R24 Current-Carrying Capacity of ACSR
R24 Current-Carrying Capacity of ACSR
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Table 1. Viscosity, Density at Sea Level to 15,000 Ft, and Thermal Conductivity of Air sphere are having the yearly peak loads
during July and August rather than
Temperature Absolute Density, pf Thermal December and January. The effect of
(_ 14 Viscosity, Conductivity,
F* C K \100 Af Sea Level 5,000 Ft 10,000 Ft 1S,000 Ft kI solar radiation on conductor tempera-
ture is more important than before be-
32 ... O.. .273 .... 55.55. ...0.0415 ..... 0.0807. ..0 .0671....0.0554 .... .0.0455 .... 0.00739 cause its maximum intensity now occurs
41.... 5... 278 .... 59.73...0.0421.....0.0793. ..0.0660....0.0545.... 0.0447 .... 0.00750
50.... 10... 283.... 64.14 . 0.0427 . 0.0779. .. .0.0648. .0.0535 ... 0.0439 . 0.00762 at the same time as the peak load.
59 ... 16. 288.... 68.80. .....00433 ..... .0765... .0.0636.... 0.0526.... .0.0431.....0.00773 The amount of heat received by a flat
68 .... 20... 293.... 73.70 ... 0.0439.....0.0752.... 0.0626 .... 0.0517. ...0.0424.... 0.00784
77 .... 25 .298 .... 78.86 ...0.0444.....0.0740.... 0.016. ..0.0508 .... 0.0417.....0.00795 surface perpendicular to the sun's rays and
86 ....
95 ....
30... 303 84.29 0.0450.....0.0728.... 0.0606.... 0.0500....0.0411 ..... 0.00807
....
35.... 308 .... 89.99 ... 0.0456 ..... 0.0716 .... 0.0596.... 0.0492.... 0.0404.....0.00818
located outside the earth's atmosphere is
104.... 40... .313 .... 95.98 ...O.0461.....0.0704 .... .0.0586.... .0.0484.... .0.0397.....0.00830 approximately 123 watts/sq ft of surface.
113 .... 45 .. 318 .... 102.26 ... 0.0467.....0.0693 .... 0.0577 ... 0.0476 .... 0.0391 ..... 0.00841
122 .... 50... .323....108.85 .....00473.....0.0683....0.0568.... 0.0469.... .0.0385.....0.00852 However, because of the earth's atmos-
131 .... 5.... 328....115.74 ....0.0478.....0.0672....0.0559 .... 0.0462 .... 0.0379 ..... 0.00864
140 .... 60... 333....122.96 ..0.0484 ..... 0.0661 .... .0.0550 .... .0.0454....0.0373 ..... 0.00875
phere, part of this energy is absorbed
149 .... 65... 338....130.52 ...0.0489 ..... 0.0652.... 0.0542.... .0.0448.... .0.0367 ..... 0.00886 before reaching the earth. Points of high
158 .... 70... 343.... 138.41l..0.0494.....0.0643... .0.0535... .0.0442 .... .0.0363 ..... 0.00898 altitude of, e.g., 10,000 ft, such as exist
167. ... 75... .348 ..146.66 .....00500 ..... 0.0634....0.0527 .... 0.0436.... 0.0358.....0.00909
176.... 80.. ..353 .... 155.27 . ....0505.....0.0627 .... 0.0522....0 0431... .0 0354.... 0.00921 in the Rocky Mountain area, receive
185 ... 85... 358.... 164.26 ...O.0510 ..... 0.0616 .0.0513 .... .0.0423.... .0.0347.....0.00932
194 .... 90.. ..363.... 173.63 ...O.0515.....0.0608 .....0.0506 .... .0.0418 .... .0.0343.....0.00943
about 25% more solar energy than sea-
203.... 95... 368.... 183.40 ...0.0521 ......0599 .... .0.0498....0.0412... .0.0338.....0.00952 level areas; see Table II. The amount
212.... 100....373. ... .19357..0.0526 ..... 0.0591....0.0492.... .0.0406 .... .0.0333 ..... O.00O66 of solar heat received by a conductor
* Degrees Fahrenheit. also depends on the altitude of the sun
fabsolute viscosity, lb/(hr) (ft), computed from formula in reference 17. above the horizon and the effective angle
pf -density. lb of air/fts, computed from data given in reference 18.
kf -thermal conductivity of air, watts/(sq ft)(C) at tf- (Sc+ia)/2, reference 13, Table XI. of incidence between the direct rays of the
tg- ambient temperature C. sun and the exposed surface. In addi-
le conductor temperature C.
