Operating Instructions Rish CON TPT 96 X 96
Operating Instructions Rish CON TPT 96 X 96
Section Contents
1. Read first and then..
2. Brief Description
3. Measurement reading screen
4. Programming
4.1 Password Protection
4.2 Setup Menu selection
4.2.1 RS 485 Address setting
4.2.2 RS 485 Baud rate setting
4.2.3 RS 485 parity selection screen
4.2.4 High TAP setting
4.2.5 Low TAP setting
4.2.6 High Input Resistance Limit Setting
4.2.7 Low Input Resistance Limit Setting
4.2.8 Output 1 Type Setting
4.2.9 Output 1 Higher Limit Setting
4.2.10 Output 1 Lower Limit Setting
4.2.11 Output 2 Type Setting
4.2.12 Output 2 Higher Limit Setting
4.2.13 Output 2 Lower Limit Setting
4.2.14 Open Circuit Value of OP 1 Setting
4.2.15 Open Circuit Value of OP 2 Setting
4.2.16 System Type Setting
4.2.17 Lead Resistance Setting
4.2.18 Startup Value of OP 1 Setting
4.2.19 Startup Value of OP 2 Setting
4.2.20 Aux supply Frequency Setting
4.2.21 Password Setting
4.2.22 Default Setting
4.2.23 Out from Setup Menu
3
Section Contents
4.3 Programming Via Port Available at Back Of TPT Using PRKAB 601
5. RS 485 Output..
6. Installation
6.1 Case Dimension and Panel Cut Out
7. Electrical Connections
7.1 Measuring Output Leads
7.2 Connecting The Power Supply
7.3 Measurement Connection Diagram
8. Specifications
4
1. Read first and then...
are followed.
2. Brief Description
Application :
The purpose of the Tap position transducer is to convert tap
position of transformers to equivalent analog output. Outputs
can be given as input to either RTU or indicator or recording
instrument.
The device has one input channel and two independent outputs.
Display on the front panel shows the current TAP number which
proportional to the measuring input resistance. TAP number
is also shown on modbus.
5
Function :
The Primary winding of the transformer can be divided into
no. of desired turns(TAPs). Each tap has a specific resistance.
The TAP is changed to manage the voltage requirement of the
load, connected to secondary. As TAP changes, the resistance
associated also changes. This change is measured by the Tap
Position Transducer and the proportional analog output is thus
produced in two output channels. Tap number is shown on
Display and Modbus. On every TAP change TAP counter
increases by 1 count and can be seen on Modbus only.
The output can be given further to RTU or another indicator as
desierd.
Features :
• Input masuring range can be programmed using PC /
Modbus / keys, simplifies project planning and engineering
(the final measuring range can be determined during the
commissioning).
• Programmable analog output range through PC / Modbus /
keys (impressed current or superimposed voltage for all ranges
between – 20 to + 20 mA DC and – 12 to + 15 V DC resp) .
universally applicable. Type of output (i.e. voltage or current)
is programmable at factory only.
• Electric insulation between measured variable(input), analog
output signal and power supply.
• Wide power supply range. Operating voltage ranges of 60-300
Volts DC/AC and 24-60 Volts DC/AC are available.
• Other programmable parameters: specific measured variable
data (e.g. two, three or four-wire connections, open circuit
sensor supervision if no input is connected.(The output signal
assumes fixed preset value between – 10 and 110%). This is
highly flexible solutions for measurement problems.
• TAP position and TAP counter can be viewed on Modbus.
6
3. Measurement Reading Screen
In normal operation the user is presented with the measurement
reading screen. On measurement screen TAP number is shown
which corresponds to the input resistance to the RISH CON TPT.
TAP
TAP
7
4. Programming
The following section comprise step by step procedures for
configuring the RISH CON TPT for individual user requirement.
To access the setup screen press and hold the UP and DOWN.
key for two seconds. This will take user to the password prote-
-ction entry stage.
4.1 Password Protection
Password protection can be enabled to prevent unauthorised
access to set-up screen , by default password protection is not
enabled.
Password protection is enabled by selecting a number other
than 000 , setting password of 000 disables password protection.
In password protection entry stage ‘CdE’ will be displayed on the
display for 3 seconds , after 3 seconds ‘000’ will be displayed.
At this stage by pressing UP or DOWN keys we can scroll from
‘000’ to ‘999’ . After selecting correct number (previously set
password value) press UP and DOWN key simultaneously to
access setup screens. If we enter wrong password (which is not
previous set password) then Err will be shown and TPT comes on
measurement screen again.
