2p fa INSTRUCTION MANUAL FOR CENTRIFUGAL PUMP (HJ) This instruction manual describes construction, standard clearance and Limit of use, disassembling and assembling of model HJ pump. As for installation, operation and maintenance, etc., kindly refer to the instruction manual for centrifugal pump (common) attached hereafter. CONTENTS CHAPTER 1 CONSTRUCTION .. 1, General . 2. Pump casing ..... 3. Impeller ... 4, Stuffing box seal ........ CHAPTER 2 STANDARD CLEARANCE AND LIMIT OF USE CHAPTER 3 DISASSEMBLING AND ASSEMBLING . 1. Disassembling . 2. Assembling . CAUTION FOR INSTALLATION AND PIPING . OPERATION... = CAS MAINTENANCE « cA-6 TROUBLE SHOOTING AND REMEDIES .......22.0.00+ CAD.ase | 2 CHAPTER 1 CONSTRUCTION GENERAL ‘The model [i pump is of the horizontal single-stage single-suction centrif- ugal type. The pumps rotating element is connected to the motor shaft through a rigid coupling and no bearing is provided in the pump. The pump is so constructed as to make it light in weight and simple in handling and maintenance. 2. PUMP CASING ‘The suction inlet is provided in the volute cover and the discharge outlet in the volute casing in such a way as to form axial suction and top discharge. ‘The volute casing is fixed to the motor bed so as to be for an overhang arrangenent. For inspecting the interior of the pump a short piece is required at the suction side. 3. IMPELLER ‘The impeller is of the single-suction type and the balance holes provided near the center of the back shroud | serve to cancel the axial thrust due to the pressure water on the back of Ge PART wasue oF want] wot] A |uame oF ant 1 [voure Gxsna | 1 | ai | paca 1. 2 [wouire coven [a | se] womens | 2 3 [worn eco |? | M| seen | 1 1 [recut T [| stains ane? 1 [weir oa] 1 | | owe i ie [reuse xr | 1 | wo | courcn a a | seve 1 | & | eum racers [ser a [owrewen wot | 1 | sta] ROPE NESSES | ase7 2 | wash A aon | wasn i RASS ¢ | SHINKOIND.LTD, SEES ee 2)238 4, STUFFING BOX SEAL. This pump can be provided with either mechanical seal or gland packing for stuffing box sealing which is its most important part. (1) Gland packing @) Gland packing of carbon fiber is provid- ed and sealed by pressure water fron discharge side. In this case, the following exclusive parts are used. a m) 22 | Sleeve Stainless steel meer by 44 | Neck bush Bronze 45 | Sealing ring | Synthetic resin Bilge a7 | Gand Bronze 54 | Gland packing | Carbon fiber ee Mechanical seal Unbalanced type mechanical seal is fit- ted and flushed by pressure water from discharge side same as gland packing. In this case, the following exclusive Discharze rt parts are used. 22A| Sleeve Stainless steel 54-1| Floating seat | Carbon rig. 1.4 54-2| Packing ring | Rubber 54-3] Packing Gasket SOE up s4-4[ Seal ring Stainless steel + 4-5| Packing ring | Rubber = By 54-6| Spring Stainless steel s4-7| Stopper ring Stainless steel Lae 146) Cover Bronze2B | 4 CHAPTER 2 STANDARD CLEARANCE AND LIMIT OF USE ‘The Digger the clesrance between impeller and mouth ring becomes, the more the counter-flow from discharge side to suction side becomes, and consequently pump capacity decreases, In general, pump capacity decreases by 15-20% at the clearance of limit of use compared with the clearance of new pump, even if the quantity of the counter-flow is different at various discharge pressure. Table 24 a New parts Name of parts Model New pas’ amit of use clearance (a) @ Inpeller a| W402 0.10 ars nd ; so ou0 075 twosth ring ’ 6s ans 1.00 Hy 402M pew | bao — som 2 ° Floating seat 4 Pau] eM 2 : suneat seat 40-2NHMG 5 2 ce a SOMH/MG 15 12 esaninac 1s 2238 |S CHAPTER 3 DISASSEMBLING AND ASSEMBLING 1. DISASSEMBLING In order to replace impeller, sleeve, etc., disassembling of pump is carried out as follows. L.A Removal (1) Remove the connecting pipes of volute cover (Fig. 3.1) Fig. 3.1 between the suction and | bischerse discharge flanges and gauges. (2) Remove ted to (3) Remove the tightening nuts from the volute cover (2) and lift up the volute cover by tightening two Lifting bolts 1.2 Removal of impeller (Fig. 3.2) Loosen the short pipe connec the suction inlet. impeller nut (27) by turning to left , and after removing washer (30a) draw impeller(16) out of shaft. 1.3 Removal of mouth ring Since the mouth ring is fitted in casing by pressure, after removing volute casing from motor bed, it is better to take out the mouth ring by machining. 1.4 Removal (2) Loosen to the (2) Remove (3) Remove (4) Remove (5) Remove (4-1) pushing it endwise by hand. Tf it sticks remove scale by washing with kerosene; never hit of mechanical seal the fixing bolts from mechanical seal cover(146) and shift it coupling side. the volute casing(1). rotating elements of mechanical seal together with sleeve(22A). setscrew on stopper ring (S4-7). Fig. 3.2 floating seat (carbon) by with hammer. | [eee G | SHINKO IND.LTD, 22 er i)23n | 6 a 2. ASSEMBLING Assembling can be carried out by reversing order of disassembling and attention must be paid to the following: (2) Cleanse each part thoroughly to remove rust and scale, and be sure there are no injury and burr in fitting parts. (2) Assemble £itting parts according to match marks if any. (3) Turn nuts for rotating parts securely and fix anti-rotation device without fail 2.1 Assembly of mechanical seal (1) Sliding face, "0" ring and "0" ring groove must be cleansed with leadless gasoline and wiped with soft cloth taking care to keep off Gust and other foreign matter. (2) Take care not to injure sliding face and "0" ring by hitting or scoring. (3) When £itting be sure to apply lubricating oil to "0" ring. (4) Referring to Fig. 3.3 floating seat (54-1) (carbon) must be inserted by hand until it touches bottom firmly taking care not to injure sliding face. (5) Reverring to Fig. 3,3 fit rotating elements to sleeve (22A) before fixing it to shaft. Rotating elements must be in correct assembly when fitted to sleeve. Place stopper ring (54-7) on the fitting base line and tighten it by setscrew, Burr at sleeve end must be removed beforehand. (6) After fitting rotating elements, push seal ring (54-4) by hand and confirm if they can move freely on sleeve by spring load. If this action is bad, seal will be imperfect and leakage will result. Fig. 3.3 sme ee | SHINKO IND.LTD. * EEE i: