BalTec Maschinenbau AG

Obermattstrasse 65
CH - 8330 Pfäffikon ZH

Phone: +41 (0)44 953 13 33

Fax: +41 (0)44 953 13 44
[email protected]
http:\\www.baltec.com

OPERATING INSTRUCTIONS

Multiple riveting head

MRX 2

to Radial riveting machine

803386.001/ENG

803386.001/ENG
Introduction Multiple riveting head MRX 2

2 803386.001/ENG
Multiple riveting head MRX 2 Introduction

Contents
1 Introduction ............................................................................................................... 5
2 Safety regulations..................................................................................................... 6
2.1 Introduction..........................................................................................................................................6
2.2 Information and symbols .....................................................................................................................6
2.2.1 Danger information.........................................................................................................................6
3 Product description .................................................................................................. 7
3.1 Introduction..........................................................................................................................................7
3.2 Applications / limitations......................................................................................................................7
3.3 Allocation Multiple riveting head MRX 2 – Type Riveting machine.....................................................7
3.4 Technical specifications MRX 2 ..........................................................................................................8
3.5 Dimensions drawing RN 281 – MRX 2 (802446_1)............................................................................9
3.6 Dimensions drawing RN 331 – MRX 2 (802674_1)..........................................................................10
3.7 Dimensions drawing RN 381 – MRX 2 (802676_1)..........................................................................11
3.8 Dimensions drawing RNE 281 – MRX 2 (802446_2) .......................................................................12
3.9 Dimensions drawing RNE 331 – MRX 2 (802674_2) .......................................................................13
3.10 Dimensions drawing RNE 381 – MRX 2 (802676_2) .......................................................................14
3.11 Riveting positions area Multiple Riveting Head MRX 2 ....................................................................15
4 Form tools ............................................................................................................... 16
4.1 Recommended materials, form tool design and closing head shapes .............................................16
4.2 Riveting force form tool .....................................................................................................................16
4.3 Form tool MRX 2 ...............................................................................................................................17
4.4 Change form tool holders MRX 2......................................................................................................18
4.5 Change form tools MRX 2.................................................................................................................19
4.6 Change bearing and guide plate.......................................................................................................19
5 Options .................................................................................................................... 20
5.1 Pressure pad .....................................................................................................................................20
5.1.1 Spring diagram for pressure pad MRX 2 (817009)......................................................................21
5.2 Lubrication device .............................................................................................................................22
5.3 Protective cage .................................................................................................................................22
6 Maintenance and repair work................................................................................. 23
6.1 Personnel requirements ....................................................................................................................23
6.2 Maintenance interval .........................................................................................................................23
6.3 Procedure..........................................................................................................................................23
6.4 Exploded view MRX ..........................................................................................................................24
6.4.1 Demount the multiple riveting head from the riveting machine....................................................25
6.4.2 Strip down the multiple riveting head ...........................................................................................25
6.4.3 Cleaning the individual parts and greasing them.........................................................................26
6.4.4 Reassemble the multiple riveting head........................................................................................27
6.4.4.1 Locate form tools / form tool shanks or form tool holders.......................................................27
6.4.4.2 Placing the cylindrical rollers ..................................................................................................28
6.4.4.3 Positioning the roller cage below ............................................................................................29
6.4.4.4 Positioning the pivot pins ........................................................................................................30
6.4.4.5 Placing the guide star .............................................................................................................31
6.4.4.6 Positioning the roller cage above............................................................................................32
6.4.4.7 Positioning the roller guide plate.............................................................................................32
6.4.4.8 Placing the guide ring .............................................................................................................33

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Introduction Multiple riveting head MRX 2

6.4.4.9 Assembling the distance ring and compensating washers .....................................................33

6.4.4.10 Positioning the flange..............................................................................................................34
6.4.5 Remount the multiple riveting head on the riveting machine ...................................................... 35
7 Appendix ................................................................................................................. 36
7.1 Spare parts lists................................................................................................................................ 36
7.1.1 Multiple riveting head MRX 2, 838311-a ..................................................................................... 36
7.1.2 Pressure pad MRX 2, 838316..................................................................................................... 38
8 Index ........................................................................................................................ 41

4 803386.001/ENG
Multiple riveting head MRX 2 Introduction

1 Introduction
We are certain that you have made the right choice with our product and thank you
for your trust.
For your personal safety
Before carrying out any activities with the multiple riveting head, please carefully
read these operating instructions first, in particular the chapter on "Safety
regulations".
Application area of these operating instructions
These operating instructions describe the multiple riveting head and provide all
information required for safe operation and maintenance of functionality. Please
keep these operation instructions available at all times for all persons involved with
the riveting machine.
Questions or unclear points
Please contact your supplier immediately if you have any questions or unclear
points. Please provide them with the document and page numbers located in the
footer and the machine number listed on the title page.
Property rights (Copyright)
Reproduction of these operating instructions - including excerpts - is prohibited.
Without the express written authorization from the manufacturer, nothing may be
reproduced in any form or edited, copied, distributed or translated using any form
of electronic media, in particular photocopiers, photographic, magnetic or other
recording methods.
All rights reserved, in particular the right to reproduction, distribution, translation
and patent or registration rights.

