PARTS MANUAL

MO20F
MO20F
(A943)

Yale Europe Materials Handling Limited 524235889

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 07/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
 SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 LOAD WHEEL

6 HYDRAULIC SYSTEM

7 OPERATOR COMPARTMENT

8 OPTIONS

9 NUMERICAL INDEX

10 USER SUPPORT INFORMATION

This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ARTICULATED SHAFT
S/N A943X01500C ↔ S/N A943X01540D ................................................................................................. 4-4
S/N A943X01541D → ................................................................................................................................ 4-6

B
BACKING ........................................................................................................................................................ 8-2
BATTERY ROLLER TRUCK ........................................................................................................................... 8-6

C
CASTER WHEEL ............................................................................................................................................ 1-22
CONTROL BOX
ON OFF VERSION ...................................................................................................................................... 4-8
COVERS ......................................................................................................................................................... 1-2

D
DISTRIBUTOR ................................................................................................................................................ 6-2
DRIVE UNIT .................................................................................................................................................... 3-2

E
ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-6
ELECTRONIC SYSTEM .................................................................................................................................. 2-2

F
FRAME
LATERAL BATTERY REMOVAL ................................................................................................................ 1-8
VERTICAL BATTERY REMOVAL ............................................................................................................... 1-6

H
HYDRAULIC SYSTEM .................................................................................................................................... 6-4

L
LABELS AND DECALS ................................................................................................................................... 1-4
LEAD-IN ROLLERS ......................................................................................................................................... 1-26
LOAD WHEELS
SINGLE ....................................................................................................................................................... 5-4
TANDEM ..................................................................................................................................................... 5-2
TWIN SINGLE ............................................................................................................................................. 5-5
TWIN TANDEM ........................................................................................................................................... 5-3
VEGETABLE MARKET APP ....................................................................................................................... 5-6

O
OPERATOR PLATFORM ................................................................................................................................ 7-2

P
PAPER HOLDER ............................................................................................................................................ 8-4
POWER CABLES DIAGRAM .......................................................................................................................... 2-4

S
STEERING
ELECTRIC ................................................................................................................................................... 4-2

A943 ©2012 Yale Europe Materials Handling Limited i

GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STEERING CONTROL UNIT
S/N A943X01500C ↔ S/N A943X01539D ................................................................................................. 3-8
S/N C943X01540D → ................................................................................................................................ 3-10
SUPPORTS AND CASTER WHEELS ............................................................................................................ 1-20

T
TIE RODS
S/N A943X01500C ↔ S/N A943X01541D ................................................................................................. 1-12
S/N A943X01542D → ................................................................................................................................ 1-14
L=2350MM (S/N A943X01542D →) ........................................................................................................... 1-18
L>1400MM (S/N A943X01500C ↔ S/N A943X01541D) ........................................................................... 1-16
TRACTION MOTOR
4.0 KW VERSION ....................................................................................................................................... 3-12

W
WIRE HARESS
INSTRUMENT PANEL ................................................................................................................................ 2-8
WIRE HARNESS DIAGRAM ........................................................................................................................... 2-6

ii ©2012 Yale Europe Materials Handling Limited A943

 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

A943 ©2012 Yale Europe Materials Handling Limited iii

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

iv ©2012 Yale Europe Materials Handling Limited A943

 GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 9-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

A943 ©2012 Yale Europe Materials Handling Limited v

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi ©2012 Yale Europe Materials Handling Limited A943

 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524235890

Service Manual (Complete)..................................................................................................... 524216289

Parts Manual........................................................................................................................... 524235889

A943 ©2012 Yale Europe Materials Handling Limited vii

GENERAL INFORMATION

NOTES

viii ©2012 Yale Europe Materials Handling Limited A943

 SECTION 1

1 FRAME
 CONTENTS

SECTION 1
FRAME

DESCRIPTION PAGE

CASTER WHEEL ............................................................................................................................................ 1-22

COVERS ......................................................................................................................................................... 1-2
FRAME
LATERAL BATTERY REMOVAL ................................................................................................................ 1-8
VERTICAL BATTERY REMOVAL ............................................................................................................... 1-6
LABELS AND DECALS ................................................................................................................................... 1-4
LEAD-IN ROLLERS ......................................................................................................................................... 1-26
SUPPORTS AND CASTER WHEELS ............................................................................................................ 1-20
TIE RODS
S/N A943X01500C ↔ S/N A943X01541D ................................................................................................. 1-12
S/N A943X01542D → ................................................................................................................................ 1-14
L=2350MM (S/N A943X01542D →) ........................................................................................................... 1-18
L>1400MM (S/N A943X01500C ↔ S/N A943X01541D) ........................................................................... 1-16

A943 ©2012 Yale Europe Materials Handling Limited 1-1

Frame

COVERS (FIGURE 1-1)

1-2 ©2012 Yale Europe Materials Handling Limited A943

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COVERS
ITEM PART NO. DESCRIPTION QTY
1 524234608 Motor Cover ........................................................................................................ 1
2 580063318 Cover .................................................................................................................. 1
3 580063305 Cover Battery 300Ah .......................................................................................... 1
3 580063306 Cover Battery 400Ah .......................................................................................... 1
3 580063307 Cover Battery 500Ah .......................................................................................... 1
4 580063321 Steel Plate .......................................................................................................... 1
5 580065306 Screw .................................................................................................................. 2
6 580065307 Washer ............................................................................................................... 8
7 580057830 Nut ...................................................................................................................... 8
8 580063304 Handle ................................................................................................................ 1
9 580058551 Screw .................................................................................................................. 6
10 580060881 Locknut ............................................................................................................... 2
11 580063310 Capscrew ............................................................................................................ 2
12 580065310 Washer ............................................................................................................... 2
13 580063309 Washer ............................................................................................................... 2

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LABELS AND DECALS (FIGURE 1-2)

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 Frame

LABELS AND DECALS

ITEM PART NO. DESCRIPTION QTY
1 580012968 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Yale) ........................................................................................................ 1
3 580012967 Label (RH Switch Functions) .............................................................................. 1
4 272472800 Adhesive ............................................................................................................. 1
5 580063311 Label ................................................................................................................... 1
6 272213200 Label ................................................................................................................... 2
7 272213600 Label ................................................................................................................... 1
8 580035214 Label (Pinch Point) ............................................................................................. 2
9 580014880 Label (Snowflake) ............................................................................................... 1
10 150802070 Label (Hyster) ..................................................................................................... 2
11 272213500 Label (Lifting Hook) ............................................................................................. 2
12 580064842 Safety Label ........................................................................................................ 2
13 524216191 Label Brazilian .................................................................................................... 1
13 524216766 Label Croatian .................................................................................................... 1
13 524216192 Label Czech ........................................................................................................ 1
13 524216193 Label Danish ....................................................................................................... 1
13 524216194 Label Dutch ......................................................................................................... 1
13 524216189 Label (Warranty) English .................................................................................... 1
13 524216195 Label Estonian .................................................................................................... 1
13 524216196 Label Finnish ...................................................................................................... 1
13 524216197 Label (Warranty) French ..................................................................................... 1
13 524216198 Label (Warranty) German ................................................................................... 1
13 524216199 Label Greek ........................................................................................................ 1
13 524216200 Label Hungarian ................................................................................................. 1
13 524216201 Label Icelandic .................................................................................................... 1
13 524216202 Label (Warranty) Italian ...................................................................................... 1
13 524216203 Label Latvian ...................................................................................................... 1
13 524216204 Label Lithuanian ................................................................................................. 1
13 524216205 Label Norwegian ................................................................................................. 1
13 524216206 Label Polish ........................................................................................................ 1
13 524216207 Label Portuguese ................................................................................................ 1
13 524216208 Label Romanian .................................................................................................. 1
13 524216209 Label Russian ..................................................................................................... 1
13 524216210 Label Slovakian .................................................................................................. 1
13 524216190 Label Slovenian .................................................................................................. 1
13 524216211 Label (Warranty) Spanish ................................................................................... 1
13 524216212 Label Swedish .................................................................................................... 1
13 524216526 Label Turkish ...................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 1-5

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FRAME (FIGURE 1-3)

VERTICAL BATTERY REMOVAL

1-6 ©2012 Yale Europe Materials Handling Limited A943

 Frame

FRAME
VERTICAL BATTERY REMOVAL

ITEM PART NO. DESCRIPTION QTY

1 580061261 Screw .................................................................................................................. 2
2 272369100 Battery ................................................................................................................ 2
3 272459800 Locknut ............................................................................................................... 2
4 580058549 Gas Spring .......................................................................................................... 1
5 580066002 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 277304000 Puffer .................................................................................................................. 2

A943 ©2012 Yale Europe Materials Handling Limited 1-7

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FRAME (FIGURE 1-4)

LATERAL BATTERY REMOVAL

1-8 ©2012 Yale Europe Materials Handling Limited A943

 Frame

A943 ©2012 Yale Europe Materials Handling Limited 1-9

Frame

FRAME
LATERAL BATTERY REMOVAL

ITEM PART NO. DESCRIPTION QTY

1 272470200 Bumper ............................................................................................................... 2
2 580061262 Capscrew ............................................................................................................ 2
3 580061139 Pin ....................................................................................................................... 1
4 272015100 Bushing ............................................................................................................... 2
5 580061136 Spring ................................................................................................................. 1
6 015915100 Snap Ring ........................................................................................................... 1
7 580060907 Capscrew ............................................................................................................ 2
8 580061138 Plate .................................................................................................................... 1
9 580061137 Steel Tube .......................................................................................................... 1
10 580061722 Capscrew ............................................................................................................ 3
11 524232570 Plate Battery 300Ah ............................................................................................ 1
11 524232571 Plate Battery 400Ah ............................................................................................ 1
11 524232572 Plate Battery 500Ah ............................................................................................ 1
12 580058185 Stop .................................................................................................................... 1
13 273101900 Washer ............................................................................................................... 1
14 273084100 Screw .................................................................................................................. 1
15 580023890 Capscrew ............................................................................................................ 2
16 449021003 Washer ............................................................................................................... 3
17 272302000 Strap ................................................................................................................... 1
18 580061134 Support Battery 300Ah ....................................................................................... 1
18 580058877 Support Battery 400Ah and 500Ah ..................................................................... 1
19 580024871 Pin ....................................................................................................................... 4
20 580024872 Roller .................................................................................................................. 4
21 272342100 Bearing ............................................................................................................... 16
22 277367400 Washer ............................................................................................................... 2
23 580013298 Shock Absorber .................................................................................................. 2
24 580017101 Washer ............................................................................................................... 2
25 449015135 Nut ...................................................................................................................... 2
26 277304000 Puffer .................................................................................................................. 2

