Contents

1. CAUTIONS ............................................................................................ 2
2. MAIN TECHNICAL SPECIFICATIONS AND DATA ....................................... 3
2.1 Main specifications ................................................................................................................ 3
2.2 Headstock.............................................................................................................................. 3
2.3 Feedbox................................................................................................................................. 3
2.4 Tailstock................................................................................................................................. 3
2.5 Motor ..................................................................................................................................... 3
2.6 Overall dimension and weight of machine ............................................................................. 3
2.7 Main accessories (the packing list prevails)........................................................................... 3
3. HANDLING, INSTALLATION AND ADJUSTMENT ..................................... 4
3.1 Handling ................................................................................................................................ 4
3.2 Installation.............................................................................................................................. 4
3.3 Cleaning................................................................................................................................. 4
3.4 Adjustment............................................................................................................................. 4
3.5 Test running ........................................................................................................................... 4
4. OPERATION ........................................................................................ 7
4.1 Name list of operating levers and buttons ............................................................................... 8
4.3 Spindle rotation.......................................................................................................................10
4.4 Operation of the feed box .......................................................................................................10
4.5 Manual feed............................................................................................................................10
4.6 Auto-feed ................................................................................................................................11
4.7 Auto touching-stop operation..................................................................................................11
4.8 Cutting of threads ( For Lathes Model CDL6151 and CDL6251) ............................................11
4.8 Cutting of threads ( For Lathes Model CDL2000 and CDL2000G) .........................................13
5. LUBRICATION ................................................................................. 17
5.1 The bath lubrication is adopted for headstock, the oil.............................................................17
5.2 Feedbox .................................................................................................................................17
5.3 Apron, guideway and saddle ..................................................................................................17
6. ADJUSTMENT .................................................................................. 20
6.1 Adjustment of spindle bearings [see fig. 6.1] ..........................................................................20
6.2 Adjustment of clearance between lead screw and nut at compound rest ...............................21
6.3 Adjustment of V-belt tension and foot brake belt [see fig. 6.3]................................................21
6.4 Trouble and removal ................................................................................................................22
8. LOCATING DIAGRAM OF BEARINGS .................................................. 28
9. DIGITAL DISPLAY MEASURING DEVICE ............................................. 29
9.1. Main technical parameter .......................................................................................................29
9.2. Installation ..............................................................................................................................29
9.3. Inspection ...............................................................................................................................29
9.4. Usage and maintenance.........................................................................................................29
10. ELECTRIC SYSTEM OF MACHINE ....................................................... 30
10.1 Service of electric equipment..................................................................................................30
10.2 Machine Control .....................................................................................................................30
11. MAINTENANCE DRAWING ................................................................. 39

1
1. Cautions

We are pleased that you will use our CDL series of machines. The machine
Is produced meticulously and so it is of a lathe with high properties and conforming to the
international standards.
The operators should read the operating manual carefully and strictly obey the rules and
descriptions about the machine during operating so as to get effective and correct operation
and prolong the service life of the machine. With any trouble, please contact us in time if the
trouble can not be removed by means of the operating manual.

Cautions

Besides chapters mentioned later, the following items should be noticed:

1.1 Don’t install the machine at a place where the sun shines directly or radiator is working
around.
1.2 Only use the specified brand of lubricant to lubricate the machine.
1.3 Be sure to wipe and cleanse it after operation is done daily, it is better to cover it when
it is not in-use so as to prevent it from being dirtied by dust.
1.4 Don’t let the machine be infected with chip or dust, particularly the guide way should
be kept clean.
1.5 In case in guide way of lathe surface, there is defect caused by article dropped, don’t
move apron up there. It should be used after repair.
1.6 When clamping workpiece with three-jaw chuck of Ø250mm(10”), Max. clamping
diameter for positive jaw is Ø100mm(4”)(Clamping diameter can be enlarged if reverse
jaw is used.), i.e, Max. rotating diameter of the jaws extension outside is Ø320mm(12
19/22”). When exceeds this value, the chuck cover should be removed to prevent from
impacting.
1.7 When using four-jaw chuck of Ø400mm(16”), the speed of spindle should not be
allowed to exceed 700r/min.
1.8 To prevent the rear guard from being impacted in transportation, two ends of the guard
are fixed by screws on the vertical post. Remove the screws when opening the box.

