PROJECT : PROVISION OF ENGINEERING, PROCUREMENT,

CONSTRUCTION AND COMMISSIONING (EPCC) OF

BINTULU STABILISATION UNIT (BSTAB) 5 AND 6
IMPROVEMENT PROJECT

CLIENT : MALAYSIA LNG SDN BHD

DOCUMENT TITLE : INSPECTION TEST PLAN (ITP) – WP2 STEEL STRUCTURE

DOCUMENT NO. : SDSB-CVS-ITP-030
MLNG DOCUMENT NO. : MLNG3-LNG-CVS-ITP-0001
PEDMS DOCUMENT NO. : PC30100-EXE-SDSB-90500-S-ITP-0030

MALAYSIA LNG SDN BHD

Approved
Approved with Comment
Reviewed
Rejected, Review Resubmit

SEEN SEEN

MLNG: MLNG:

DATE: DATE:

M. ROSLAN ANAN M. ZAKI SAMSUDDIN NANGAI ENJOP

A3 20.09.2019 APPROVE FOR CONSTRUCTION
QAQC Coordinator Project Engineer Project Manager
M. ROSLAN ANAN M. ZAKI SAMSUDDIN NANGAI ENJOP
A2 17.09.2019 ISSUE FOR APPROVAL
QAQC Coordinator Project Engineer Project Manager
M. ROSLAN ANAN M. ZAKI SAMSUDDIN NANGAI ENJOP
A1 15.09.2019 ISSUE FOR APPROVAL
QAQC Coordinator Project Engineer Project Manager
M. ROSLAN ANAN M. ZAKI SAMSUDDIN NANGAI ENJOP
A0 13.09.2019 ISSUE FOR COMMENT
QAQC Coordinator Project Engineer Project Manager
Rev Date Description Prepared Checked Approved

Open
 REV A3

1-iiiB�1 INSPECTION TEST PLAN (ITP) - WP2 STEEL STRUCTURE

SHEET NO.
DOCUMENT NO
01 OF 03
SDSB-CVS-ITP-030
DATE ISSUED 20.09.2019
SERBA 0INAMIK SON BHO
Client : MLNG PROVISION OF ENGINEERING,PROCUREMENT,CONSTRUCTION AND COMMISSIONING OF BINTULU STABILISATION UNIT (BSTAB) 5&6 P.ONo NIA
Location: BINTULU IMPROVEMENT PROJECT AT PETRONAS LNG COMPLEX - WORK PACK 2 Page No 1

CODE SPEC./REFERANCE/ INSPECTION

No. DESCRIPTION OF ACTIVITY QC ACTIVITIES REFERENCE DOCUMENT COMMENT
CONTROLLING PROCEDURE SDSB TPI MLNG

1 Submission Document - - - - - - -
Welding Procedure Specification and - R
1.1 ASME Section IX/AWS D1 .1 Submit WPS & PQR Refer to WPS H
Procedure Qualification Record

1.2 Welder Performance Qualification Test ASME Section IX/AWS D1 .1 Conduct WPQT WPQT H - R

- NOE by LOTT INSP

1.3 NOE Procedure - Penetrant Test ASME Section V Submit Approved Procedure LOTT INSP/ CAST - PT Procedure R R
or CAST

1.4
NOE Procedure - Magnetic Particle
ASME Section V Submit Approved Procedure LOTT INSP/ CAST - MT Procedure R - R
NOE by LOTT INSP
Test or CAST

NOE by LOTT INSP

1.5 PMI Procedure ASME Section V Submit Approved Procedure LOTT INSP/ CAST - PMI Procedure R R
or CAST

-
.
1.6 Weld repair procedure Approved Procedure Submit Approved Procedure Welding Control Procedure H R

1.7 Painting and coating procedure Approved Procedure Submit Approved Procedure PTS 15.20.03 Nov 2017 R - R

WIGS-Welding inspection Control -

1.8 AFC Drawing/ WPS/ WIGS Submit WIGS AFC Drawing/ WPS/ WIGS H R
Sheet

2 Material Receiving Inspection - - - - - -

Perform positive material identification Verification on the austenitic I ferritic+austenitic stainless

2.1 Mill Test Certificate Mill Test Certificate w I SW TPI - Bureau Veritas
(PMI) - If applicable steel if necessaries
Verification on specification and dimensional Approved MTO I AFC Drawing
Structure (Plate, equal angle. c-channel -
2.3 Approved MTO/ AFC Drawing Record Material Heat No. on the D.O Mill Test Certificate H FW
and I-beam column)
Mill Test Certificate Mill Test Certificate
Verification on specification and dimensional Approved P.O/ Approved WPS
Welding consumable (Filler wire, gas -
2.3 Approved P.O/ Approved WPS Record Material Heat No. on the 0.0 Mill Test Certificate H FW
and electrode)
Mill Test Certificate Mill Test Certificate

