Structural Crack Detection From Benchmark Data Sets Using Pruned Fully Convolutional Networks
Structural Crack Detection From Benchmark Data Sets Using Pruned Fully Convolutional Networks
net/publication/355821299
Structural Crack Detection from Benchmark Data Sets Using Pruned Fully
Convolutional Networks
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6 authors, including:
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Abstract: Crack inspection is a crucial but labor-intensive work of maintenance for in-service bridges. Recently, the development of fully
convolutional network (FCN) provides pixel-wise semantic segmentation, which is promising as a means of automatic crack detection.
Downloaded from ascelibrary.org by Zhejiang University on 11/30/21. Copyright ASCE. For personal use only; all rights reserved.
However, the demand for numerous training images with pixel-wise labels poses challenges. In this study, a benchmark data set called
a bridge crack library (BCL) containing 11,000 pixel-wise labeled images with 256 × 256 resolution was established, which has 5,769
nonsteel crack images, 2,036 steel crack images, 3,195 noise images, and their labels. It is aimed at crack detection on multiple structural
materials including masonry, concrete, and steel. The raw images were collected by multiple cameras from more than 50 in-service bridges
during a period of 2 years. Various crack images with numerous crack forms and noise motifs in different scenarios were collected. Quality
control measures were carried out during the raw image collection, subimage cropping, and subimage annotation steps. The established BCL
was used to train three deep neural networks (DNNs) for applicability validation. The results indicate that the BCL could be applied to
effectively train DNNs for crack detection and serve as a benchmark data set for performance evaluation of DNN models. DOI:
10.1061/(ASCE)ST.1943-541X.0003140. © 2021 American Society of Civil Engineers.
Author keywords: Structural health monitoring; Structural crack detection; Image data set; Deep learning; Fully convolutional networks.
Introduction Realizing the importance of crack detection for bridges and the
drawbacks of current crack detection measures, both the industry
Bridges are one of the most crucial infrastructures that play an im- and academia have devoted efforts to automatic crack detection re-
portant role in public transportation systems. However, the harsh search (Xu et al. 2019). Recently, the development of deep
field environment poses great challenges to the durability of in- learning-based approaches have brought powerful tools to crack
service bridge structures (Ni et al. 2012; Ye et al. 2013). During detection on images (Hinton and Salakhutdinov 2006; LeCun
their whole service life cycle, the bridges will suffer from multiple et al. 2015; Ye et al. 2019a, b). A variety of deep neural network
negative impacts such as vehicle load, wind load, temperature (DNN) architectures have been developed, and among them fully
change, and acid rain. Consequently, there might be all kinds of convolutional network (FCN) stands out for its capacity in con-
damage induced by the harsh environment, and cracking is seen ducting pixel-wise semantic segmentation (Ronneberger et al.
as one of the most pervasive types of damage. Furthermore, cracks 2015). This characteristic is quite suitable for crack detection, be-
might lead to further damage, including stress concentration, steel- cause the geometric parameters of cracks such as length, width, and
bar corrosion, and spalling, which would gradually reduce struc- direction are important references for risk assessment decisions re-
tural strength and service time (Ni et al. 2010; Ye et al. 2012). garding maintenance.