2
2. Main technical specifications and data

2.1 Main specifications

Max. length of workpiece 750(30”) 1000(40”) 1500 mm(60”)
Max. swing of dia. over bed 510 mm(20”)
Max. swing of dia. over carriage 320 mm(12”)
Max. swing of dia. in gap 735 mm(29”)
Effective length of workpiece in gap 200 mm(8”)
Bed width 300 mm(11.8”)
2.2 Headstock
Diameter of spindle bore 82 mm(3”)
Taper in spindle bore 1 : 20
Speed steps of spindle 12 steps
Range of spindle speeds 16~1600 r / min
2.3 Feedbox
Range of metric thread 0.5 ~ 14 mm
Range of inch thread 2 ~ 56 tooth / in
Range of module thread 0.5 ~ 14 mm
Range of pitch thread 2 ~ 56 tooth / in
Range of cross feed 0.017 ~ 0.242 mm / r
Range of longitudinal feed 0.06 ~ 0.82 mm / r
2.4 Tailstock
Taper of center M4
Travel of tailstock sleeve 127mm ( 5”)
Dia of tailstock sleeve 60 mm (2 9/25”)
2.5 Motor
Power of main motor 5.5 kw(7.375 hp)
Power of cooling pump 0.09 kw (0.12 hp)
2.6 Overall dimension and weight of machine
Length 1992mm 2242mm 2742mm
Width 1010mm 1010mm 1010mm
Height 1280mm 1280mm 1280mm
Net weight 1660kgs 2040kgs 2250kgs
2.7 Main accessories (the packing list prevails)
3-Jaw chuck ø250mm
4-Jaw chuck ø315mm
Face plate ø500mm
Steady rest ø80 ~ 200mm
Follower rest ø20~90mm

3
3. Handling, Installation and adjustment

3.1 Handling
When hoisting, the steel ropes should be in the hoisting holes of the machine base and
then place the hoisting rings to the hook of the crane. In hoisting, should move the apron and
tailstock for keeping balance. When reaching the installation position, place the machine lightly.
It is strictly forbidden that the machine is impacted with the ground to prevent the machine
accuracy from being affected. The wood blocks should be put between the steel wire ropes and
the machine where contacted to avoid damaging to the surface of the machine.

3.2 Installation
Before installation of the machine, the foundation should be prepared according to the
foundation diagram(Fig. 3.2) and in order to ensure good cutting conditions, the foundation
must be firm.

3.3 Cleaning
During installation and adjustment of the machine, clean the rust-proof painting on the
surfaces of the machine with cleaning agent. The surfaces of guideways, lead screw, feed rod
and the other exposing machined surfaces should be smeared with machine oil to prevent them
from rusting. After the surfaces of the machine are cleaned and clear, supply the machine with
enough lubrication oil according to the lubrication system diagram of the machine.

3.4 Adjustment
After the machine is placed on the foundation, adjust the installation level of the
machine with leveler through the adjusting screws.

3.5 Test running

Before test running of the machine, the operating manual must be read carefully so as
to get learned of the structure of the machine and to master the actions and usage of the
mechanism. Inspect working conditions of every part manually. The electric system must be
inspected before the power is on to see if it is in good condition and the motor is moistened. It
is necessary to check whether the rotation direction of the motor is correct. After the machine is
checked up, idle run should be carried out. At first, make the start/stop lever of the spindle be in
the position of stop, and start the main motor. Make the spindle run at the lowest speed for a
certain period of time and then speed up the spindle gradually. A new machine can only be put
into use after the idle running test mentioned above has been finished.

4
5 5
4.1 Name list of operating levers and buttons
1) Speed selecting lever
2) High-low speed selecting lever
3) Spindle speed selecting lever
4) Normal/Reverse selecting lever for feed rod and lead screw
5) Thread (thread pitch) and feed selecting lever
6) Feed speed selecting lever
7) Thread (thread pitch) and feed selecting dial
8) Pilot push button (for speed selection easily)
9) Signal Lamp (for main motor, spindle ready)
10) Cooling pump switch
11) Spindle control lever
12) Longitudinal feed auto-stop positioning ring
13) Longitudinal feed handwheel
14) Cross feed handwheel
15) Longitudinal-cross feed selecting lever
16) Auto-feed lever
17) Locating inspection device
18) Half nut lever
19) Foot Brake pedal
20) Auto-stop rod of longitudinal feed
21) Spindle Control (direction-change) lever
22) Tailstock sleeve moving handwheel
23) Tailstock clamp lever
24) Tailstock sleeve clamp lever
25) Thread chasing dial
26) Saddle locking screws
27) Compound rest lever
28) Coolant control switch
29) Clamping lever for square tool post
30) Emergency stop button
31) Power on / off switch (except cooling pump)

