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Conveyor Belt Calculation

belt conveyor calculation

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mechsingh
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0% found this document useful (0 votes)
95 views9 pages

Conveyor Belt Calculation

belt conveyor calculation

Uploaded by

mechsingh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Belt width 800 mm

Conveyor Length 8m
Lift Length 0m
Skirtboard Length 5m
Skirt plates Width 0.5 m
Material Depth 200 mm
Capacity 250 tph
Speed 0.9158333333333 m/s
Material Conveyed Coal
Driving Pulley table 12 180 degree wrap K=
Take-up gravity
Idler Spacing 1.2 m
Idler Roll Diameter 127 mm

Calculate Load (kg/m) Q 75.887170154686 Q=0.278*Qt/v

Correct length Lc 78 Lc=L+70m

C C 9.75 C=Lc/L

Tension to move empty belt Tx 94.38 Tx=G*fx*Lc

Tension to move the load horizonaly Ty 159.81838034577 Ty=Q(Wm)*fy*Lc

Tension to Lift the load Tz 0 Tz=Q(Wm)*H

Tension to overcome friction Tus 538.59865987857 Tus=fs*Q*Ls/(v*b)

The effective tension is Te 792.79704022434 Te=Tx+Ty+Tz+Tus+Tuc

Slack side tension Tm 634.23763217947 Tm=k*Te

Load side tension Ts 637.96700636943 Ts=Sf(B+Qt)* ld

Tension to lift Th 102 Th=B*H

Effective tension T1 1529.0346724038 T1=Te+Tm+Th

HP driving power Pcv 18.671212277464 Pcv=T1*v/75

Pcv 13.93374050557 Pcv=Pcv/1.34

Belt tension T 2548.391120673 T=T1/W w= belt width in m

t kg/m
G= Now, to calculate the belt tensions, as
defined below, the estimated values of
the moving parts mass are in Table 11. For
a 900 mm (36 inches) width belt, the mass
of moving parts from Table 11 is 55 kg/m
(~37 lb/ft). The friction values for fX - fY
and fs are considered in Table 9.

anglar velocity
0.8

36
50.868
0.8478

fx,fy,fc,fs

14999.83 3374.962 4049.954 30 HP

18.67794

w= belt width in m
ratio 50 ratio 30
drum radius 0.175 drum radius 0.2
drum speed 50 drum speed 58

w=rpm*2*3.14/60 rad/s 5.233333 anglar velow=rpm*2*3.14/60 rad/s


v=wr m/s 0.915833 v=wr m/s

36.375

u 800
58

6.070667
1.214133
72.848

14.1 K 4340
G=

Belt width 800 mm


Conveyor Length 8m
Lift Length 0m
Skirtboard Length 5m
Skirt plates Width 0.5 m
Material Depth 200 mm
Capacity 250 tph
Speed 0.9158333333333 m/s
Material Conveyed Coal
Driving Pulley 180 degree wrap
Take-up gravity
Idler Spacing 0.15 m
Idler Roll Diameter 132 mm

Calculate Load (kg/m) Q 75.887170154686 Q=0.278*Qt/v

Correct length Lc 78 Lc=L+70m

C C 9.75 C=Lc/L

Tension to move empty belt Tx 94.38 Tx=G*fx*Lc

Tension to move the load horizonaly Ty 159.81838034577 Ty=Q(Wm)*fy*Lc

Tension to Lift the load Tz 0 Tz=Q(Wm)*H

Tension to overcome friction Tus 538.59865987857 Tus=fs*Q*Ls/(v*b)

The effective tension is Te 792.79704022434 Te=Tx+Ty+Tz+Tus+Tuc

Slack side tension Tm 634.23763217947 Tm=k*Te

Load side tension Ts 79.745875796178 Ts=Sf(B+Qt)* ld

Tension to lift Th 102 Th=B*H

Effective tension T1 1529.0346724038 T1=Te+Tm+Th 14999.83

HP driving power Pcv 18.671212277464 Pcv=T1*v/75

Pcv 13.93374050557 Pcv=Pcv/1.34 18.67794

Belt tension T 2548.391120673 T=T1/W w= belt width in m

t kg/m
Now, to calculate the belt tensions, as
defined below, the estimated values of
the moving parts mass are in Table 11. For
a 900 mm (36 inches) width belt, the mass
of moving parts from Table 11 is 55 kg/m
(~37 lb/ft). The friction values for fX - fY
and fs are considered in Table 9. ratio 30
drum radius 0.175
drum speed 50

anglar velocity w=rpm*2*3.14/60 rad/s


v=wr m/s

36
50.868
0.8478

u 800 14.1 K 4340

3374.962 4049.954 30 HP
5.233333
0.915833

36.375

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