SITE TEST REPORT FOR UNIT-1 GRP

SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT

UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

7UM622- GR2 GENERATOR PROTECTION RELAY

1. RELAY DETAILS:
Model No: 7UM6225-6EB92-0CB0/OR Aux. Voltage: 60-230V DC/100-240VAC
Serial No: GF1704514041 Nominal Current: 5A
P-Set: 04.71.02 Firmware: V04.71.00
Panel Ref: G2B Nominal Voltage: 110V AC

2. METERING CHECKS:
G2B TB NO  TB 3- 1, 3, 5, 7.
PT RATIO: 20.02 kV/110 V
Applied
Phase Relay Measured Voltage L-L (KV) Relay Measured Voltage L-N (KV)
Voltage (V)
R 63.51 20.05 11.58
Y 63.51 20.04 11.58

B 63.51 20.05 11.58

G2B TB NO  TB 3- 21, 23, 25, 19.

CT RATIO: 30kA/5 A
Applied
Phase Neutral side CT (SIDE-2) Relay Measured Current(KA)
Current (A)
R 5 ∠0° 30 ∠0°
Y 5 ∠-120° 30 ∠240°
B 5 ∠120° 30 ∠120°

G2B TB NO  TB 2- 13, 14, 15, 16.

CT RATIO: 30kA/5 A
Applied
Phase Phase side CT (SIDE-1) Relay Measured Current(KA)
Current (A)
R 5 ∠0° 30 ∠0°
Y 5 ∠-120° 30 ∠240°
B 5 ∠120° 30 ∠120°

Test trip feedback taken from B.O-10 (Intertrip BO used as feedback)

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 1 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

3. LOW FORWARD POWER PROTECTION (37G)

3202 P-forw.<Supervision : 0.5%
3204 T-P-forw.< Time Delay :0
3203 P-forw.>Supervision Pickup : 120.0%
3205 T-P-forw.>Time Delay : 0.0 Sec
3206A Method of Operation : Method Fast
( Without Turbine Trip 15s Timer Added in CFC as per Scheme)
( With Turbine Trip 2s Timer Added in CFC as per Scheme)

Calculation:
Isec = 5W/(1.732*63.51) = 0.045A
= 0.045/ 1.732 = 0.026A

Procedure:
Inject the Nominal Voltage and current with respect above the 5W Forward direction (0°). Slowly ramp down
with respective time (With turbine and without turbine). Note down the mA. MW measured checked in the Relay HMI.
Inject Below the 5MW directly and check the Operated time w.r.t Turbine Trip and Without Turbine trip.

Injected value
Measured Operating
Phase Applied Applied Status Remark
MW time(s)
voltage(V) current(A)
R 63.50 ∠0° 25 ∠0°
Relay feedback
Without
: 15.17
Y 63.50 ∠-120° 25 ∠-120° 5.22 Trip turbine trip
Kit feedback:
15.55
B 63.50 ∠120° 25 ∠120°

R 63.50∠0° 25 ∠0°
Relay feedback
With turbine
: 2.00
Y 63.50∠-120° 25 ∠-120° 5.22 Trip trip
Kit feedback:
2.251
B 63.50∠120° 25 ∠120°

4. REVERSE POWER PROTECTION (32G)

3102 P>Reverse Pickup :-0.50 %
3103 Time Delay Long :0 (15 sec Timer Added in CFC)
3104 Time Delay Short :0 (2 sec Timer Added in CFC)
3105A Pickup Holding Time :0

Calculation:
Isec = 5W/(1.732*63.51) = 0.045A
= 0.045/ 1.732 = 0.026A

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 2 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Procedure:
Disable the LFP Protection, Inject the Nominal Voltage and current with respect above the 5W Reverse
direction (180°). Slowly ramp up with respective time (With turbine and without turbine). Note down the mA. MW measured
checked in the Relay HMI. Inject Below the 5MW directly and check the Operated time w.r.t Turbine Trip and Without Turbine
trip.

Injected value
Operating
Phase Applied Applied Measured MW Status Remark
time(Sec)
voltage(V) current(A)
R 63.50 ∠0° 25 ∠180°
Relay feedback
Without turbine
: 15.025
Y 63.50 ∠-120° 25 ∠60° -5.22 Trip trip
Kit feedback:
15.22
B 63.50 ∠120° 25 ∠300°

R 63.50 ∠0° 25 ∠180°

Relay feedback
: 2.00 Wit turbine trip
Y 63.50 ∠-120° 25 ∠60° -5.22 Trip
Kit feedback:
2.236
B 63.50 ∠120° 25 ∠300°

5. BACKUPIMPEDANCE:
3301 Impedance protection : ON
3302 Fault Detection I> Pickup : 5.8
3303 Undervoltage seal-in pickup : 77V
3312 T END final time Delay : 3 Sec
3306 Impedance zone Z1 : 3.3 Ohm
3307 Impedance zone Z1 Time Delay : 2.0 Sec
3310 Impedance zone Z2 : 2.31 Ohm
3311 Impedance zone Z2 Time Delay : 1.0 Sec

Manually Calculated Points: (Checked by 0,180,-180,90, 270 deg)

Procedure:
1. The backup impedance works based on the Phase Voltage based.
2. Calculate the Nominal Voltage and current with respect to Z1, Z2 Impedance value.
3. Inject below Impedance value and increase the impedance slowly w.r.t time delay until the relay trip.
4. Check the relay tripping impedance value and match with the setting value.
5. Inject below impedance value and check the Operating time for both zone.

