DLP Series
DLP Series
Label scale
Service Manual
DB SCALE
3
14.3 Exploded view of upper cover.................................................................... 84
14.4 Exploded view of bottom shell................................................................... 85
14.5 Display and pole exploded view................................................................ 86
14.6 Printer explosion diagram........................................................................... 87
15.BOM........................................................................................................................... 88
4
1. Specifications
1.1 Introduction
Thank you for purchasing the DLP series price calculation printing scale of
SHANGHAI DIGITAL BALANCE ELECTRONIC CO., LTD. The equipment we
designed has advanced functions, high quality and user-friendly operation interface.
We are sure that you will find that the DLP series scale will meet all your demanding
needs. Print various reports through the printer of this device. You can also upload
sales data through the wired network, wireless network, or 4G module of the device.
The device has a large-capacity memory, which can store up to 30,000
commodity files and 30,000 transaction record files. Store picture files, video files,
and play pictures and videos.
DLP series scales can use label paper and receipt paper. It can be used as a
label printing scale or a receipt printing scale. Printable product number, product
name, sales unit price, label format, barcode, main group number, tax rate,
comparison code, feature code, warranty date, packaging time, sales date, sales
time, warranty date, warranty days, member price, Tare weight, number of
pre-packages, net content, multi-line special information, multi-line ingredients,
multi-line origin, traceability code, two-dimensional code, discount allowance,
nutritional composition table, etc.
There are rich interfaces. Such as wired network port, USB port, silver box port,
RS232x2. Remember, please read the DLP series manual carefully before use for
proper installation and maintenance. All kinds of accessories and optional
accessories can be provided by SHANGHAI DIGITAL BALANCE ELECTRONIC CO.,
LTD.
For DLP series scales, we are also equipped with a management software
XDBManager. The software can run on any operating system, and can design label
formats, distribute product master files, product shortcuts, retrieve transaction data,
and statistical reports. Downloading data, uploading data, all of these improve your
business needs.
5
1.2 Specifications and configuration
Specification DLP series
Max range 15lb 30lb 60lb
Min graduation 0.002/0.005lb 0.005/0.01lb 0.01/0.02lb
Display resolution 1/3000
Internal resolution 1/60000
Max peeling -2.999kg -5.998kg -9.995kg
LCD display; 4-digit tare weight; 5-digit weight; 6-digit unit price;
Monitor 7-digit total price
6
1.3 Environmental conditions and safety
· Ungrounded outlet
· Excessive vibration
· Shared socket
· Dust or dirt
· Direct sunlight
· High humidity
2)Environmental protection
3)Personal safety
for safe operation. Before operating the scale, be sure to read all
warnings carefully.
7
4)Observe the following safety measures
· Before you open the lid of the scale at any time, turn off the power
· The power plug of the scale should be tightly inserted into the power
· Whenever inserting and unplugging the power plug, the head of the
power cord should be held. Pulling on the cable will cause the circuit to
8
1.4 Positioning and horizontal instrument
1)Positioning
2)Horizontal instrument
2)horizontal instrument
If the scale is not completely level, please adjust the four adjusting feet
the blisters of the level in the center circle. Turning the adjustment foot
counterclockwise (viewed from the top of the scale) will lower that part of
the scale. Turning the adjustment foot clockwise (viewed from the top of
Nut
9
1.When the bubble is on the right, 2. When the bubble is on the left, turn
the right adjustment foot clockwise or
turn the left adjustment foot clockwise
counterclockwise to adjust the left
or counterclockwise to adjust the right
adjustment foot.
adjustment foot.
3.When the bubble is in front, rotate 4.When the bubble is behind, turn the
the rear adjusting foot clockwise or front adjustment foot clockwise or
counterclockwise to adjust the front counterclockwise to adjust the rear
adjusting foot. adjustment foot.
10
1.5 Power sockets and requirements
1)Power outlet:
AC 187V~242V
50Hz 1.5A
Power: Max 90W
Hole 3 Ground wire
2)Claim:
(2)Make sure that the power socket is wired correctly. If you are not sure about
the working status of the power outlet, please contact an electrician for
certification.
(3)You can only plug the power cord of the scale into the power socket after
(4)The third hole is a safety ground wire, and the electrician should wire it
correctly. If not correct, any electronic scale may cause electric shock.
(5)Do not use any 3-hole to 2-hole terminal block, or the third hole that has
been disconnected after the power cord is connected. The third hole is required
and must be connected correctly.
(6)If you have any questions or problems, please be sure to contact the
11
2.Classification
LCD display
LCD
显示
12
Instructions Description
Stable Arrow indicates when the weight is stable
Zero Arrow indicates at zero position
Net The arrow indicates when the network cable is plugged in
2.3 Printer
· Cartridge printing mechanism
· ROHM high quality printer head (50km)
· Use 1 stepping motor
· Gear and belt drive
· Large space can hold 100mm paper rolls
· 100mm/s high-speed printing speed
· Support paper: label paper, receipt paper
13
2.4 Communication
· RS232 COM1 (serial port 1)
·ETHERNET (wired network port)
·USB (USB port)
·DRAWR (silver box mouth)
· RS232 COM2 (serial port 2)
·Built-in WIFI
2.5 keyboard
14
3.Introduction to a subject
· Label specifications:
· Printing area:
15
· Remove label box
1. Open the roll paper box door
on the left side of the electronic
scale and turn it clockwise 45
degrees to open the buckle
3. Turn counterclockwise 45
degrees to close the buckle,
close the door of the roll paper
box, and install the label paper
16
3.3 Switch
1 .Make sure the power plug is inserted into the AC power outlet
17
4.Calibration mode
·Long press the "ZERO" button, and at the same time click "3", "7", "5",
·Long press the "ZERO" button, and click "9", "8", "1", "1" at the same
·Click "PRINT" again and place the weight on the weighing pan.
18
·The calibration is complete.
19
4.2 Turn on the calibration switch
(1)Lift the bottom of the scale (2)Cut the seal line and remove the screw
(3)Press the calibration button directly with your finger or other cylindrical
tools.
20
5.Version view
No. Display
21
6
10
11
12
22
13
14
15
16
17
18
23
19
24
6.Basic operation
Basic operations do not require elevated permissions, and users can modify
them by themselves.
Mode 141
Spec
Display Option
No.
0. No
1. Yes
001
25
0. 2F5C5XS 7. 2F4C6XS 14. None 21. 2F4CXCD5XS
1. 1F6C5XS 8. 1F4C7XS 15. UDF1 22. 1F5CXCD5XS
2. 2F10CS 9. 1F5C6XS 16. UDF2 23. 2F5CXCD4XS
005 3. 2F5C5P5XS 10. 2F4C5X6PS 17. UDF3 24. 1F6CXCD4XS
4. 2F5C5X5PS 11. 2F4C6P5XS 18. UDF4
5. 1F6C5P5XS 12. 1F5C5X6PS 19. UDF5
6. 1F6C5X5PS 13. 1F5C6P5XS 20. UDF6
0. 2F5C5XS 7. 2F4C6XS 14. None 21. 2F4CXCD5XS
1. 1F6C5XS 8. 1F4C7XS 15. UDF1 22. 1F5CXCD5XS
2. 2F10CS 9. 1F5C6XS 16. UDF2 23. 2F5CXCD4XS
006 3. 2F5C5P5XS 10. 2F4C5X6PS 17. UDF3 24. 1F6CXCD4XS
4. 2F5C5X5PS 11. 2F4C6P5XS 18. UDF4
5. 1F6C5P5XS 12. 1F5C5X6PS 19. UDF5
6. 1F6C5X5PS 13. 1F5C6P5XS 20. UDF6
0. 2F5C5XS 7. 2F4C6XS 14. None 21. 2F4CXCD5XS
1. 1F6C5XS 8. 1F4C7XS 15. UDF1 22. 1F5CXCD5XS
2. 2F10CS 9. 1F5C6XS 16. UDF2 23. 2F5CXCD4XS
007 3. 2F5C5P5XS 10. 2F4C5X6PS 17. UDF3 24. 1F6CXCD4XS
4. 2F5C5X5PS 11. 2F4C6P5XS 18. UDF4
5. 1F6C5P5XS 12. 1F5C5X6PS 19. UDF5
6. 1F6C5X5PS 13. 1F5C6P5XS 20. UDF6
0 - 99
011
0 - 99
012
0 - 99
013
26
0 - 99
014
0. Control By PLU 7. G6
1. G0 8. G7
2. G1
017 3. G2
4. G3
5. G4
6. G5
0. Control By PLU 7. G6
1. G0 8. G7
2. G1
018 3. G2
4. G3
5. G4
6. G5
0. Control By PLU 7. G6
1. G0 8. G7
2. G1
019 3. G2
4. G3
5. G4
6. G5
6
020
0. Control By PLU 7. G6
1. G0 8. G7
2. G1
022 3. G2
4. G3
5. G4
6. G5
27
0. Hardware Control 7. 280
1. 40 8. 320
2. 80 9. 360
024 3. 120
4. 160
5. 200
6. 240
0. No
1. Yes
025
0. No
1. Yes
026
0. Lowest
1. Low
2. Normal
029 3. High
4. Highest
0 - 9999999
030
0 - 9999999
031
28
0 - 9999999
032
0. No
1. Yes
033
0 - 60
034
040
1 - 99
041
29
0. No
1. Yes
043
0. No
1. Yes
044
0. No
1. Yes
045
0. No
1. Yes
046
1-32
049
0. No
1. Yes
053
30
0. No
1. Yes
054
0. No
1. Yes
056
1-5
057
0. No
1. Yes
058
0. No
1. Yes
066
0. No
1. Yes
071
31
0. No
1. Yes
073
0. No
1. Yes
091
0. No
1. Yes
121
1-60
124
0. EAN8/13
1. EAN128
2. CODE128
140 3. UPCA
4. UPCE
1-15
168
32
1-15
169
0. NoPrint
1. TZ
2. HFWC
173
0. None
1. COM1
176
0. No
1. Yes
180
0. 10 Sec
1. 1 Min
2. 3 min
181 3. 10 min
4. 30 min
5. 60 min
0. No
1. Yes
185
33
0. No
1. Yes
186
0. No
1. Yes
187
0. No
1. Yes
188
0. No
1. Yes
190
1-10
191
0. No
1. Yes
200
34
0. +Check
1. -Check
220
0-9
425
0. No
1. Yes
430
0. Local Mode
1. Share Mode
450
1. Yes
460
0. No
1. Yes
470
35
0. Lowest
1. Lower
2. Low
480 3. Normal
4. High
5. Higher
6. Higest
0. All black
1. Gradient
489
0. 숌竟櫓匡
1. English
490 2. Korea
3. 런竟櫓匡
0. Auto
1. Label Scale (No Printer)
2. Receipt Scale (No Printer)
492
0. No
1. Yes
493
0. No
1. Yes
495
36
0. No
1. Yes
498
1000-20000
499
37
7.Function setting
Mode 142
Spec
Display Values
No.
501 0. No
1. Yes
503 0. No
1. Yes
505 0. Round
1. Round Down
2. Round Up
506 0. None
1. Round
2. Round Down
3. Round Up
38
507 0. None
1. Round
2. Round Down
3. Round Up
512 5
514 100
530 0. WT
1. QTY
2. Sum
531 0. WT
1. QTY
2. Sum
532 0. WT
1. QTY
2. Sum
533 0 - 9999999
39
534 0. "Control By PLU" 6. $/t
1. $/Kg 7. $/lb
2. $/g
3. $/10g
4. $/100g
5. $/500g
535 0. No
1. Yes
536 0. No
1. Yes
537 0. Kg
1. g
2. t
3. lb
538 0. Disable
1. Normal
2. Lock
3. Log Off
539 0 - 99999999
603 0. No
1. Yes
40
700 0. No
1. Yes
703 0. No
1. Yes
41
707 0. No
1. Yes
708 0. No
1. Yes
709 0. No
1. Yes
710 0. No
1. Yes
711 0. 40ms
1. 100ms
2. 200ms
3. Control By Pc
713 0. No
1. Yes
42
714 0. No
1. Yes
715 0. ±2%FS
1. ±4%FS
2. ±10%FS
3. No Limit
716 0. ±2%FS
1. ±4%FS
2. ±10%FS
3. No Limit
717 0. No
1. Yes
718 0. No
1. Yes
719 0. No
1. Yes
720 0. No
1. Yes
43
721 0. <50%FS
1. <100%FS
722 0. No
1. Yes
724 0. No
1. Yes
726 0. No
1. Yes
727 0. No
1. Yes
44
728 0. No
1. Yes
729 0. No
1. Yes
730 0. No
1. Yes
731 0. No
1. Yes
45
735 0. kg
1. lb
736 0. 3.00-4.00
1. 2.00-2.99
2. 1.00-1.99
3. 0.4-0.99
739 0. 6kg
1. 15kg
2. 30kg
3. Invalid Value
46
742 0. Object
1. Full Range
743 0. 1 6. 100
1. 2 7. Invalid Value
2. 5
3. 10
4. 20
5. 50
744 0. 1000d 6. 4000d 12. 15000d
1. 1250d 7. 5000d 13. 20000d
2. 1500d 8. 6000d 14. Invalid Value
3. 2000d 9. 7500d 15. Invalid Value
4. 2500d 10. 10000d
5. 3000d 11. 12500d
745 0. 0d 6. 6d 12. 12d
1. 1d 7. 7d 13. 13d
2. 2d 8. 8d 14. 14d
3. 3d 9. 9d 15. 15d
4. 4d 10. 10d
5. 5d 11. 11d
746 0.Error 6.DSR-NL-200-B 12.Reserved 3 Type
1.BCS-200-P 7.DPS-200-NL 13.Reserved 4 Type
2.BCS-200-B 8.DPS-NL200 14.Reserved 5 Type
3.DSR-200-P 9.OBS Barcode Scale H Type
4.DSR-200-B 10.Reserved 1 Type 15.Reserved 6 Type
5.DSR-NL-200-P 11.Reserved 2 Type
47
8.Network settings
Mode 112
Spec
Display Option modification
No.
01
02
X6
03
48
04
05
06
49
07
08
09
10
50
11
12
13
51
14
15
16
17
18
19
52
20
21
22
23
24
25
26
53
27
28
29
30
31
32
54
33
34
35
55
9.Printer settings
The printer settings can modify the printing paper or the related functions of the
machine.
Mode 113
Spec Option
Display Values
No. modification
• The default value is 0, which means automatic detection.
1. GAP Sensor Val needs to get two measured data: A, label and
paper and label paper in the printer to get the A value; test the
01
backing paper in the printer to get the B value.
2.Edit Enter the calculated value on the right side, the formula is
as follows: (A + B) / 2.
That is, enter 48 on the right side of Edit and double-click the Print
Done.
sheets of labels, the paper output port must ensure that there is
no paper coming out from the front. Remove one sheet to get the
second sheet.
02 1. RMO Sensor Val needs to get two measured data: A, the value
when there is no paper at the paper output port (the default is 17);
2.Edit Enter the calculated value on the right side, the formula is
as follows: (A + B) / 2.
That is, enter 48 on the right side of Edit and double-click the Print
56
Done.
03 up.
points = 48 points.
Values:
0. Allow
1. Not allow
04
Values:
0. Allow
1. Not allow
05
Values:
0. Allow
1. Not allow
06
57
10.X Mode
No. Display
01
58
11.Z Mode
No. Display
0
59
6
10
60
11
12
13
14
61
15
16
62
12.Repair and replacement parts
63
12.1 Remove the upper cover
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
· Steps to remove the upper cover:
64
3)Unscrew the 6 screws at the bottom, as shown:
4) When removing the upper cover, you need to move forward to avoid the print port
and disconnect the keyboard cable, as shown in the figure:
65
12.2 Open the bottom plate
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
66
12.3 Load cell and motherboard replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
1)Open the bottom plate according to step 12.2, as shown in the figure:
2)The wire sequence of the load cell can be seen as shown in the figure. Unscrew 5
-E Black
+E Red
SN Silver
S- White
S+ Green
67
If the load cell is replaced, re-welding is required.