1-10 ©2012 Yale Europe Materials Handling Limited A943

 Frame

NOTES

A943 ©2012 Yale Europe Materials Handling Limited 1-11

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TIE RODS (FIGURE 1-5)

(S/N A943X01500C ↔ S/N A943X01541D)

1-12 ©2012 Yale Europe Materials Handling Limited A943

 Frame

TIE RODS
(S/N A943X01500C ↔ S/N A943X01541D)

ITEM PART NO. DESCRIPTION QTY

1 580065517 Clip ...................................................................................................................... 2
2 580033762 Pin ....................................................................................................................... 2
3 272074600 Bushing ............................................................................................................... 2
4 a 580034138 Lever ................................................................................................................... 1
4 b 580034139 Lever ................................................................................................................... 1
4 c 580034140 Lever ................................................................................................................... 1
5 272095400 Bushing ............................................................................................................... 2
6 580034176 Pin ....................................................................................................................... 2
7 580034136 Bushing ............................................................................................................... 4
8 580064033 Grease Fitting ..................................................................................................... 4
9 272008800 Grease Fitting ..................................................................................................... 2
10 580034177 Clip ...................................................................................................................... 2
11 a 580019537 Pin ....................................................................................................................... 1
11 b 580015575 Pin ....................................................................................................................... 1
11 c 580019538 Pin ....................................................................................................................... 1
12 580063469 Plate L=1180mm Battery 300Ah ......................................................................... 2
12 580053891 Pull Rod L=1180mm Battery 400Ah ................................................................... 2
12 580063470 Plate L=1180mm Battery 500Ah ......................................................................... 2
13 449034030 Roll Pin ............................................................................................................... 3
14 580063912 Pin ....................................................................................................................... 2
15 277465900 Pin ....................................................................................................................... 2
16 580063754 Axle ..................................................................................................................... 2
17 580063343 Spacer ................................................................................................................ 4
18 273032800 Bushing ............................................................................................................... 4

FOOTNOTES:
a W=520mm c W=650mm
b W=560mm

A943 ©2012 Yale Europe Materials Handling Limited 1-13

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TIE RODS (FIGURE 1-6)

(S/N A943X01542D →)

1-14 ©2012 Yale Europe Materials Handling Limited A943

 Frame

TIE RODS
(S/N A943X01542D →)
KEY:
A: Battery 300Ah
B: Battery 400Ah
C: Battery 500Ah
QTY
ITEM PART NO. DESCRIPTION A B C
1 580065517 Clip .................................................................................................... 2 2 2
2 580033762 Pin ..................................................................................................... 2 2 2
3 272074600 Bushing ............................................................................................. 2 2 2
4 a 580034138 Lever ................................................................................................. 1 1 1
4 b 580034139 Lever ................................................................................................. 1 1 1
4 c 580034140 Lever ................................................................................................. 1 1 1
5 272095400 Bushing ............................................................................................. 2 2 2
6 580034176 Pin ..................................................................................................... 2 2 2
7 580034136 Bushing ............................................................................................. 4 4 4
8 580064033 Grease Fitting .................................................................................... 4 4 4
9 272008800 Grease Fitting .................................................................................... 2 2 2
10 580073656 Clip .................................................................................................... 2 2 2
11 a 580019537 Pin ..................................................................................................... 1 1 1
11 b 580015575 Pin ..................................................................................................... 1 1 1
11 c 580019538 Pin ..................................................................................................... 1 1 1
12 580053890 Pull Rod L=980mm ............................................................................ 2 .. ..
12 580053952 Pull Rod L=980mm ............................................................................ .. 2 ..
12 580053953 Pull Rod L=980mm ............................................................................ .. .. 2
12 580053892 Pull Rod L=1183mm .......................................................................... 2 .. ..
12 580053954 Pull Rod L=1183mm .......................................................................... .. 2 ..
12 580053955 Pull Rod L=1183mm .......................................................................... .. .. 2
12 580053956 Pull Rod L=1580mm .......................................................................... 2 .. ..
12 580053957 Pull Rod L=1580mm .......................................................................... .. 2 ..
12 580053958 Pull Rod L=1580mm .......................................................................... .. .. 2
13 449034030 Roll Pin .............................................................................................. 5 5 5
14 580063912 Pin ..................................................................................................... 2 2 2
15 277465900 Pin ..................................................................................................... 2 2 2
16 580063754 Axle ................................................................................................... 2 2 2
17 580063980 Spacer ............................................................................................... 4 4 4
18 273032800 Bushing ............................................................................................. 7 7 7

FOOTNOTES:
a W=520mm c W=650mm
b W=560mm

A943 ©2012 Yale Europe Materials Handling Limited 1-15

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TIE RODS (FIGURE 1-7)

L>1400MM (S/N A943X01500C ↔ S/N A943X01541D)

1-16 ©2012 Yale Europe Materials Handling Limited A943

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TIE RODS
L>1400MM (S/N A943X01500C ↔ S/N A943X01541D)
KEY:
A: Battery 300Ah
B: Battery 400Ah
C: Battery 500Ah
QTY
ITEM PART NO. DESCRIPTION A B C
1 580065517 Clip .................................................................................................... 2 2 2
2 580033762 Pin ..................................................................................................... 2 2 2
3 272074600 Bushing ............................................................................................. 2 2 2
4 a 580034138 Lever ................................................................................................. 1 1 1
4 b 580034139 Lever ................................................................................................. 1 1 1
4 c 580034140 Lever ................................................................................................. 1 1 1
5 272095400 Bushing ............................................................................................. 2 2 2
6 580059871 Pin ..................................................................................................... 2 2 2
7 580034136 Bushing ............................................................................................. 4 4 4
8 580063980 Spacer ............................................................................................... 2 2 2
9 580064033 Grease Fitting .................................................................................... 4 4 4
10 272008800 Grease Fitting .................................................................................... 2 2 2
11 580034177 Clip .................................................................................................... 4 4 4
12 a 580019537 Pin ..................................................................................................... 1 1 1
12 b 580015575 Pin ..................................................................................................... 1 1 1
12 c 580019538 Pin ..................................................................................................... 1 1 1
13 449034030 Roll Pin .............................................................................................. 5 5 5
14 580063397 Rod End L=1400/1600mm ................................................................ 2 .. ..
14 580063466 Rod End L=1400/1600mm ................................................................ .. 2 ..
14 580063398 Rod End L=1400/1600mm ................................................................ .. .. 2
14 580063392 Rod End L=2350mm S ...................................................................... 2 .. ..
14 580059938 Rod End L=2350mm S ...................................................................... .. 2 ..
14 580063393 Rod End L=2350mm S ...................................................................... .. .. 2
14 580063394 Rod End L=2350mm L ...................................................................... 2 .. ..
14 580059939 Rod End L=2350mm L ...................................................................... .. 2 ..
14 580063395 Rod End L=2350mm L ...................................................................... .. .. 2
14 580063467 Rod End L=2350mm UK ................................................................... 2 .. ..
14 580059940 Rod End L=2350mm UK ................................................................... .. 2 ..
14 580063396 Rod End L=2350mm UK ................................................................... .. .. 2
15 580063911 Pin ..................................................................................................... 2 2 2
16 277465900 Pin ..................................................................................................... 2 2 2
17 580063754 Axle ................................................................................................... 2 2 2
18 277362700 Bushing ............................................................................................. 2 2 2
19 273045700 Roller ................................................................................................. 2 2 2

FOOTNOTES:
a W=520mm c W=650mm
b W=560mm

A943 ©2012 Yale Europe Materials Handling Limited 1-17

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TIE RODS (FIGURE 1-8)

L=2350MM (S/N A943X01542D →)

1-18 ©2012 Yale Europe Materials Handling Limited A943

 Frame

TIE RODS
L=2350MM (S/N A943X01542D →)
KEY:
A: Battery 300Ah
B: Battery 400Ah
C: Battery 500Ah
QTY
ITEM PART NO. DESCRIPTION A B C
1 580065517 Clip .................................................................................................... 2 2 2
2 580033762 Pin ..................................................................................................... 2 2 2
3 272074600 Bushing ............................................................................................. 2 2 2
4 580034138 Lever ................................................................................................. 1 1 1
4 580034139 Lever ................................................................................................. 1 1 1
4 580034140 Lever ................................................................................................. 1 1 1
5 272095400 Bushing ............................................................................................. 2 2 2
6 580059871 Pin ..................................................................................................... 2 2 2
7 580034136 Bushing ............................................................................................. 4 4 4
8 580063980 Spacer ............................................................................................... 2 2 2
9 580064033 Grease Fitting .................................................................................... 4 4 4
10 272008800 Grease Fitting .................................................................................... 2 2 2
11 580073656 Clip .................................................................................................... 4 4 4
12 580019537 Pin ..................................................................................................... 1 1 1
12 580015575 Pin ..................................................................................................... 1 1 1
12 580019538 Pin ..................................................................................................... 1 1 1
13 449034030 Roll Pin .............................................................................................. 5 5 5
14 580059941 Rod End L=2350mm S ...................................................................... 2 .. ..
14 580059942 Rod End L=2350mm S ...................................................................... .. 2 ..
14 580063468 Rod End L=2350mm S ...................................................................... .. .. 2
14 580059943 Rod End L=2350mm L ...................................................................... 2 .. ..
14 580059944 Rod End L=2350mm L ...................................................................... .. 2 ..
14 580059945 Rod End L=2350mm L ...................................................................... .. .. 2
14 580059946 Rod End L=2350mm UK ................................................................... 2 .. ..
14 580059947 Rod End L=2350mm UK ................................................................... .. 2 ..
14 580059948 Rod End L=2350mm UK ................................................................... .. .. 2
15 580063911 Pin ..................................................................................................... 2 2 2
16 277465900 Pin ..................................................................................................... 2 2 2
17 580063754 Axle ................................................................................................... 2 2 2
18 277362700 Bushing ............................................................................................. 2 2 2
19 273045700 Roller ................................................................................................. 2 2 2
20 273032800 Bushing ............................................................................................. 6 6 6