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 3 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Shot Test: Fault Type L1-L2-L3

|Z| Phi t nom t act. Dev. ITest Result
4.760 Ω 0.00 ° no trip no trip n/a 7.361 A Passed
4.616 Ω 90.00 ° no trip no trip n/a 7.361 A Passed
4.850 Ω -180.00 ° no trip no trip n/a 7.361 A Passed
4.646 Ω -90.00 ° no trip no trip n/a 7.361 A Passed
4.850 Ω 75.00 ° no trip no trip n/a 7.361 A Passed
4.846 Ω -105.00 ° no trip no trip n/a 7.361 A Passed
4.186 Ω 0.00 ° 2.040 s 2.053 s 0.652 % 7.361 A Passed
4.193 Ω 90.00 ° 2.040 s 2.054 s 0.6912 % 7.361 A Passed
4.216 Ω -180.00 ° no trip no trip n/a 7.361 A Passed
4.223 Ω -90.00 ° no trip no trip n/a 7.361 A Passed
3.317 Ω -90.00 ° 2.040 s 2.048 s 0.3676 % 7.361 A Passed
4.345 Ω -43.67 ° 2.040 s 2.036 s -0.1961 % 7.361 A Passed
3.175 Ω -2.05 ° 2.040 s 2.046 s 0.2745 % 7.361 A Passed
3.000 Ω 0.00 ° 2.040 s 2.047 s 0.3382 % 7.361 A Passed
3.885 Ω 46.50 ° 2.040 s 2.028 s -0.5686 % 7.361 A Passed
3.409 Ω 75.00 ° 2.040 s 2.040 s 0.0147 % 7.361 A Passed
3.105 Ω 90.00 ° 2.040 s 2.045 s 0.25 % 7.361 A Passed
3.279 Ω 180.00 ° 2.040 s 2.037 s -0.1716 % 7.361 A Passed
3.000 Ω 180.00 ° 2.040 s 2.041 s 0.049 % 7.361 A Passed
3.236 Ω -105.00 ° 2.040 s 2.048 s 0.4069 % 7.361 A Passed
2.000 Ω -90.00 ° 640.0 ms 637.2 ms -0.4375 % 7.361 A Passed
3.253 Ω -45.09 ° 640.0 ms 640.2 ms 0.0313 % 7.361 A Passed
2.283 Ω 0.00 ° 640.0 ms 644.3 ms 0.6719 % 7.361 A Passed
3.243 Ω 44.53 ° 640.0 ms 646.2 ms 0.9688 % 7.361 A Passed
2.316 Ω 75.00 ° 640.0 ms 635.9 ms -0.6406 % 7.361 A Passed
2.350 Ω 90.00 ° 640.0 ms 643.2 ms 0.5 % 7.361 A Passed
3.211 Ω 134.90 ° 640.0 ms 646.4 ms 1% 7.361 A Passed
2.493 Ω -180.00 ° 2.040 s 1.094 s -46.39 % 7.361 A Passed
2.161 Ω -180.00 ° 640.0 ms 642.4 ms 0.375 % 7.361 A Passed
1.210 Ω -180.00 ° 640.0 ms 647.7 ms 1.203 % 7.361 A Passed
1.373 Ω -140.00 ° 640.0 ms 634.9 ms -0.7969 % 7.361 A Passed

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 4 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Test State: Test passed

6. UNDER EXCITATIONPROTECTION (40G)

Setting: (Trip)
3002 Susceptance Intersect Charac 1 : 0.52
3003 Incliantion Angle Charac 1 : 80 o
3004 Charac 1 Time Delay : 2 Sec
3005 Susceptance Intersect Charac 2 : 0.46
3006 Incliantion Angle Charac 2 : 90 o
3007 Charac 2 Time Delay : 2 Sec
3008 Susceptance Intersect Charac 3 : 0.93
3009 Incliantion Angle Charac 3 : 100 o
3010 Charac 3 Time Delay : 0.3 Sec

Note: Condition-1: Field Failure without Under Voltage

Characteristics 1 & 2= 10 seconds Characteristics 3 = 0.3 seconds
Condition-2: Field Failure with Under Voltage
Characteristics 1 & 2 = 2 seconds (Under voltage Function V (P-P)<77V used for interlocking CFC
Logic)

FIELD FAILURE WITHOUT UNDER VOLTAGE:

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 5 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Shot Test: Fault Type L1-L2-L3