803386.001/ENG 5
Safety regulations Multiple riveting head MRX 2

2 Safety regulations

2.1 Introduction

The BalTec radial riveting machine with multiple riveting head may only be
operated by qualified and appropriately trained personnel for safety reasons.
Detailed safety regulations are described in the operating instructions of BalTec
radial riveting machine.

2.2 Information and symbols

2.2.1 Danger information

The symbols used in these operating instructions for safety-relevant information

(danger information) have the following significance:

Note
This symbol indicates important information about the
correct handling of this product.
Non-compliance with this information can lead to faults in
the machine or its environment.

Caution
This symbol indicates a possibly dangerous situation.
Non-compliance with this information can lead to light
injuries or damage to property.

Warning
This symbol indicates possible impending danger to life and
personal safety.

Non-compliance with this information can lead to serious

damage to health or life-threatening injuries.

6 803386.001/ENG
Multiple riveting head MRX 2 Product description

3 Product description

3.1 Introduction

The multiple riveting head is deployed where several rivetings are to be performed
within a certain area simultaneously.
The multiple riveting head is therefore provided with 2 or more form tools.
The multiple riveting head is fitted in place of the cap on the riveting unit. Pressure
cup, form tool holder and pressure spring of the riveting unit are no longer
necessary.

3.2 Applications / limitations

Basically, different bearing and guide plates are used for the various rivet patterns.
It is possible to accommodate several rivet patterns in one and the same multiple
riveting head so that, by changing the form tool, different parts can be riveted.
With the aid of the multiple riveting head (with certain limitations), riveting to
differing heights is also possible.
The variations given above, however, require more precise clarification (forces,
spatial conditions).
To provide such clarification, we require a sample for assessment or for riveting
trials.
Utilization of the multiple riveting heads is subject to the following limitations:
• the riveting unit's available force must be distributed over the number of rivet
positions
• one sided rivet patterns are to be avoided as these could give rise to a side
force on the riveting head
• single riveting is to be avoided
Zuro

3.3 Allocation Multiple riveting head MRX 2 – Type Riveting machine

The multiple riveting head MRX 2 can be installed on all the BalTec riveting
machine types itemized below:
RN/RNE RNR RND SN/SNE
281 281 281 270
331 331
381 381

Note
The MRX 2 multiple riveting head can be fitted to the
riveting machine in 4 different positions, i.e. displaced by
the own axis at 90º intervals.

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Product description Multiple riveting head MRX 2

3.4 Technical specifications MRX 2

Machine type Force

270, 281 17 kN
max. riveting force machine
331 33 kN
381 40 kN
max. riveting force per form tool < 8.5 kN
min. form tool axis clearance 15.5 mm
Form tool diameter 8 mm
Form tool lenght (Standard) 43 mm
max. head diameter for form tool with
5 mm
flat or high crowned profile
Form tool holder integrated, form tool
Form tool carrier
interchangeable
Radius Angle Free height
59 mm 5° 43’ 27.5 mm
Standard radius 78 mm 4° 11’ 36.5 mm
88 mm 3° 65’ 41.5 mm
106 mm 3° 03’ 50.5 mm
Exterior diameter housing 132 mm
Exterior diameter in operation (with
138 mm
movement housing)
max. form tool clearance with limitation 85 mm (see also 817282)
max. form tool clearance without
72 mm (see also 817282)
limitation
Layout riveting positions see chapter „Riveting positions area“

Note
Rivetings on different heights on request →special radii
necessary!

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Multiple riveting head MRX 2 Product description

3.5 Dimensions drawing RN 281 – MRX 2 (802446_1)

803386.001/ENG 9
Product description Multiple riveting head MRX 2

3.6 Dimensions drawing RN 331 – MRX 2 (802674_1)

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Multiple riveting head MRX 2 Product description

3.7 Dimensions drawing RN 381 – MRX 2 (802676_1)

803386.001/ENG 11
Product description Multiple riveting head MRX 2

3.8 Dimensions drawing RNE 281 – MRX 2 (802446_2)

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Multiple riveting head MRX 2 Product description

3.9 Dimensions drawing RNE 331 – MRX 2 (802674_2)

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Product description Multiple riveting head MRX 2

3.10 Dimensions drawing RNE 381 – MRX 2 (802676_2)

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Multiple riveting head MRX 2 Product description

3.11 Riveting positions area Multiple Riveting Head MRX 2

Top view

Maschinenfront Machine front

Lagerplatte Bearing plate

The riveting positions (see drawing above) can be laid out anywhere within the
hatched area (bearing in mind the minimum axis clearances).
The minimum clearance of the riveting positions is 15.5 mm!
For riveting positions outside a diameter of 70 mm, the distance ring 812017 must
be provided with recesses of radius 10.
Pay attention to an even allocation!
If the rivet pattern shall be dispIaced by 90º, the multiple riveting head can be fitted
correspondingly.