RISH CON TPT RISH CON TPT RISH CON TPT
8
CdE(Password) Setup parameters Screens flowchart
(Section 4.1)
(After entering correct password)
DOWN
UP Add (Modbus address)
(Section 4.2.1) DOWN
DOWN
UP bd.r (Baud Rate) DOWN Ldr (Lead Resistance) UP St.1 (Startup value of OP1 ) DOWN
(Section 4.2.2) (Section 4.2.17) UP
(Section 4.2.18)
UP Par (Parity ) DOWN SyS (System Type) UP St.2 (Startup value of OP2 )
DOWN UP DOWN
(Section 4.2.3) (Section 4.2.16) (Section 4.2.19)
4.2 Setup Menu Selection
9
UP L.tP (Low Tap) OC.1(Open circuit value of OP1 )
(Section 4.2.5) DOWN DOWN UP UP CdE(Edit Password) DOWN
(Section 4.2.14)
(Section 4.2.21)
UP
L.IP (Low Input) O2.H(Output 2 High limit)
(Section 4.2.12) UP Out (Exit from Setup)
(Section 4.2.7) DOWN DOWN UP (Section 4.2.23)
UP
UP O1.t (Output 1 type) DOWN O2.t (Output 2 type) DOWN
(Section 4.2.8) DOWN (Section 4.2.11) UP
O1.H (Output 1 High limit) DOWN DOWN O1.L (Output 1 Low limit)
UP (Section 4.2.9) (Section 4.2.10) UP --> UP key pressed
UP DOWN --> DOWN key pressed
4.2.1 RS 485 (Modbus) Address Setting
This screen applies to the RS 485 output only. This screen allows
user to set RS 485 (Modbus) address of the device.
The range of allowable address is 1 to 247.
After entering correct password user will see Address screen.
After pressing UP and DOWN keys simultaneously user can see
previously set address. At this screen user can change address by
pressing UP or DOWN keys depending upon address value to be set
and can set new address by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on address editing screen then TPT
come back on address screen. If TPT is ideal for 1 minute on address
screen then TPT come out of setup and measured TAP will be shown.
Address Screen (appears Address Editing Screen Address Editing Screen
after entering correct Display shows previously Display shows New Address
password) set address eg. 005 to be set eg. 012
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new Address value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Address Screen address is set.
RISH CON TPT RISH CON TPT RISH CON TPT
10
4.2.2 RS 485 Baud Rate Setting
This screen applies to the RS 485 output only. This screen allows
user to set Baud Rate of RS 485 (Modbus) Port. The Values display
on screen are 024(2400),048(4800),096(9600),192(19200).
After pressing UP key from Address screen or DOWN key from Parity.
screen ,user will see Baud rate Screen. On baud rate screen, after
pressing UP and DOWN keys simultaneously user can see
previously set baud rate. At this screen user can change baud rate by
pressing UP or DOWN keys depending upon baud rate value to be set
and can set new baud rate by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on baud rate editing screen then
TPT come back on baud rate screen. If TPT is ideal for 1 minute on
baud rate screen then TPT come out of setup and measured TAP will
be shown.
Baud Rate Editing Screen Baud Rate Editing Screen
Baud Rate Screen Display shows previously Display shows New baud rate
set baud rate eg. 096 to be set eg. 048
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new baud rate value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Baud rate Screen baud rate is set.
RISH CON TPT RISH CON TPT RISH CON TPT
11
4.2.3 RS 485 Parity Selection Setting
This screen applies to the RS 485 output only. This screen allows
user to set Parity of RS 485 (Modbus). The Values display
on screen are no.1, no.2, Eu.1, Od.1.
no.1 :- None parity with 1 stop bit, no.2 :- None parity with 2 stop bit,
Eu.1 :- Even parity with 1 stop bit, Od.1 :- Odd parity with 1 stop bit.
After pressing UP key from Baud rate screen or DOWN key from High.
tap screen ,user will see Parity Screen. On parity screen, after
pressing UP and DOWN keys simultaneously user can see
previously set parity. At this screen user can change parity by
pressing UP or DOWN keys depending upon parity value to be set
and can set new parity by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on parity editing screen then TPT
come back on Parity screen. If TPT is ideal for 1 minute on parity
screen then TPT come out of setup and measured TAP will be shown.
Parity Editing Screen Parity Editing Screen
Parity Screen Display shows previously Display shows New parity
set Parity eg. no.2 to be set eg. no.1
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new parity value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Parity Screen parity is set.
RISH CON TPT RISH CON TPT RISH CON TPT
12
4.2.4 High TAP (Maximum TAP number) Setting
This screen allows user to set High TAP number of OLTC(On load tap
changer). User can set High TAP value from 1 to 100 (if Low TAP
value is 0) or from 2-101 (if Low TAP value is 1).
After pressing UP key from Parity screen or DOWN key from Low TAP
screen ,user will see High TAP Screen. On High TAP screen, after
pressing UP and DOWN keys simultaneously user can see
previously set High TAP. At this screen user can change High TAP by
pressing UP or DOWN keys depending upon High TAP value to be set
and can set new High TAP by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on High TAP editing screen then
TPT come back on High TAP screen. If TPT is ideal for 1 minute on
High TAP screen then TPT come out of setup and measured TAP will
be shown.
High TAP Editing Screen High TAP Editing Screen
High TAP Screen Display shows previously Display shows New High TAP
set High TAP eg. 025 to be set eg. 100
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new High TAP value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) High TAP Screen High TAP is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
13
4.2.5 Low TAP (Minimum TAP number)Setting
This screen allows user to set Low TAP number of OLTC (On load tap
changer). User can set Low TAP value 0 or 1.
After pressing UP key from High TAP screen or DOWN key from High
IP screen ,user will see Low TAP Screen. On Low TAP screen, after
pressing UP and DOWN keys simultaneously user can see
previously set Low TAP. At this screen user can change Low TAP by
pressing UP or DOWN keys depending upon Low TAP value to be set
and can set new Low TAP by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on Low TAP editing screen then
TPT come back on Low TAP screen. If TPT is ideal for 1 minute on
Low TAP screen then TPT come out of setup and measured TAP will
be shown.