|Z| Phi t nom t act. Dev. VTest Result
33.57 Ω -100.91 ° 10.03 s 10.04 s 0.1296 % 50.00 V Passed
34.15 Ω -97.42 ° 10.03 s 10.04 s 0.0748 % 50.00 V Passed
33.78 Ω -94.51 ° 10.03 s 10.04 s 0.1366 % 50.00 V Passed
34.28 Ω -92.06 ° 10.03 s 10.05 s 0.1625 % 50.00 V Passed
33.67 Ω -86.47 ° 10.03 s 10.05 s 0.1695 % 50.00 V Passed
33.59 Ω -84.13 ° 10.03 s 10.05 s 0.2473 % 50.00 V Passed
28.00 Ω -81.65 ° 10.03 s 10.04 s 0.0818 % 50.00 V Passed
27.29 Ω -72.95 ° 10.03 s 10.05 s 0.1984 % 50.00 V Passed
26.74 Ω -89.03 ° 10.03 s 10.04 s 0.0538 % 50.00 V Passed
25.30 Ω -108.43 ° 10.03 s 10.05 s 0.1854 % 50.00 V Passed
22.79 Ω -113.47 ° 10.03 s 10.04 s 0.0638 % 50.00 V Passed
22.51 Ω -100.00 ° 10.03 s 10.04 s 0.1436 % 50.00 V Passed
20.66 Ω -83.15 ° 10.03 s 10.03 s -0.01 % 50.00 V Passed
16.96 Ω -80.00 ° 10.03 s 10.03 s 0.0239 % 50.00 V Passed
16.00 Ω -70.00 ° 10.03 s 10.04 s 0.0518 % 50.00 V Passed
16.49 Ω -90.00 ° 10.03 s 10.04 s 0.0977 % 50.00 V Passed
19.15 Ω -90.00 ° 10.03 s 10.03 s 0.0199 % 50.00 V Passed
10.08 Ω -92.58 ° 530.0 ms 545.7 ms 2.962 % 50.00 V Passed
9.222 Ω -80.00 ° 530.0 ms 548.5 ms 3.491 % 50.00 V Passed
6.112 Ω -64.89 ° 530.0 ms 527.4 ms -0.4906 % 50.00 V Passed
6.853 Ω -120.00 ° 530.0 ms 536.1 ms 1.151 % 50.00 V Passed
6.956 Ω -100.00 ° 530.0 ms 544.3 ms 2.698 % 50.00 V Passed

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 6 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

FIELD FAILURE WITH UNDER VOLTAGE:

Shot Test: Fault Type L1-L2-L3
|Z| Phi t nom t act. Dev. VTest Result
33.57 Ω -100.91 ° 2.030 s 2.053 s 1.108 % 30.00 V Passed
34.15 Ω -97.42 ° 2.030 s 2.048 s 0.8867 % 30.00 V Passed
33.78 Ω -94.51 ° 2.030 s 2.047 s 0.8424 % 30.00 V Passed
34.28 Ω -92.06 ° 2.030 s 2.048 s 0.8719 % 30.00 V Passed
33.67 Ω -86.47 ° 2.030 s 2.040 s 0.4926 % 30.00 V Passed
33.59 Ω -84.13 ° 2.030 s 2.035 s 0.2611 % 30.00 V Passed
28.00 Ω -81.65 ° 2.030 s 2.033 s 0.1281 % 30.00 V Passed
27.29 Ω -72.95 ° 2.030 s 2.037 s 0.3645 % 30.00 V Passed
26.74 Ω -89.03 ° 2.030 s 2.029 s -0.0394 % 30.00 V Passed
25.30 Ω -108.43 ° 2.030 s 2.028 s -0.0936 % 30.00 V Passed
22.79 Ω -113.47 ° 2.030 s 2.025 s -0.2266 % 30.00 V Passed
22.51 Ω -100.00 ° 2.030 s 2.032 s 0.1182 % 30.00 V Passed
20.66 Ω -83.15 ° 2.030 s 2.042 s 0.5911 % 30.00 V Passed
16.96 Ω -80.00 ° 2.030 s 2.031 s 0.0296 % 30.00 V Passed
16.00 Ω -70.00 ° 2.030 s 2.031 s 0.0542 % 30.00 V Passed
16.49 Ω -90.00 ° 2.030 s 2.038 s 0.3695 % 30.00 V Passed
19.15 Ω -90.00 ° 2.030 s 2.032 s 0.1084 % 30.00 V Passed
10.08 Ω -92.58 ° 530.0 ms 547.7 ms 3.34 % 30.00 V Passed
9.222 Ω -80.00 ° 530.0 ms 534.0 ms 0.7547 % 30.00 V Passed
6.853 Ω -120.00 ° 530.0 ms 539.9 ms 1.868 % 30.00 V Passed
6.956 Ω -100.00 ° 530.0 ms 547.9 ms 3.377 % 30.00 V Passed

7. UNBALANCE LOAD -NEGATIVE PHASE SEQUENCE (46G)

1702 Continuously Permissible Current I2 : 4.8%
1703 Warning Stage Time Delay : 20 Sec
1704 Negative Sequence Factor K : 3 Sec
1705 Time for Cooling Down : 1238 Sec

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 7 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

1706 I2>>2 Pickup : 54%

1707 T I2 Time Delay : 3 sec

NPS Alarm:
Calculated Current: 0.048x 5= 0.24Amps
Applied Voltage Applied Current Operated time
Set time (s)
R Y B R Y B (s)

0 0 0 0.246 ∟0° 0.246 ∟120° 0.246 ∟-120° 20 20.30

I2>> TRIP
Calculated Current: 0.54x 5= 2.7Amps
Applied Voltage Applied Current Set time Operated time
R Y B R Y B (sec) (sec)

3.200
0 0 0 2.9 ∟0° 2.9 ∟120° 2.9∟-120° 3

I2 Theta Trip:
Permissible time= k/ (I/In) 2 =3 / (1 /5)2= 75 sec
Injected Current (A) Time Delay ( Sec )
Factor Status
Calculated Operated
S.No (K) R Y B time (secs ) time (secs)