Note: Must re-calibrate!
68
Note: The load cell needs to be re-welded and must be re-calibrated!
1)Open the upper cover according to step 12.1, as shown in the figure:
69
3)Disconnect different wiring harnesses, as shown:
70
4)Unscrew 4 screws, as shown:
5)After disassembly, follow the reverse steps to install the print driver board.
71
12.5 Printer mechanism replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
1)Open the upper cover and unscrew the two screws and wire harness according to
72
12.6 Power board replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
1)Open the bottom plate according to step 12.2 and disconnect the two wire
73
12.7 Interface board replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
2)Unplug the cable and replace it with a new interface board, as shown in the figure:
74
12.8 Keyboard board replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
75
12.9 Print head replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
1)Turn on the printer, turn the print head switch, take out the printer:
2)Unscrew the external screws of the print head, as shown in the figure:
76
3)Unscrew 2 screws, as shown:
4)Pull out the metal plate of the print head and unscrew 2 screws, as shown in the
picture:
77
5)Unplug the 2 wires to replace the print head, as shown in the figure:
78
12.10 Display board replacement
*Any of the following operations need to turn off the power of the electronic
scale and unplug the power cord.
2)From the side of the shell, both hands move outward at the same time, as shown in the
picture:
79
3)Unplug the old display board harness and unscrew 8 screws to replace the new
display board:
80
13.Schematic diagram
Print Head
CN3
Print head switch
CN 7
Main motor
CN1
Peel sensor
CN2
Label sensor
Print driver board
Monitor CN 5
CN1
CN150 CN153
标定开关
J5
J 无线天线
J6
M o t h e r b o a r d SPAN-SW
CN10
CN3
Keyboard link board
CN2 CN1
keyboard
81
14.Exploded view
82
14.2 Explosion diagram of sensor assembly and bottom case
83
14.3 Exploded view of upper cover
84
14.4 Exploded view of bottom shell
85
14.5 Display and pole exploded view
86
14.6 Printer explosion diagram
87
15.BOM
BRACKET-DISP-SUPT- Galvaniz 1
SMALL_1 ed sheet
LOADCELL-SUPT-BTM- SPCC 1
NEW_1
BRACKET-MB-COVER_ SPCC 1
26
BRACKET-ITFC-CONN_ SPCC 1
18_1
BRACKET-DOOR_1 SPCC 1
BRACKET-MAIN_8 SPCC 1
PRT-CTRL-BOX_1 SPCC 1
PRT-CTRL-BOX_2 SPCC 1
BRACKET-PRT-REAR_1 SPCC 1
BRACKET-GEAR-PAPE SPCC 1
R-SUPT_1
88
CUTTER_1 SUS 1
BRACKET-PRT_4 SPCC 1
BRACKET-ADJUST_1 SPCC 1
BRACKET-MOTO-ADJU SPCC 1
ST_1
BRACKET-PAPER-RCP SUS 1
T-B