-
where a is the Stefan-Boltzmann constant, * Source, reference 15. * Source, reference 14.
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Table IV. Altitude and Azimuth in Degrees Computation of Current-Carrying
of Sun at Various Latitudes at Declination of Capacity
23.0 Degrees, Northem Hemisphere, June 1 +0/371 1.108X0.0683X7.200 O.5S](8)0.0473
10 and July 3* Combining the various components of 0.00852 X50 (8)
heat loss and heat gain, the following
Local Sun Time formula results qc =20.95 watts/ft (8A)
Degrees 10:00 A.M. 12 Noon 2:00 P.M.
North I= qr =0.138X 1.108X0.23(146.66-78.86)
Latitude Ho ZO Ho ZO He Zo =2.37 watts/ft (9)
20... .62 .... 78. ...87... 0. 62... 282
[1.01 +0.371( DPfV) V.]kf( t, - ) Assume the following: azimuth of line
25... .62 .... 88. 88 ... 180. 62. ...272 135 degrees, latitude 35 degrees north,
30... .62.... 98.. 83 .. 180. 62... .262
35... .61... 107 . 78...180. 61... 253 '/ 0.138D1 K_ (Ka4 clear atmosphere, 12 noon.
40....60... 115.. 73 .. 180 60 ."45 l [(~~100) 100) '
45... 57.... 122 . 68 .. 180. 57.. .238 H, = 78°
50... .54... .128. f3.. .180..54... 232 Zc 1800-
60... .47....137 .. 3. 80.47 .23
70... .40... 143. 43.. 180.40... 217
(7) Z,=1350
* Source, references 19 and 20. SAMPLE COMPUTATION Qs =95 +0.6=95.6 watts/ft2 (10)
In the sample computation the follow- 9=cos-1[cos 78Xcos (180 -1350)1
tion, Table III shows total heat received ing conditious apply: -cos-, 0.147=81.550 (11)
from both direct and sky radiation for Drake conductor, 795 MCM (thousand sin 81.55°=0.986
both clear and industrial atmosphere. circular mils), 26/7 ACSR, (new)
This introduces a small amount of error wind velocity=2 fps at sea level
air ternperature-25 C =I
q.=0.23X0.986X95.6X 1-
12
as sky radiation does not depend on the
angle of incidence. However, this error conductor temperature-=75 C=1, 2.01 watts/ft (12)
cannot be detected in the final value of
conductor outside diameter=1.108 inches
conductor a-c resistance=0.0265 ohm/ 120.95+2.37-2.01
conductor current. In the case of a 1,000 ft
round, horizontally placed conductor, the 0.0265 X 10 -'
angle 9 is given by K, =75±+273 =348° (13)
Ka =25°+273=2980
O=cos-1[cos He cos (Z,-Zl)] (6A) if=(75+25)/2 =50 Current-Carrying Capacity Curves
e =0.23
where H, is the altitude of the sun above pf=0.0683 (Table I) Curves have been computed (Fig. 1)
the horizon, Zc is the azimuth of the sun, yf=0.0473 (Table I) for the following design conditions: 25
and Z1 is the azimuth of the conductor kf=0.00852 (Table I)
V= 3,600 X2 =7,200 ft/hr C ambient temperature, 75 C conductor
(north-south line Z& = 1800). See Table temperature, and 2-fps wind velocity, for
IV for altitude and azimuth of sun at By substituting these values, the follow- ACSR for sizes from no. 6 ACSR 6/1 to
various latitudes. ing results: 3,364 MCM 108/37. A total of four
50
40
w NEW CONDUCTOR 10.000 F T. EL -SUN
0. NEW CONDUCTOR - SUN
cn NEW CONDUCTOR - NO SUN
w BLACK CONDUCTOR -SUN
-J
BLACK CONDUCTOR -NO SUN
30
w
z
-J 25-C AMBIENT TEMPERATURE
0 75C CONDUCTOR TEMPERATURE
-j
2 20
0
z
I--
0.w
0
10
z COMPUTED VALUES
US2F EC I l_ _
0
600 800 1000 1200 1400 M0 1800 2000 2200 2400 2600 2600
CLURRENT AMPERES -60 cps
)UCTOR DIAMETER - INCHES Fig. I (left). Current-carrying capacity of ACSR with various surface
1 1 knd ambient conditions
-.s s o
N N C4 C4 coN
N
as was0
*s
40
#a
't
D
lpi
ll
0
° °
OC
on
N t
l
e-
1
la
"0
Is Is>:v
I
-: K Fig. 2 (above). Cuffent'carrying capacity of 795 MCM 26/7 ACSR
venus wind velocity
aj
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0T a value based on considerable test data,'
has been consistently used throughout the
industry because it represents a safe
0.50 maximum.