1 3 1∟0° 1∟120° 1∟-120° 75 74.71 Trip

2 3 1.5∟0° 1.5∟120° 1.5∟-120° 33.33 33.57 Trip

3 3 2∟0° 2∟120° 2∟-120° 18.75 19.16 Trip

4 3 2.2∟0° 2.2∟120° 2.2∟-120° 15.49 15.68 Trip

5 3 2.4∟0° 2.4∟120° 2.4∟-120° 13.02 12.98 Trip

6 3 2.6∟0° 2.6∟120° 2.6∟-120° 11.09 11.92 Trip

7 3 2.65∟0° 2.65∟120° 2.65∟-120° 10.67 11.89 Trip

8 3 2.7∟0° 2.7∟120° 2.7∟-120° 10.28 11.92 Trip

9 3. 2.75∟0° 2.75∟120° 2.75∟-120° 09.18 11.90 Trip

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 8 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

NOTE:
1. Relay operate time is not matching with the calculated time from 2.6 A to 2.9A . Explanation in Siemens manuals
and attached below.

8. DIFFERENTIALPROTECTION (87G)

2021 Pickup value of Differential current : 0.10

2041A Slope 1 of tripping characteristic : 0.25
2042A Base point for Slope1 of Charac. : 0.0
2043A Slope 2 of tripping characteristic : 0.5
2044A Base point for Slope2 of Charac. : 2.5
A. STABILITY CHECK:
Procedure:
Inject the Full load current in both Neutral, Phase side CT sides with the balance angles, and checked the Idiff
and Ibias. Relay should not trip.

Applied current (A) Idiff Ibias TRIP

PHASE FAULT TYPE
CT SIDE-1 CT SIDE-2 STATUS
R 3.753 ∠0° 3.753 ∠180° 0.00 2.01 Stable No trip
Y 3.753 ∠-120° 3.753 ∠60° 0.00 2.01 Stable No trip
B 3.753 ∠120° 3.753 ∠300° 0.00 2.01 Stable No trip

B. UNSTABILITY CHECK:

Procedure:
Inject the Full load current in both Neutral, Phase side CT sides with the unbalance angles, and checked the Idiff
and Ibias. Relay measures the Differential Current and should trip.
Applied current (A) Idiff Ibias TRIP
PHASE FAULT TYPE
CT SIDE-1 CT SIDE-2 STATUS
R 4.471 ∠0° 4.471 ∠0° 2.00 2.01 Internal
Y 4.471 ∠-120° 4.471 ∠-120° 2.00 2.01 Internal Trip
B 4.471 ∠120° 4,471 ∠120° 2.00 2.01 Internal

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 9 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Low set Pickup test:

Winding Set Current Calculated Current Operating Operating

Phase Ref.
Reference Is1 (A) Current (A) Time (ms)

R 0.1 0.375 0.373 38.80

PHASE- Y 0.1 0.375 0.373 38.40
CT(SIDE1) B 0.1 0.375 0.372 39.80
RYB 0.1 0.375 0.371 39.70
R 0.1 0.375 0.373 42.00
NEUTRAL- CT Y 0.1 0.375 0.373 34.10
(SIDE2) B 0.1 0.375 0.373 40.20
RYB 0.1 0.375 0.371 43.00

Slope Characteristics:

SLOPE-1: (K1=25%)
Procedure:
Point-1 Inject the FLC in Both sides with balance angles. Decrease the Current on One side. Relay should Trip above
the Idiff. Remove the kit feedback and Check the Idiff and Ibias current.
Point-2 Inject the FLC in Both sides with balance angles. Increase the Current on One side. Relay should Trip above the
Idiff. Remove the kit feedback and Check the Idiff and Ibias current.
SLOPE-1 Check the difference b/w the two Points.

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 10 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Applied current (A) Idiff Ibias TRIP

PHASE
CT SIDE-1 CT SIDE-2 STATUS
R 3.753 ∠0° 3.7532.264 ∠180° 0.40 1.61 Tripped
Y 3.753 ∠-120° 3.7532.264 ∠60° 0.40 1.60 Tripped
B 3.753 ∠120° 3.7532.264 ∠300° 0.40 1.62 Tripped

K1 = ID/ IB = 0.4/1.60 = 25%

SLOPE-2: (K2=70%) K2 = Id/(Ib-Basepoint) X100 %

Applied current (A) Idiff Ibias TRIP

PHASE
CT SIDE-1 CT SIDE-2 (A) (A) STATUS
R 12∠0° 127.13 ∠180° 1.31 5.10 Tripped
Y 12∠-120° 127.13 ∠60° 1.30 5.10 Tripped
B 12 ∠120° 127.13 ∠300° 1.30 5.10 Tripped

1.31
K2= ------------ = 0.5 x100= 50%
5.1 – 2.5
9. OVER VOLTAGEPROTECTION:
4102 U>Pickup : 121 V (69.86P-N)
4103 T U> Time delay : 5.0 Sec
4104 U>> Pickup : 154 V (88.91P-N)
4105 T U>> Time Delay : 0.1 Sec
4107A Measurement mode : U phase-phase
STAGE – 1 (U>)
Procedure:
Inject the nominal Voltage, ramped up the Line voltage until the relay shows the alarm. For Pickup, time
checking purpose, Inject above Line voltage settings.
Phases Set Voltage(V) Pickup Voltage(V) Set time (s) Operating time (s)

RYB 69.86 69.88 5.0 5.046

STAGE -2 (U>> Trip)

Procedure:
Inject the nominal Voltage, ramped up the Line voltage until the relay shows the alarm. For Pickup, time
checking purpose, Inject above Line voltage settings.
Set Pickup
Phases Set time (s) Operating time (ms)
Voltage(V) Voltage(V)
RYB 88.91 88.94 0.1 142

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 11 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

10. UNDER VOLTAGE PROTECTION:

4002 U<Pickup : 77 V P-P (44.45P-N)

4003 T U< Time delay : 0 Sec

Procedure:
Inject the nominal Voltage, ramped down the Line voltage until the relay shows the alarm. For Pickup, time
checking purpose, Inject below Line voltage settings.