LowTAP Editing Screen Low TAP Editing Screen
Low TAP Screen Display shows previously Display shows New Low TAP
set Low TAP eg. 001 to be set eg. 000
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new LowTAP value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Low TAP Screen LowTAP is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
14
4.2.6 High Input(IP) Resistance Limit Setting
This screen allows user to set High IP Resistance of OLTC. User can
set High IP resistance value from 500 ohm to 25000 ohm depending
upon Low IP resistance value.
Conditions for setting High IP resistance depending upon Low IP .
resistance are as follows
1) High IP resistance >= Low IP resistance * 1.667 .
2) High IP resistance >= Low IP resistance + 500 .
Values on display are in Kohm. Eg. 25000 ohm will be displayed as
25.0 and 500 ohm will be displayed as 00.5 .
After pressing UP key from Low TAP screen or DOWN key from
Low IP resistance screen ,user will see High IP resistance Screen. On
High IP resistance screen, after pressing UP and DOWN keys
simultaneously user can see previously set High IP resistance. At this
screen user can change High IP resistance by pressing UP or DOWN
keys depending upon High IP resistance value to be set and can set
new High IP resistance by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on High IP resistance editing
screen then TPT come back on High IP resistance screen. If TPT is
ideal for 1 minute on High IP resistance screen then TPT come out of
setup and measured TAP will be shown.
15
High IP Resistance Editing Screen High IP Resistance Editing Screen
High IP resistance Screen Display shows previously Display shows New High IP
set High IP resistance eg. 16000 ohm resistance to be set eg. 25000 ohm
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new High IP resi. value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) High IP resistance Screen High IP resi. is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
16
After pressing UP key from High IP resistance screen or DOWN key
from OP 1 type screen ,user will see Low IP resistance Screen. On
Low IP resistance screen, after pressing UP and DOWN keys
simultaneously user can see previously set Low IP resistance. At this
screen user can change Low IP resistance by pressing UP or DOWN
keys depending upon Low IP resistance value to be set and can set
new Low IP resistance by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on Low IP resistance editing
screen then TPT come back on Low IP resistance screen. If TPT is
ideal for 1 minute on Low IP resistance screen then TPT come out of
setup and measured TAP will be shown.
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new Low IP resi. value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Low IP resistance Screen Low IP resi. is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
17
4.2.8 Output 1(OP 1) Type Setting
This screen allows user to set OP 1 type of TPT. User can set OP 1
type as voltage (VtG) output or Current (Cur) output .
After pressing UP key from Low IP res. screen or DOWN key from OP
1 High value screen, user will see OP 1 type Screen. On OP 1 type
screen, after pressing UP and DOWN keys simultaneously user can
see previously set OP 1 type. At this screen user can change OP 1
type (i.e. voltage or current )by pressing UP or DOWN keys and can
set new OP 1 type by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on OP 1 type editing screen then
TPT come back on OP 1 type screen. If TPT is ideal for 1 minute on
OP 1 type screen then TPT come out of setup and measured TAP will
be shown.
OP 1 Type Editing Screen OP 1 Type Editing Screen
OP 1 Type Screen Display shows previously Display shows New OP 1 type
set OP 1 type eg. Voltage. to be set eg. Current.
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new OP 1 type
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) OP 1 Type Screen OP 1 type is set.
18
4.2.9 Output 1(OP 1) Higher Limit Setting
This screen allows user to set Higher limit of OP 1 of TPT. User can
set Higher limit of OP 1 in different ranges depending upon OP 1 type
and Lower limit of OP 1 .
If OP 1 type is current output then Higher limit of OP 1 can be set
between -17 mA to 22 mA with following condition.
1) (Higher limit of OP 1 - Lower limit of OP 1) >= 5.
2) (Higher limit of OP 1 - Lower limit of OP 1) <= 40.
If OP 1 type is voltage output then Higher limit of OP 1 can be set
between -8 V to 15 V with following condition.
1) (Higher limit of OP 1 - Lower limit of OP 1) >= 4.
2) (Higher limit of OP 1 - Lower limit of OP 1) <= 27.
For current output values on display are in mA and for voltage output
values on display are in Volts .
After pressing UP key from OP 1 type screen or DOWN key from
OP 1 Lower limit screen ,user will see OP 1 Higher limit Screen. On
OP 1 higher limit screen, after pressing UP and DOWN keys
simultaneously user can see previously set higher limit of OP 1. At this
screen user can change higher limit of OP 1 by pressing UP or DOWN
keys depending upon higher limit of OP 1 to be set and can set
new higher limit of OP 1 by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on OP 1 Higher limit editing
screen then TPT come back on OP 1 Higher limit screen. If TPT is
ideal for 1 minute on OP 1 Higher limit screen then TPT come out of
setup and measured TAP will be shown.
19
OP 1 High limit Editing Screen OP 1 High limit Editing Screen
OP 1 High limit Screen Display shows previously Display shows New higher limit of OP 1
set OP 1 Higher limit eg. 20 mA. to be set eg. 16mA
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new higher limit of OP 1
will be set. Momentarily
display will show SEt as
Measurement Screen OP 1 High limit Screen conformation that new
(Shows measured TAP) higher limit of OP 1 is set.