803386.001/ENG 15
Form tools Multiple riveting head MRX 2

4 Form tools

4.1 Recommended materials, form tool design and closing head shapes

Recommended materials, form tool design and closing head shapes see operating
instructions Radial riveting machine.

Note
A use of form tool with flat or high crowned profile is
permitted only to the following head diameter :
MRX 2 : max. 5mm

4.2 Riveting force form tool

The riveting force must be selected so that the load on each form tool is not more
than 8.5 kN. This must be particularly borne in mind for the machine series
RN/RNE/RND 331 and 381.

Note
In this way, excessive wear on bearing and pressure plate
or even breakage of the form tool holder can be avoided.

16 803386.001/ENG
Multiple riveting head MRX 2 Form tools

4.3 Form tool MRX 2

In contrast to the MRX 1, the MRX 2 has a form tool holder into which the form tool
is inserted and retained magnetically.
Longer form tools can be utilized by using form tool holders with larger radii. This,
however, reduces the riveting performance.
The following form tool lengths and radii are available:

Form tool Form tool holder

Radius form tool Form tool length Free height Article-no. form
holder tool holder
R Ls FH
R59 (Standard) 43 27.5 812008
R78 62 36.5 812336
R88 72 41.5 812180
R106 76 50.5 812190

When using a form tool holder with radius 78, 88, 106 or special form tool holders
with radius >61, guide bushings, guide blocks or guide rings will be necessary
depending on the location of the riveting positions. The free height is in this case
the distance between the underside of the guide element and the riveting point.

Examples

Guide bushing Guide block Guide ring

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Form tools Multiple riveting head MRX 2

4.4 Change form tool holders MRX 2

Change of form tool holders Pos. 22 or bearing plate Pos. 12 and guide plate Pos.
13:
1. Undo the 4 screws Pos. 26 (Pos. 27 if with protective cage)
2. Remove protective cage Pos. 42 (optional) and the multiple riveting head

Note
Depending on the installation position of the multiple
riveting head this could fall down!

3. Turn the multiple riveting head through 180º and place on a suitable surface.
It must be pointed out that the head is securely supported!
4. Remove guide plate Pos. 13 after loosening the 8 screws Pos. 28

18 803386.001/ENG
Multiple riveting head MRX 2 Form tools

5. Withdraw compensating washers Pos. 21 and distance ring Pos. 5 together

with O-ring Pos. 16
6. Release the 8 screws Pos. 30 with a hexagonal socket spanner s = 2.5 mm
7. Draw off the bearing plate Pos. 12. (The bearing plate has 2 M4 threads for
this purpose. The bearing plate is raised from the pressure plate Pos. 4 by
screwing in 2 M4 screws and can be withdrawn at the form tool holders Pos.
22)

Note
It is not recommended to withdraw the bearing plate directly
at the form tool holders Pos. 22. Drawing the driving flange
Pos. 3 at the same time would result in the guides and
cylindrical rollers Pos.17 falling apart. If this ever happens,
the multiple riveting head must be re-assembled in
accordance with chapter “Assembly multiple riveting head”
of these instructions.

8. Withdraw form tool holders Pos. 22

9. Assembly is performed in the reverse sequence

Note
Further information about the assembly and greasing of the
parts can be found in the chapter “Cleaning and greasing
the individual parts”

4.5 Change form tools MRX 2

The form tools of MRX 2 are retained magnetically and can be changed without
problems.

4.6 Change bearing and guide plate

The rivet pattern can be altered by changing the bearing and guide plates.
Change of bearing and guide plate see chapter “Change form tool holders MRX 2”.
The article number of bearing and guide plate as well as the corresponding
customer-specific parts are indicated in the spare parts list.

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Options Multiple riveting head MRX 2

5 Options

5.1 Pressure pad

Use
For parts that must be held together before the form tool touches down or parts
that need to be pressed together with force for a press fit.
Pre-stress force
The more suitable of two spring variations (50-300N and 50-600N) is selected. The
distance sleeve (Pos. 4) is shortened to suit the required pre-tension or hold-down
force (see spring diagram).
Pressure pad components (plate, thrust piece)
The design of the pressure pad components can be seen in the spring diagram.

Note
Pressure pad plate and thrust pieces must be set up afresh
for each new customer application.