Therefore, crack detection is an important task in the regular However, the utilization of DNNs demands large numbers of
work of bridge inspection (Spencer et al. 2019). However, the training data sets, and in this case, large numbers of bridge crack
traditional measures of bridge crack detection via on-site manual images are required. Unlike the pavement of roads, which has flat
inspection are labor-intensive, time-consuming, and sometimes and continuous surfaces and guarantees convenient accessibility,
hazardous. bridges are complicated structures. While it is possible to obtain
road crack images by vehicle-mounted cameras, it is difficult
1
to access the surface of bridge components. Manual inspection
Professor, Dept. of Civil Engineering, Zhejiang Univ., Hangzhou with ladder trucks is inevitable, which makes the process labor-
310058, China (corresponding author). ORCID: https://orcid.org/0000
intensive, expensive, and time-consuming. Moreover, FCN re-
-0003-0012-5842. Email: [email protected]
2
Ph.D. Candidate, Dept. of Civil Engineering, Zhejiang Univ., quires pixel-wise labels, which increases the difficulty of building
Hangzhou 310058, China. Email: [email protected] a data set. Some groups have adopted a transfer learning strategy or
3
Master’s Candidate, Dept. of Civil Engineering, Zhejiang Univ., a data augmentation method to reduce the necessity for the amount
Hangzhou 310058, China. Email: [email protected] of bridge crack images (Spencer et al. 2019). Nonetheless, a bridge
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Ph.D. Candidate, Dept. of Civil Engineering, Zhejiang Univ., crack data set with adequate numbers of pixel-wise labeled crack
Hangzhou 310058, China. Email: [email protected] images and a rich diversity of on-site scenarios will serve as
5
Ph.D. Candidate, Dept. of Civil Engineering, Zhejiang Univ., an important resource for deep learning-based crack detection
Hangzhou 310058, China. Email: [email protected] research.
6
B.E. Candidate, Dept. of Civil Engineering, Zhejiang Univ., Hangzhou
This study aims to provide a basis for deep learning–based
310058, China. Email: [email protected]
Note. This manuscript was submitted on November 16, 2020; ap-
bridge crack detection research by the establishment of a pixel-wise
proved on June 2, 2021; published online on August 27, 2021. Discussion labeled image data set. Hence, an image data set called a bridge
period open until January 27, 2022; separate discussions must be sub- crack library (BCL) that contains 11,000 pixel-wise labeled images
mitted for individual papers. This paper is part of the Journal of Struc- was established. The data set is based on raw images collected from
tural Engineering, © ASCE, ISSN 0733-9445. inspection of in-service bridges during a span of 2 years. The raw
2018–2020. The collection process was carried out by multiple images were taken by different photographing devices. The main
two-person teams, i.e., one of them was a full-time inspection en- parameters of the devices concerning the quality of images are
gineer and the other was a member of this study. All of the inspec- shown in Table 1. As shown in Table 1, a mobile phone, a
tion engineers involved in this process of collection have more than consumer-grade camera, and a digital single lens reflex were used
Downloaded from ascelibrary.org by Zhejiang University on 11/30/21. Copyright ASCE. For personal use only; all rights reserved.
3 years of inspection experience and all of the team members of this for photographing, and these covered the possible devices used in
study have a degree in civil engineering. daily inspection activities.
The period of photographing covered four seasons of a year, The bridges inspected include foot bridges, municipal bridges,
which provided diverse conditions of weather and illumination. and viaduct bridges. The forms of bridges consist of arch bridges,
The inspection was mainly conducted between 9 a.m. and 5 p.m. simply supported beam bridges, and continuous girder bridges, as
on sunny or cloudy days. The widths of cracks on the surface of in- illustrated in Fig. 1. Identical to the inspection requirement, the
service bridges are tiny, typically within millimeters. In order to structural components of the raw images contained the guardrail,
clearly record the forms of the cracks, the photographing distance the pavement, the beam, the abutment, and the pier. Typical raw
ranged from 0.5 to 8.0 m, according to different scenarios. To ac- images of structural components containing cracks are shown in
cess the surface of structural components in different altitudes, the Fig. 2. Note that plenty of data sets focusing on crack images
manual photographing was assisted by extension rods, ladder of asphalt pavement already exist. Therefore, the images taken
trucks, and boats. Owing to the existence of multiple teams, the in the inspection focused on concrete and masonry materials.
Fig. 1. Typical structural forms of inspected bridges: (a) arch bridge; (b) simply supported beam; (c) three-span continuous bridge; and (d) multispan
continuous bridge. (Images by authors.)
Fig. 2. Typical structural components of inspected bridges: (a) guardrail; (b) pavement; (c) beam; (d) abutment; and (e) pier.
