-420-G00 12 0.9t
Battery
2 AP0991-730010-G00 12 0.99t
Battery
3 JH150-400005-000 3
Rubber
7-9
Part Lifting system
A CPD7.5/9.0/9.9-AD2 B CPD7.5/9.0/9.9-AC1 C CPD7.5/9.0/9.9-AZ3
8-A
8-1-1
SIMPLEX MAST
Fig.8-1-1 Lifting part
6 N15M300-010000-000 2
Fork assy
8 A075M250-002000-000 1
Load bracket
9 A075M250-000001-000 2
Cylinder plate
8
10 G000093-000008-00- 4
Washer 8
M8×35
11 G005782-008035-00 4
Bolt M8×35
12 A075M250-000002-000 2
Ajusting shim
12
13 G000093-000012-00 3
Washer 12
M12×50
14 G005782-012050-00 2
Bolt M12×50
15 780708F1-G00 2
Chain wheel
8-1
8-1-1
SIMPLEX MAST
Fig.8-1-1 Lifting part
21 AM10S150-303000-000 4 -2014.06.30
Composite roller
21 A075M250-303000-000 4 2014.06.30-
Composite roller
8-2
8-1-1 <Optional Parts List 8-1-1>
1 (Outside mast) 2 (Inside mast)
Item
8-3
8-1-2
SIMPLEX MAST
Fig.8-1-2 Chain assy
3 1.5M3H-002002 2
Pin shaft
4 1.5M3H-002001 2
Connector
3.2×20
5 G000091-3P2020-00 2
Pin 3.2×20
M16×1.5
6 G006171-000016-02 6
Nut M16×1.5
8-4
8-1-2 <Optional Parts List 8-1-2>
1
Item
8-5
8-1-3
SIMPLEX MAST
Fig.8-1-3 Fork carriage assy
A A075M250-300000-000 1
Fork carriage assy
1 A075M250-301000-000 1
Fork carriage
2 AM10S150-303000-000 4 -2014.01.01
Composite roller
2 A075M250-303000-000 4 2014.01.01-
Composite roller
8-6
8-1-4 /
SIMPLEX MAST
Fig.8-1-4 L.H./R.H.lifting cylinder
1 1.5M3H-400005 1
Snap ring
2 A075M250-400008-W00 1
Piston
3 A075M250-400007-W00 1
Support ring
4 A075M250-400009-W00 1
Steel jacket
-A 24
5 G0893P1-000024-00 1
Snap ring 24
8
6 J000982-000008-00 1
Washer 8
7 A075M250-400006-W00 1
Screw
10 A075M250-400003-W00 1
Snap ring
ISI d30
11 FU0357K0-G00 1
ISI-seal ring d30
12 A075M250-400004-W00 1
Guide sleeve
8-7
8-1-4 /
SIMPLEX MAST
Fig.8-1-4 L.H./R.H.lifting cylinder
14 A075M250-400005-G00 1
Composite bushing
18 A075M250-502000-W00 1
Fuel injector assy
/
K A075M250-5/4-000-KIT 1 INC:9,11,13,17
Lifting cylinder seal kit
1 11 13
Notice No. 1 11 13 after the assembly, it’s a whole also, when user order
8-8
8-1-4 <Optional Parts List 8-1-4>
A(R.H.) B(L.H.) 8(R.H.) 8(L.H.) 15
Item
Lift Height Part No. Part No. Part No. Part No. Part No.
2.0m A075M200-400000-000 A075M200-500000-000 A075M200-401000-W00 A075M200-501000-W00 A075M200-400001-W00
2.5m A075M250-400000-000 A075M250-500000-000 A075M250-401000-W00 A075M250-501000-W00 A075M250-400001-W00
2.7m A075M270-400000-000 A075M270-500000-000 A075M270-401000-W00 A075M270-501000-W00 A075M270-400001-W00
3.0m A075M300-400000-000 A075M300-500000-000 A075M300-401000-W00 A075M300-501000-W00 A075M300-400001-W00
3.3m A075M330-400000-000 A075M330-500000-000 A075M330-401000-W00 A075M330-501000-W00 A075M330-400001-W00
3.5m A075M350-400000-000 A075M350-500000-000 A075M350-401000-W00 A075M350-501000-W00 A075M350-400001-W00
3.6m A075M360-400000-000 A075M360-500000-000 A075M360-401000-W00 A075M360-501000-W00 A075M360-400001-W00
3.8m A075M380-400000-000 A075M380-500000-000 A075M380-401000-W00 A075M380-501000-W00 A075M380-400001-W00
4.0m A075M400-400000-000 A075M400-500000-000 A075M400-401000-W00 A075M400-501000-W00 A075M400-400001-W00
4.3m A075M430-400000-000 A075M430-500000-000 A075M430-401000-W00 A075M430-501000-W00 A075M430-400001-W00
4.5m A075M450-400000-000 A075M450-500000-000 A075M450-401000-W00 A075M450-501000-W00 A075M450-400001-W00
8-9
8-1-5
SIMPLEX MAST
Fig.8-1-5 Tilting cylinder
A A075M250-600000-000 1
Tilting cylinder
M10×30
1 G005782-010030-00 4
Bolt M10×30
10
2 G000093-000010-00 4
Washer 10
10
3 G0097P1-000010-00 4
Washer 10
4 A075M250-600001-W00 1
Earring cover
5 A075M250-600002-W00 1
Bushing
M6
6 G001152-006000-00 1
Oil cup M6
7 A075M250-600003-W00 1
Ear ring
M27×2
8 G006173-000027-03 1
Nut M27×2
9 A075M250-600004-W00 1
Piston rod
d30
10 A075M250-400002-G00 1
Dust ring d30
11 A075M250-600005-W00 1
Guide sleeve
O 75×3.1
12 G001235-007503P1-00 1
O-ring 75×3.1
U d30
13 RU3000300-Z20-G00 1
U-ring d30
14 A075M250-601000-W00 1
Cylinder body
8-10
8-1-5
SIMPLEX MAST
Fig.8-1-5 Tilting cylinder
18 A075M250-600006-W00 1
Piston
19 3M3H-600006C 1
Support ring
M24×2
20 G009459-000024-02 1
Nut M24×2
5×45
21 G000091-005045-00 1
Pin 5×45
70×61×2.5
22 N30M300-600006-000 1
Protect ring 70×61×2.5
3025
23 SF-1-3025-G00 1
Composite bushing
d30
24 RS1300300-T46NA-G00 1
Seal ring d30
O 70×5.7
25 G001235-007005P7-00 1
O-ring 70×5.7
GE30ES
26 G009163-3000000-01 1
Bearing GE30ES
K A075M250-6-000-KIT 1 INC:10,12,13,15,17,25
Tilting cylinder seal kit
8-11