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Multiple riveting head MRX 2 Options

5.1.1 Spring diagram for pressure pad MRX 2 (817009)

Standard compression spring 316267

Spring force [N] (50N-600N)
Standard
compression
spring 316235
(50N-300N)

Spring stroke[mm]

Measure a [mm] for

spring 316235

Measure a [mm] for

spring 316267

Example compression
spring 316235
Wanted for spring force
200N from diagram
a = 31.5mm
spring stroke = 15.1mm
(initial force)

F = Fn × S ÷ 2

BSP (Beispiel) Example F Spring force

Blocklaenge Block lenght Fn Force of pressure per rivet

je nach Nietproblem depending on the riveting problem S Nomber of thrust pieces

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Options Multiple riveting head MRX 2

5.2 Lubrication device

MRX 3 shown

The lubrication device serves only to lubricate the contact surfaces between the
form tool/form tool shank (MRX 1) and form tool holder (MRX 2 and 3) respectively,
bearing plate and pressure plate, i.e. the multiple riveting head is not lubricated
throughout!
Lubrication grooves and holes for fixing the lubrication flange are provided in the
bearing plate. The layout is dependant on the rivet form.
Lubrication is made by the lubricator nipple. Lubricate with one shot of the grease
gun (grease type: Molykote G-Rapid) via the lubricator nipple, once every month if
the daily operation amounts to 8 hours. Under severe usage of the machine or shift
operation the frequency of lubrication must be increased accordingly.
Schutz

5.3 Protective cage

The operation with a riveting machine with multiple riveting head saves still residual
dangers. In order to avoid injuries a special protective cage is available as option.

22 803386.001/ENG
Multiple riveting head MRX 2 Maintenance and repair work

6 Maintenance and repair work

6.1 Personnel requirements

For safety reasons, maintenance and repair work may only be carried out by
trained specialist personnel.

6.2 Maintenance interval

The MRX multiple riveting head is long-term pre-greased. Regular cleaning and
greasing of the highly stressed internal parts should take place every 12 months or
after 2000 working hours.

6.3 Procedure

1. Demount the multiple riveting head from the riveting machine

2. Strip down the multiple riveting head
3. Cleaning the individual parts and greasing them
4. Reassemble the multiple riveting head
5. Remount the multiple riveting head on the riveting machine

Note
Exploded views with positions numbers on the following
pages correspond to the multiple riveting head MRX 1.

Described maintenance and repair work valid for multiple

riveting head MRX 1, MRX 2 and MRX 3.

Spare parts position numbers of multiple riveting head MRX

2 or MRX 3 see spare parts lists 838311 or rather 853311.

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Maintenance and repair work Multiple riveting head MRX 2

6.4 Exploded view MRX

24,26
23

29
2
22

25

11

8
17
Pos. X = Form tool (MRX 1)
10
39
1
Pos. Y = Form tool shank and form
7 tool attachment (MRX 1)
35
Pos. Z = Form tool holder and form
8 tool (MRX 2, MRX 3)
17
Pos. 21 = Compensating washer
3 (MRX 1, MRX 2)

6
Pos. 21 = Pressure spring (MRX 3)
4

X, Y, Z

12

37

38

5,16
21
13
25

36

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.1 Demount the multiple riveting head from the riveting machine

24,26

23

Procedure
• Undo the 4 screws Pos. 24 (Pos. 26 with protective cage)
• The connecting flange Pos. 23 remains attached to the riveting machine
• The multiple riveting head can now be withdrawn downwards together with
the driving pin

6.4.2 Strip down the multiple riveting head

The multiple riveting head can now be stripped down to it’s individual parts by
undoing the screws. The exploded view shows all the parts of a multiple riveting
head in the order of assembly. Details and assembly information in addition to
areas requiring special attention are to be found on the following pages.

803386.001/ENG 25
Maintenance and repair work Multiple riveting head MRX 2

6.4.3 Cleaning the individual parts and greasing them

The individual parts should be cleaned with a degreasing agent which is as acid-
free as possible.
Grease the following parts with Molykote G-Rapid paste:

Pos. Name Remarks

X Form tool
At the bearing positions
Form tool shank and form tool
Y (spherical head at the top end,
attachment
form tool centre)
Z Form tool and form tool holder

The side opposing the bearing

4 Pressure plate
plate (visible side)

7 Pivot pin

Bearing bores, contact surfaces

12 Bearing plate between bearing plate and
spacer ring Pos. 5

Pivot bearing bores

Grease the following parts with Molykote BR2 paste:

Pos. Name Remarks

Eccentric drive dog /riveting

2 Driving pin
machine

6 Pressure element Guide ways

10 Guide star Guide ways

11 Roller guide plate Guide ways

13 Guide plate Bearing bores

17 Cylindrical rollers

Note
The roller cage Pos. 8 must not be cleaned with degreasing
agent. This must be cleaned dry (by wiping).

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.4 Reassemble the multiple riveting head

6.4.4.1 Locate form tools / form tool shanks or form tool holders

X,Y,Z

12

38

37

Procedure
• Locate the form tools / form tool shanks or form tool holders into the bearing
plate Pos. 12
• Place the pressure plate Pos. 4 on top and screw these together onto the
driving flange Pos. 3
• Bolt together using the 2 straight pins Pos. 37 and 8 screw Pos. 38

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Maintenance and repair work Multiple riveting head MRX 2

6.4.4.2 Placing the cylindrical rollers

17

Procedure
• Place the 4 cylindrical rollers Pos. 17 into the pressure element Pos. 6
• All rollers face the same direction

Note
The geometric form of the cylindrical rollers makes it
possible to assemble these the wrong way round. It is
vitally important to adhere to the correct assembly position
as illustrated in the figure above!