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SUPPORTS AND CASTER WHEELS (FIGURE 1-9)

1-20 ©2012 Yale Europe Materials Handling Limited A943

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SUPPORTS AND CASTER WHEELS

ITEM PART NO. DESCRIPTION QTY
1 449001193 Capscrew ............................................................................................................ 1
2 504071785 Washer ............................................................................................................... 1
3 580065872 Washer ............................................................................................................... 1
4 580059247 Support ............................................................................................................... 1
5 580060041 Spring ................................................................................................................. 1
6 580065871 Spacer ................................................................................................................ 1
7 580060088 Spacer ................................................................................................................ 1
8 580061192 Bushing ............................................................................................................... 2
9 580060907 Capscrew ............................................................................................................ 8
10 580059248 Plate .................................................................................................................... 2
11 449015115 Locknut ............................................................................................................... 2
12 449021010 Washer ............................................................................................................... 2
13 580062157 Shock Absorber .................................................................................................. 1
14 449001053 Capscrew ............................................................................................................ 1
15 449001389 Capscrew ............................................................................................................ 1

A943 ©2012 Yale Europe Materials Handling Limited 1-21

Frame

CASTER WHEEL (FIGURE 1-10)

1-22 ©2012 Yale Europe Materials Handling Limited A943

 Frame

CASTER WHEEL
ITEM PART NO. DESCRIPTION QTY
1 580053759 Caster Wheel ...................................................................................................... 1
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 524163225 Bearing ........................................................................................................... 1
5 580062385 Plate ............................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 449015011 Nut .................................................................................................................. 1
8 580062234 Bushing .......................................................................................................... 2
9 580062231 Caster Wheel .................................................................................................. 1
10 580062232 Wheel ......................................................................................................... 1
11 580062233 Bushing ...................................................................................................... 1
12 015120400 Ball Bearing ................................................................................................ 2
13 580062235 Capscrew ....................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 1-23

Frame

CASTER WHEEL (FIGURE 1-11)

1-24 ©2012 Yale Europe Materials Handling Limited A943

 Frame

CASTER WHEEL
ITEM PART NO. DESCRIPTION QTY
1 580053759 Caster Wheel ...................................................................................................... 1
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 524163225 Bearing ........................................................................................................... 1
5 580062385 Plate ............................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 449015011 Nut .................................................................................................................. 1
8 015120400 Ball Bearing ................................................................................................ 2
9 580062232 Wheel ......................................................................................................... 1
10 580062233 Bushing ...................................................................................................... 1
11 580062231 Caster Wheel .................................................................................................. 1
12 580062234 Bushing .......................................................................................................... 2
13 580062235 Capscrew ....................................................................................................... 1
14 580062073 Plate ............................................................................................................... 1
15 272100800 Spacer ............................................................................................................ 2
16 580062021 Shim 2mm ...................................................................................................... 2
16 580062022 Shim 1mm ...................................................................................................... 2
17 580060907 Capscrew ....................................................................................................... 8

A943 ©2012 Yale Europe Materials Handling Limited 1-25

Frame

LEAD-IN ROLLERS (FIGURE 1-12)

ITEM PART NO. DESCRIPTION QTY

1 900010217 Capscrew ............................................................................................................ 2
2 273045900 Support ............................................................................................................... 1
3 273002600 Drive Axle ........................................................................................................... 1
4 940600907 Washer ............................................................................................................... 1
5 449001160 Capscrew ............................................................................................................ 1
6 273045600 Roller .................................................................................................................. 1

1-26 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ELECTRONIC SYSTEM .................................................................................................................................. 2-2

POWER CABLES DIAGRAM .......................................................................................................................... 2-4
WIRE HARESS
INSTRUMENT PANEL ................................................................................................................................ 2-8
WIRE HARNESS DIAGRAM ........................................................................................................................... 2-6

A943 ©2012 Yale Europe Materials Handling Limited 2-1

ELECTRICAL SYSTEM

ELECTRONIC SYSTEM (FIGURE 2-1)

2-2 ©2012 Yale Europe Materials Handling Limited A943

 ELECTRICAL SYSTEM

ELECTRONIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580017035 Emergency Disconnect Switch ........................................................................... 1
2 580022964 Capscrew ............................................................................................................ 2
3 580063871 Protector ............................................................................................................. 1
4 580013990 Capscrew ............................................................................................................ 2
5 580063865 Plate .................................................................................................................... 1
6 580030159 Cage Nut ............................................................................................................. 2
7 580063346 Screw .................................................................................................................. 1
8 272347600 Plate .................................................................................................................... 1
9 449015098 Nut ...................................................................................................................... 5
10 580063869 Protector ............................................................................................................. 1
11 580063866 Steel Plate .......................................................................................................... 1
12 580063873 Screw .................................................................................................................. 4
13 580063863 Support ............................................................................................................... 1
14 580063864 Heat Sink ............................................................................................................ 1
15 580065877 Controller ............................................................................................................ 1
16 580009025 Screw .................................................................................................................. 4
17 449021002 Washer ............................................................................................................... 5
18 277458400 Cushion ............................................................................................................... 1
19 580051071 Rubber Cover ..................................................................................................... 1
20 580051069 Switch Paddle ..................................................................................................... 1
21 580003455 Fuse (20 Amp) .................................................................................................... 1
22 580066631 Fan ...................................................................................................................... 1
23 580063867 Support ............................................................................................................... 1
24 580054022 Buzzer ................................................................................................................. 1
25 449015112 Locknut ............................................................................................................... 2
26 580070878
580014419 Horn .................................................................................................................... 1
27 930102903 Capscrew ............................................................................................................ 3
28 505970500 Nut ...................................................................................................................... 14
29 580015117 Vibration Damper ................................................................................................ 5
30 449021003 Washer ............................................................................................................... 6
31 580066780 Cable .................................................................................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 2-3

ELECTRICAL SYSTEM

POWER CABLES DIAGRAM (FIGURE 2-2)

2-4 ©2012 Yale Europe Materials Handling Limited A943

 ELECTRICAL SYSTEM

POWER CABLES DIAGRAM

ITEM PART NO. DESCRIPTION QTY
1 580058483 Battery Connector ............................................................................................... 1
2 580039025 Battery Connector Housing ................................................................................. 1
3 580058485 Power Cable ....................................................................................................... 1
4 580058484 Power Cable ....................................................................................................... 1
5 580058351 Battery Connector ............................................................................................... 1
6 580039029 Battery Connector Housing ................................................................................. 1
7 580064354 Power Cable ....................................................................................................... 1
8 580064353 Power Cable ....................................................................................................... 1
9 580058379 Power Cable ....................................................................................................... 1
10 580054011 Wire Harness ...................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 2-5

ELECTRICAL SYSTEM

WIRE HARNESS DIAGRAM (FIGURE 2-3)

2-6 ©2012 Yale Europe Materials Handling Limited A943

 ELECTRICAL SYSTEM

WIRE HARNESS DIAGRAM

ITEM PART NO. DESCRIPTION QTY
1 580064603 Ignition Switch ..................................................................................................... 1
2 580058678 MDI ..................................................................................................................... 1
3 580058399 Harness .............................................................................................................. 1
4 580017058 Sensor (Tiller Sensor Wire Harness) .................................................................. 1
5 580058400 Harness .............................................................................................................. 1
6 580058070 Sensor ................................................................................................................ 1
7 580071154 Wire .................................................................................................................... 1
8 580058075 Wire Harness ...................................................................................................... 1
9 580065151 Wire Harness ...................................................................................................... 1
10 580015166 Sensor (Sealed, Tiller Harness) .......................................................................... 1
11 505972555 Fuse (10 Amp) .................................................................................................... 1
12 580066344 Fuse Holder ........................................................................................................ 1
13 272342900 Switch ................................................................................................................. 1
14 580065149 Wire Harness ...................................................................................................... 1
15 580059294 Harness .............................................................................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 2-7

ELECTRICAL SYSTEM

WIRE HARESS (FIGURE 2-4)

INSTRUMENT PANEL

2-8 ©2012 Yale Europe Materials Handling Limited A943

 ELECTRICAL SYSTEM

WIRE HARESS
INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY

580091968 Wire Harness (Instrument Panel) ....................................................................... 1
1 ..... Connector Assembly (Calibration Connector) ................................................ 1
1 580035031 Connector (2 Way) ..................................................................................... 1
1 580035034 Terminal ..................................................................................................... 2
1 580040456 Wire Seal .................................................................................................... 2
2 ..... Connector Assemby (To Platform Utility) ....................................................... 1
2 580062118 Connector (3 Way) ..................................................................................... 1
2 580035034 Terminal ..................................................................................................... 3
2 580040456 Wire Seal .................................................................................................... 3
3 ..... Connector Assembly (To Optional Electrovalves) .......................................... 1
3 580062118 Connector (3 Way) ..................................................................................... 1
3 580040456 Wire Seal .................................................................................................... 3
3 580035034 Terminal ..................................................................................................... 3
4 ..... Connector Assembly (To Centering Steer Sensor) ........................................ 1
4 580062118 Connector (3 Way) ..................................................................................... 1
4 580035034 Terminal ..................................................................................................... 3
4 580040456 Wire Seal .................................................................................................... 3
5 ..... Connector Assembly (To Electrovalves) ........................................................ 1
5 580035032 Connector (2 Way) ..................................................................................... 1
5 580035034 Terminal ..................................................................................................... 2
5 580040456 Wire Seal .................................................................................................... 2
6 ..... Connector Assembly (To Traction Motor Encoded) ....................................... 1
6 580035032 Connector (2 Way) ..................................................................................... 1
6 580035034 Terminal ..................................................................................................... 2
6 580040456 Wire Seal .................................................................................................... 2
7 ..... Connector Assembly (To Platform Utility) ...................................................... 1
7 ..... Connector (6 Way) ..................................................................................... 1
7 580035034 Terminal ..................................................................................................... 6
7 580040456 Wire Seal .................................................................................................... 6
8 ..... Connector Assembly (To EPAS Controller) ................................................... 1
8 ..... Connector (6 Way) ..................................................................................... 1
8 580035034 Terminal ..................................................................................................... 6
8 580040456 Wire Seal .................................................................................................... 6
9 ..... Connector Assembly (To Tiller Board Cable) ................................................. 1
9 ..... Connector (6 Way) ..................................................................................... 1
9 580035034 Terminal ..................................................................................................... 6
9 580040456 Wire Seal .................................................................................................... 6
10 ..... Connector Assembly (To Key Switch) ............................................................ 1
10 278130700 Connector (5 Way) ..................................................................................... 1
10 580035034 Terminal ..................................................................................................... 5
10 580040456 Wire Seal .................................................................................................... 5
11 ..... Connector Assembly (To Auxiliary Contact of Main Contactor) ..................... 1
11 ..... Terminal ..................................................................................................... 1
12 ..... Connector Assembly (To DDI) ....................................................................... 1
12 ..... Connector (4 Way) ..................................................................................... 1
12 ..... Female Contact .......................................................................................... 4
13 ..... Terminal (Ring) (To Combi Controller) ........................................................... 2
14 ..... Connector Assembly (To EVI) ........................................................................ 1
14 ..... Connector (DIN) ......................................................................................... 1
15 ..... Connector Assembly (To ETACC Interface) .................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 2-9