8
9 9
 4.3 Spindle rotation
According to the material property and cutting condition, select a spindle speed
from the cutting speed plate. After the speed required is got through fitting of the levers
of (1), (2) and (3) turn on the main (9). When the control lever (11) of the spindle is
raised upward, the spindle rotates forward (counter clockwise); when the lever is
lowered, the spindle is rotated backward (clockwise); when the lever is in neutral
position, the spindle stops rotating.
NOTE: 1) When select the spindle speed, all of the relative gears must be engaged
completely.
2) When it need emergency stop, pedal down the foot brake pedal (19). If the foot
pedal is used, the lever (11) should be in the neutral position and then the machine
may be restarted.
3) Before changing the spindle speed, stop the machine so as to protect the gears.
4.4 Operation of the feed box
The levers (5), (6) and the select dial (7) are set to the correct positions according
to the indications get from the plate of thread pitch and feed, and then the thread pitch
or spindle is rotating.
NOTE: When it needs turning the lever (5), the spindle should be in stop; but the lever (6) can
be turned only when the spindle is rotating.
4.5 Manual feed
Move the auto-feed lever (16) and the reverse lever (4) to the N (neutral) positions
at first, and then raise the half nut lever (18) and push down the lever (15). A
longitudinal motion may be got with the handwheel (13) and a transverse motion may
be got with the lever (14) or compound rest lever (27).

Graduated ring on the handwheel for longitudinal motion:

Metric: 170 graduations. One graduation is 0.1mm, one turn is 17mm.
Whitworth: 200 graduations. One graduation is 0.0035″, one turn is 0.7″
Graduated ring on the handwheel for cross motion:
Metric: 250 graduations. Diameter value of one graduation is 0.02mm, one turn is
5mm.
Whitworth: 200 graduations. Diameter value of one graduation is 0.001″, one turn is
0.2″
Graduated ring on the handwheel for compound rest:
Metric: 100 graduations. One graduation is 0.021mm, one turn is 2.5mm.
Whitworth: 100 graduations. One graduation is 0.001″, one turn is 0.1″.
Graduated ring on the handwheel for tailstock:
Metric: 100 graduations. One graduation is 0.05mm, one turn is 5mm.
Whitworth: 100 graduations. One graduation is 0.002″, one turn is 0.2″.
NOTE: For 5mm Cross screw, 100 divisions. One division is 0.1mm in dia. one turn is 10mm.

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4.6 Auto-feed
Operation of auto-feed procedure is as follows:
1) Select a feed rate from the indication plate and then move all of the select levers to
the assigned position.
2) Select the feed direction with the reverse select lever (4).
3) Move the levers (5), (6) and (7) to the assigned position.
4) Move the levers (18) up to the disengaged position.
5) Move the levers (16) downward to the auto-feed position.
6) Move the levers (15) to select longitudinal or transverse feed.

4.7 Auto touching-stop operation

The auto touching-stop device is in the apron. A fixed length may be got by means of it.
The procedure is as follow:
1) Adjust the auto touching-stop locating ring (12) to a proper position
2) Lower the lever (16) to start cutting.
3) When the locating inspection device (17) touches the positioning ring, longitudinal
feed is stopped automatically. There are 4 cam auto touching-stop positioning
rings on the auto touching-stop rod (20). Turn the rod manually, the cam can be
fixed on 4 positions as required.

4.8 Cutting of threads ( For Lathes Model CDL6151 and CDL6251)

4.8.1 Operation of lead screw

When the reverse select lever (4) is moved to the right, the lead screw rotates
counter-clockwise. When the lever is the left, the lead screw rotates clockwise.

4.8.2 Procedure of thread cutting

1. Define metric thread or Whitworth thread desired (Table 4.1)
2. Move the lever (5) to “J” or “K” position
3. Move the select levers (6), (7) to the assigned positions to engage gears.
4. Pull the half-nut lever (18) downward to begin cutting.
NOTE: For Whitworth thread system, the half-nut should be engaged with lead screw
until the thread cutting is finished.

4.8.3 Usage of thread chasing dial

The Thread chasing dial gives a visual indication as to when the half-nut lever
should be actuated to engage the lead screw, in order to make the tool enter the
thread groove. To cut metric thread, only when the pitch for workpiece is the integral
multiples of the lead screw pitch, can the half nut optionally engaged with the lead
screw.
When the pitch for workpiece is not the integral multiples of the lead screw pitch, it

11
 is necessary to extract the correct number of mismatched pieces, i.e. to delimit the
pitch ratio of workpieces and lead screw to the least pithy fractions. The scale
divisions to be swiveled by the thread chasing dial should be:
Number of the scale divisions
= the number of mismatch pitches × 1/2 of total number of scale divisions
For example: When the pitch of workpiece is 4mm, the lead screw pitch is 6mm.
Pitch of workpiece / Lead screw pitch= 4/6 = 2/3 (least pithy fraction)
In this formula, 2 is the number of mismatched pitches, which is integral multiples of
16, the wormwheel tooth number of the thread chasing dial. Therefore, the number of
scale division to be swiveled by the thread chasing dial is 2×1/2 = 1 division at this
time, the half nut is correctly engaged with the lead screw without mismatch.
NOTE: When the number of mismatched pitches is not integral multiples of the number of
wormwheel teeth of the thread chasing dial, mismatch will still occur.
For example: When the pitch of workpiece is 1.25mm, the lead screw pitch is 6mm.
Pitch of workpiece / Lead screw pitch = 1.25/6 = 5/24 ( least pithy fraction )
In the formula, 5 is the number of mismatched pitches, therefore, the number of scale
division to be swiveled by the thread chasing dial is 5 × 1/2 = 2.5, which is not integral
multiples of the wormwheel tooth number of the thread chasing dial. So mismatch will
occur.