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.4.3 Positioning the roller cage below

Point

running direction
Cylindrical roller
(Pos. 8)

Long axis Ø

Point
Short axis Ø (Pos. 8)

Procedure
Locate the roller cage below Pos. 8 so that the long axis points along the running
direction of the rollers.

Note
The cage has an oval form!

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Maintenance and repair work Multiple riveting head MRX 2

6.4.4.4 Positioning the pivot pins

Procedure
• Push the pivot pins Pos. 7 into the housing pivot bearings
• Now locate the housing Pos.1 with the pivot pins over the driving flange
Pos.3

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.4.5 Placing the guide star

17

10
b

a no guideway
b guideway

The guide star has 2 guideways. The width of the guideways corresponds to the
width of the cylindrical rollers.
Procedure
• Lay the guide star Pos. 10 on the cylindrical rollers
• Position it so that the guideway (any guideway) points in the running
direction of the pressure element Pos. 6
• Lay the cylindrical rollers Pos. 17 on the guide star
• 2 rollers are guided and 2 rollers lie free in the guide
• The rollers sit at 90° to the first set

Note
The geometric form of the cylindrical rollers makes it
possible to assemble these the wrong way round. It is
vitally important to adhere to the correct assembly position
as illustrated in the figure above!

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Maintenance and repair work Multiple riveting head MRX 2

6.4.4.6 Positioning the roller cage above

8
8

Procedure
• Place the roller cage above Pos. 8 so that the long axis also lies in the
running direction of the rollers
• The roller cage above must lie at 90° to the roller cage below Pos. 8

6.4.4.7 Positioning the roller guide plate

11

The roller guide plate has a guideway. The width of the guideways corresponds to
the width of the cylindrical rollers.
Procedure
• Lay the roller guide plate Pos. 11 onto the cylindrical rollers
• The guideways must point in the running direction of the cylindrical rollers

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.4.8 Placing the guide ring

9 25

39

Procedure
• Screw the guide ring Pos. 9 to the housing Pos.1 using the 8 screws Pos. 25
• The position is determined by the locating pin Pos. 39
D

6.4.4.9 Assembling the distance ring and compensating washers

16

21

13

25

35

36

Procedure
• Locate the distance ring Pos. 5 with O-ring Pos. 16 fitted
• Observe the correct positioning relative to the straight pins Pos. 35
• Place the 2 compensating washers Pos. 21 in position
• Secure the guide plate Pos. 13 with the 8 screws Pos. 25 and 2 straight pins
Pos.36

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Maintenance and repair work Multiple riveting head MRX 2

6.4.4.10 Positioning the flange

2
29
22

Procedure
Secure the flange Pos. 22 with the driving pin Pos. 2 using the 4 screws Pos. 29

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Multiple riveting head MRX 2 Maintenance and repair work

6.4.5 Remount the multiple riveting head on the riveting machine

24,26

23

14

Procedure
• Slide the multiple riveting head with the driving pin Pos. 2 up on the
eccentric shaft
• Fit with 4 screws Pos. 24 (Pos. 26 if with protective cage) to connecting
flange Pos. 23

Note
When fitting the multiple riveting head to the riveting
machine it should be ensured that the upper part of the
driving pin Pos. 2 lies approximately under the eccentric
drive dog of the riveting machine and that the bearing bore
of the spherical bearing Pos. 14 is aligned with the axis of
the riveting machine spindle.

In this way the multiple riveting head can be fitted more

easily.

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Appendix Multiple riveting head MRX 2

7 Appendix

7.1 Spare parts lists

7.1.1 Multiple riveting head MRX 2, 838311-a

Pos. No. Part name Part no. Remarks

1 1 Housing 817137
2 1 Driving pin 817011
3 1 Driving flange 817138
4 1 Pressure plate 817139
5 1 Distance ring 812017 Pos.-Ø < 72mm
6 4 Pressure element 812004
7 2 Pivot pin 812005
8 2 Roller cage 812007
9 1 Guide ring 817142
10 1 Guide star 812011
11 1 Roller guide plate 812014
14 2 Spherical bearing 325811 GE 15 FO
15 7 Spherical bearing 325802 GE 8 FO

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Multiple riveting head MRX 2 Appendix