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new lower limit of OP 1
will be set. Momentarily
display will show SEt as
Measurement Screen OP 1 Low limit Screen conformation that new
(Shows measured TAP) lower limit of OP 1 is set.
21
4.2.11 Output 2(OP 2) Type Setting
This screen allows user to set OP 2 type of TPT. User can set OP 2
type as voltage (VtG) output or Current (Cur) output .
After pressing UP key from OP 1 Low screen or DOWN key from OP
2 High value screen, user will see OP 2 type Screen. On OP 2 type
screen, after pressing UP and DOWN keys simultaneously user can
see previously set OP 2 type. At this screen user can change OP 2
type (i.e. voltage or current )by pressing UP or DOWN keys and can
set new OP 2 type by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on OP 2 type editing screen then
TPT come back on OP 2 type screen. If TPT is ideal for 1 minute on
OP 2 type screen then TPT come out of setup and measured TAP will
be shown.
OP 2 Type Editing Screen OP 2 Type Editing Screen
OP 2 Type Screen Display shows previously Display shows New OP 2type
set OP 2type eg. Voltage. to be set eg. Current.
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new OP 2 type
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) OP 2 Type Screen OP 2 type is set.
RISH CON TPT
RISH CON TPT RISH CON TPT
22
4.2.12 Output 2(OP 2) Higher Limit Setting
This screen allows user to set Higher limit of OP 2 of TPT. User can
set Higher limit of OP 2 in different ranges depending upon OP 2 type
and Lower limit of OP 2 .
If OP 2 type is current output then Higher limit of OP 2 can be set
between -17 mA to 22 mA with following condition.
1) (Higher limit of OP 2 - Lower limit of OP 2) >= 5.
2) (Higher limit of OP 2 - Lower limit of OP 2) <= 40.
If OP 2 type is voltage output then Higher limit of OP 2 can be set
between -8 V to 15 V with following condition.
1) (Higher limit of OP 2 - Lower limit of OP 2) >= 4.
2) (Higher limit of OP 2 - Lower limit of OP 2) <= 27.
For current output values on display are in mA and for voltage output
values on display are in Volts .
After pressing UP key from OP 2 type screen or DOWN key from
OP 2 Lower limit screen ,user will see OP 2 Higher limit Screen. On
OP 2 higher limit screen, after pressing UP and DOWN keys
simultaneously user can see previously set higher limit of OP 2. At this
screen user can change higher limit of OP 2 by pressing UP or DOWN
keys depending upon higher limit of OP 2 to be set and can set
new higher limit of OP 2 by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on OP 2 Higher limit editing
screen then TPT come back on OP 2 Higher limit screen. If TPT is
ideal for 1 minute on OP 2 Higher limit screen then TPT come out of
setup and measured TAP will be shown.
23
OP 2 High limit Editing Screen OP 2 High limit Editing Screen
OP 2 High limit Screen Display shows previously Display shows New higher limit of OP 2
set OP 2 Higher limit eg. 20 mA. to be set eg. 16mA
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new higher limit of OP 2
will be set. Momentarily
display will show SEt as
Measurement Screen OP 2 High limit Screen conformation that new
(Shows measured TAP) higher limit of OP 2 is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new lower limit of OP 2
will be set. Momentarily
display will show SEt as
Measurement Screen OP 2 Low limit Screen conformation that new
(Shows measured TAP) lower limit of OP 2 is set.
25
4.2.14 Open Circuit (OC) value of OP 1 Setting
This screen allows user to set Open Circuit value of OP 1 of TPT.
Open Circuit value of OP 1 (OC 1 Value) is nothing but the Output
given by TPT when input is Open (i.e. no IP given to TPT or IP above
range given.) User can set OC val of OP 1 from -10 % to 110% of
output span or at Hold .
Consider OP 1 is set as 4 to 20 mA and OC value of OP 1 is set as
X%. In such conditions OP1 span will be 16 mA. Now whenever
IP is open then Op1 will be = [ ( (16*X)/100)-16)+20]
Eg. if OC 1= 110% then whenever IP will open OP 1will be 21.6 mA.
If OC value of OP 1 is set at Hold then TPT will deliver same output
which it was delivering before IP gets open circuited.
Note : If OC value of OP 1 is set at hold then OC value of OP 2 will be
set at hold automatically and vice versa.
After pressing UP key from OP 2 low limit screen or DOWN key from
OC 2 value screen ,user will see OC 1 value Screen. On OC 1 value
screen, after pressing UP and DOWN keys simultaneously user can
see previously set OC 1 value. At this screen user can change OC 1
value by pressing UP or DOWN keys depending upon OC 1 value to
be set and can set new OC 1 value by pressing simultaneously
UP and DOWN keys.
Note : Hold option will be seen after 110% by pressing UP key.
If TPT is ideal for 5 seconds on OC 1 value editing
screen then TPT come back on OC 1 value screen. If TPT is
ideal for 1 minute on OC 1 value screen then TPT come out of
setup and measured TAP will be shown.