ELECTRICAL SYSTEM

WIRE HARESS
INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY

15 ..... Connector (3 Way) ..................................................................................... 1
15 ..... Socket ........................................................................................................ 3
15 ..... Secondary Lock ......................................................................................... 3
16 ..... Terminal (To 85 of Safety Relay)(Wire 13D Green) ....................................... 1
17 ..... Terminal (To Battery Available)(Wire 13AD Green) ....................................... 1
18 ..... Terminal (To 86 of Safety Relay)(Wire 542E White) ...................................... 1
19 ..... Terminal (To 87 of Safety Relay)(Wire 10G Red) .......................................... 1
20 ..... Terminal (To 87 of Safety Relay)(Wire 11A Red) ........................................... 1
21 ..... Terminal (To Key Available)(Wire 10AH Red) ................................................ 1
22 ..... Terminal (To 86 of Horn Relay)(Wire 10H Red) ............................................. 1
23 ..... Terminal (To 85 of Horn relay)(Wire 721 White) ............................................ 1
24 ..... Terminal (To Horn)(Wire 14 Green) ............................................................... 1
25 ..... Terminal (To Horn)(Wire 4 Red) ..................................................................... 1
26 ..... Terminal (To 87 0f Horn Relay)(Wire 4 Red) ................................................. 1
27 ..... Terminal (To 30 of Horn Relay)(Wire 3 Red) ................................................. 1
28 ..... Connector Assembly (To DC DC Converter) ................................................. 1
28 580035031 Connector (2 Way) ..................................................................................... 1
28 580035034 Terminal ..................................................................................................... 2
28 580040456 Wire Seal .................................................................................................... 2
29 ..... Connector Assemlbly (To Fan) ....................................................................... 1
29 580035031 Connector (2 Way) ..................................................................................... 1
29 580035034 Terminal ..................................................................................................... 2
29 580040456 Wire Seal .................................................................................................... 2
30 ..... Fuse Holder .................................................................................................... 2
30 ..... Terminal ......................................................................................................... 4
30 ..... Cable Seal ...................................................................................................... 4
30 ..... Fuse (10 Amp) ................................................................................................ 2
31 ..... Fuse ............................................................................................................... 2
32 ..... Connector Assembly (To Electromagnetic Brake) ......................................... 1
32 580035031 Connector (2 Way) ..................................................................................... 1
32 580035034 Terminal ..................................................................................................... 2
32 580040456 Wire Seal .................................................................................................... 2
33 ..... Connector Assembly (To Mast Sensors) ........................................................ 1
33 278130700 Connector (5 Way) ..................................................................................... 1
33 580035034 Terminal ..................................................................................................... 5
33 580040456 Wire Seal .................................................................................................... 5
34 ..... Connector Assembly (To Traction Motor Thermal Sensor) ............................ 1
34 580035031 Connector (2 Way) ..................................................................................... 1
34 580035034 Terminal ..................................................................................................... 2
34 580040456 Wire Seal .................................................................................................... 2
35 520202606 Connector (35 Way)(To Combi AC Controller) ............................................... 1
35 520202601 Connector (Socket Female) (Socket Contact)(To Combi AC Controller) ....... 35
36 272478100 Connector (3-Way) ............................................................................................. 1
36 580050847 Plug ..................................................................................................................... 3
37 580065044 Electrical Connector (6 way) ............................................................................... 1
37 580050847 Plug ..................................................................................................................... 6
38 ..... Terminating Receptacle ...................................................................................... 1
38 ..... Seconday Lock ................................................................................................... 1
38 ..... Cavity Plug .......................................................................................................... 1
39 278131200 Connector (2 Way) .............................................................................................. 1

2-10 ©2012 Yale Europe Materials Handling Limited A943

 ELECTRICAL SYSTEM

WIRE HARESS
INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY

39 580050847 Plug ..................................................................................................................... 2
40 580068484 Connector (With Bridge) ..................................................................................... 1
41 278130800 Connector (4 Way) .............................................................................................. 1
41 580050847 Plug ..................................................................................................................... 4
a. . . . . Diode (1.5 Ampere) ............................................................................................ 4

FOOTNOTES:
a Not Illustrated

A943 ©2012 Yale Europe Materials Handling Limited 2-11

ELECTRICAL SYSTEM

NOTES

2-12 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 3

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT .................................................................................................................................................... 3-2

ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-6
STEERING CONTROL UNIT
S/N A943X01500C ↔ S/N A943X01539D ................................................................................................. 3-8
S/N C943X01540D → ................................................................................................................................ 3-10
TRACTION MOTOR
4.0 KW VERSION ....................................................................................................................................... 3-12

A943 ©2012 Yale Europe Materials Handling Limited 3-1

DRIVE UNIT

DRIVE UNIT (FIGURE 3-1)

3-2 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 580039685 Plug ................................................................................................................ 1
2 580017124 Seal ................................................................................................................ 1
3 580064673 Support ........................................................................................................... 1
4 580039687 Bushing .......................................................................................................... 4
5 580039688 Bearing ........................................................................................................... 2
6 580039689 Gasket ............................................................................................................ 1
7 580039692 Bolt ................................................................................................................. 4
8 580041775 Housing .......................................................................................................... 1
9 580025303 Plug ................................................................................................................ 1
10 580025305 Gasket ............................................................................................................ 1
11 580039694 Bearing ........................................................................................................... 1
12 580039695 Plate ............................................................................................................... 1
13 580039696 Bolt ................................................................................................................. 14
14 580039697 Bushing .......................................................................................................... 2
15 580039767 Housing .......................................................................................................... 1
16 580039699 Cover .............................................................................................................. 1
17 580017125 Plug ................................................................................................................ 1
18 580039700 Washer ........................................................................................................... 1
19 580041776 Gear ............................................................................................................... 1
20 580023593 Capscrew ....................................................................................................... 4
21 580022964 Capscrew ....................................................................................................... 2
22 449001110 Capscrew ....................................................................................................... 2
23 580054016 Gear ............................................................................................................... 1
24 580054015 Master Drive Unit ................................................................................................ 1
25 580036546 Wheel d254x125 92Sh ....................................................................................... 1
25 580052985 Wheel And Tire d254x90 92Sh ........................................................................... 1
25 580055033 Wheel And Tire d254x90 75Sh ........................................................................... 1
25 580055034 Wheel And Tire d254x90 75Sh Grip ................................................................... 1
25 580055035 Wheel d254x90 92Sh Antistatic .......................................................................... 1
25 580070291 Wheel d254x125 92Sh (Lug Tread) .................................................................... 1
25 580070479 Wheel d254x90 92Sh Grip .................................................................................. 1
26 580017788 Capscrew ............................................................................................................ 5
27 580031644 Lockwasher ......................................................................................................... 5
28 580064589 Capscrew ............................................................................................................ 4
29 449021099 Washer ............................................................................................................... 4
30 449021001 Washer ............................................................................................................... 8
31 932201916 Capscrew ............................................................................................................ 4
32 580019503 Capscrew ............................................................................................................ 2
33 272347600 Plate .................................................................................................................... 3
34 449001014 Screw .................................................................................................................. 3
35 449001013 Capscrew ............................................................................................................ 1
36 580032024 Washer ............................................................................................................... 1
37 449001412 Capscrew ............................................................................................................ 1
38 580039761 Gear ............................................................................................................... 1
39 580039702 Bearing ........................................................................................................... 1
40 580039724 Wheel Shaft .................................................................................................... 1
41 580039725 Cover .............................................................................................................. 1
42 580025307 Sealing Ring (Wheel Shaft) ............................................................................ 1
43 580067130 Bearing ........................................................................................................... 1
44 580047615 Shim (4 mm) ................................................................................................... 100
44 580047616 Shim (4.050 mm) ............................................................................................ 100