W
L&i 0.30
Effect of Ambient Temperature on
0
Current-Carrying Capacity
0
0 0.20
tC .1oo*c New Drake conductor has been selected
a. tc - 75 C to illustrate the effect of changing ambient
co t=5000 temperature, with the sun effect neglected,
0 0.10 at a constant current -of 1,000 amperes.
0.07
This is shown in the following.
C.)
z
4
0.05 __ Conductor
Ambient
Temperature, Temperature, Temperature
I.-
C)
C C Rise, C
ra 0.03 __
0 . 57 . 67
0 25 83. 58
C) 0.02 __ .
40 . 101 . 61
Fig. 3. A-c resistance at 60 cps of ACSR at three conductor tempoeratures Test Data on 60-Cps A-C Resistance
of ACSR
curves gives performance for ACSR under Effect of Wind Velocity on To enable the engineer to compute the
the following conditions: Current-Carrying Capacity current-carrying capacity, recently ob-
tained test data on the 60-cps (cycle-per-
1. Black conductor, no sun, sea level.
Drake 795 MCM ACSR 26/7 has been second) a-c resistance (covering the com-
2, 3. Black conductor, sun; and new selected to illustrate the effect of increas- plete range of sizes of ACSR) are given in
conductor, no sun; sea level.
ing wind velocity, other conditions re- Fig. 3, in the forn of curves for 50 C, 75
4. New conductor, sun, sea level. maining constant. Ambient temperature C, and 100 C conductor temperature.
5. New conductor, elevation of 10,000 ft. was taken at 25 C and conductor tempera- These values were obtained in a draftless
In computing sun effect, a value of 85 ture 75 C. Curves are shown in Fig. 2 room on 120-ft spans under tension at an
watts/sq ft was used for total radiation for new and black conductor, both with ambient temperature of approximately
and e=750, giving an effective heat from and without the effect of sun, and new 20 C. The temperature of the conductor
conductor at 10,000-ft elevation. Note was determined by taking the average
the sun of 82 watts/sq ft.
It is significant that there is a definite that for black conductor with sun effect, temperature of a number of thermo-
discontinuity in the curves between the the increase in current capacity of 2-fps couples.
sizes 4/0 ACSR 6/1 and 226.8 MCM velocity over still air is 143%. The in- Two variables affect the a-c resistance
ACSR 26/7. This is explained by the crease from 2 fps to 5 miles per hour of ACSR. The effect of increase in con-
increased magnetizing effect on the steel is 13.0%. A design wind velocity of 2 fps, ductor temperature is to increase the
core; the current in the single layer of
aluminum strands gives rise to eddy-
current and hysteresis losses in the Table V. Current-Carrying Capacity at 60 Cps, Amperes
steel core which in turn cause a marked
increase in effective a-c resistance. In New Condition Black Condition
- From Chart in
-_____________
the case of more than one layer of alu- ACSR Sun No Sun Sun No Sun Reference I
minum strands with the spiraling in the
opposite direction in each successive layer, 1,590 MCM 54/19............1,430 . ...... 1,482 .. 1,564 .. 1.762 .......... .500
795 MCM 54/7 ........,,,,. 941 . 973 1,020 . 1,130 .. 960
the magnetizing effect is almost entirely No. 4 6/1 ................... 149 .......
..
151 ......... 155 ....... 165 ......... 148
cqncelled.
1172 House, Tuttl,-Current-Carrying Capacity of A CSR FIEBRUARY 1959
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resistance of the conductor with an in- ment with test data obtained by the Journal, Franklin Institute, Philadelphia, Pa.,
vol. 23, no. 5, Nov. 1940, pp. 583-617.
crease in conductor temperature. An in- Alcoa Research Laboratories and those 25. HEAT TRANSMISSION AS INFLUENCED BY
crease in conductor temperature may be observed by other organizations. HRAT CAPACITY AND SOLAR RADIATION, P. C.
caused by either increased ambient tem- Houghton, J. L. Blackshaw, B. M. Pugh, P.