26
OC 1 Value Editing Screen OC 1 Value Editing Screen
OC 1 Screen Display shows previously Display shows New OC 1 value
set OC 1 value eg. 110% to be set eg. Hold
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new OC 1 value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
OC 1 Screen
(Shows measured TAP) OC 1 value is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new OC 2 value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
OC 2 Screen
(Shows measured TAP) OC 2 value is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
28
4.2.16 System type Setting
This screen allows user to set system type of TPT. User can set
system type of TPT in 5 different configurations. Those are as follow
1) Two wire (on display shown as ‘2’ )
2) Three wire (on display shown as ‘3’ )
3) Four wire (on display shown as ‘4’ )
4) Transmitter WF (on display shown as ‘5’ )
5) Transmitter WF DIN (on display shown as ‘6’ )
If we have to set system type as 3 wire then we should set ‘3’ on
display screen.
After pressing UP key from OC 2 value screen or DOWN key from
Lead resistance screen ,user will see System type Screen. On
System type screen, after pressing UP and DOWN keys
simultaneously user can see previously set System type. At this
screen user can change System type by pressing UP or DOWN
keys depending upon System type to be set and can set
new System type by pressing simultaneously UP and DOWN
keys. If TPT is ideal for 5 seconds on System type editing
screen then TPT come back on System type screen. If TPT is
ideal for 1 minute on System type screen then TPT come out of
setup and measured TAP will be shown.
29
System Type Editing Screen System Type Editing Screen
System Type Screen Display shows previously Display shows New System type
set System type eg. Two wire to be set eg. Three wire
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new System type
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
System Type Screen
(Shows measured TAP) System type is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
30
can set new Lead resistance value by pressing simultaneously
UP and DOWN keys.
If TPT is ideal for 5 seconds on Lead resistance value editing
screen then TPT come back on Lead resistance value screen. If TPT
is ideal for 1 minute on Lead resistance value screen then TPT come
out of setup and measured TAP will be shown.
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new lead resistance
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
Lead Resistance Screen
(Shows measured TAP) lead resistance is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
31
4.2.18 Startup (St) value of OP 1 Setting
This screen allows user to set Startup value of OP 1 of TPT.
Startup value of OP 1 (St 1 Value) is nothing but the Output
given by TPT when TPT just turned on.
User can set Startup val of OP 1 from -10 % to 110% of output span .
Consider OP 1 is set as 4 to 20 mA and St value of OP 1 is set as
X%. In such conditions OP1 span will be 16 mA. Now whenever
TPT just turns on, Op1 will be = [ ( (16*X)/100)-16)+20]
Eg. if St 1= 110% then whenever TPT will turn on ,OP 1will be 21.6 mA.
After pressing UP key from Lead resi limit screen or DOWN key from
St 2 value screen ,user will see St 1 value Screen. On St 1 value
screen, after pressing UP and DOWN keys simultaneously user can
see previously set St 1 value. At this screen user can change St 1
value by pressing UP or DOWN keys depending upon new St 1 value
to be set and can set new St 1 value by pressing simultaneously
UP and DOWN keys.
32
St 1 Value Editing Screen St 1 Value Editing Screen
St 1 Screen Display shows previously Display shows New St 1 value
set St 1 value eg. 110% to be set eg. 0%
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new St 1 value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
St 1 Screen
(Shows measured TAP) St 1 value is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
33
After pressing UP key from St 1 value screen or DOWN key from
Supply Freq. screen ,user will see St 2 value Screen. On St 2 value
screen, after pressing UP and DOWN keys simultaneously user can
see previously set St 2 value. At this screen user can change St 2
value by pressing UP or DOWN keys depending upon new St 2 value
to be set and can set new St 2 value by pressing simultaneously
UP and DOWN keys.
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new St 2 value
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
St 2 Screen
(Shows measured TAP) St 2 value is set.
RISH CON TPT RISH CON TPT
RISH CON TPT
34
4.2.20 Auxilary Supply Frequency Setting
This screen allows user to set aux supply frequency of TPT. User can
set frequency as 50 Hz or 60 Hz .
After pressing UP key from St 2 value screen or DOWN key from
password change screen, user will see frequency Screen. On freq.
screen, after pressing UP and DOWN keys simultaneously user can
see previously set Frequency. At this screen user can change
Frequency by pressing UP or DOWN keys and can set new
frequency by pressing simultaneously UP and DOWN keys.
If TPT is ideal for 5 seconds on frequency editing screen then
TPT come back on frequency screen. If TPT is ideal for 1 minute on
frequency screen then TPT come out of setup and measured TAP will
be shown.
Frequency Editing Screen Frequency Editing Screen
Aux Supply Frequency Screen Display shows previously Display shows New frequency
set frequency eg. 60 Hz. to be set eg. 50 Hz.
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new frequency
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Aux Supply Frequency Screen frequency is set.
RISH CON TPT
RISH CON TPT RISH CON TPT
35
4.2.21 Password (Code) Setting
This screen allows user to change password of TPT. User can set
password from 000 to 999 .
After pressing UP key from frequency screen or DOWN key from
default setting screen, user will see password Screen. On Password.
setting screen, after pressing UP and DOWN keys simultaneously
user will see ‘000 ‘. At this screen user can change password by
pressing UP or DOWN keys and can set new password by pressing
simultaneously UP and DOWN keys .
If TPT is ideal for 5 seconds on password editing screen then
TPT come back on password screen. If TPT is ideal for 1 minute on
Password screen then TPT come out of setup and measured TAP will
be shown.
Password Editing Screen
Password Screen Password Editing Screen Display shows New password
Display shows ‘000’. to be set eg. 850
RISH CON TPT RISH CON TPT RISH CON TPT
After pressing
If TPT is ideal for 5 second UP and DOWN
keys Simultaneously
new password
will be set. Momentarily
display will show SEt as
Measurement Screen conformation that new
(Shows measured TAP) Password Screen password is set.
RISH CON TPT
RISH CON TPT RISH CON TPT
36
4.2.22 Default Setting
This screen allows user to set default valus of all parameters. Table 3
on page 47 shows default values of all parameters . Tap Counter and
password values also gets clear after writing default values.
After pressing UP key from password screen or DOWN key from
Out screen, user will see Default setting Screen. On Default setting
screen, after pressing UP and DOWN keys simultaneously user will
see ‘Sur ‘(sure) . This sure screen again conforms that user wants to
write default values. At ‘Sure’ screen by pressing simultaneously UP
and DOWN keys user can set all parameters at there default values.
If TPT is ideal for 5 seconds on ‘Sure’ screen then TPT come back
on Default setting screen. If TPT is ideal for 1 minute on default setting
screen then TPT come out of setup and measured TAP will be shown.
TAP
TAP After pressing TAP
TAP After pressing
UP and DOWN UP and DOWN
keys keys
Simultaneously Simultaneously
Measurement Screen
(Shows measured TAP) Password Screen
TAP TAP
If TPT is ideal After 1 Sec
for 1 minute
37
4.2.23 Out (Exiting)from Setup menu
This screen allows user to exit setup menu at any moment.
After pressing UP key from Default setting screen or DOWN key from
Address screen, user will see Out Screen. On Out setting
screen, after pressing UP and DOWN keys simultaneously user will
exit from setup menu and measured tap will be shown.
If TPT is ideal for 1 minute on OUT screen then TPT come out of setup
and measured TAP will be shown.
Measurement Screen
out Screen
(Shows measured TAP)
RISH CON TPT RISH CON TPT
38
4.3 Programming via port available at back of TPT using
PRKAB601 adapter . Transducer
Programming
connector
.
..
...
PRKAB 601
39
A PC with RS 232 C interface (Windows 98, XP ),
the programming cable PRKAB 601 and the
conguration software TPT 96x96 are required to program the
transducer. (Details of the programming cable and the software
are to be found in the separate Data sheet: PRKAB 601.)
40
5. RS 485 (ModBus) Output
The TPT (Tap Position Transducer) supports MODBUS (RS 485) RTU
protocol (2 wire).
Connection should be made using twisted pair shielded cable. All A &
B connections are daisy chained together. The screens should also be
connected to the ground terminal. To avoid the possibility of loop curr-
ents, an earth connection should be made at one point on the network
Loop topology does not require any termination load . Line topology
may or may not require terminating loads depending upon type and
length of cable used. The impedance of termination load should match
the impedance of cables and be at both ends of the line. the cable
should be terminated at each end with 120 ohm (1/4 watt min.) resistor
The RS 485 network support max length of 1.2km. Including the master
, a maximum of 32 instruments can be connected in RS 485 network.
The permissible address range for the TPT is between 1 and 247 for
32 instruments. Broadcast mode (Address 0 ) is not allowed.
The maximum latency time of TPT is 250 ms i.e. this is the amount of
time that can pass before the first response character is output.
After sending any query through software (of the master), it must allow
250 ms of the time to ellaps before assuming that TPT is not going to
respond. If slave does not respond within 250 ms , master can ignore
the previous query and can issue fresh query to slave.
41
The each byte in RTU mode has following format:
8-bit binary, hexadecimal 0-9, A-F
2 hexadecimal characters contained in each 8-bit field of the message
Format of Data Bytes 4 byte (32 bits)per parameter
Floating point format (IEEE754)
Most significant byte first (Alternative least significant byte first)
Error Checking Bytes 2 byte Cyclical Redundancy Check (CRC)
Byte format 1 start bit,
8 data bits, least significant bit sent first
1 bit for even/odd parity
1 stop bit if parity is used : 1 or 2 bits if no parity
Communication Baud rate is user selectable i.e. 2400,4800,9600,19200 bps
Function Code
03 Read Holding Registers Read Content of read/write location (4X)
04 Read Input Registers Read Content of read only location (3X)
16 Preset Multiple Registers Set the Content of read/write location (4X)
Exception Cases : An exception code will be generated when Meter receives
ModBus query with valid parity & error check but which contains some other error
( e.g. Attempt to set floating point variable to an invalid value) The response generated
will be “Function code” ORed with HEX (80H ). The exception codes are listed below
01 Illegal function The function code is not supportes by meter
02 Illegal Data Address Attempt to access an invalid address or an
attempt to read or write part of floating point value
03 Illegal Data Value Attempt to set a floating point variable to an invalid value
43
Accessing 4 X register for reading and Writing :
Each setting is held in 4x register. Modbus code 03 is used to read the current setting &
code 16 is used to write/change the setting. Refer table 2 for 4X register address.