A943 ©2012 Yale Europe Materials Handling Limited 3-3

DRIVE UNIT

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
44 580047617 Shim (4,100 mm) ............................................................................................ 100
44 580039727 Shim (4,150 mm) ............................................................................................ 100
44 580039728 Shim (4,175 mm) ............................................................................................ 100
44 580039729 Shim (4,200 mm) ............................................................................................ 100
44 580039730 Shim (4,225 mm) ............................................................................................ 100
44 580039731 Shim (4,250 mm) ............................................................................................ 100
44 580039732 Shim (4,275 mm) ............................................................................................ 100
44 580039733 Shim (4,300 mm) ............................................................................................ 100
44 580039734 Shim (4,325 mm) ............................................................................................ 100
44 580039735 Shim (4,350 mm) ............................................................................................ 100
44 580039736 Shim (4,375 mm) ............................................................................................ 100
44 580039737 Shim (4,400 mm) ............................................................................................ 100
44 580039738 Shim (4,450 mm) ............................................................................................ 100
44 580039739 Shim (4,500 mm) ............................................................................................ 100
44 580039740 Shim (4,550 mm) ............................................................................................ 100
45 580068162 Kit-Gear .......................................................................................................... 1
46 580039752 Spacer ............................................................................................................ 1
47 580047078 Nut .................................................................................................................. 1
48 580039753 Bearing ........................................................................................................... 1
49 580039714 Shim (1,803 mm) ............................................................................................ 100
49 580039715 Shim (1,854 mm) ............................................................................................ 100
49 580039716 Shim (1,905 mm) ............................................................................................ 100
49 580039717 Shim (1,956 mm) ............................................................................................ 100
49 580039718 Shim (2,007 mm) ............................................................................................ 100
49 580039719 Shim (2,057 mm) ............................................................................................ 100
49 580039720 Shim (2,108 mm) ............................................................................................ 100
49 580039722 Shim (2,159 mm) ............................................................................................ 100
49 580047618 Shim (2,20 mm) .............................................................................................. 100
49 580047619 Shim (2,25 mm) .............................................................................................. 100
49 580047620 Shim (2,30 mm) .............................................................................................. 100
50 580039770 Bearing ........................................................................................................... 2
51 580039762 Gear ............................................................................................................... 1
52 580047074 Nut .................................................................................................................. 1
53 580039706 Shim (1,02 mm) .............................................................................................. 100
53 580039707 Shim (1,092 mm) ............................................................................................ 100
53 580039708 Shim (1,194 mm) ............................................................................................ 100
53 580039709 Shim (1,219 mm) ............................................................................................ 100
53 580039710 Shim (1,246 mm) ............................................................................................ 100
53 580039711 Shim (1,26 mm) .............................................................................................. 100
53 580039712 Shim (1,27 mm) .............................................................................................. 100
53 580039713 Shim (1,295 mm) ............................................................................................ 100
54 580039771 Spacer ............................................................................................................ 1
55 580039741 Shim (0,90 mm) .............................................................................................. 100
55 580039742 Shim (0,950 mm) ............................................................................................ 100
55 580039743 Shim (1,00 mm) .............................................................................................. 100
55 580039744 Shim (1,05 mm) .............................................................................................. 100
55 580039745 Shim (1,10 mm) .............................................................................................. 100
55 580039746 Shim (1,20 mm) .............................................................................................. 100
55 580039747 Shim (1,22 mm) .............................................................................................. 100
55 580039748 Shim (1,24 mm) .............................................................................................. 100
55 580039749 Shim (1,26 mm) .............................................................................................. 100

3-4 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
55 580039750 Shim (1,28 mm) .............................................................................................. 100
55 580039751 Shim (1,30 mm) .............................................................................................. 100
56 580060518 Brake Assy .......................................................................................................... 1
57 580057323 Traction Motor ..................................................................................................... 1
58 580057325 Motor ................................................................................................................... 1
58 580079426 Motor ................................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 3-5

DRIVE UNIT

ELECTROMAGNETIC BRAKE (FIGURE 3-2)

3-6 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

ELECTROMAGNETIC BRAKE
ITEM PART NO. DESCRIPTION QTY
1 580060518 Brake Assy .......................................................................................................... 1
2 580011872 Capscrew ....................................................................................................... 3
3 449021003 Washer ........................................................................................................... 3
4 273025200 Brake Assy ..................................................................................................... 1
5 580041813 Hub ................................................................................................................. 1
6 272070700 Brake Disk ...................................................................................................... 1
7 580041034 Brake Disk .......................................................................................................... 1
8 580040812 Seal ..................................................................................................................... 1
9 580060529 Cap ..................................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 3-7

DRIVE UNIT

STEERING CONTROL UNIT (FIGURE 3-3)

(S/N A943X01500C ↔ S/N A943X01539D)

3-8 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

STEERING CONTROL UNIT

(S/N A943X01500C ↔ S/N A943X01539D)

ITEM PART NO. DESCRIPTION QTY

1 580057325 Motor ................................................................................................................... 1
2 580064574 Electric Motor ................................................................................................. 1
3 012824100 O-Ring ............................................................................................................ 1
4 580064573 Gear Asm ....................................................................................................... 1
5 932200905 Capscrew ....................................................................................................... 1
6 449021003 Washer ........................................................................................................... 1
7 580065295 Key ................................................................................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 3-9

DRIVE UNIT

STEERING CONTROL UNIT (FIGURE 3-4)

(S/N C943X01540D →)

3-10 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

STEERING CONTROL UNIT

(S/N C943X01540D →)

ITEM PART NO. DESCRIPTION QTY

1 580065295 Key ...................................................................................................................... 1
2 580079596 Electric Motor ...................................................................................................... 1
3 580068596 O-Ring ................................................................................................................ 1
4 580068423 Gearbox .............................................................................................................. 1
5 580037732 Capscrew ............................................................................................................ 1
6 518807647 Lockwasher ......................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 3-11

DRIVE UNIT

TRACTION MOTOR (FIGURE 3-5)

4.0 KW VERSION

3-12 ©2012 Yale Europe Materials Handling Limited A943

 DRIVE UNIT

TRACTION MOTOR
4.0 KW VERSION

ITEM PART NO. DESCRIPTION QTY

1 580057323 Traction Motor ..................................................................................................... 1
2 580060818 Flange ............................................................................................................ 1
3 580060819 Armature ......................................................................................................... 1
4 015915100 Snap Ring .................................................................................................. 2
5 580060821 Flange ............................................................................................................ 1
6 278130800 Connector (4 Way) ..................................................................................... 1
7 580060820 Bolt ................................................................................................................. 4
8 580060822 Terminal Board ............................................................................................... 1
9 580060823 Stator .............................................................................................................. 1
10 449015014 Nut .............................................................................................................. 6
11 449022016 Lockwasher ................................................................................................ 3
12 278131200 Connector (2 Way) ..................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 3-13

DRIVE UNIT

NOTES

3-14 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 4

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

ARTICULATED SHAFT
S/N A943X01500C ↔ S/N A943X01540D ................................................................................................. 4-4
S/N A943X01541D → ................................................................................................................................ 4-6
CONTROL BOX
ON OFF VERSION ...................................................................................................................................... 4-8
STEERING
ELECTRIC ................................................................................................................................................... 4-2

A943 ©2012 Yale Europe Materials Handling Limited 4-1

STEERING SYSTEM

STEERING (FIGURE 4-1)

ELECTRIC

4-2 ©2012 Yale Europe Materials Handling Limited A943

 STEERING SYSTEM

STEERING
ELECTRIC

ITEM PART NO. DESCRIPTION QTY

1 449007010 Screw .................................................................................................................. 2
2 580015428 Guard .................................................................................................................. 1
3 272330200 Support ............................................................................................................... 1
4 580008011 Capscrew ............................................................................................................ 2
5 580060126 Knob (Tiller Support Assembly) .......................................................................... 1
6 053293800 Snap Ring ........................................................................................................... 1
7 580060123 Flange ................................................................................................................. 1
8 932200907 Capscrew ............................................................................................................ 4
9 580060128 Plate .................................................................................................................... 1
10 520035820 Capscrew ............................................................................................................ 2
11 580060127 E-Ring ................................................................................................................. 2
12 277467700 Bushing ............................................................................................................... 2
13 580015429 Gas Spring .......................................................................................................... 1
14 932200902 Capscrew ............................................................................................................ 2
15 580046203 Bumper ............................................................................................................... 1
16 524140514 Steering (Tiller Handle) ....................................................................................... 1
17 272015100 Bushing ............................................................................................................... 2
18 272006400 Washer ............................................................................................................... 2
19 272027800 Pin ....................................................................................................................... 2
20 272394400 Spring ................................................................................................................. 1
21 580060907 Capscrew ............................................................................................................ 9
22 449015036 Locknut ............................................................................................................... 1
23 272347600 Plate .................................................................................................................... 2
24 580058085 Steel Plate .......................................................................................................... 100
25 580058082 Support ............................................................................................................... 1
26 580076871 Support ............................................................................................................... 1
27 015915600 Snap Ring ........................................................................................................... 1
28 080816000 Ball Bearing ........................................................................................................ 1
29 580058084 Flange ................................................................................................................. 1
30 580060125 Dowel .................................................................................................................. 2
31 580047636 Ball Bearing ........................................................................................................ 2
32 580060124 Bar ...................................................................................................................... 1
33 580060122 Bushing ............................................................................................................... 1
34 580076872 Steel Tube .......................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 4-3

STEERING SYSTEM

ARTICULATED SHAFT (FIGURE 4-2)

(S/N A943X01500C ↔ S/N A943X01540D)

4-4 ©2012 Yale Europe Materials Handling Limited A943

 STEERING SYSTEM

ARTICULATED SHAFT
(S/N A943X01500C ↔ S/N A943X01540D)

ITEM PART NO. DESCRIPTION QTY

1 580059976 Gear .................................................................................................................... 1
2 273128900 Key ...................................................................................................................... 2
3 580059970 Gear .................................................................................................................... 1
4 580059971 Steel Tube .......................................................................................................... 1
5 504057788 Snap Ring ........................................................................................................... 4
6 580060907 Capscrew ............................................................................................................ 5
7 449051014 Ball Bearing ........................................................................................................ 4
8 580059972 Support ............................................................................................................... 1
9 015915100 Snap Ring ........................................................................................................... 4
10 580059973 Pin ....................................................................................................................... 2
11 449034082 Roll Pin ............................................................................................................... 2

A943 ©2012 Yale Europe Materials Handling Limited 4-5

STEERING SYSTEM

ARTICULATED SHAFT (FIGURE 4-3)

(S/N A943X01541D →)

4-6 ©2012 Yale Europe Materials Handling Limited A943

 STEERING SYSTEM

ARTICULATED SHAFT
(S/N A943X01541D →)

