KHD Group Presentation
A Global Leader
» More than 160 years of experience in the cement industry. » Process engineering and project execution.
» We offer a full line of equipment and engineered solutions for » Market driver and leader in energy-efficient and environmentally
cement plants, including individual machines, spare parts, and friendly products for the grinding and pyroprocessing sections of
associated plant services. cement plants.
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Where Do We Come From
K H D
Klöckner, Peter Humboldt, Alexander von Deutz Motor Company
(1863 - 1940) (1769 – 1859) (Ad. 1910)
In the 1920s, Peter Klöckner The cement division derives its Deutz Motor Works was founded
created an industrial name from the original Humboldt in the Cologne city section known
conglomerate known as Industrial Plants, which were as Deutz. Deutz Motor Works
Klöckner-Humboldt-Deutz AG, by named after one of the most was the first company in the
joining Klöckner Steel works, with famous German scientists and world to mass produce the
Humboldt Industrial Plants, and explorers, Alexander von gasoline engine developed by
Deutz Motor Works. Since then, Humboldt. His work changed the Nikolaus Otto.
strategic partnerships have mining industry, and his spirit of
continued to played a key role in innovation has shaped KHD for
KHD’s history. over 155 years.
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A Strong Global Position Thanks To Our Major Shareholder
Since 2011, AVIC INTL Beijing has obtained 89% stake of KHD, in Frankfurt Stock Exchange.
AVIC INTL Beijing is a subsidiary of AVIC INTL, part of the AVIC Group.
The AVIC Group: AVIC INTL employs more than 80,000
» Approx. 420,000 employees people and specializes in six business
» Ranks 178th on the Fortune Global 500 sectors:
(Google 162nd, Deutsche Bank 163rd) » International aviation
» 120 branch offices and subsidiaries in more » Trade & logistics
than 50 countries » Retail & high-end consumer goods
» Revenue: Approx. USD 52.3 Billion » Real estate & hotels management
» Electronic high technology
» Development of resources
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Products & Milestones From Past To Present
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Global Excellence
KHD Humboldt Wedag is strategically positioned with
700+ specialists in key cement markets to ensure
global availability for clients and their demands!
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Worldwide Excellence & Competence
Center of Excellence (CoE)
Cologne, Germany
Research & Development Process Design Machine Design Plant Design & Arrangement
Close and direct contact to local markets via KHD entities
Humboldt Wedag GmbH Humboldt Wedag India Humboldt Wedag Inc. ZAB GmbH KHD Beijing
EMENA India Americas CIS China
APA Bangladesh
Bhutan
Nepal
Sri-Lanka
Sub-Saharan Africa
Excellent project execution worldwide by KHD entities
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Overview of KHD‘s Product Offering
KHD is your partner for key
machinery required in the modern
cement production process
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Innovation Drives Our Actions
We continuously challenge ourselves to create new solutions, develop improved technology
and achieve better results for our clients.
As technology leader we continuously develop technologies that
are the market standard for decades.
» First short kiln
» First static V-Separator
» First multi-channel jet burner
» First industrially used roller press
» First stud surface solution for roller presses
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Cement Expertise
Whatever your goals, whatever your budget,
we’re here to help you get more out of your plant.
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Pyrorotor®
» Combustion reactor that uses tertiary air as combustion air
» Suitable for materials with poorest burning properties
» For most fuels Pyrorotor omits the need
for pre-processing completely
» Constant material circulation and long retention time
ensures complete burn-out of any alternative fuel type
» Significant fuel cost reduction
» Can be retrofitted into any plant
6 Pyrorotor® in operation
6 Pyrorotor® projects in commissioning or installation phase
1 Pyrorotor ® project in negotiation
(as of October 2022)