Pos. No. Part name Part no. Remarks

16 1 O-Ring 362137 OR 105-3, 75° Shore
17 8 Cylindrical roller 333333 RC – 12x12
18 2 Circlip 354519 SB 30
19 7 Circlip 354510 SB 16
20 1 Circlip 354412 SW 15
21 2 Compensating washer 337002 6015 K2
22 x Form tool holder 812008 R 59 (Standard)
22 x Form tool holder 812336 R 78
22 x Form tool holder 812180 R 88
22 x Form tool holder 812190 R 106
23 1 Flange 817147
24 1 Connecting flange 817148
25 8 Screw 341904 In-6kt with low head M4x8 DIN 7984-8.8
26 4 Screw 341016 In-6kt M5x10 DIN 912-12.9
27 2 Screw 341017 In-6kt M5x12 DIN 912-12.9
28 8 Screw 341009 In-6kt M4x8 DIN 912-12.9
29 8 Screw 341070 In-6kt M4x20 DIN 912-12.9
30 8 Screw 341906 In-6kt with low head M4x12 DIN 7984-8.8
35 2 Straight pin 355030 Ø2h6x6 DIN 6325
36 2 Straight pin 355087 Ø4h6x10 DIN 6325
37 2 Straight pin 355091 Ø4h6x18 DIN 6325
44 1 Protective cage 817157
Hexagonal socket spanner 451002 6-kt s = 2.5mm DIN 911
Hexagonal socket spanner 451003 6-kt s = 3.0mm DIN 911
Hexagonal socket spanner 451004 6-kt s = 4.0mm DIN 911
Molykote G-Rapid paste tube 060306 50g
Drawing 817282 MRX 2 – Riveting positions area
High pressure grease gun 459805 for lubrication device
Customer-specific parts
5 1 Distance ring xxxxxx Pos.-Ø > 72mm
12 1 Bearing plate xxxxxx xxxxxx
13 1 Guide plate xxxxxx xxxxxx
22 x Form tool holder xxxxxx xxxxxx
x Form tool xxxxxx xxxxxx
x Guide bushing xxxxxx xxxxxx
x Guide block xxxxxx xxxxxx
x Guide ring xxxxxx xxxxxx
x xxxxxx xxxxxx xxxxxx
x xxxxxx xxxxxx xxxxxx

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Appendix Multiple riveting head MRX 2

7.1.2 Pressure pad MRX 2, 838316

Pos. No. Part name Part no. Remarks

1 1 Pressure pad ring 817156
2 2 Guide rod 817013
3 1 Perforated grid 817160
4 2 Distance sleeve 817162 Ø11/15, L = 55mm
5 2 Bearing bushing 328406 MB 1015 DU
6 2 Screw 341024 In-6kt with low head M6x16
7 3 Screw 359651 90° M5x8, DIN 963
8 3 Washer 348923 90° M5 VSM 13912
9 2 Circlip 351520 DIN 6799
10 2 Locking washer 351708 for M6
12 2 Standard compression spring 316235 2.5x15.5x63/Nr.116, F = 50-300N
13 2 Standard compression spring 316267 3.2x17x70/Nr.132, F = 50-600N
14 4 Screw 341018 In-6kt M5x16
Spring diagram 817009
Customer-specific parts
4 x Distance sleeve xxxxxx Ø11/15, L = …mm
11 x Pressure pad plate xxxxxx xxxxxx
x Thrust piece xxxxxx xxxxxx
x xxxxxx xxxxxx xxxxxx
x xxxxxx xxxxxx xxxxxx

38 803386.001/ENG
 Multiple riveting head MRX 2 Appendix

Representatives list
Ägypten UTP Group Ltd. Tel.: 0020 2 736 05 34 Kolumbien Imocom S.A. Tel.: 0057 1 262 3800
5, lbn El Nabih Street Fax: 0020 2 736 33 53 Apartado Aéreo 12287 Fax: 0057 1 262 4982
Zamalek, Cairo, Egypt [email protected] Santafé de Bogotá, Colombia [email protected]
www.imocom.com.co

Australien Bliss & Reels Co. Pty. Ltd. Tel.: 0061 39 850 6666 Korea Dongso P.A. Co., Ltd. Tel.: 0082 2 3141 1491
9 Kim Close, P.O. Box 215 Fax: 0061 39 852 1345 Dongso-Bldg. #394-7 Fax: 0082 2 338 8496
Bulleen, Victoria 3105, Australia www.blissandreels.com.au Hapjeong-Dong, Mapo-Ku, [email protected]
Seoul, Korea 121-886

BeNeLux Heesen-Ica B.V. Tel.: 0031 73 641 7365 Malaysia Lenag AG Tel.: 0041 (055) 214 17 71
Afrikalaan 15, Postbus 3188 Fax: 0031 73 642 5735 Mövenstrasse 16 Fax: 0041 (055) 214 17 70
NL-5232 BD's-Hertogenbosch [email protected] CH-8640 Rapperswil, [email protected]
Niederlande www.heesen-ica.nl Switzerland

Bulgarien ALFLETH ENGINEERING AG Tel.: 0041 (062) 888 70 00 Oesterreich HAMOTEK Montagetechnik Tel.: 0043 6246 72788
Hardstrasse 4 Fax: 0041 (062) 888 70 10 GmbH Mobil: 0043 664 3420959
CH-5600 Lenzburg, Switzerland [email protected] Grödiger Strasse 10 Fax: 0043 6246 72980
www.alfleth.com AT-5081 Anif, Oesterreich [email protected]; www.hamotek.at