ITEM PART NO. DESCRIPTION QTY

1 580023009 Capscrew ............................................................................................................ 1
2 273128900 Key ...................................................................................................................... 2
3 580059970 Gear .................................................................................................................... 1
4 580059971 Steel Tube .......................................................................................................... 1
5 504057788 Snap Ring ........................................................................................................... 4
6 580060907 Capscrew ............................................................................................................ 4
7 449051014 Ball Bearing ........................................................................................................ 4
8 580066759 Casting ................................................................................................................ 2
9 015915100 Snap Ring ........................................................................................................... 4
10 580059973 Pin ....................................................................................................................... 2
11 449034082 Roll Pin ............................................................................................................... 2
12 580059974 Shaft ................................................................................................................... 1
13 580059976 Gear .................................................................................................................... 1
14 580004592 Nut ...................................................................................................................... 2
15 449001014 Screw .................................................................................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 4-7

STEERING SYSTEM

CONTROL BOX (FIGURE 4-4)

ON OFF VERSION

4-8 ©2012 Yale Europe Materials Handling Limited A943

 STEERING SYSTEM

CONTROL BOX
ON OFF VERSION

ITEM PART NO. DESCRIPTION QTY

1 524232715 Steering .............................................................................................................. 1
2 580011989 Tiller Head (Lower, Standard On/Off) ............................................................. 1
3 524139010 Cover .............................................................................................................. 1
4 932200907 Capscrew ....................................................................................................... 3
5 449021001 Washer ........................................................................................................... 2
6 449022016 Lockwasher .................................................................................................... 2
7 449001013 Capscrew ....................................................................................................... 2
8 524244168 Steering .......................................................................................................... 1
9 582010514
580011991 Cover (Belly Switch) ................................................................................... 1
10 580038175 Spring ......................................................................................................... 1
11 524236627 RH Butterfly ................................................................................................ 1
12 580026296 Capscrew ................................................................................................... 2
13 940004902 Washer ....................................................................................................... 2
14 580012970 Spring ......................................................................................................... 1
15 524228248 Cover .......................................................................................................... 1
16 580064491 Printed Circuit Board .................................................................................. 1
17 582010515
580013106 Camshaft .................................................................................................... 1
18 580060389 Spring ......................................................................................................... 1
19 580012962 Bushing ...................................................................................................... 2
20 524236628 LH Butterfly ................................................................................................ 1
21 524139009 Cover (Horn) .............................................................................................. 1
22 580012969 Spring ......................................................................................................... 1
23 524148521 Switch Assembly ........................................................................................ 4
24 580026824 Microswitch ............................................................................................ 1
25 580055434 Cover ..................................................................................................... 1
26 524149804 Button (On/Off Push Button, Gold) ........................................................ 1

A943 ©2012 Yale Europe Materials Handling Limited 4-9

STEERING SYSTEM

NOTES

4-10 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 5

5 LOAD WHEEL
 CONTENTS

SECTION 5
LOAD WHEEL

DESCRIPTION PAGE

LOAD WHEELS
SINGLE ....................................................................................................................................................... 5-4
TANDEM ..................................................................................................................................................... 5-2
TWIN SINGLE ............................................................................................................................................. 5-5
TWIN TANDEM ........................................................................................................................................... 5-3
VEGETABLE MARKET APP ....................................................................................................................... 5-6

A943 ©2012 Yale Europe Materials Handling Limited 5-1

Load Wheel

LOAD WHEELS (FIGURE 5-1)

TANDEM

ITEM PART NO. DESCRIPTION QTY

1 273011400 Bushing ............................................................................................................... 4
2 580053822 Lever ................................................................................................................... 2
3 580064740 Washer ............................................................................................................... 4
4 580059462 Rocker Plate ....................................................................................................... 4
5 272046300 Bushing ............................................................................................................... 4
6 580059464 Capscrew ............................................................................................................ 4
7 580059476 Load Wheel ......................................................................................................... 4
8 580064749 Bushing .......................................................................................................... 2
9 950433907 Bearing Ball .................................................................................................... 2
10 580059473 Roller .............................................................................................................. 1
11 580059475 Spacer ............................................................................................................ 1

5-2 ©2012 Yale Europe Materials Handling Limited A943

 Load Wheel

LOAD WHEELS (FIGURE 5-2)

TWIN TANDEM

ITEM PART NO. DESCRIPTION QTY

1 273011400 Bushing ............................................................................................................... 4
2 580053822 Lever ................................................................................................................... 2
3 580059462 Rocker Plate ....................................................................................................... 4
4 580064740 Washer ............................................................................................................... 4
5 272046300 Bushing ............................................................................................................... 4
6 580059464 Capscrew ............................................................................................................ 4
7 580054708 Load Wheel ......................................................................................................... 8
8 580054706 Bushing .......................................................................................................... 2
9 950433907 Bearing Ball .................................................................................................... 2

A943 ©2012 Yale Europe Materials Handling Limited 5-3

Load Wheel

LOAD WHEELS (FIGURE 5-3)

SINGLE

ITEM PART NO. DESCRIPTION QTY

1 273011400 Bushing ............................................................................................................... 4
2 580064668 Load Wheel ......................................................................................................... 2
3 580064749 Bushing .......................................................................................................... 2
4 950433907 Bearing Ball .................................................................................................... 2
5 580059474 Load Wheel .................................................................................................... 1
6 580064754 Spacer ............................................................................................................ 1
7 580059454 Lever ................................................................................................................... 2
8 580064669 Capscrew ............................................................................................................ 2

5-4 ©2012 Yale Europe Materials Handling Limited A943

 Load Wheel

LOAD WHEELS (FIGURE 5-4)

TWIN SINGLE

ITEM PART NO. DESCRIPTION QTY

1 273011400 Bushing ............................................................................................................... 4
2 580059454 Lever ................................................................................................................... 2
3 580053761 Load Wheel ......................................................................................................... 4
4 580054703 Spacer ............................................................................................................ 2
5 950433907 Bearing Ball .................................................................................................... 2
6 580055225 Roller .............................................................................................................. 1
7 580064669 Capscrew ............................................................................................................ 1

A943 ©2012 Yale Europe Materials Handling Limited 5-5

Load Wheel

LOAD WHEELS (FIGURE 5-5)

VEGETABLE MARKET APP

ITEM PART NO. DESCRIPTION QTY

1 273011400 Bushing ............................................................................................................... 4
2 580059454 Lever ................................................................................................................... 2
3 580059476 Load Wheel ......................................................................................................... 2
4 580064749 Bushing .......................................................................................................... 2
5 950433907 Bearing Ball .................................................................................................... 2
6 580059473 Roller .............................................................................................................. 1
7 580059475 Spacer ............................................................................................................ 1
8 580062921 Retainer .............................................................................................................. 2
9 580064669 Capscrew ............................................................................................................ 2

5-6 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 6

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

DISTRIBUTOR ................................................................................................................................................ 6-2

HYDRAULIC SYSTEM .................................................................................................................................... 6-4

A943 ©2012 Yale Europe Materials Handling Limited 6-1

HYDRAULIC SYSTEM

DISTRIBUTOR (FIGURE 6-1)

6-2 ©2012 Yale Europe Materials Handling Limited A943

 HYDRAULIC SYSTEM

DISTRIBUTOR
ITEM PART NO. DESCRIPTION QTY
1 580022049 Distributor ........................................................................................................... 1
2 580037870 Electric Motor ................................................................................................. 1
3 580062567 Kit-Brush ......................................................................................................... 4
4 272374700 Pump Motor ................................................................................................ 1
5 580009061 Screw ......................................................................................................... 4
6 580063870 Flange ........................................................................................................ 1
7 580023582 Coupling ......................................................................................................... 1
8 580019459 Solenoid Valve ............................................................................................... 1
9 580037749 Flow Valve ...................................................................................................... 1
10 277315200 Union .............................................................................................................. 1
11 272376100 Support ........................................................................................................... 1
12 272373300 Body ............................................................................................................... 1
13 580014480 Relief Valve .................................................................................................... 1
14 272376200 Kit-Seal ........................................................................................................... 1
15 272375900 Pump .............................................................................................................. 1
16 580063872 Tube Assy ...................................................................................................... 1
17 580053245 Tube Assy ...................................................................................................... 1
18 518818830 Strainer ........................................................................................................... 1
19 272376000 Tank ............................................................................................................... 1
20 272375400 Plug ............................................................................................................ 1
21 580037752 Tube Assy .................................................................................................. 1
22 580084847 Elbow ......................................................................................................... 1
23 580037750 Reservoir .................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 6-3

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM (FIGURE 6-2)

6-4 ©2012 Yale Europe Materials Handling Limited A943

 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580015440 Hose Assy ........................................................................................................... 1
2 580056935 Kit-Seal ............................................................................................................... 1
3 019327000 O-Ring ............................................................................................................ 1
4 580060015 Pin ....................................................................................................................... 1
5 580056997 Cylinder Assy ...................................................................................................... 1
6 277363800 Fitting .................................................................................................................. 1
7 932202913 Capscrew ............................................................................................................ 1
8 449001040 Capscrew ............................................................................................................ 2
9 449021006 Washer ............................................................................................................... 2
10 272381700 Spacer ................................................................................................................ 2
11 277195700 Vibration Ring ..................................................................................................... 4
12 580013474 Support ............................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 6-5

HYDRAULIC SYSTEM

NOTES

6-6 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 7

7 OPERATOR COMPARTMENT
 CONTENTS

SECTION 7
OPERATOR COMPARTMENT

DESCRIPTION PAGE

OPERATOR PLATFORM ................................................................................................................................ 7-2

A943 ©2012 Yale Europe Materials Handling Limited 7-1

Operator Compartment

OPERATOR PLATFORM (FIGURE 7-1)

7-2 ©2012 Yale Europe Materials Handling Limited A943

 Operator Compartment

OPERATOR PLATFORM
ITEM PART NO. DESCRIPTION QTY
1 524235351 Frame ................................................................................................................. 1
2 580063352 Floormat .............................................................................................................. 1
3 580065492 Plate .................................................................................................................... 1
4 900014293 Capscrew ............................................................................................................ 2
5 449015044 Nut ...................................................................................................................... 4
6 580049745 Spring ................................................................................................................. 2
7 449015036 Locknut ............................................................................................................... 2
8 449015135 Nut ...................................................................................................................... 4
9 518791613 Capscrew ............................................................................................................ 4
10 900014291 Capscrew ............................................................................................................ 2
11 449021006 Washer ............................................................................................................... 2
12 900014292 Capscrew ............................................................................................................ 4
13 449021001 Washer ............................................................................................................... 2
14 580057830 Nut ...................................................................................................................... 2
15 580065060 Plate .................................................................................................................... 1
16 580063322 Adhesive ............................................................................................................. 2
17 277459000 Backrest .............................................................................................................. 1