4.8.4 Module and D.P. threads cutting

For cutting Module and D.P. threads, only change two gears, as shown at table 4.2.

12
 4.8 Cutting of threads ( For Lathes Model CDL2000 and CDL2000G)

4.8.1 Operation of lead screw

When the reverse select lever (4) is moved to the right, the lead screw rotates counter-
clockwise. When the lever is the left, the lead screw rotates clockwise.
4.8.2 Procedure of thread cutting
1. Define metric thread or Whitworth thread desired (Table 4.3)
2. Move the lever (5) to “J” or “K” position
3. Move the select levers (6), (7) to the assigned positions to
4. Let tool point at zero position of thread by turning the hand wheel (13), regulate the
home position of dial thread indicator (25).
5. Close half nut (18), then start cutting.
6. Retract the tool by manual handle. Open half nut (18).
7. Return apron to home by longitudinal feed hand wheel (13).
8. Repeat the operation steps 5, 6, 7 after readjust the home position of dial thread
indicator (25)

NOTE: Retract through spindle (motor) forward or reverse is forbidden. (avoid

damaging the motor)

Pull the half-nut lever (18) downward to begin cutting.

NOTE: For metric thread system, the half-nut should be engaged with lead screw until
the thread cutting is finished.

4.8.3 Usage of thread chasing dial

The thread chasing dial gives a visual indication as to when the half-nut lever
should be actuated to engage the lead screw in order to make the tool enter the thread
groove, When cut the thread with odd number of teeth in every inch, the half nut can be
closed with the indicator on any graduation work.
In case cutting the fractional thread with 1/2 or 1/4 tooth in every inch, the
half nut can be closed with instrument only when the indicator is on one of inner
graduation marks.
For metric thread system, the half-nut should be engaged with lead screw
until the thread cutting is finished. Next cut will start with the tool post returning to the
initial position by means of making the spindle rotate backward.

4.8.4 Module and D.P. Threads cutting

For cutting Module and D.P. threads, only change two gears, as shown

13
5. Lubrication

5.1 The bath lubrication is adopted for headstock, the oil

Splashes and lubricates the bearings, gears and shaft while the shaft and gears
are rotating. Oil should remain in a certain level, which can be read from the oil leveler
of headstock. For changing oil, all oil can be drained by taking off the plug on
headstock, the oil supplied by opening the oil cap on the upper cover. Fill with Heavy
Medium oil until the oil level reaches the option indicated on the oil leveler.

5.2 Feedbox
The bath lubrication is adopted for feedback. For changing oil, drain all oil by taking
off the plug, the oil is supplied by opening the oil cap and fill oil until the level reaches
the position indicated on the oil leveler.

5.3 Apron, guideway and saddle

The bath lubrication is adopted for apron. But the manual pump lubrication is
adopted for guideway and saddle. When lubrication is necessary, press the pump rod.
For changing oil, take off the plug on the apron to drain all oil, and supply oil by
opening the plug on the saddle until the oil level reaches the position indicated on the
oil leveler.

17
18
Table 5.1

Schedule
Filling Lubricating Oil Specified
No. Lubrication Place of oil
method method amount oil No.
renewal
Once for
the first
To the
Open oil cap of MOBIL: month,
1 Headstock steeping level of oil
upper cover D.T.E. 24 later once
leveler
every two
months
Refuel
once every
Open upper To the
MOBIL: month,
2 Feedbox cover then open steeping level of oil
D.T.E. 25 renewal
oil cap leveler
once every
half year
To the
Open upper MOBIL: Refuel
3 Apron steeping level of oil
cover nut D.T.E. 25 regular
leveler
Manual Proper MOBIL:
4 Compound rest Use oil gun daily
operation amount D.T.E. 25
Manual Proper MOBIL:
5 Feed rod Use oil gun daily
operation amount D.T.E. 25
Manual Proper MOBIL:
6 Tailstock Use oil gun daily
operation amount D.T.E. 25
Manual Proper MOBIL:
7 Lead screw Use oil gun daily
operation amount D.T.E. 25
Manual Proper MOBIL:
8 Lead screw bracket Use oil gun daily
operation amount D.T.E. 25
Oil come from
apron
Manual Proper MOBIL:
9 Guideway & saddle automatically daily
operation amount D.T.E. 25
when press
pump rod

19
6. Adjustment

Before the machine is delivered from our works, it has been through strict
inspection and careful adjustment in each part. Please don’t do adjustment again.
However, if any adjustment necessary after few months operation, please do the
adjustment according to the following methods.