China SWISSTEC Shanghai Office Tel.: 0086 21 641 51 105 Polen Julmar - J. Kubalski Tel.: 0048 22 629 25 63
Room 1806, Kuen Yang Plaza Fax: 0086 21 641 51 106 ul. Wilcza 51/48 Mobil: 0048 601 221 409
No. 798 Zhao Jia Bang Road [email protected] PL-00-679 Warszawa, Polen Fax: 0048 22 625 45 54
200030 Shanghai, China [email protected]

SWISSTEC Beijing Tel.: 0086 10 684 18 447 Rumänien ALFLETH ENGINEERING AG Tel.: 0041 (062) 888 70 00
Hua Qiao Gong Yu 2-43 Fax: 0086 10 684 12 869 Hardstrasse 4 Fax: 0041 (062) 888 70 10
Hua Yuan Cun, Xi Jiao [email protected] CH-5600 Lenzburg [email protected]
100044 Beijing, China Switzerland www.alfleth.com

Dänemark Sneholt & Nilsen A/S Tel.: 0045 4615 4600 Russland ALFLETH ENGINEERING AG Tel.: 0041 (062) 888 70 00
Motorgangen 12 Fax: 0045 4615 4225 Hardstrasse 4 Fax: 0041 (062) 888 70 10
DK-2690 Karlslunde, Denmark [email protected] CH-5600 Lenzburg [email protected]
www.sneholt-nilsen.dk/ Switzerland www.alfleth.com

Deutschland BalTec Maschinenbau AG Tel: 0049 7161 361 300 Schweden B. Begner AB Tel.: 0046 887 9185
PLZ: 6, 7, Niederlassung Uhingen Fax: 0049 7161 361 301 Box 33 Fax: 0046 887 9770
80,94 Stuttgarter Strasse 164 Mobil: 0049 175 1816 132 SE-162 11 Vällingby, [email protected]
DE-73067 Uhingen, Deutschland [email protected] Schweden www.begner.se

Deutschland BalTec Maschinenbau AG Tel.: 0049 9565 610 790 Schweiz Afag AG Tel.: 0041 (032) 654 29 00
PLZ: 01-09, 10- Niederlassung Uhingen Mobil: 0049 175 406 83 42 PLZ: 0-5999 Geschäftsbereich Limatec Fax: 0041 (032) 654 29 01
19, 2, 39, 9 Holzacker 8 Fax: 0049 9565 610 787 Burgunderstrasse 13 [email protected]
(ausser 94) DE-96253 Untersiemau,Deutschland [email protected] CH-4562 Biberist www.limatec.ch

Deutschland Techn. Büro Diehl GmbH Tel.: 0049 2103 61443 Singapore Lenag AG Tel.: 0041 (055) 214 17 71
PLZ: 3 (ohne Hofstrasse 137 Fax: 0049 2103 22546 Mövenstrasse 16 Fax: 0041 (055) 214 17 70
39), 4, 5 DE-40723 Hilden, Deutschland [email protected] CH-8640 Rapperswil, [email protected]
www.tb-diehl.de Switzerland

Finnland OY C.L. Fastening AB Tel.: 00358 207 519 600 Slowakei OK servis Tel.: 00420 2 20878191
P.O. Box 66 Fax: 00358 207 519 619 Janovskeho 20 Fax: 00420 2 20878191
Santalantie 25 [email protected] CZ-170 000 Prag 7 [email protected]
FI-10901 Hanko-Hangö, Finland www.clegroup.fi Tschechien www.ok-servis.cz

Frankreich BalTec France Tel.: 0033 1 69 47 12 00 Slowenien, Intermerkur Handels AG Tel.: 00386 1 43 77 767
11, rue Gustave Madiot Mobil: 0033 688 84 8860 Kroatien Niederlassung Ljubljana Mobil: 0038 64 16 76 583
ZA les Bordes Fax: 0033 1 69 47 13 49 Savska 3a, SL-1000 Fax: 00386 1 43 77 808
FR-91070 Bondoufle, France [email protected] Ljubljana, Slowenien [email protected]
www.baltec.fr

Gross- BalTec (UK) Ltd. Tel.: 0044 1189 311 191 Spanien Comher SA Tel.: 0034 93 729 54 54
britannien, BalTec House, Danehill Fax: 0044 1189 311 103 c/Obradors 6, Nave 7 Fax: 0034 93 729 54 85
Irland Lower Earley [email protected] Pol. Ind. Santiga [email protected]
Reading, Berkshire [email protected] E-08130 Santa Perpetua de www.comher.com
RG6 4UT, Great Britain www.baltec.co.uk Mogoda (Barcelona), Spain

Indien Francis Klein & Co. Private Ltd. Tel.: 0091 80 2227 2781 Südafrika Edwin Roth & Co. (Pty.) Ltd. Tel.: 0027 11 970 1930 /1/2/3
70/1, Mission Road 0091 80 2227 2782 P.O. Box 1756 Fax: 0027 11 394 1132
Bangalore - 560 027, India Fax: 0091 80 2227 6324 Kempton Park, South Africa [email protected]
[email protected]