A943 ©2012 Yale Europe Materials Handling Limited 7-3

Operator Compartment

NOTES

7-4 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 8

8 OPTIONS
 CONTENTS

SECTION 8
OPTIONS

DESCRIPTION PAGE

BACKING ........................................................................................................................................................ 8-2

BATTERY ROLLER TRUCK ........................................................................................................................... 8-6
PAPER HOLDER ............................................................................................................................................ 8-4

A943 ©2012 Yale Europe Materials Handling Limited 8-1

OPTIONS

BACKING (FIGURE 8-1)

8-2 ©2012 Yale Europe Materials Handling Limited A943

 OPTIONS

BACKING
KEY:
A: Backing version
B: No backing version
QTY
ITEM PART NO. DESCRIPTION A B
1 580065501 Plate ........................................................................................................... 1 ..
2 580057830 Nut .............................................................................................................. 2 2
3 900014292 Capscrew ................................................................................................... 2 2
4 580065075 Label .......................................................................................................... 4 ..
5 272010000 Button ......................................................................................................... 4 ..
6 932200902 Capscrew ................................................................................................... 2 2
7 449015135 Nut .............................................................................................................. 2 2
8 580065500 Plate ........................................................................................................... 1 ..
9 580066480 Plate ........................................................................................................... .. 1
10 580066479 Plate ........................................................................................................... .. 1

A943 ©2012 Yale Europe Materials Handling Limited 8-3

OPTIONS

PAPER HOLDER (FIGURE 8-2)

8-4 ©2012 Yale Europe Materials Handling Limited A943

 OPTIONS

PAPER HOLDER
ITEM PART NO. DESCRIPTION QTY
1 580063346 Screw .................................................................................................................. 2
2 580063344 Support ............................................................................................................... 1
3 580062389 Clip ................................................................................................................. 1
4 580022964 Capscrew ............................................................................................................ 2
5 504226242 Washer ............................................................................................................... 2
6 580057830 Nut ...................................................................................................................... 2
7 449015098 Nut ...................................................................................................................... 2
8 449021001 Washer ............................................................................................................... 2
9 580063342 Steel Plate .......................................................................................................... 1

A943 ©2012 Yale Europe Materials Handling Limited 8-5

OPTIONS

BATTERY ROLLER TRUCK (FIGURE 8-3)

ITEM PART NO. DESCRIPTION QTY

1 580051801 Battery Tray ........................................................................................................ 1
2 580049393 Spacer ............................................................................................................ 4
3 580023194 Capscrew ....................................................................................................... 8
4 273070600 Roller .............................................................................................................. 8
5 277033300 Support ........................................................................................................... 16
6 449001415 Capscrew ....................................................................................................... 16
7 449001023 Capscrew ....................................................................................................... 8
8 504071785 Washer ........................................................................................................... 10
9 449015036 Locknut ........................................................................................................... 2
10 272373400 Plate ............................................................................................................... 2
11 580018467 Screw ............................................................................................................. 4
12 272373600 Nut .................................................................................................................. 4
13 580048302 Frame ............................................................................................................. 1
14 580018464 Plate ............................................................................................................... 1
15 449001014 Screw ............................................................................................................. 2
16 449021001 Washer ........................................................................................................... 2
17 449015098 Nut .................................................................................................................. 2

8-6 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 9

9 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 9
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012824100 3-9 3 272375900 6-3 15 278131200 2-10 39 449034030 1-13 13

015120400 1-23 12 272376000 6-3 19 3-13 12 1-15 13
1-25 8 272376100 6-3 11 449001013 3-3 35 1-17 13
015915100 1-10 6 272376200 6-3 14 4-9 7 1-19 13
3-13 4 272381700 6-5 10 449001014 3-3 34 449034082 4-5 11
4-5 9 272394400 4-3 20 4-7 15 4-7 11
4-7 9 272459800 1-7 3 8-6 15 449051014 4-5 7
015915600 4-3 27 272470200 1-10 1 449001023 8-6 7 4-7 7
019327000 6-5 3 272472800 1-5 4 449001040 6-5 8 504057788 4-5 5
053293800 4-3 6 272478100 2-10 36 449001053 1-21 14 4-7 5
080816000 4-3 28 273002600 1-26 3 449001110 3-3 22 504071785 1-21 2
150802070 1-5 10 273011400 5-2 1 449001160 1-26 5 8-6 8
272006400 4-3 18 5-3 1 449001193 1-21 1 504226242 8-5 5
272008800 1-13 9 5-4 1 449001389 1-21 15 505970500 2-3 28
1-15 9 5-5 1 449001412 3-3 37 505972555 2-7 11
1-17 10 5-6 1 449001415 8-6 6 518791613 7-3 9
1-19 10 273025200 3-7 4 449007010 4-3 1 518807647 3-11 6
272010000 8-3 5 273032800 1-13 18 449015011 1-23 7 518818830 6-3 18
272015100 1-10 4 1-15 18 1-25 7 520035820 4-3 10
4-3 17 1-19 20 449015014 3-13 10 520202601 2-10 35
272027800 4-3 19 273045600 1-26 6 449015036 4-3 22 520202606 2-10 35
272046300 5-2 5 273045700 1-17 19 7-3 7 524139009 4-9 21
5-3 5 1-19 19 8-6 9 524139010 4-9 3
272070700 3-7 6 273045900 1-26 2 449015044 7-3 5 524139322 1-5 2
272074600 1-13 3 273070600 8-6 4 449015098 2-3 9 524140514 4-3 16
1-15 3 273084100 1-10 14 8-5 7 524148521 4-9 23
1-17 3 273101900 1-10 13 8-6 17 524149804 4-9 26
1-19 3 273128900 4-5 2 449015112 2-3 25 524163225 1-23 4
272095400 1-13 5 4-7 2 449015115 1-21 11 1-25 4
1-15 5 277033300 8-6 5 449015135 1-7 6 524163228 1-23 3
1-17 5 277195700 6-5 11 1-10 25 1-25 3
1-19 5 277304000 1-7 7 7-3 8 524163229 1-23 2
272100800 1-25 15 1-10 26 8-3 7 1-25 2
272213200 1-5 6 277315200 6-3 10 449021001 3-3 30 524216189 1-5 13
272213500 1-5 11 277362700 1-17 18 4-9 5 524216190 1-5 13
272213600 1-5 7 1-19 18 7-3 13 524216191 1-5 13
272302000 1-10 17 277363800 6-5 6 8-5 8 524216192 1-5 13
272330200 4-3 3 277367400 1-10 22 8-6 16 524216193 1-5 13
272342100 1-10 21 277458400 2-3 18 449021002 2-3 17 524216194 1-5 13
272342900 2-7 13 277459000 7-3 17 449021003 1-10 16 524216195 1-5 13
272347600 2-3 8 277465900 1-13 15 2-3 30 524216196 1-5 13
3-3 33 1-15 15 3-7 3 524216197 1-5 13
4-3 23 1-17 16 3-9 6 524216198 1-5 13
272369100 1-7 2 1-19 16 449021006 6-5 9 524216199 1-5 13
272373300 6-3 12 277467700 4-3 12 7-3 11 524216200 1-5 13
272373400 8-6 10 278130700 2-9 10 449021010 1-21 12 524216201 1-5 13
272373600 8-6 12 2-10 33 449021099 3-3 29 524216202 1-5 13
272374700 6-3 4 278130800 2-11 41 449022016 3-13 11 524216203 1-5 13
272375400 6-3 20 3-13 6 4-9 6 524216204 1-5 13

A943 ©2012 Yale Europe Materials Handling Limited 9-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524216205 1-5 13 580017101 1-10 24 580034140 1-13 4 580039702 3-3 39