6.1 Adjustment of spindle bearings [see fig. 6.1]

The front and rear bearings of the spindle are taper roller bearings. A proper
pressure is necessary for keeping high precision so as to reach the cutting properties
required. After long-period operation, reach the cutting properties required. After long-
period operation, the locking nut will be loosened a little so that some wave track may
occur on the machine surface. At this time, adjustment should be made. Loosen 3
tightening screw 2 on nut 1 and then turn nut 1 so as to apply proper axial force on
bearings. When adjusting, check the spindle for axial slip and diametral run-out until
reaching the requirements stipulated according to the methods and requirements of G4
and G5 in <Certificate of Quality>. The tighten screw2.

20
6.2 Adjustment of clearance between lead screw and nut at compound
rest
Loosen the cross sliding set screw 1. Turn the tightening screw 2 clockwise and the
space will be decreased. Having a proper space, tighten the set screw.

6.3 Adjustment of V-belt tension and foot brake belt [see fig. 6.3]
6.3.1 Adjustment of V-belt tension
Loosen adjustment nut 1 to make the motor lower to a certain height so as to
get a normal tension and then tighten nut 1.

6.3.2 In case that the brake belt is won-out and loosened, it is necessary to adjust
the nuts of the brake belt. Loosen the upper nut 2 at first and turn the lower
nut upward to a proper position and then tighten the two nuts

21
 6.4 Trouble and removal

Trouble Possible cause Removal

Vibration 1. Motor pulley is loose. 1. Tighten pulley

2. Workpiece or chuck is out balance in 2. Balance workpiece or
operation. chuck.
3. Torn or mismatched V-belts. 3. Adjust or replace the V-
4. Spindle speed is too high. belts with matched set.
5. Mounting bolts out of balance. 4. Reduce spindle speed.
5. Adjust the alignment.

Chatter 1.Cutter bit improperly ground or too wide 1. Regrind cutter bit or
for contact area. adjust tool holder so that
2. Workpiece improperly clamped. the contact area
3. Tool bit is not on (rotating center or between tool bit and
overhang too long while cutting) workpiece is decreased.
4. Feed rate is not proper. 2. Adjust tailstock center
5. Vibration and use steady rest for
6. Spindle bearing worn or loose. long slender shafts.
3. Adjust tool and tool-post
4. Choose a proper feed
rate.
5. See vibration trouble
above.
6. Replace or adjust
spindle bearing.

Half nut could 1. Chips stay inside the half nut or 1. Clean out the chips.
not engaged leadscrew.
with leadscrew

22
 Trouble Possible cause Removal

Workpiece is out of round 1. Spindle bearings loosed or 1. Adjust the bearings.

when turning worn. 2. Regrind the centers.
2. The centers are worn out. 3. Adjust tailstock centers.
3. Workpiece is loosed between Regrind centers or scrap
centers or centers are centers.
excessively worn. 4. Adjust the improper
4. Chuck or face plate is locking device.
improperly locked to spindle. 5. Rearrange the jaw order
5. The jaw of chuck is out of order. of chuck.

Workpiece is not turned 1. Workpiece is not clamped 1. Adjust the workpiece on

straightly properly on chuck. chuck.
2. Headstock is not aligned with 2. Align tailstock center.
the tailstock center line. 3. Relevel Bed
3. Level of bed is not proper. 4. Readjust the tool to
4. Tool is not on center while center.
using taper (cutting) accessory. 5. Use steady rest or
3. Workpiece is too thin or follower rest.
overcharged from chucked.

23
24
Table of main parameters of gears, racks, wormwheels, worms, lead screws and
nuts for nuts for lathes Model CDL6151 and CDL6251

No. Name Module or start Tooth Material Heat treatment Dwg. No.