Iran Nojand Co. Tel.: 0098 21 8884 14 77 Tschechien OK Strojservis, s.r.o Tel.: 004202 20 87 81 91
No. 26, ghaffari Ave. 0098 21 8884 14 78 Nám. 14 njna 1307/2 Mobil: 004206 03 50 53 31
hafte - tir square, P.O. Box 15875- Fax: 0098 21 8882 53 08 CZ-150 00 Praha 5, Tschechien Fax: 004202 20 87 81 91
4957 Tehran, Iran [email protected] [email protected]; www.ok-servis.cz

Israel A. Ereza Machine Tools Tel.: 00972 3 506 2659 Türkei ÇAG-KAR DIS TICARET Tel.: 0090 216 430 89 29
16, Perelshtain Str. Fax: 00972 3 506 0020 MÜMESSILLIK Mobil: 0090 542 671 36 19
Bat-Yam – 59472, Israel [email protected] YUNUS EMRE MAH. VEYSEL Fax: 0090 216 430 90 09
KARANI CAD. NO.135 [email protected]
YENIDOGAN, ÜMRANIYE [email protected]
TR-81090 ISTANBUL, Turkey www.turkticaret.net/cag-kar

Italien Camar S.p.A. Tel.: 0039 011 959 1626 Ungarn ALFLETH ENGINEERING AG Tel.: 0041 (062) 888 70 00
Via Genova, 58/A 0039 011 959 2970 Hardstrasse 4 Fax: 0041 (062) 888 70 10
IT-10090 Cascine Vica – Rivoli (TO), Fax: 0039 011 959 4101 CH-5600 Lenzburg, Switzerland [email protected]
Italy [email protected]; www.camarspa.it

Japan Naka Seiki Co. Ltd Tel.: 0081 6 6901 1875 USA BalTec Corporation Tel.: 001 724 873 5757
2-17, 1-Chome, Kinda-cho Fax: 0081 6 6905 8241 130 Technology Drive Fax: 001 724 873 5858
Moriguchi, Osaka 570-0011, Japan [email protected] Canonsburg, PA 15317, USA [email protected]
www.nakaseiki.co.jp www.baltecorporation.com

803386.001/ENG 39
Appendix Multiple riveting head MRX 2

40 803386.001/ENG
Multiple riveting head MRX 2 Index

8 Index
A L
Allocation Multiple riveting head MRX 2 – Type Riveting Locate form tools / form tool shanks or form tool holders
machine....................................................................7 ...............................................................................27
Applications / limitations ...............................................7 Lubrication device .......................................................22
Assembling the distance ring and compensating
washers..................................................................33 M
Maintenance interval...................................................23
C
Change bearing and guide plate.................................19 P
Change form tool holders MRX 2................................18 Personnel requirements ..............................................23
Change form tools MRX 2 ..........................................19 Placing the cylindrical rollers.......................................28
Cleaning the individual parts and greasing them ........26 Placing the guide ring .................................................33
Closing head shapes ..................................................16 Placing the guide star .................................................31
Positioning the flange..................................................34
D
Positioning the pivot pins ............................................30
Danger information .......................................................6 Positioning the roller cage above ................................32
Demount the multiple riveting head from the riveting Positioning the roller cage below ................................29
machine..................................................................25
Positioning the roller guide plate .................................32
Dimensions drawing RN 281 – MRX 2 (802446_1) ......9
Pressure pad...............................................................20
Dimensions drawing RN 331 – MRX 2 (802674_1) ....10
Procedure maintenance..............................................23
Dimensions drawing RN 381 – MRX 2 (802676_1) ....11
Property rights (Copyright) ............................................5
Dimensions drawing RNE 281 – MRX 2 (802446_2)..12
Protective cage ...........................................................22
Dimensions drawing RNE 331 – MRX 2 (802674_2)..13
Dimensions drawing RNE 381 – MRX 2 (802676_2)..14 Q

E Questions or unclear points ..........................................5

Exploded view MRX....................................................24 R

F Reassemble the multiple riveting head .......................27

Recommended materials ............................................16
Form tool ....................................................................17
Remount the multiple riveting head on the riveting
Form tool design .........................................................16 machine ..................................................................35
Form tool holder..........................................................17 Riveting force form tool ...............................................16
Form tool MRX 2.........................................................17 Riveting positions area Multiple Riveting Head MRX 2
...............................................................................15
G
Guide block.................................................................17 S
Guide bushing ............................................................17 Spare parts lists ..........................................................36
Guide ring ...................................................................17 Spring diagram for pressure pad MRX 2 (817009) .....21
Strip down the multiple riveting head ..........................25
I
Information and symbols...............................................6 T
Technical specifications MRX 2 ....................................8

803386.001/ENG 41
Index Multiple riveting head MRX 2

42 803386.001/ENG