Such diversity of bridge structures and components aims at having water spots, shadows, markers, welding lines, stains, and corrosion.
a qualified representation of the vast diversity of in-service bridges. Overall, 1,400 raw images were collected from the bridge inspection
The rich diversity could benefit the robustness of the trained DNNs, for the establishment of the bridge crack library. Among them, 1,000
improve their capacity for generalization and reduce issue of nonsteel crack images and 180 steel crack images were cropped and
overfitting. labeled in a pixel-wise manner. The rest of the 200 nonsteel crack
Based on the inspection of bridges carried out by the dedicated images and 20 steel crack images were preserved for image tests.
teams, as many as 1,500 images focusing on bridge cracks were
obtained. The process of selecting the images was carried out man-
ually to eliminate the raw images that were dim, underexposed, or Image Cropping
overexposed. Based on the laborious process of collection and se- The training images are used for the DNNs to learn and extract the
lection, 1,200 raw crack images of different bridge structural com- abstract features in order to separate the desired targets from noise
ponents made of masonry and concrete were selected, as illustrated motifs. Thus, the training images should reflect the complicated
by Fig. 2. The cameras and the corresponding recorded structural forms of the target and noise motifs in the real world. In tasks
components are listed in Table 2. of crack detection, the cracks are narrow and slender patterns while
Corresponding to the cameras used, the resolutions of the 1,200 the noise motifs, such as water spots, welding lines or shadows, are
nonsteel crack images are 4,032 × 3,204; 5,184 × 3,888; 4,928 × much wider. Therefore, the size of the training images should be
3,264; and 6,000 × 4,000 respectively. In order to cover the raw large enough to cover complete forms of crack regions. Otherwise,
crack images of steel bridges, 200 raw images provided by the first the cropped cracks will only take up a small portion of the original
International Project Competition for Structural Health Monitoring regions that fail to depict the forms of the cracks and the noise mo-
were also added. The raw crack images of steel bridges were also tifs. According to the sizes of the raw images, the cracks, and noise
collected by bridge inspectors and the resolutions are 4,928 × 3,264 motifs, the size of the cropped images was designated to have a
and 5,152 × 3,864, respectively. The collected raw images are resolution of 256 × 256 pixels in this study. Such an arrangement
shown in Fig. 3. It can be seen that these images not only contain makes it convenient to generate smaller training images such as
cracks, but also contain multiple noise motifs, such as scratches, 64 × 64 resolution or 32 × 32 resolution if necessary, while it
is difficult to do the opposite. A program run on Matlab was
developed to crop the picked crack subimage by clicking on the
crack area on the screen with a mouse, as illustrated in Fig. 4. Five
Table 2. Cameras and corresponding structural components
members of this study were in charge of the cropping process;
Component Guardrail Pavement Beam Abutment Pier Summary among them, two members did the cropping operation and three
Canon 77D 26 32 76 214 63 411 other members examined the quality of the cropped subimages
Canon 800D 32 1 124 7 26 190 independently. In this way, a subimage was cropped by one
Nikon 221 132 4 127 3 487 member and examined by three members, respectively. Only those
Sony 4 18 0 66 2 90 subimages that were accepted by all three independent examiners
Vivo 6 9 1 6 0 22 were kept for labeling, and the quality examination process is
Summary 289 192 205 420 94 1,200
shown in Fig. 5.
Fig. 3. Collected raw images: (a) raw images from inspection; and (b) raw images from IPC-SHM.
Fig. 6. Proportion of the area of a crack: (a) amplified crack area; (b) training image; and (c) crack area.
with cracks, if well labeled initially, was about 2.5 min; otherwise,
it took at least 4 min. The labeling of noncrack images was much
easier as the entire area was labeled as background.
Finally, based on the aforementioned considerations, there are
5,769 images of nonsteel cracks obtained from raw images of
bridge inspections and 2,036 images of steel cracks obtained from
raw images of IPC-SHM. In order to compensate for the lack of
steel-related images and to improve the robustness of the trained
DNNs, 25,000 noncrack images of steel structures containing noise
motifs were cropped as well. Among them, 3,195 noise images that
contain crack-like motifs were selected and kept to enrich the data
set for the improvement of the robustness against noise motifs in
the real-world environments. The noise images kept and those
abandoned are shown in Fig. 10.