Ensure marking as per plan/ drawing Cutting plan/ AFC Drawing

Mill Test Certificate

Verify on material heat no. transfer on each piece mark -
3 Marking and Cutting Cutting plan/ AFC Drawing AFC Drawing H SW

Update and transfer material heat no. on designated weld �·.,,

Weld map
map
 REV A3

1-iilSi-1 INSPECTION TEST PLAN (ITP) - WP2 STEEL STRUCTURE

SHEET NO.
DOCUMENT NO
02 OF 03
SDSB-CVS-ITP-030
DATE ISSUED 20.09.201 9
SERBA DINAMIK SDN BHD
Client : MLNG PROVISION OF ENGINEERING,PROCUREMENT,CONSTRUCTION AND COMMISSIONING OF BINTULU STABILISATION UNIT (BSTAB) 5&6 P.ONo N/A
Location: BINTULU IMPROVEMENT PROJECT AT PETRONAS LNG COMPLEX - WORK PACK 2 Page No 2

CODE SPEC./REFERANCE/ INSPECTION

No. DESCRIPTION OF ACTIVITY QC ACTIVITIES REFERENCE DOCUMENT COMMENT
CONTROLLING PROCEDURE SDSB TPI MLNG

4 Fabrication control - - - -

Check fit up according to AFC drawing AFC Drawing

Ensure on configuration as per drawing requirement AFC Drawing

Verified on the material spec, heat no. and size Mill Test Certificate I AFC Drawing
4.1 Fit up Approved WPS/ AFC Drawing I - H To engage PCD/3
Check weld edge preparation according to WPS Approved WPS Inspector to witness
Fit-Up & Visual
Ensure welding box/ inspection box in place - Activity
Update on weld summary (e.g. date fit up, fitter ID) Weld summary

Verify on all weld parameter in accordance to approved

Approved WPS
WPS
4.2 Shop welding and Field welding Approved WPS I - SW
Update on weld summary (e.g. date root. date capping,
Weld summary
welder ID) .
Ensure all weld joint free from any defect such as crack,
ASME IX/AWS D1 .1
spater, cold lap, undercut and poor profile
5 Inspection on weld
ASME IX/AWS D1.1/ Approved AFC
Update on weld summary Weld summary I - w
Drawing
Ensure configuration according to AFC drawing AFC Drawing

Verified on the specific rejection area prior to excavate WPS/ Repair procedure

Marking on the area as refer to tracing paper NDE Reject report

Excavate by using appropriate power tools or gauging -

NOE by LOTT INSP
Perform PT/MT on excavation area Approved procedure w - SW,R
or CAST
6 Weld Repair due to NDE rejection Approved repair procedure
Verify on all weld parameter in accordance to approved
Approved WPS
WPS during weld restoration
NDE by LOTT INSP
Repeat NDE on completion weld Approved procedure
or CAST

Update on weld summary Weld summary

7 Non destructive examination (NDE) - - - -

NDE by LOTT INSP

7.1 Penetrant testing (PT) ASME V/ Approved Procedure Perfom PT Approved procedure w - s or CAs:r�

NDE by LOTT INSP

7.2 Magnetic partice inspection (MPI) ASME V/ Approved Procedure Perform MPI Approved procedure w - s
or CAST
 REV A3

l�I INSPECTION TEST PLAN (ITP) - WP2 STEEL STRUCTURE

SHEET NO.
DOCUMENT NO
03 OF 03
SDSB-CVS-ITP-030 :
DATE ISSUED 20.09.2019
SERBA DINAMIK SON BHD
Client MLNG PROVISION OF ENGINEERING,PROCUREMENT,CONSTRUCTION AND COMMISSIONING OF BINTULU STABILISATION UNIT (BSTAB) 5&6 P.ONo N/A
Location: BINTULU IMPROVEMENT PROJECT AT PETRONAS LNG COMPLEX - WORK PACK 2 Page No : 3

CODE SPEC./REFERANCE/ INSPECTION

No. DESCRIPTION OF ACTIVITY QC ACTIVITIES REFERENCE DOCUMENT COMMENT
CONTROLLING PROCEDURE SDSB TPI MLNG
Verify correct installation as per dwrg
7.3 Final dimensional inspection AFC Drwg dimension.levelness,straigthness,squareness and AFC Drwg I H
roundness.
7.4 Punch list AFC Drwg Verify correct installation AFC Drwg I - R

Ensure correct paint system as per specification

MODENTEK as a
8
Release for Blasting / Paint - Shop and PTS 15.20.03 Protective coating and
Site
Verify surface preparation (Anchor profile) Approved coating procedure w - s subcontractor
lining
Verify DFT on each coat
Job Method Sheet Verify Correct Installation According to ISO Drawing Approved for Construction Drawing
Site installation Verify on all welding parameter according to WPS and w - s
Approved for Construction Drawing Approved WPS
uodate weld summarv if aoolicable
Ensure all weld joint free from any defect such as crack,
ASME IX/AWS 01.1
spater, cold lap, undercut and poor profile
10 Inspection on weld
ASME IX/AWS D1.1/ Approved AFC
Drawing Update on weld summary . Weld summary I - w