1 Gear 2.5 41 45 G52 MA51-20703A

2 Gear 2.5 46 45 G52 MA51-20707

3 Gear 2.5 20 40Cr G52 MA51-20704

4 Gear 2.5 38 45 G52 MA51-20711A

5 Gear 2.5 32 45 G52 MA51-20712A

6 Gear 2.5 45 45 G52 MA51-20713A

7 Gear 2.5 42 45 G52 MA51-20714A

8 Gear 2.5 20 45 G52 MA51-20715A

9 Gear 2.5 46 40Cr G52 MA51-20723

10 Gear 2.5 24 40Cr G52 MA51-20722A

11 Gear 2.5 79 45 G52 MA51-20726

12 Gear 2.5 57 45 G52 MA51-20727

13 Gear 2.5 24 40Cr G52 MA51-20722A

14 Gear 2.5 21 40Cr G52 MA51-20710A

15 Gear 2.5 34 45 G52 MA51-20709

16 Gear 2.5 28 45 G52 MA51-20708

17 Gear 2 62 45 G48 MA51-20731

18 Gear 2 62 45 G48 MA51-20731

19 Gear 2.5 25 40Cr G52 MA51-20706A

20 Gear 2 42 45 G48 MA51-20737A

21 Gear 2 62 45 G48 MA51-20739A

22 Gear 2 39 45 G48 MA51-20740

23 Gear 2 26 45 G48 MA51-20741

24 Gear 2 52 45 G48 MA51-20746

25 Gear 2 39 45 G48 MA51-20745

26 Gear 2.25 35 45 MA51-28712

27 Gear 2.25 54 HT200 MA51-28104A

28 Gear 2.25 44 HT200 MA51-28104A

29 Gear 2.25 64 45 MA51-28716

30 Clutch-gear 2.5 19 45 G48 MA-27A707B

31 Clutch-gear 1.75 38 45 G48 MA-27A707B

32 Clutch-gear 2 36 45 G48 MA27A711B

33 Clutch-gear 2.25 23 45 G48 MA-27A710A

34 Clutch-gear 2 18 45 G48 MA-27A710A

35 Clutch-gear 2 35 45 G48 MA-27A734A

25
36 Clutch-gear 1.5 35 45 G48 MA-27A734A

No. Name Module or start Tooth Material Heat treatment Dwg. No.

37 Gear 1.5 41 45 G48 MA-27A732A

38 Gear 2 18 45 G48 MA-27A732A

39 Gear 2 18 45 G48 MA-27A732A

40 Gear 2 36 45 G48 MA-27A755

41 Gear 2 28 45 G48 MA-27A728A

42 Gear 2 27 45 G48 MA-27A727

43 Gear 2 22 45 G48 MA-27A730

44 Gear 2 36 45 G48 MA-27A725

45 Gear 2.25 26 45 G52 MA-27A724

46 Gear 2.25 22 45 G52 MA-27A724

47 Gear 2.25 24 45 G52 MA-27A722A

48 Gear 1.75 27 45 G48 MA-27A721A

49 Gear 1.75 33 45 G48 MA-27A720

50 Gear 1.75 24 45 G48 MA-27A719

51 Gear 2.25 23 45 G52 MA-27A717A

52 Gear 2.25 22 45 G52 MA-27A718A

53 Gear 2.25 22 45 G52 MA-27A715

54 Gear 2.5 22 45 G52 MA-27A716

55 Gear 2.5 20 45 G52 MA-27A714

56 Gear 2 18 45 G48 MA-27A714

57 Gear 2.5 19 45 G52 MA-27A712

58 Gear 2.5 22 45 G52 MA-27A747A

59 Gear 1.75 20 45 G48 MA-27A709A

60 Gear 2.5 20 45 G52 MA-27A709A

61 Screw rod T18X5-9 Y40Mn MA51-40703B

62 Nut T18X5-9 ZQSn6-6-3 MA51-40301

63 Lead screw T22X5-9 LEFT Y40Mn MA51-13A715

64 Nut T22X5-9 LEFT ZQSn6-6-3 MA51-13A301

65 Lead screw T19X2.5-9 LEFT Y40Mn MA-45711

MA-45031A
66 Nut T19X2.5-9 LEFT ZQSn6-6-3
MA-45302A

67 Gear shaft 2 14 45 MA-45709A

MA-26305A
68 Nut T36X6-7 ZQSn6-6-3
MA-26306A

69 Lead screw T36X6-7 Y40Mn MAX-A10705A

70 Gear 2 24 45 MA51-26731A

26
 71 Gear 2 45

72 Gear shaft 2 15 45 G48 MA51-26701A

No. Name Module or start Tooth Material Heat treatment Dwg. No.

73 Gear shaft 2 11 45 G48 MA51-26701A

74 Gear 2 61 45 G48 MA51-26718A

75 Gear 2 18 45 MA51-26712

76 Gear 2 46 45 MA51-26712

77 Gear 2 48 45 G48 MA51-26715A

78 Worm wheel 3 30 30 G48 MA51-26302

79 Worm 3 1 1 MA51-26729

80 Gear 2 24 24 MA51-26729

81 Gear 2.25 67 67 MA51-28709

82 Gear 2.25 39 39 MA51-28710A

For the machines whose lead screw pitch is 5mm, the following parts will be
modified:
No. Name Module and start Tooth Material Heat treatment Dwg. NO.

65 Lead screw T19X2.5-9 LEFT Y40Mn MA-A45701

MA-A45301
66 Nut T19X2.5-9 LEFT ZQSn6-6-3
MA-A45301

27
8. Locating diagram of bearings

28

28
9. Digital display measuring device
This machine is based on universal lathe CDL6(1/2)51. It adopts two DRO grating
scales on X-axis and Z-axis respectively. Its performance and specification are the
same as that of CDL6(1/2)51, so refer to operating manual CDL6(1/2)51 for reference.