Operating time (ms)

Phases Set Voltage(V) Pickup Voltage(V) Set time (s)

RYB 44.45 44.50 0 35.00

11. FREQUENCY PROTECTION:

4202 f1 Pickup :48 Hz
4204 T f1 Time delay :2.5 Sec
4205 f2 Pickup :47.4 Hz (TRIP)
4207 T f2 Time delay :2.0 Sec
4208 f3 Pickup :51.6 Hz
4210 T f3 Time delay :2.5 Sec
4211 f3 Pickup :52 Hz
4213 T f3 Time delay :2.0 Sec
A.UNDER FREQUENCY:
Inject the nominal Voltage with 50Hz, ramped down the frequency until the relay shows the alarm (f1).
Disable the F<1 function, Inject the nominal Voltage with 50Hz, ramped down the frequency until the relay shows the
Trip (f2).

Stages Injected voltage(V) Set Frequency (Hz) Pickup Frequency (Hz) Operated time (s)

f1 63.51 48 48.0 2.667

f2 63.51 47.4 47.40 2.168

B.OVER FREQUENCY:
Inject the nominal Voltage with 50Hz, ramped up the frequency until the relay shows the alarm (f3).

Stages Set Frequency (Hz) Pickup Frequency (Hz) Operated time (s)

f3 51.6 51.6 2.626

F4 52.0 52.0 2.156

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 12 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

12. OVER EXCITATION PPROTECTION (99)

4301 Over excitation Protection : ON
4302 U/f > Pickup : 1.10
4303 TU/f > Pickup : 60 secs
4304 U/f >> Pickup : 1.4
4305 TU/f >> Pickup : 1 secs
4306 U/f=1.05 Time Delay : 20000 secs
4307 U/f=1.10 Time Delay : 20000 secs
4308 U/f=1.15 Time Delay : 125 secs
4309 U/f=1.20 Time Delay : 60 secs
4310 U/f=1.25 Time Delay : 50 secs
4311U/f=1.30 Time Delay : 25 secs
4312U/f=1.35 Time Delay : 8 secs
4313U/f=1.40 Time Delay : 3 secs
U/f >Alarm:
1. Inject the nominal Voltage with 50Hz, ramped up the Voltage until the relay shows the alarm (V/F-Alarm). Inject above
the V/Hz Alarm and check the Operated time. Calculated voltage: 63.51x 1.1= 69.86 V
Applied Voltage HZ SET V/F OPTD Operated time
(pu) V/F (pu) Set time (s) (s)
R Y B
69.9 ∟0° 69.9 ∟-120° 69.9 ∟120° 50 1.1 1.1 60 60.23

U/f >>Trip
Calculated voltage: 63.51x 1.4= 88.914 V
Applied Voltage HZ SET V/F OPTD Operated time
(pu) V/F (pu) Set time (s) (s)
R Y B
88.80∟0° 88.80∟-120° 88.80∟120° 50 1.4 1.4 1.0 1.045
U/f Trip
Calculated voltage: 63.51x 1.15= 73.03 V
Applied Voltage SET
OPTD V/F Operated time
HZ V/F Set time (s)
(pu) (s)
R Y B (pu)

73.1 ∟0° 73.1 ∟-120° 73.1 ∟120° 50 1.15 1.15 125 133

76.2 ∟0° 76.2 ∟-120° 76.2 ∟120° 50 1.20 1.2 60 61.41

79.3 ∟0° 79.3 ∟-120° 79.3 ∟120° 50 1.25 1.25 50 50.48

82.56 ∟0° 82.56 ∟-120° 82.56 ∟120° 50 1.30 1.30 25 25.64

85.73 ∟0° 85.73 ∟-120° 85.73 ∟120° 50 1.35 1.35 8 8.096

88.91 ∟0° 88.91 ∟-120° 88.91 ∟120° 50 1.40 1.4 3 3.718

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 13 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

13. INADVERTENT / DEAD MACHINEPROTECTION (50G)

7101 Inadvertent Energization : ON
7102 I Stage pickup :5
7103 Release Threshold U1< : 77 V
7104 Pickup time Delay T U1< : 3.0 Sec
7105 Drop out time Delay TU1< : 1.0 Sec

Voltage Pickup
1. Inject Nominal Voltage first and inject above the set current. Slowly ramp down the Voltage (V< ) w.r.t time (tpu) until
relay the Trip.
2. Note down the pickup Voltage and Operating time.

Set Current Set Voltage Pickup Voltage

PHASE Set time (s) Operated time
(A) (V) (V)
(s)
R 4.9 ∠0° 44.45∠0° 44.49 ∟0˚
Y 4.9 ∠-120° 44.45∠-120° 44.49 ∟-120˚ 3.0 2.884
B 4.9 ∠120° 44.45∠120° 44.49 ∟120˚

Current Pickup
1. Inject below (V< ) VL77V (70%) and 0.44 A and Slowly ramp up the current until relay the Trip.
2. Note down the pickup current and Inject above current (I>) and (V<) and note down the Operating time.