Example : Reading System Type
System Type : Start address = 04(Hex) ,
Number of registers = 02
Number of registers = Number of Parameters x 2
Query :
01 (Hex) 03 (Hex) 00 (Hex) 04(Hex) 00 (Hex) 02(Hex) 85 (Hex) CA(Hex)
Device Function Start Address Start Address Number of Number of CRC CRC
Address Code High Low Registers Hi Registers Lo Low High
Start Address High : Most significant 8 bits of starting address of the parameter requested.
Start Address low :Least significant 8 bits of starting address of the parameter requested.
Number of register Hi : Most significant 8 bits of Number of registers requested.
Number of register Lo : Least significant 8 bits of Number of registers requested.
(Note : Two consecutive 16 bit register represent one parameter.)
Response: System Type (2 wire = 2)
01 (Hex) 03 (Hex) 04 (Hex) 40(Hex) 00 (Hex) 00 (Hex) 00 (Hex) EF (Hex) F3 (Hex)
Device Function Byte Data Register1 Data Register1 Data Register2 Data Register2 CRC CRC
Address Code Count High Byte Low Byte High Byte Low Byte Low High
Byte Count : Total number of data bytes received.
Data register 1 High Byte : Most significant 8 bits of Data register 1 of the parameter requested.
Data register 1 Low Byte : Least significant 8 bits of Data register 1 of the parameter requested.
Data register 2 High Byte : Most significant 8 bits of Data register 2 of the parameter requested.
Data register 2 Low Byte : Least significant 8 bits of Data register 2 of the parameter requested.
(Note : Two consecutive 16 bit register represent one parameter.)
44
Example : Writing System Type
System Type : Start address = 04(Hex) ,
Number of registers = 02
Start Address High : Most significant 8 bits of starting address of the parameter requested.
Start Address low :Least significant 8 bits of starting address of the parameter requested.
Number of register Hi : Most significant 8 bits of Number of registers requested.
Number of register Lo : Least significant 8 bits of Number of registers requested.
Byte Count : Total number of data bytes received.
Data register 1 High Byte : Most significant 8 bits of Data register 1 of the parameter requested.
Data register 1 Low Byte : Least significant 8 bits of Data register 1 of the parameter requested.
Data register 2 High Byte : Most significant 8 bits of Data register 2 of the parameter requested.
Data register 2 Low Byte : Least significant 8 bits of Data register 2 of the parameter requested.
(Note : Two consecutive 16 bit register represent one parameter.)
45
Response: System Type (2 wire = 2)
01 (Hex) 10 (Hex) 00 (Hex) 04(Hex) 00 (Hex) 02(Hex) 00(Hex) 09 (Hex)
Device Function Start Address Start Address Number of Number of CRC CRC
Address Code High Low Registers Hi Registers Lo Low High
Start Address High : Most significant 8 bits of starting address of the parameter requested.
Start Address low :Least significant 8 bits of starting address of the parameter requested.
Number of register Hi : Most significant 8 bits of Number of registers requested.
Number of register Lo : Least significant 8 bits of Number of registers requested.
(Note : Two consecutive 16 bit register represent one parameter.)
46
Address Parameter Parameter Modbus Start Address Hex Read / Write
(Register) No. High Byte Low Byte
40033 17 Maximum TAP number 00 20 R/Wp
40035 18 Minimum TAP number 00 22 R/Wp
40037 19 RS 485 Setup Code 00 24 R/Wp
40039 20 RS 485 Address 00 26 R/Wp
40041 21 Reset TAP Counter 00 28 R/Wp
40037 RS 485 Setup code This address is used to set baud rate,
parity, number of stop bits. refer table 9
4 for details.
40039 RS 485 Address This address is used to set Device
address between 1 to 247.writing any 1
other value will return error.
49
Address Parameter Description Default Value
This address is used to reset TAP
counter (value at register 30003).
40041 Reset TAP Counter Writing 0 will erase (reset)TAP counter. 0
writing any other value will return error
Note: Codes Not listed in the table above may give rise to unpredictable results
including loss of communication. Exercise caution when attempting to change mode
via direct modbus writes.
50
6. Installation
Panel
Swivel
screw
Retention clip for
easy mounting
51
Mounting of TPT is featured with easy “Clip-in” mounting. Push the
transducer in the panel slot (size 92 X 92 mm), it will click fit into panel
with the four integral retention clips on two sides of meter. If required
additional support is provided with swivel screw as shown in figure 2.
The front of enclosure conforms to IP 50. Additional protection to th panel
may be obtained by use of an optional panel gasket. The terminal at the
rear of the product should be protected from liquids.
The TPT should be mounted in reasonably stable ambient temperature
0
and where the operating temperature is within the range of 0 to 45 C.
Vibration should be kept mimnimum and product should not be mounted
where it will be subjected to excessive direct sunlight.
6.1 EMC installation requirement.
52
6.2 Case Dimention and Pannel Cut Out
96 mm 55 mm
96 mm
Display Area
4 mm
42 mm
4 mm Panel Cutout
42 mm
Fig 3..