The DRO equipment has been adopted to reach high accuracy, stable performance
and good product quality. It also can realize easy operating, convenient adjustment
and higher efficiency.

9.1. Main technical parameter

9.1.1 Grating pitch 0.02mm (50 graduations of 1mm)
9.1.2 Accuracy ±0.08mm (within 20°C 1000mm)
9.1.3 Transverse measurement length: 270mm
Longitudinal measurement length: 750; 1000; 1500mm
9.1.4 Working temperature 0°C - 45°C
9.1.5 2-position square wave signal of amplitude value 5V and phase
angular difference.

9.2. Installation
9.2.1 The parallelism error between guideway and two vertical side planes
of the scale should be within 0.01mm.
9.2.2 The clearance of two adjustment parallel planes between reading
head and scale body is 1.2-1.5mm or 3mm. See DRO ruler manual.

9.3. Inspection
Move the work table when power is on. Check if the figures on the DRO
display are normal. The zero setting error should be within ±0.001.

9.4. Usage and maintenance

9.4.1 When the reading head output plug put in or get out from DRO, the
power should be off.
9.4.2 Clean the swarf and oil from the scale in time to prevent any foreign
matter getting into the protective cover.
9.4.3 Inspect if the coupling screws are loose regularly.
9.4.4 Smear slight silicone oil on the protective cover regularly, which can
prolong the working life of the cover. Be careful not splash oil onto the
grating scale.

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10. Electric system of machine

10.1 Service of electric equipment

The power must be turned off when checking the machine electric equipment. The
motors must be cleaned thoroughly once a year, and the dust should be removed off
the motor coils with dry cloth and manual air blower. Check often the contacts of
contactors. If there is any converse-concave in the contactor, it is necessary to
recondition it with file or fine abrasive paper, otherwise the service life will be
shortened.

10.2 Machine Control

This machine will be controlled according to the electric Circuit Diagram (Fig.
10.2.1) and Electric wiring diagram (Fig. 10.2.3). For the layout of distributing board,
see (Fig. 10.2.2).
This machine is pedal brake lathe. The main power switch of emergency button for
the machine, that is to say, when emergency happens to the machine, press this
button to stop the spindle motor and water pump motor of the machine. The switch
SA1 is spindle enable switch, it means that only after this switch is on, can the spindle
be enabled. SQ2-switch for spindle pedal brake, is used for the turning off and braking
of spindle.SQ3 and SQ4 are buttons for spindle forward & backward respectively. The
forward and backward of the spindle can be realized by pressing down and releasing
spindle controlling handle. SB2 is spindle inching button, by this button, only spindle
forward inching can be realized: and the spindle control handle must be in the neutral
position. SA2 is switch for controlling water pump. SA3 is switch for illuminating.

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 32
32
List of electric equipment

Code Name Application Model& specification Q’ty

M1 3-phase asynchronous Main drive Y132S-4B3 1

motor

M2 Cooling pump motor Cooling pump AOB2-25 1

QF Power switch Power inlet SIN125R40 FFC3P 1

TC Control Transformer Circuit control JBK5-TH 250VA 1

440/24V140VA; 24V110VA

KM1 AC contactor Spindle control CJX3-9/22 1

KM2 AC contactor Spindle forward control CJX3-16/11 1

KM3 AC contactor Spindle backward control CJX3-16/11 1

KM4 AC contactor Water pump motor control CJX3-9/22 1

QF1 Manual motor trigger Main power protect 3VE1015-2MUOO 1

QF2 Manual motor trigger Water pump protect 3VE1015-2DUOO 1

FU1 FUSE Transfer primary coil protect RT23-16/1A 2

FU2 FUSE Control circuit shorts protect RT23-16/6A 1

FU3 FUSE Illumination circuit shorts RT23-16/2A 1

protect

HL1 Single lamp Main motor ready AD-11B 1

HL2 Single lamp Machine working lamp JC38-B AC24V40W 1

SB1 Button Emergency stop LAY3-02ZS/1 1

SB2 Button Spindle inching control LAY3-11 1

SA1 Button Spindle control LAY3-11X/23 1

SA2 Button Water pump control LAY3-11X/23 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spot.