After the previous processes, there were 11,000 labeled images
with 256 × 256 pixel resolution selected for the establishment of
the BCL, and this number includes 5,769 nonsteel crack images,
2,036 steel crack images, 3,195 noise images, and their labels,
Fig. 7. Labeling kit.
as shown in Fig. 11.
Fig. 10. Selection of noncrack noise images: (a) noise images kept; and (b) abandoned noise images.
Fig. 11. Training images in the BCL: (a) cropped subimages; and (b) image labels.
Comparison with Current Crack Data Sets pavement crack images, mostly of asphalt pavement. The compari-
son was evaluated according to the following aspects: the quality of
Inspired by Mei and Gul (2020) and Majidifard et al. (2020), this the raw images (sources, amounts, and resolutions), the quality
study summarizes and compares 21 crack data sets established by of images in the data sets (amounts, originalities, and resolutions),
recent research on roads and bridges, as listed in Table 3. The and the type of annotation.
bridge category consists of crack data sets built on the raw images The raw images of cracks contain the information of photograph-
of bridge structures that do not contain any asphalt pavement of ing distances, illumination conditions, and weather conditions,
traffic lanes. The road category is made up of sealed or unsealed which would affect the quality of the images in the established data
set. Some data sets adopted the online images as source images to subimages are cropped into raw images that preserve the originality
increase the number of raw images. Yet, online images might be of crack images. It maintains the potential for users to implement
compressed and might lose part of the original information of the and test their own methods of data augmentation without disturb-
uploaded raw images. Meanwhile, all of the raw images for the ance. Additionally, the type of annotation of the BCL is in a pixel-
BCL were collected on-site by engineers with experience in crack wise manner while most of the crack data sets listed in Table 3 are
detection. To guarantee the sufficiency and diversity of the estab- in a bounding or patch manner. Because the cracks are closely re-
lished image data sets, the numbers and resolutions, and the types lated to the safety of bridges and the geometric information of
of material of the raw images are essential parameters. As shown in cracks is of special importance to the assessment of the state of
Table 1, the BCL has a relatively large size among the bridge crack the safety of bridges, the pixel-wise annotation of the BCL could
data sets with regard to the numbers and resolutions of raw images. contribute greatly to the quantitative assessment of bridge cracks.
As for the diversity regarding the structural components, some data Overall, the uniqueness of the proposed data set is reflected in
sets contain cracks on some of the types of structural components, the following aspects: (1) all of the raw images of bridge cracks
such as beam cracks, while the BCL contains cracks on guardrails, were collected by trained bridge inspection engineers during peri-
pavements, beams, abutments, and piers. As for the diversity regard- odic inspection of real-world bridges; (2) these bridge crack images
ing structural materials, some data sets contain concrete or steel, were rich in terms of raw image numbers and diversity covering
while the BCL covers cracks on masonry, concrete, and steel struc- different types of bridge structural components and containing a
tures. Such sufficiency should help to improve the robustness and the large number of noise motifs; (3) all of these images were cropped
capability for generalization of the subsequently trained DNNs. into raw subimages that were not processed by any data augmen-
When compared with all of the data sets in Table 1, the rank of tation, which preserves the originality of the subimages and allows
the BCL decreases in terms of the numbers and resolutions. Yet, users to implement further image augmentation without disturb-
most of the large image data sets are asphalt pavement-based ones ance; and (4) the annotation type is in a pixel-wise manner that
whose surface cracks are different from the cracks on the surface of could facilitate the quantitative assessment of bridge cracks.
structural components made of masonry, concrete, or steel.