53
7. Electrical connections
The connections are made directly to screw type terminals with indirect .
wire pressure. Numbering is cleared marked on the connector. Terminal
will accept up to 4mm2 (12AWG) solid or 2.5mm 2 stranded cable.
Note :It is recommended to use wire with lug for connection with TPT.
R-TAP
AUX RJ-11 programming
Connector
AUX INPUT
9 10 5 6 7 8
OUTPUT 1
B A G OUTPUT 2
1 2 3 4
+ - MODBUS
OUTPUT 1(A1) CONNECTOR
- +
OUTPUT 2(A2)
54
7.1 Measuring Output Leads
Connect the output leads for output 1 (A1) terminals 1(+) and 2(-), and for
output 2 (A2) to terminals 3(-) and 4(+) as shown in figure 4.
Note : The maximum permisible external resistance Rext max of the
transducer must not be exceeded (see Section ‘8’ )
7.2 Connecting the power supply
Connect the power supply to terminals 9( ) and 10( ) as shown in fig 4.
An external supply fuse with a rupture capacity 20A must be provided
for DC supply voltages < 125V
7.3 measurement Connection Diagram
Measurement Measuring Measuring Wiring diagram
range limits span No.
100%
0... 3700 500... 3700 /
Resistance Transmitter WF 0...25000 4 5 6 7 8 0%
500...25000
100%
0... 3700 500... 3700 /
Resistance Transmitter WF DIN 0...25000 5 5 6 7 8 0%
500...25000
55
8. Specifications Operating sense: Programmable output
Measuring input signal (A) directly
Measured variable M proportional to
Table 5: measured variable(M)
Measuring ranges
Measured variables Min. Max.
Limits
span span
Measuring output
Variation of resistance
of remote sensors / 0...3700 500 3700 Output signals A1 and A2
potentiometers
low resistance range
The output signals available at A1 and A2 can be congured for
high resistance range 0...25000 500 25000 either an impressed DC current IA or superimposed DC voltage
Note: High resistance - Low resistance >= 500 UA .The desired range is programmed using a PC or Keys
High resistance / Low resistance >= 1.667 Outputs A1 and A2 are isolated.
Measuring current : 0.081 mA for measuring range 0 to 3700
or 0.012 mA for measuring range 0 to 25000 Standard ranges for IA 0...20 mA or 4...20 mA
Non-standard ranges Limits –20 to + 20 mA
Output Characteristic : Min. span 5 mA
Max. span 40 mA
Burden voltage Negative > -19 V,
Linearized characteristics
–12 V
M For negative currents =
IAN [mA]
A proportional to M
I = full-scale output current
56
Residual ripple < 0.5% p.p.
Response time < 4 sec.
e.g. –2 mA (for a scale of 0 to 20
Standard ranges for UA 0...5, 1...5, 0...10 or 2...10 V mA).
Non-standard ranges Limits –12 to + 15 V Upper xed value = 110% ,
Min. span 4 V e.g. 22 mA (for a scale of 0 to 20
Max. span 27 V mA).
Open-circuit Current <= 40 mA The xed value of A1 and A2 is
Load capacity UA 20 mA congured to either maintain their
External resistance values at the instant the open-circuit
UA1 / UA2 UA [V] occurs or adopt a preset value
Rext min[kohm] = between –10 and 110% , e.g.
2 mA between 1.2 and 10.8 V (for a scale
of 2 to 10 V).
57
Environmental conditions Standards
0
Nominal range of use: 0...23...45 C
(usage group II) Electromagnetic According to IEC 61326-1
0
-20 to + 65 C Compatibility IEC 61000-4-3, level 3
Operating temperature: 0 IEC 61000-4-4, level 3
Storage temperature: -40 to + 70 C Operating Voltage <300V bet all insulated circuits
Relative humidity of < 75 % for standard Protection(acc. to IEC Enclosure front IP 50
annual mean: climatic rating 60529 resp. EN 60529) Enclosure back (Terminals) IP 20
Altitude : 2000 m max. Safety design Acc. to IEC 1010 resp. EN 61010
Rated insulation Measuring input, programming
Indoor use statement <=95% for enhanced
voltages connector, measuring outputs,
climatic rating
power supply < 250 V
Additional error ± 0.3% for linearised Pollution degree 2
(additive) characteristic Installation category II Measuring input, programming
± 0.3% for a high ratio connector, measuring outputs.
between full-scale value Installation category III Power supply
and measuring range
greater than factor 10. Double insulation Power supply vs all other circuit
± 0.3% for current output Input vs output circuit
less than 10 mA span Vibration Strength IEC60068-2-6, 10-150-10Hz,
± 0.3% for voltage output 0.15mm, 2G
less than 8 V span Shock resistance IEC60068-2-27, min. severity
50 G
2 · (basic and additional
Test voltages Measuring input versus
error) measuring output:
for two-wire resistance – 2.3 kV, 50 Hz, 1 min.
measurement Power supply versus All:
Inuencing parameter and variation – 3.7 kV, 50 Hz, 1 min.
Temperature ± 0.15% per 10 0 C Measuring output 1 vs
Measuring output 2
Burden influence : < ±0.1% for current output – 0.5 kV ,50 Hz, 1 min.
< ±0.1% for Voltage output
Magnetic eld : < ±0.2% (400A/T) Comman Mode voltage 100V
58
59