Set current Pickup current Operated time

PHASE Set voltage Set time (s)
(A) (A) (ms)
(V)
R 0 5∠0° 5∠0°
Y 0 5∠-120° 5∠-120° 0
28.20
B 0 5∠120° 5∠120°

14. TIME OVERCURRENT:

1201 Overcurrent Time Protection : ON

1202 I> Pickup :5A
1203 T I> Time delay :0s

PHASE Set Current (A) Pickup current (A) Operated Time (ms)

RYB 5 4.998 45

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 14 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

15. OUT OF STEPPROTECTION (78)

3501 Out-of-step Protection :ON

3502 Pickup current for Measuring Release I1> :80%
3503 Pickup Current for Measuring Release I2< :20.0%
3504 Resistance Za of the Polygon (width) : 2.00 Ohm
3505 Reactance Zb of the Polygon (reverse) : 3.81 Ohm
3506 Reactance Zc of the Polygon (forw char1) : 3.06 Ohm
3507 Reactance Diff Char.1 – Char2 (forward) : 0.31 Ohm
3508 Angle of inclination of the polygon :80o
3509 Number of Power swing Characteristics 1 :2
3510 Number of Power swing Characteristics 1 :4
3511 Holding time for Fault Detection : 20Sec

ZONE 1:

Test Settings
State State 1 State 2 State 3 State 4 State 5 State 6 State 7 State 8
V L1-E 63.51 V 27.44 V 20.51 V 18.31 V 12.22 V 10.01 V 6.733 V 5.823 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 63.51 V 27.44 V 20.51 V 18.31 V 12.22 V 10.01 V 6.733 V 5.823 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 63.51 V 27.44 V 20.51 V 18.31 V 12.22 V 10.01 V 6.733 V 5.823 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
0.00 ° -20.90 ° -19.40 ° -18.53 ° -24.97 ° -28.85 ° -74.32 ° -91.63 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-120.00 ° -140.90 ° -139.40 ° -138.53 ° -144.97 ° -148.85 ° -194.32 ° -211.63 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
120.00 ° 99.10 ° 100.60 ° 101.47 ° 95.03 ° 91.15 ° 45.68 ° 28.37 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 9 State 10 State 11 State 12 State 13 State 14 State 15 State 16
V L1-E 6.496 V 8.914 V 11.36 V 13.46 V 16.53 V 21.56 V 26.94 V 36.84 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 6.496 V 8.914 V 11.36 V 13.46 V 16.53 V 21.56 V 26.94 V 36.84 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 6.496 V 8.914 V 11.36 V 13.46 V 16.53 V 21.56 V 26.94 V 36.84 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-122.32 ° -133.35 ° -143.17 ° -147.95 ° -150.51 ° -155.91 ° -157.94 ° -156.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 15 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024
-242.32 ° -253.35 ° -263.17 ° -267.95 ° -270.51 ° -275.91 ° -277.94 ° -276.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-2.32 ° -13.35 ° -23.17 ° -27.95 ° -30.51 ° -35.91 ° -37.94 ° -36.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz

ZONE 2:

Test Settings
State State 1 State 2 State 3 State 4 State 5 State 6 State 7 State 8
V L1-E 63.51 V 36.04 V 32.27 V 26.92 V 24.42 V 22.95 V 21.63 V 20.52 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 63.51 V 36.04 V 32.27 V 26.92 V 24.42 V 22.95 V 21.63 V 20.52 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 63.51 V 36.04 V 32.27 V 26.92 V 24.42 V 22.95 V 21.63 V 20.52 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
0.00 ° -31.91 ° -36.92 ° -43.56 ° -49.45 ° -53.26 ° -56.60 ° -61.62 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-120.00 ° -151.91 ° -156.92 ° -163.56 ° -169.45 ° -173.26 ° -176.60 ° -181.62 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 5.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
120.00 ° 88.09 ° 83.08 ° 76.44 ° 70.55 ° 66.74 ° 63.40 ° 58.38 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 9 State 10 State 11 State 12 State 13 State 14 State 15 State 16
V L1-E 19.96 V 19.19 V 18.50 V 17.92 V 17.38 V 16.89 V 16.77 V 16.74 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 19.96 V 19.19 V 18.50 V 17.92 V 17.38 V 16.89 V 16.77 V 16.74 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 19.96 V 19.19 V 18.50 V 17.92 V 17.38 V 16.89 V 16.77 V 16.74 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-67.09 ° -68.78 ° -73.38 ° -76.12 ° -79.03 ° -82.12 ° -86.04 ° -91.13 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-187.09 ° -188.78 ° -193.38 ° -196.12 ° -199.03 ° -202.12 ° -206.04 ° -211.13 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
52.91 ° 51.22 ° 46.62 ° 43.88 ° 40.97 ° 37.88 ° 33.96 ° 28.87 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 17 State 18 State 19 State 20 State 21 State 22 State 23 State 24
V L1-E 16.85 V 16.86 V 17.71 V 18.79 V 20.22 V 21.45 V 26.80 V 32.02 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 16 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024
V L2-E 16.85 V 16.86 V 17.71 V 18.79 V 20.22 V 21.45 V 26.80 V 32.02 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 16.85 V 16.86 V 17.71 V 18.79 V 20.22 V 21.45 V 26.80 V 32.02 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-96.76 ° -100.74 ° -107.39 ° -112.23 ° -117.78 ° -122.66 ° -134.20 ° -141.25 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-216.76 ° -220.74 ° -227.39 ° -232.23 ° -237.78 ° -242.66 ° -254.20 ° -261.25 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
23.24 ° 19.26 ° 12.61 ° 7.77 ° 2.22 ° -2.66 ° -14.20 ° -21.25 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 25 State 26 State 27 State 28 State 29 State 30 State 31 State 32
V L1-E 41.25 V 37.03 V 32.09 V 30.59 V 29.11 V 28.31 V 28.09 V 27.14 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 41.25 V 37.03 V 32.09 V 30.59 V 29.11 V 28.31 V 28.09 V 27.14 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 41.25 V 37.03 V 32.09 V 30.59 V 29.11 V 28.31 V 28.09 V 27.14 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-146.08 ° -131.71 ° -119.31 ° -110.57 ° -103.47 ° -91.00 ° -84.93 ° -79.11 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-266.08 ° -251.71 ° -239.31 ° -230.57 ° -223.47 ° -211.00 ° -204.93 ° -199.11 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-26.08 ° -11.71 ° 0.69 ° 9.43 ° 16.53 ° 29.00 ° 35.07 ° 40.89 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 33 State 34 State 35 State 36 State 37 State 38 State 39 State 40
V L1-E 26.91 V 28.80 V 31.00 V 24.35 V 22.99 V 22.18 V 21.50 V 20.21 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 26.91 V 28.80 V 31.00 V 24.35 V 22.99 V 22.18 V 21.50 V 20.21 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 26.91 V 28.80 V 31.00 V 24.35 V 22.99 V 22.18 V 21.50 V 20.21 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-72.48 ° -63.02 ° -49.80 ° -44.50 ° -49.55 ° -53.01 ° -56.56 ° -63.06 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-192.48 ° -183.02 ° -169.80 ° -164.50 ° -169.55 ° -173.01 ° -176.56 ° -183.06 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 17 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024
47.52 ° 56.98 ° 70.20 ° 75.50 ° 70.45 ° 66.99 ° 63.44 ° 56.94 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 41 State 42 State 43 State 44 State 45 State 46 State 47 State 48
V L1-E 19.78 V 19.34 V 19.01 V 18.35 V 17.88 V 17.79 V 17.88 V 18.10 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 19.78 V 19.34 V 19.01 V 18.35 V 17.88 V 17.79 V 17.88 V 18.10 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 19.78 V 19.34 V 19.01 V 18.35 V 17.88 V 17.79 V 17.88 V 18.10 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-64.60 ° -66.91 ° -69.40 ° -74.04 ° -78.06 ° -82.64 ° -87.49 ° -91.31 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-184.60 ° -186.91 ° -189.40 ° -194.04 ° -198.06 ° -202.64 ° -207.49 ° -211.31 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
55.40 ° 53.09 ° 50.60 ° 45.96 ° 41.94 ° 37.36 ° 32.51 ° 28.69 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 49 State 50 State 51 State 52 State 53 State 54 State 55 State 56
V L1-E 18.26 V 18.24 V 18.78 V 19.17 V 19.62 V 20.23 V 22.42 V 24.25 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 18.26 V 18.24 V 18.78 V 19.17 V 19.62 V 20.23 V 22.42 V 24.25 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 18.26 V 18.24 V 18.78 V 19.17 V 19.62 V 20.23 V 22.42 V 24.25 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-95.77 ° -99.09 ° -103.72 ° -107.14 ° -110.42 ° -114.12 ° -124.90 ° -130.95 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-215.77 ° -219.09 ° -223.72 ° -227.14 ° -230.42 ° -234.12 ° -244.90 ° -250.95 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
24.23 ° 20.91 ° 16.28 ° 12.86 ° 9.58 ° 5.88 ° -4.90 ° -10.95 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 57 State 58 State 59 State 60 State 61 State 62 State 63 State 64
V L1-E 30.00 V 29.37 V 25.86 V 24.77 V 24.38 V 23.95 V 24.37 V 23.65 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 30.00 V 29.37 V 25.86 V 24.77 V 24.38 V 23.95 V 24.37 V 23.65 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 30.00 V 29.37 V 25.86 V 24.77 V 24.38 V 23.95 V 24.37 V 23.65 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 18 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024
-134.76 ° -128.14 ° -115.98 ° -109.13 ° -102.85 ° -96.91 ° -90.10 ° -84.66 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-254.76 ° -248.14 ° -235.98 ° -229.13 ° -222.85 ° -216.91 ° -210.10 ° -204.66 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-14.76 ° -8.14 ° 4.02 ° 10.87 ° 17.15 ° 23.09 ° 29.90 ° 35.34 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 65 State 66 State 67 State 68 State 69 State 70 State 71 State 72
V L1-E 24.71 V 25.31 V 26.97 V 27.76 V 26.22 V 22.94 V 21.17 V 20.75 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 24.71 V 25.31 V 26.97 V 27.76 V 26.22 V 22.94 V 21.17 V 20.75 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 24.71 V 25.31 V 26.97 V 27.76 V 26.22 V 22.94 V 21.17 V 20.75 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-74.83 ° -68.06 ° -59.24 ° -52.60 ° -47.37 ° -53.28 ° -56.45 ° -61.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-194.83 ° -188.06 ° -179.24 ° -172.60 ° -167.37 ° -173.28 ° -176.45 ° -181.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
45.17 ° 51.94 ° 60.76 ° 67.40 ° 72.63 ° 66.72 ° 63.55 ° 58.04 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 73 State 74 State 75 State 76 State 77 State 78 State 79 State 80
V L1-E 19.61 V 18.67 V 18.05 V 17.83 V 17.64 V 17.93 V 18.29 V 18.86 V
0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L2-E 19.61 V 18.67 V 18.05 V 17.83 V 17.64 V 17.93 V 18.29 V 18.86 V
-120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 19.61 V 18.67 V 18.05 V 17.83 V 17.64 V 17.93 V 18.29 V 18.86 V
120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-63.63 ° -69.50 ° -74.76 ° -81.69 ° -89.16 ° -97.08 ° -101.21 ° -110.06 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
-183.63 ° -189.50 ° -194.76 ° -201.69 ° -209.16 ° -217.08 ° -221.21 ° -230.06 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A 7.000 A
56.37 ° 50.50 ° 45.24 ° 38.31 ° 30.84 ° 22.92 ° 18.79 ° 9.94 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
State State 81 State 82 State 83 State 84
V L1-E 19.85 V 21.75 V 26.85 V 30.11 V
0.00 ° 0.00 ° 0.00 ° 0.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 19 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024
V L2-E 19.85 V 21.75 V 26.85 V 30.11 V
-120.00 ° -120.00 ° -120.00 ° -120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
V L3-E 19.85 V 21.75 V 26.85 V 30.11 V
120.00 ° 120.00 ° 120.00 ° 120.00 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L1 7.000 A 7.000 A 7.000 A 7.000 A
-115.32 ° -123.73 ° -133.15 ° -134.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L2 7.000 A 7.000 A 7.000 A 7.000 A
-235.32 ° -243.73 ° -253.15 ° -254.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz
I L3 7.000 A 7.000 A 7.000 A 7.000 A
4.68 ° -3.73 ° -13.15 ° -14.96 °
50.000 Hz 50.000 Hz 50.000 Hz 50.000 Hz