To compensate for the shortage of crack images in the data
sets, expansion approaches such as data augmentation were used Data Set–Based Evaluation of Crack Detection
in some studies. They were not likely to be able to synthesize Performance
the real situation of the cracks completely by methods such as im-
age stretching, image flip, and rotation. Conversely, the originality In this study, the main purpose for the establishment of the BCL is
of crack images has been changed. As for the BCL, all of the to provide a benchmark data set for DNN-based automatic local
the basic architecture. In terms of the problem of binary classifica- the dark and line-like motifs on the images in the row labeled Con-
tion between the crack and the background, cross entropy was crete (b) give the DNNs problems in the accurate detection of
adopted, which has been widely used by many research groups cracks. Overall, as seen from the indices and the performance of
(Spencer et al. 2019). As for the optimization algorithm, the Adam the image test, the BCL could be used successfully in training dif-
method, proposed by Kingma and Ba (2015), was adopted in the ferent DNNs for crack detection, and larger models tend to make
training process. When it comes to the evaluation of performance, more conservative predictions than smaller ones. In order to have a
the rate of accuracy, the rate of precision, the rate of recall, the mean deep insight into the difference of the performance of crack detec-
intersection over union (MeanIoU) and the F-measure were taken tion among the DNNs, a detailed comparison of image tests was
for evaluation in this study. carried out and is illustrated in Fig. 13.
The number and types of images used for training, validation The original image is a raw image with 4,938 × 3,264–pixel res-
and testing are shown in Table 4. Among the 11,000 images in olution, and the rows in Fig. 13 labeled Section 1 and Section 2 are
the BCL, 9,900 images were used for training and 1,100 images two parts of the original image that contain cracks with different
widths. Overall, the three DNNs were able to detect the main body
were used for validation. Therefore, the proportion for training
of the cracks, which are relatively wide. However, the VGG-based
and validation was 9:1. As for testing, full size raw crack images
FCN and the PCR-Net also consider the junction line as a crack,
were utilized to obtain a direct cognition of the performance of
while Deeplab V3 is immune to this noise motif. Despite the ro-
crack detection.
bustness against noise, Deeplab V3 missed many narrow cracks
The training process was conducted on a Linux server, the in-
that the other two DNNs successfully detected. This indicates that
formation regarding hardware and software is listed in Table 5. In
Deeplab V3 is more conservative than the others. The detection of
order to distinguish the computational efficiency of models with
cracks in the row marked Section 1 that has narrow cracks shows
different sizes, the efficiency was calculated by crack detection
the conservativeness of Deeplab V3. The results of the detection of
Deeplab V3 have few false positives, yet the depiction of the geom-
etry of the crack is not as complete as that of the other two DNNs. A
Table 4. Images for training more obvious illustration can be found in the results of the detec-
Training Validation Testing tion in the row marked Section 2 that has tiny cracks. Deeplab V3
Model (images) (images) (images) does not detect anything, while the VGG-based FCN detects a few
PCR-Net 9,900 1,100 Full size, raw scattered elements of the crack and the PCR-Net detects more
FCN (VGG-based) elements. This conservativeness might be helpful in reducing false
Deeplab V3 positives, but tiny cracks might be missed.
Conclusions
Table 5. Hardware and software for training
This study presents the process of the establishment of a data set of
Item Description bridge crack images called a bridge crack library. It is aimed at
Hardware CPU: Intel(R) Core(TM) i7-8700K [email protected] providing a benchmark data set for an automatic detection of local
GPU: 2 × NVIDIA TITAN Xp/GDDR5X 12GB cracks in in-service bridges. Quality control measures were imple-
RAM: 32GB mented during the establishment of the BCL. Additionally, noise
Software Ubuntu version 16.4.5 LTS images without cracks were selected to provide samples of noise
Pytorch version 1.1.0 motifs. Evaluation of the performance of crack detection using
Python version 3.5.0
three DNN models was conducted to assess the applicability
OpenCV version 3.4.2
and effectiveness of the BCL in training different DNN models.
Based on this study, several conclusions can be addressed, as components, and contain multiple noise motifs such as markers,
follows: spots, stains, corrosion, water spots, shadows, and welding
• The quality, quantity, and diversity of the image data set are lines.
critical for the performance of deep learning-based crack detec- • Quality control measures were carried out during the collection
tion methods. Given this consideration, 1,200 raw images of the of the raw images, during subimage cropping, and during the
BCL were collected from inspection of all kinds of in-service processes of the annotation of the subimages in order to guar-
bridge structures and 200 steel images were collected from antee the quality of the crack images in the data set. Noise im-
the first International Project Competition for Structural Health ages that contained crack-like motifs were selected and kept to
Monitoring. The raw images cover the majority of structural improve the robustness against noise motifs in the real world.
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