524216206 1-5 13 580017124 3-3 2 1-15 4 580039706 3-4 53
524216207 1-5 13 580017125 3-3 17 1-17 4 580039707 3-4 53
524216208 1-5 13 580017788 3-3 26 1-19 4 580039708 3-4 53
524216209 1-5 13 580018464 8-6 14 580034176 1-13 6 580039709 3-4 53
524216210 1-5 13 580018467 8-6 11 1-15 6 580039710 3-4 53
524216211 1-5 13 580019459 6-3 8 580034177 1-13 10 580039711 3-4 53
524216212 1-5 13 580019503 3-3 32 1-17 11 580039712 3-4 53
524216526 1-5 13 580019537 1-13 11 580035031 2-9 1 580039713 3-4 53
524216766 1-5 13 1-15 11 2-10 28 580039714 3-4 49
524228248 4-9 15 1-17 12 2-10 29 580039715 3-4 49
524232570 1-10 11 1-19 12 2-10 32 580039716 3-4 49
524232571 1-10 11 580019538 1-13 11 2-10 34 580039717 3-4 49
524232572 1-10 11 1-15 11 580035032 2-9 5 580039718 3-4 49
524232715 4-9 1 1-17 12 2-9 6 580039719 3-4 49
524234608 1-3 1 1-19 12 580035034 2-9 1 580039720 3-4 49
524235351 7-3 1 580022049 6-3 1 2-9 2 580039722 3-4 49
524236627 4-9 11 580022964 2-3 2 2-9 3 580039724 3-3 40
524236628 4-9 20 3-3 21 2-9 4 580039725 3-3 41
524244168 4-9 8 8-5 4 2-9 5 580039727 3-4 44
580003455 2-3 21 580023009 4-7 1 2-9 6 580039728 3-4 44
580004592 4-7 14 580023194 8-6 3 2-9 7 580039729 3-4 44
580008011 4-3 4 580023582 6-3 7 2-9 8 580039730 3-4 44
580009025 2-3 16 580023593 3-3 20 2-9 9 580039731 3-4 44
580009061 6-3 5 580023890 1-10 15 2-9 10 580039732 3-4 44
580011872 3-7 2 580024871 1-10 19 2-10 28 580039733 3-4 44
580011989 4-9 2 580024872 1-10 20 2-10 29 580039734 3-4 44
580011991 4-9 9 580025303 3-3 9 2-10 32 580039735 3-4 44
580012962 4-9 19 580025305 3-3 10 2-10 33 580039736 3-4 44
580012967 1-5 3 580025307 3-3 42 2-10 34 580039737 3-4 44
580012968 1-5 1 580026296 4-9 12 580035214 1-5 8 580039738 3-4 44
580012969 4-9 22 580026824 4-9 24 580036546 3-3 25 580039739 3-4 44
580012970 4-9 14 580030159 2-3 6 580037732 3-11 5 580039740 3-4 44
580013106 4-9 17 580031644 3-3 27 580037749 6-3 9 580039741 3-4 55
580013298 1-10 23 580032024 3-3 36 580037750 6-3 23 580039742 3-4 55
580013474 6-5 12 580033762 1-13 2 580037752 6-3 21 580039743 3-4 55
580013990 2-3 4 1-15 2 580037870 6-3 2 580039744 3-4 55
580014419 2-3 26 1-17 2 580038175 4-9 10 580039745 3-4 55
580014480 6-3 13 1-19 2 580039025 2-5 2 580039746 3-4 55
580014880 1-5 9 580034136 1-13 7 580039029 2-5 6 580039747 3-4 55
580015117 2-3 29 1-15 7 580039685 3-3 1 580039748 3-4 55
580015166 2-7 10 1-17 7 580039687 3-3 4 580039749 3-4 55
580015428 4-3 2 1-19 7 580039688 3-3 5 580039750 3-5 55
580015429 4-3 13 580034138 1-13 4 580039689 3-3 6 580039751 3-5 55
580015440 6-5 1 1-15 4 580039692 3-3 7 580039752 3-4 46
580015575 1-13 11 1-17 4 580039694 3-3 11 580039753 3-4 48
1-15 11 1-19 4 580039695 3-3 12 580039761 3-3 38
1-17 12 580034139 1-13 4 580039696 3-3 13 580039762 3-4 51
1-19 12 1-15 4 580039697 3-3 14 580039767 3-3 15
580017035 2-3 1 1-17 4 580039699 3-3 16 580039770 3-4 50
580017058 2-7 4 1-19 4 580039700 3-3 18 580039771 3-4 54

9-2 ©2012 Yale Europe Materials Handling Limited A943

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580040456 2-9 1 580053953 1-15 12 580059462 5-2 4 580060821 3-13 5

2-9 2 580053954 1-15 12 5-3 3 580060822 3-13 8
2-9 3 580053955 1-15 12 580059464 5-2 6 580060823 3-13 9
2-9 4 580053956 1-15 12 5-3 6 580060881 1-3 10
2-9 5 580053957 1-15 12 580059473 5-2 10 580060907 1-10 7
2-9 6 580053958 1-15 12 5-6 6 1-21 9
2-9 7 580054011 2-5 10 580059474 5-4 5 1-25 17
2-9 8 580054015 3-3 24 580059475 5-2 11 4-3 21
2-9 9 580054016 3-3 23 5-6 7 4-5 6
2-9 10 580054022 2-3 24 580059476 5-2 7 4-7 6
2-10 28 580054703 5-5 4 5-6 3 580061134 1-10 18
2-10 29 580054706 5-3 8 580059871 1-17 6 580061136 1-10 5
2-10 32 580054708 5-3 7 1-19 6 580061137 1-10 9
2-10 33 580055033 3-3 25 580059938 1-17 14 580061138 1-10 8
2-10 34 580055034 3-3 25 580059939 1-17 14 580061139 1-10 3
580040812 3-7 8 580055035 3-3 25 580059940 1-17 14 580061192 1-21 8
580041034 3-7 7 580055225 5-5 6 580059941 1-19 14 580061261 1-7 1
580041775 3-3 8 580055434 4-9 25 580059942 1-19 14 580061262 1-10 2
580041776 3-3 19 580056935 6-5 2 580059943 1-19 14 580061722 1-10 10
580041813 3-7 5 580056997 6-5 5 580059944 1-19 14 580062021 1-25 16
580046203 4-3 15 580057323 3-5 57 580059945 1-19 14 580062022 1-25 16
580047074 3-4 52 3-13 1 580059946 1-19 14 580062073 1-25 14
580047078 3-4 47 580057325 3-5 58 580059947 1-19 14 580062118 2-9 2
580047615 3-3 44 3-9 1 580059948 1-19 14 2-9 3
580047616 3-3 44 580057830 1-3 7 580059970 4-5 3 2-9 4
580047617 3-4 44 7-3 14 4-7 3 580062157 1-21 13
580047618 3-4 49 8-3 2 580059971 4-5 4 580062231 1-23 9
580047619 3-4 49 8-5 6 4-7 4 1-25 11
580047620 3-4 49 580058070 2-7 6 580059972 4-5 8 580062232 1-23 10
580047636 4-3 31 580058075 2-7 8 580059973 4-5 10 1-25 9
580048302 8-6 13 580058082 4-3 25 4-7 10 580062233 1-23 11
580049393 8-6 2 580058084 4-3 29 580059974 4-7 12 1-25 10
580049745 7-3 6 580058085 4-3 24 580059976 4-5 1 580062234 1-23 8
580050847 2-10 36 580058185 1-10 12 4-7 13 1-25 12
2-10 37 580058351 2-5 5 580060015 6-5 4 580062235 1-23 13
2-11 39 580058379 2-5 9 580060041 1-21 5 1-25 13
2-11 41 580058399 2-7 3 580060088 1-21 7 580062241 1-23 6
580051069 2-3 20 580058400 2-7 5 580060122 4-3 33 1-25 6
580051071 2-3 19 580058483 2-5 1 580060123 4-3 7 580062385 1-23 5
580051801 8-6 1 580058484 2-5 4 580060124 4-3 32 1-25 5
580052985 3-3 25 580058485 2-5 3 580060125 4-3 30 580062389 8-5 3
580053245 6-3 17 580058549 1-7 4 580060126 4-3 5 580062567 6-3 3
580053759 1-23 1 580058551 1-3 9 580060127 4-3 11 580062921 5-6 8
1-25 1 580058678 2-7 2 580060128 4-3 9 580063304 1-3 8
580053761 5-5 3 580058877 1-10 18 580060389 4-9 18 580063305 1-3 3
580053822 5-2 2 580059247 1-21 4 580060518 3-5 56 580063306 1-3 3
5-3 2 580059248 1-21 10 3-7 1 580063307 1-3 3
580053890 1-15 12 580059294 2-7 15 580060529 3-7 9 580063309 1-3 13
580053891 1-13 12 580059454 5-4 7 580060818 3-13 2 580063310 1-3 11
580053892 1-15 12 5-5 2 580060819 3-13 3 580063311 1-5 5
580053952 1-15 12 5-6 2 580060820 3-13 7 580063318 1-3 2

A943 ©2012 Yale Europe Materials Handling Limited 9-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580063321 1-3 4 580063872 6-3 16 580065044 2-10 37 580070291 3-3 25

580063322 7-3 16 580063873 2-3 12 580065060 7-3 15 580070479 3-3 25
580063342 8-5 9 580063911 1-17 15 580065075 8-3 4 580071154 2-7 7
580063343 1-13 17 1-19 15 580065149 2-7 14 580073656 1-15 10
580063344 8-5 2 580063912 1-13 14 580065151 2-7 9 1-19 11
580063346 2-3 7 1-15 14 580065295 3-9 7 580076871 4-3 26
8-5 1 580063980 1-15 17 3-11 1 580076872 4-3 34
580063352 7-3 2 1-17 8 580065306 1-3 5 580079426 3-5 58
580063392 1-17 14 1-19 8 580065307 1-3 6 580079596 3-11 2
580063393 1-17 14 580064033 1-13 8 580065310 1-3 12 580084847 6-3 22
580063394 1-17 14 1-15 8 580065492 7-3 3 580091968 2-9
580063395 1-17 14 1-17 9 580065500 8-3 8 900010217 1-26 1
580063396 1-17 14 1-19 9 580065501 8-3 1 900014291 7-3 10
580063397 1-17 14 580064353 2-5 8 580065517 1-13 1 900014292 7-3 12
580063398 1-17 14 580064354 2-5 7 1-15 1 8-3 3
580063466 1-17 14 580064491 4-9 16 1-17 1 900014293 7-3 4
580063467 1-17 14 580064573 3-9 4 1-19 1 930102903 2-3 27
580063468 1-19 14 580064574 3-9 2 580065871 1-21 6 932200902 4-3 14
580063469 1-13 12 580064589 3-3 28 580065872 1-21 3 8-3 6
580063470 1-13 12 580064603 2-7 1 580065877 2-3 15 932200905 3-9 5
580063754 1-13 16 580064668 5-4 2 580066002 1-7 5 932200907 4-3 8
1-15 16 580064669 5-4 8 580066344 2-7 12 4-9 4
1-17 17 5-5 7 580066479 8-3 10 932201916 3-3 31
1-19 17 5-6 9 580066480 8-3 9 932202913 6-5 7
580063863 2-3 13 580064673 3-3 3 580066631 2-3 22 940004902 4-9 13
580063864 2-3 14 580064740 5-2 3 580066759 4-7 8 940600907 1-26 4
580063865 2-3 5 5-3 4 580066780 2-3 31 950433907 5-2 9
580063866 2-3 11 580064749 5-2 8 580067130 3-3 43 5-3 9
580063867 2-3 23 5-4 3 580068162 3-4 45 5-4 4
580063869 2-3 10 5-6 4 580068423 3-11 4 5-5 5
580063870 6-3 6 580064754 5-4 6 580068484 2-11 40 5-6 5
580063871 2-3 3 580064842 1-5 12 580068596 3-11 3

9-4 ©2012 Yale Europe Materials Handling Limited A943

 SECTION 10

10 USER SUPPORT INFORMATION

 CONTENTS

SECTION 10
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 10-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 10-2

A943 ©2012 Yale Europe Materials Handling Limited 10-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

10-2 ©2012 Yale Europe Materials Handling Limited A943

Yale Europe Materials Handling Limited 524235889
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 07/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702