16. ROTOR EARTH FAULT:

6101 Rotor Earth Fault Protection : ON
6102 Pickup value of warning stage Re< : 25000 Ohm
6103 Pickup value of Tripping stage Re<< : 5000 Ohm
6104 Time delay of warning stage Re< : 10 s
6105 Pickup value of Tripping stage Re<< :1s
Relay Measured Values
Variable Resistor
S.N0 Measured Resistor Current (mA)
(kΩ) CL INPUT (mA)
In Relay (kΩ)
1 Open 999 0.02 0.02
2 51 52 0.71 0.216
3 31 31.8 1.01 0.312
4 26 26.5 1.12 0.355
5 25 25.5 1.15 0.342
6 24 24.4 1.17 0.345
7 21 21.3 1.26 0.384
8 7 6.5 1.7 0.570
9 6 5.4 1.84 0.644
10 5 4.4 1.95 0.663
11 Dead shot 0.3 2.54 0.787

17. 100% STATOR EARTH FAULT:

5301 100% Stator Earth Fault Protection : ON
5302 Pickup value of warning stage Rsef< : 150 Ohm
5303 Pickup value of Tripping stage Re<< : 30 Ohm
5304 Time delay of warning stage Re< : 20 s
5305 Pickup value of Tripping stage Re<< :1s

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 20 of 21
 SITE TEST REPORT FOR UNIT-1 GRP
SITE : NTPC KHARGONE SUPER THERMAL POWER PROJECT
UNIT- 1 : GENERATOR PROTECTION RELAY
7UM622-GR-2 -GENERATOR PROTECTION RELAY DT: 28.07.2024

Relay Measured Values

Variable
S.N0 Measured Primary Measured Secondary Angle Voltage(V) Current(mA)
Resistor (kΩ)
Resistor in Relay (kΩ) Resistor in Relay (Ω)
1 25 13.66 200 -64.3o 0.5 6.3
2 21 11.62 174 -62.1 o 0.5 6.3
3 19 11.35 170 -59.7 o 0.5 6.4
4 17 10.36 155 -58.5o 0.5 6.4
5 16.5 9.96 149 (Alram) -59.2 o 0.5 6.4
6 10 7.37 111 -50.5 o 0.5 6.9
7 5 4.36 65 -32.8 o 0.5 8.3
8 3 2.69 41 -21.0 o 0.4 10.2
9 2.5 2.29 34 -17.9o 0.4 11.1
10 2.3 2.17 33 -15.6 o 0.4 11.5
11 2.2 2.11 32 -15.5 o 0.4 11.7
12 2.1 2.06 30 (Trip) -15.4 o 0.4 12.0
13 2 1.89 28 -14.9 o 0.4 12.30
14 Dead shot 0.06 1 -14.3o 0.1 25.7

18. TEST RESULTS:

MEASUREMENT CHECKS FOUND OK

PROTECTION FUNCTION CHECKS FOUND OK
OUTPUT RELAY CHECKS FOUND OK
OPTO INPUT CHECKS FOUND OK
DR/ EVENT RECORDER FOUND OK
LED CHECK FOUND OK

For M/s. GE T&D India Limited For M/s NTPC

Mr. V. PRAVIN RAJ Mr.

Testing Engineer
Page 21 of 21