34
List of electric equipment ( Siemens )

Code Name Application Model& specification Q’ty

M1 3-phase Main drive Y132S-4B3 1
asynchronous motor
M2 Cooling pump motor Cooling pump AOB2-25 1
QF Power switch Power inlet SIN125R40 FFC3P 1
TC Control Transformer Circuit control JBK5-160 160VA 1
380/24V60VA; 24V100VA
KM1 AC contactor Spindle control 3TF4010-0X 1
KM2 AC contactor Spindle forward control 3TF4211-0X 1
KM3 AC contactor Spindle backward control 3TF4211-0X 1
KM4 AC contactor Water pump motor control 3TF4010-0X 1
QF1 Manual motor trigger Main power protect 3VU1340-1MM00 1
QF2 Manual motor trigger Water pump protect 3VU1340-1MD00 1
FU1 FUSE Transfer primary coil RT23-16/1A 2
protect
FU2 FUSE Control circuit shorts RT23-16/4A 1
protect
FU3 FUSE Illumination circuit shorts RT23-16/2A 1
protect
HL1 Single lamp Main motor ready 3SB3744-6BA60 1
HL2 Single lamp Machine working lamp JC38-B AC24V 40W 1
SB1 Button Emergency stop 3SB3603-1HA20 1
SA1 Button Spindle control 3SB3602-2KA11 1
SA2 Button Water pump control 3SB3602-2KA11 1
SB2 Button Spindle inching control 3SB3602-0AA41 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spot.

35
List of electric equipment ( Schneider )

Code Name Application Model& specification Q’ty

M1 3-phase Main drive Y132S-4B3 1
asynchronous motor
M2 Cooling pump motor Cooling pump AOB2-25 1
QF Power switch Power inlet SIN125R40 FFC3P 1
TC Control Transformer Circuit control JBK5-160 160VA 1
380/24V60VA; 24V100VA
KM1 AC contactor Spindle control LC1-DO910B5C 1
KM2 AC contactor Spindle forward control LC1-D1201B5C 1
KM3 AC contactor Spindle backward control LC1-D1201B5C 1
KM4 AC contactor Water pump motor control LC1-D0910B5C 1
QF1 Manual motor trigger Main power protect GV2-M16C 1
QF2 Manual motor trigger Water pump protect GV2-M03C 1
FU1 FUSE Transfer primary coil RT23-16/1A 2
protect
FU2 FUSE Control circuit shorts RT23-16/4A 1
protect
FU3 FUSE Illumination circuit shorts RT23-16/2A 1
protect
HL1 Single lamp Main motor ready XB2-BVB1C 1
HL2 Single lamp Machine working lamp JC38-B AC24V40W 1
SB1 Button Emergency stop XB2-BS542C/ZB2-BY9101 1
SA1 Button Spindle control XB2-BD21C 1
SA2 Button Water pump control XB2-BD21C 1
SB2 Button Spindle inching control XB2-BA31C 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spot.

36
List of electric equipment ( ABB )
Code Name Application Model& specification Q’ty
M1 3-phase Main drive Y132S-4B3 1
asynchronous motor
M2 Cooling pump motor Cooling pump AOB2-25 1
QF Power switch Power inlet SIN125R40 FFC3P 1
TC Control Transformer Circuit control JBK5-160 160VA 1
380/24V60VA; 24V100VA
KM1 AC contactor Spindle control EB9-30-10 1
KM2 AC contactor Spindle forward control EB9-30-01 1
KM3 AC contactor Spindle backward control EB9-30-01 1
KM4 AC contactor Water pump motor control EB9-30-10 1
QF1 Manual motor trigger Main power protect MS325 1
QF2 Manual motor trigger Water pump protect MS325 1
FU1 Breaker Transfer primary coil S252S-K1 2P1A 2
protect
FU2 Breaker Control circuit shorts S251S-K6 1P4A 1
protect
FU3 Breaker Illumination circuit shorts S251S-K2 1P2A 1
protect
HL1 Single lamp Main motor ready XDY11 AC24V 1
HL2 Single lamp Machine working lamp JC38-B AC24V40W 1
SB1 Button Emergency stop LAY11-02ZS/1 1
SA1 Button Spindle control LAY11-11X/23 1
SA2 Button Water pump control LAY11-11X/23 1
SB2 Button Spindle inching control LAY11-11 1
Regarding specific models and specifications of some of the electric components
Please refer to the components on spot.

37
Adjust list of electric components
Electric net 220V/440Z 60Hz
220V 380V 400V 420V 440V
(for American region)
50Hz/60Hz 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz
Components 220V 440V

QF1 20A 11.6A 11A 10.5A 10A 20A 10A

QF2 0.55A 0.32A 0.3A 0.29A 0.28A 0.55A 0.28A

FU1 1A (2A) Note: 160A Control transformer 1A, 250VA Control transformer 2A

FU2 4A (2A) (6A) Note: 24V Control 4A, 110V Control 2A, 250VA Control transformer 6A

FU3 2A (1A) Note: 24V 40W Illuminating lamp 2A, 110V 40W Illuminating lamp 1A

Note: The adjusted values of breakers are referenced values and used according to the
values marked on the labels of motors.

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