McDermott. Paper no. 923, Transactions, Ameri-
perature or increased current. Eddy- References can Society of Heating and Ventilating Engi-
current and hysteresis losses in the core neers, New York, N. Y., Jan. 1932.
1. ELECTRICAL CHARACTERISTICS OP ACSR (a
increase the effective a-c resistance pamphlet). Aluminum Company of America. 26. A RATIONAL HE[AT GAIN METHOD FORITE
noticeably for single-aluminum-layer con- Pittsburgh, Pa., May 1946. DBTERaINATION OF ALa CONDITIONING COOLINGO
LOADS, F. H. Faust, L. Levine, F. 0. Urban.
ductors, as previously explained. The 2. CURRE3NT CARRYING CAPACITY OF WIRBS AND Journal, Heating, Piping and Air Conditioning
magnetic loss component of a-c resistance CABLES, George E. Luke. Westinghouse Electric Section, Ibid., Aug. 1935.
Journal, Pittsburgh, Pa., Apr. 1923.
increases with an increase in current 3. HEATING AND CURRENT CARRYING CAPACITY
until the point of magnetic saturation has oP BARB CONDUCTORS FOR OUTDOOR SERVICE,
0. R. Schurig, C. W. Frick. General Electric Re-
been reached, after which there is no fur- view, Schenectady, N. Y., vol. 33, Mar. 1930.
ther increase in this component. This 4. DBTBRMINING CURtBNT RATINGS OF OVER-
particular behavior of ACSR is dealt HEAD CONDUCTORS, PARTS I AND II, H. P. Seelye,
with fully by Lewis and Tuttle."
A. L. Malmstrom. Electric Light and Power,
Chicago, Ill., Dec. 1943. Discussion
5. SAFB RATINGS FOR OVERHEAD LINE CONDUC-
TORS, Leonard M. Olmsted. AIEE Transactions, W. A. Morgan (Washington Water Power
Comparison of Revised Current- vol. 62, 1943, pp. 845-53. Company, Spokane, Wash.): The authors
Carryig Capacity with Previously 6. ELECTRICAL HEATING CRACTERISTICS OF
OVERHE:AD CONDUCTORS, PARTS I-IV, E. B.
are to be commended for the thoroughness
with which they have considered the factors
Published Temperature-Rise Data George. Electric Light and Power, Dec. 1944; which may affect the heat balance of a
Jan. 1945; Apr. 1945; Dec. 1945.
7. CURRENT CARRYING CAPACITY OF OV3RHEAD
conductor that is carrying alternating elec-
The current-carrying capacity curves tric current with the usual prescribed limits
CONDUCTORS, H. A. Enos. Electrical World, New
published by Alcoa in 19461 are based on York, N. Y., May 15, 1943. of conductor temperature and ambient
an ambient temperature of 40 C and a 8. CURRENT CARRYING CAPACITY OF ACSR temperature. Particularly, the effect of
wind velocity of 2 fps. Accordingly, CONDUCTORS, J. H. Waghorne, V. E. Ogorodnikov. sunshine is noted.
current-carrying capacity of three typical
AIEE Transactions, vol. 70, pt. II, 1951, pp.
1159-62.
However, the application and operating
engineer is in need of published data or
sizes of ACSR have been computed by 9. EISSIVITY AND ITS EFFECT ON TEB CURRENT- guides which should be forthcoming from
the method presented in this paper for CARRYING. CAPACITY OF STRANDED ALUMINUM manufacturers of ACSR and all-aluminum
CONDUCTORS, C. S. Taylor, H. E. House. Ibid., conductors as to the effects of loading above
both new and black conductor, with and vol. 75, pt. III, Oct. 1956, pp. 970-76.
without the effect of sun, assuming a 10. MEASUREMBNTS OF RESISTANCB AND REACT-
the currents which give the usual tempera-
ANCB OF EXPANDBD ACSR, Joel Tompkins, B. L. ture rises. Obviously there is a time-current
conductor temperature of 100 C or a 60 Jones, P. D. Tuttle. Ibid., vol. 74, pt. III, June relationship for such overloads, i.e., the
C rise, and 2-fps wind velocity; see Table 1955, pp. 368-75. shorter the time the greater is the amount of
V. 11. THE RBSISTANCEC AND REACTANCE OF ALUMI- current that may be allowed to flow above
NUM CONDUCTORS, STEBL REINFORCED, W. A. that which would just give the desired tem-
Previously published information, al- Lewis, P. D. Tuttle. Ibid., pp. 1189-1215 o perature rise. Specifically, there is prob-
though limited in scope, appears to be this issue.