BRACKET-PAPER-RCP SUS 2
T-A
BRACKET_PEAR_21 SUS304 1
DISPENSER_13 SUS304 1
BRACKET-RCPT-STOP SUS304 1
_3
BRACKET-RCPT-STOP SUS304 1
_3
BASE-LABEL-PRT ADC-12 1
AL-SUPT-POLE-BTM-BI ADC-12 1
G_4
Aluminu
m
LOADCELL-SUPT_3 ADC-12 1
products
LOADCELL-SUPT-UP_2 ADC-12 1
89
ROLLER-SUPT_1 ADC-12 1
AL-8-SUPT_2 Zinc 1
alloy
BRACKET-PRT-RT-SUP Zinc 1
T_3 alloy
BRACKET-PRT-BB_1 Zinc 1
alloy
AL-PIPE-P AL 1
DOOR-PRT_8 ABS 1
29-COVER-PRT-BTM-0 ABS 1
90907_17
COVER-POLE-BTM-RC ABS 1
PT_8
CASE-DISP-SMALL-FR ABS 1
ONT
CASE-DISP-SMALL-RE ABS 1
Plastic AR
HUAN_POLE_DIS1_4 ABS 1
22-TOP-COVER-P-0909 ABS 1
07_3
20-FRONT-PANEL-POL ABS 1
E-090907_3
18-PRT-COVER090907_ ABS 1
5
90
BOSS-TONG-XW_1 POM 1
BUSS-3_1 POM 1
BUSS-3_2 POM 2
BUSS-3_3 POM 2
GEAR-PAPER-RCPT-09 POM 1
0223
BELT-STOP-PAPER POM 1
GEAR-ROLLER_1 POM 1
BELT-STOP-ROLLER_1 POM 1
BUSS-MOTO-GEAR_1 POM 1
BELT-STOP-MOTO_1 POM 1
GEP-SENSOR-HOUSIN ABS 1
G_2
PAPER-RCPT-ROLL-1_ ABS 1
1
CASE-PAPER-CHANGE ABS 1
_7
PAPER-RCPT-A PC 1
91
COVER-ROLL ABS 1
CASE-AA_1 ABS 1
CASE-PAPER-IN-STOP ABS 1
_7
COVER-STOP ABS 1
BRACKET-PAPER-A_12 ABS 1
_010
PRT_CSYS_DEF ABS 3
GUARD_10 ABS 1
PLUG ABS 1
COLLOR_4 Carbon 4
steel
SPRING__R SUS 1
SPRING__L SUS 1
Axle car
parts SHOUZHIYAHUANG SUS 1
AXIS-ADJUST-CT_1 SUS 1
AXIS-PRT-RT-CT_1 Carbon 1
steel
92
AXIS-PAPER-RCPT SUS 1
AXIS-THROUGH SUS 2
AXIS SUS304 1
AXIS_010 SUS304 1
ROLLER SUS304 1
( 80-85
RUBBER-PLATTER-A2- NBR 2
090905_1
( 80-85
Rubber
parts RUBBER-PLATTER-A1- NBR 2
090905_1
( 80-85
CABLE WIRE-00010-01 2
CABLE_WIRE_00510-01 1
CABLE_WIRE_00513-01 1
Wire
harness
CABLE_WIRE_00514-00 1
CABLE WIRE-00435-01 1
93
FLAT RIBBON CABLE 1
26PIN
CABLE WIRE-00216-00 1
CABLE_WIRE_00511-02 1
WIRE-00023-00 1
CABLE WIRE-00013-00 1
CABLE WIRE-00014-01 1
WIRE-000031-02 1
WIRE-000030-01 1
WIRE-00034-01 1
WIFI LINE 2
8059-0016-M 1
8059-0015-M 1
Cover
8059-0100-M 1
94
8059-0099-M
H015-415 1
8059-0065-M 1
H015-453 4
8059-0101-K 1
TWO-IN-ONE 1
MOTHERBOARD
PCB-0009-01 1
PCB-0060-08 1
PCB-0061-07 1
PCB-0055-02 1
Circuit
board
PCB-0045-03 1
PCB00-0052-09 1
PRT-OPEN-SENCER_1 1
STSPCB00-0003-02 1
95
STSPCB00-0002-02 1
INNER BOX 1
(600*505*375)
OUTER BOX 1
PEARL COTTON 1
MANUAL 1 1
MANUAL 2 1
PLASTIC PACKAGE 4
640 OPENING 1
X600X0.05 PACKAGE
SCALE
220 OPENING 1
X360X0.05 PACKAGE
DISPLAY
NAMEPLATE 1
1-LEG-NEW-090907_3 Rubber 4
HINGE 2
Other
FDS-80B 1
96
STANDARD PARTS 1
FILTER-LEVEL_2 1
XITIESHI-DOOR_4 3
LOADCELL-NEW 1
MAGNETIC RING 1
ON-OFF-KEY 1
FUSE HOLDER 1
2A 1
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42PM048L9-00702 1
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