Ensure configuration according to AFC drawing AFC Drawing

LEGEND Prepared By: Reviewed By: Approved By:

// :,#_
S: Surveillance Serba �mi� Sdn Bhd Serba Dinamik Sdn Bhd MLNG
I: Inspection
H: Hold Point Signature �- Signature _<r,n o� -- Signature
W: Witness Name : �HD-ROSLAN ANAN Name : M. ZAKI SAMSUDDIN Name
R: Review Date : 20.09.2019 Date : 20.09.2019 Date
SW: Spot Witness
 WELDING INSPECTION CONTROL SHEET WICS
NO.
TSPG 3.3 : ATTACHMENT 3 INSPECTION SECTION (TES/3), MLNG
1.0 WORK DETAILS
1.1 WORK STATUS: 1.2 WORK CATEGORY : 1.4 ATTACHMENT CHECKLIST:
PLANNED PERMANENT ( PC# : ) WPS / PQR WELDER PASS WQT
EMERGENT ( IR# : ) WELD MAP ISOMETRIC WPS SUMMARY
TEMPORARY ( IR / NSR#: ) ASSEMBLY DWG. REPAIR PROCEDURE INSP. REPORT
1.3 WORK DESCRIPTION : PRESS. TEST CERTIFICATE INSPECTION TEST PLAN
AREA / MODULE : OTHERS (pls specify : )
EQUIPMENT / LINE ID : 1.5 SKETCH OF JOINT( optional)
DESCRIPTION :

SEE WPS

2.0 DESIGN DATA 3.0 PRESSURE TEST

ENGINEERING

PIPING CLASS : MATERIAL : FINAL / CLOSURE HYDROTEST@ barg

WELD JOINT
FLUID : P NO. : INTEGRITY TEST * PNEUMATIC TEST @ barg

DESIGN TEMP. : °C OPER. TEMP. : °C IN-SERVICE TEST

* for pressure retaining
DESIGN PRESS. : barg. OPER. PRESS. : barg. parts / "tie-in" joints NIL
4.0 WELDING DETAILS
WPS. NO. : WELDING PROCESS : BACKING MATERIAL :
WPS REF. CODE : WELD PROGRESSION : BACKING GAS :
JOINT DESIGN : WELD POSITION :

MATERIAL SPECIFICATION
BASE FILLER
NPS / OD TRADE NAME
METAL(S) METAL(S)
THICKNESS / PIPE SCH. SIZE

I.D. NO. :
WELDER(S)
EXPIRY DATE :

WELDING WORK START DATE :

SCHEDULE COMPLETION DATE (ESTIMATE) :
5.0 PERSON IN-CHARGE
CONTRACTOR WORK SUPERVISOR : COMPANY: SIGNED : DATE :
MLNG WORK SUPERVISOR : DEPT: SIGNED : DATE :
DATE WICS SUBMITTED TO TES/3 :

Additional document required :

WICS RETURNED BECAUSE:
Others : INITIALS: SIGNED: DATE:
INSPECTION REQUIREMENT / ADVICE :
INSPECTION

TES/3 INSPECTOR : SIGNED : DATE :

INSPECTION ITEM REPORT NO. RESULT DATE SIGNED REMARKS

1

COMPLETION / CLOSE-OUT
ABOVE WORK IS COMPLETED AND ACCORDING TO SPECIFICATION
CONTRACTOR WORK SUPERVISOR : SIGNED : DATE :
MLNG WORK SUPERVISOR : SIGNED : DATE :
INSPECTOR IN-CHARGE : SIGNED : DATE :
Note: Distribution: Original (TES/3) - File No. : TES3/05/WICS P:\TES3\TES3 STANDARD FORM\WELDING FORMS

Copy (MLNG Work Supervisor), Copy2 (Contractor Work Supervisor) e-forms : WICS
CONTRACTOR: PROJECT TITLE: CLIENT:
PROVISION OF ENGINEERING,PROCUREMENT,CONSTRUCTION AND COMMISSIONING OF BINTULU
STABILISATION UNIT (BSTAB) 5 &6 IMPROVEMENT PROJECT AT PETRONAS LNG COMPLEX.
STEEL STRUCTURE WELD SUMMARY
SERBA DINAMIK SDN. BHD. MALAYSIA LNG SDN. BHD.
ITEM DESCRIPTION MAT'S WELD FIT-UP VISUAL WELDER TEST METHOD
NO. DRAWING REV RESULT RESULT RESULT REPORT NO. REMARKS
MARK PART-1 PART-2 GR. TYPE DATE DATE ID MPI DPI UT

Prepared By: SERBA DINAMIK SDN. BHD. Reviewed By: SERBA DINAMIK SDN. BHD. Approved By: MALAYSIA LNG SDN. BHD.

SIGNATURE : SIGNATURE : SIGNATURE :

NAME : NAME : NAME :
POSITION : POSITION : POSITION :
DATE : DATE : DATE :