ably a temperature somewhat above 75 C
conservative. In general, a conductor 12. TEE MAGNBTIC PROPBERTIBS OF ACSR CORE where continuous operation would cause
WIRE, T. W. Matech, W. A. Lewis. Ibid., pp.
weathers rather rapidly the first year of 1178-89 of thi issue. a reduction in the tensile strength, another
operation, so that it can be expected to 13. HBAT TRANSMISSION (book), W. H. McAdams. temperature where the tensile strength
operate at a lower temperature than McGraw-Hill Book Company, Inc., New York, would be reduced 5% if operated at that
a new conductor. However, in certain
N. Y., second edition, 1942. temperature a specific time, etc. Or, are we
14. HBATING, VENTILATING AND AiR CONDITION- to assume that aluminum has not agreed
areas of the western part of the United INO GuIDE 1956. American Society of Heating and upon temperature limit and will lose some
Air Conditioning Engineers, New York, N. Y., percentage of its tensile strength if operated
States, high-voltage conductors have been 1956.
observed to stay bright for many years. 15. POWBR FROM SOLAR ENBRGY, J. r. Yollot.
continuously at even 75 C?
There are data available for determining
For this reason, thermal-radiation and Transactions, American Society of Mechanical how much a transformer may be overloaded
Engineers, New York, N. Y., vol. 79, no. 6, Aug.
solar-absorption characteristics may vary 1957, pp. 1349-57. under emergency conditions without jeop-
considerably in different geographical 16. A REVIBW Op TERMAL RADIATION CON- ardizing its life, or, in some cases a calculated
locations. The new data presented repre- STANTS, 1N. W. Snyder. Ibid., vol. 76, 1954, pp. loss-of-life expectancy may be calculated and
sent limiting conditions for new and
537-39. is acceptable. Similarly, it is desirable to
17. Tim VISCOaIrY, THERMAL CONDUCTIVITY AND know how much a conductor may be over-
weathered conductors. P&ANDTL NUMBER FOR ANR mm OTHER GSEs, loaded during an emergency and for how
J. Hilsenrath, Y. S. Touloukian. Ibid., pp. 967- long. For example, assume that one of
981.
two parallel circuits is out of service and
Conclusions 18. FAN ENGINEERING, Richard D. Mason, editor.
Buffalo Forge Company, Buffalo, N. Y., fifth it is desired to carry an overload current
edition, 1948. (say 25% above the rated value which
The necessary formulas, curves, and 19. THE AMERICAN NAUTICAL ALMANAC 1957. would give 75 C conductor temperature)
tables have been presented which will U. S. Naval Observatory, Washington, D. C., 1957. over the daily peak rather than to cut off
enable transmission engineers to select the 20. SIGHT REDUCTION TABLBS FOR AIR NAVIGA- customers.
size of ACSR most suitable for their re- TION, VOLS. II, III. Publication no. 249, U. S. Perhaps the steel reinforcing will provide
Navy Hydrographic Office, Washington, D. C., for most of the loss of margin of tensile
quirements. It is believed that the data 1957. strength in ACSR conductors. But, all-
given to illustrate the effect of the sun are 21. BARLow's TABLBS, L. J. Comrie, editor. aluminum conductor may be particularly
Chemical Publishing Company, New York, N. Y.,
of importance in light of the fact that fourth edition, 1944. vulnerable to overload currents, and, if it is,
many system peak loads are now occur- 22. THERMAL RADIATION TABLBS AND APPLIcA- perhaps we should know its critical conduc-
TIONS, R. V. Dunkle. Transactions, American tor temperatures or time-current overload
ring in the daytime during the summer Society of Mechanical Engineers, vol. 76, 1954, characteristics.
months, because of air-conditioning and pp. 549-52.
pumping-equipment loads. 23. GAs TABLECS (book), J. H. Keenan, J. Kaye.
Computed values of current-carrying John Wiley & Sons, Inc., New York, N. Y., 1948. E. E. George (Ebasco Servces Inc.,
24. PROPOsED STANDARD SOLAR RADIATION Little Rock, Ark.): The authors have
capacity at sea level are im close agree- CURtVS FOR ENOINEBRING USE, Parry Moon. done an excellent job in utilizing pre-
FEBRUARY 1959 House, Tuttle-Current-Carrying Capacity of A CSR 1173
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