Learn more at: https://khd.com/pyrorotor
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Pyrorotor® Gas Flow Scheme
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Pyroredox®
» Gasifying reactor that supports the formation
of CO and thus reduces the NOX production
» NOX reduction levels in range of SCR systems
» Suitable for all typical fuels
» No investment in secondary measures required
» No reagent consumption costs
» Can be retrofitted into any plant
18 Pyroredox® are in operation worldwide.
(as of October 2022)
Learn more at: https://khd.com/pyroredox
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Pyroredox® - Gas Flow Scheme
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Pyro Process - Calciner Technologies
PYROCLON® R Calciner PYROCLON® R LowNOx AF Calciner PYROTOP® Mixing Chamber
» Simplest solution for small building » ‘Staged combustion’ principle » Adds mixing functionality
height and lowest pressure drop for efficient NOX emission reduction at calciner turning point
» Case-to-case calculation for best » Easy temperature and oxygen control » Allows intensive mixing of meal and
results in terms of fuel residence time gas strands with lowest possible
» Suitable for alternative fuels
pressure losses
» High gas velocity to lift coarser
» Does not require any
fuel particles and to prevent » Extended residence time
end-of-the-pipe actions
material build-up
» Complete burn-out of CO
» Orifice to maintain gas balance and
prevent fall-through of coarse fuel
» Complete burn-out of fuel and CO
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Pyro Process - Alternative Fuel Solutions
PYROCLON® R Incinerator COMBUSTION CHAMBER PYROROTOR® Combustion Reactor
» Suitable for coarse alternative fuels » Multi-channel burner suitable for » Combustion reactor that uses tertiary
with poor ignition and inferior burning coarse secondary fuels with air as combustion air
properties poor burning properties
» Suitable for material with poorest
» Hot spot reactor for improved » Hot center core enables burning properties, very coarse and
fuel ignition great fuel ignition low-processed fuels, and even whole
tires
» Easy temperature and oxygen control » Easy temperature and oxygen control
» Constant material circulation and long
» Simple upgrade option » If desired, fuel fed to combustion
retention time enables complete fuel
for exisitng plant structures chamber can be 100% composed
burn-out
of alternative fuels
» Requires no additional building height
» Significant fuel cost reduction
» Perfect upgrade for KHD’s
LowNOx AF calciner » Can be retrofitted into any plant
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Pyro Process – Other Technologies
PYRORAPID® 2-pier Kiln Burner Systems PYROFLOOR® Cooler
» KHD was the first » PYROJET® & » Walking floor principle
to develop the short kiln PYROSTREAM® burners » Capacities from
» Ratio Ø: length = 1:12 - 1:13 » Simple flame shaping due to 2.000 to 14.000 tpd
» Lower construction costs and smaller adjustable swirl element, » Low cooling air demand
space requirements associated with swirl & jet air (1,8 - 2,1 Nm³/kg)
only two piers » Burns alternative fuels effectively » Autogenous wear protection
» Best clinker quality » Maintain a hot sintering zone for long operating life
for high clinker quality » Single drive concept
» Easy exchange of refractory tube » High thermal efficiency (>73%)
» The lifetime of the nozzle system » Enhanced head recuperation
exceeds two years per set
» Available as intermediate
or end crusher arrangement
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Efficient Grinding Solutions
V-Separator Roller Press COMFLEX® Grinding Circuit
Efficiently separates fine material, large » Serves kiln capacities » Modular, compact, all-around grinding
mass flows, abrasive material, and up to 10.000 tpd system for raw material, finish, and
material with a wide range of sizes and slag grinding
» Roller wear life up to 40.000 hours
high levels of feed moisture.
» Low energy requirements
» Lower energy consumption than Ball
Mill or VRM » Low maintenance requirements
» Easy to maintain
» Roller exchange in under 24 hours » Suitable for abrasive materials
» Energy efficient
» Low operating costs » Doesn’t need additional water
» Low investment costs spray during the grinding process
» Suitable for highly abrasive material
» Carries out a range of process and material with high moisture » Up to 15% feed moisture for raw
functions content material finish-grinding
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KHD‘s Roller Press – Best-in-class Energy Demand
1
Feed Gate
1 8 3 2
Roller Casing
3
Drive
4
Cylindrical Roller Bearings
7 5
Hydraulic Cylinder
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Hydraulic Pressing Device –
2 not pictured
4
7
Machine Frame
5
8
Service Platform
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KHD ProMax® Suite
The KHD ProMax® suite takes excellence and performance to the next
level. The fully-equipped digital twin serves all your asset
management, maintenance and production needs.
Cut downtime and lower spare part costs. Increase plant throughput
and production stability. Execute maintenance workflows with a simple
click, and change parts only when they need changing – optimizing
service life. Implement prescriptive dynamic maintenance, and take
remote action through augmented reality from anywhere in the world.
In short: empower best-in-class performance, every day, every shift.
KHD ProMax® combines the latest Industry 4.0 technologies with our
unparalleled knowledge of the cement-making process. The result is a
comprehensive suite of digital solutions that supports you to maximize
the productivity of your cement production process.
Learn more at: https://khd.com/promax-suite
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Automation and Digitization Solutions
SIMULEX® Plant Simulation SCANEX®-IC Kiln Shell Scanner ROMIX® Raw Meal Quality Control
» Realistic simulation of cement » High-definition camera-based » Fully automatic weigh feeder setpoint
manufacturing processes thermal diagnostic system optimization
» Easy employee training under realistic » Real-time monitoring of kiln shell » Romix controls LSF, SR and AR to
conditions without the need of a temperature and hotspot detection achieve lowest quality variations after
connection to the running plant raw mill/silo
» Automatic cooling fan adjustment
» Includes cement process and plant
» Automatic material bias compensation
logics (PLC) functionality » Tyre slip monitoring
» Increases plant productivity by » Minimize or maximize minor raw meal
» Extends refractory and
enhancing operator skills attributes like MgO, SO3, CI
overall kiln lifetime
» Automatic lessons management » Optimization functionality for
» Data integration via OPC
and trainee performance evaluation monetary material costs included
» Available as cloud-based system » Pre-wired and pre-tested solution
including hard- and software
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Spare Parts & Services
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High-Quality OEM Parts
As your OEM, KHD is uniquely equipped to provide accurate, high quality spare parts that can
be customized to your needs. Our fast and efficient logistics allow for short down times, so
you get the right parts at the right time.
» Original spare parts for all KHD supplied equipment.
» Proprietary designs for replacements, modifications, or upgrades of non-KHD equipment.
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Service From The Experts
KHD offers maintenance support services backed by their in-depth
knowledge in process, design, technology and management.
» Supervision Services
» Remote Services
» 3D Scanning
» Feasibility Studies
» Hot Kiln Alignments
» Raw Material Testing
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ZAB Zementanlagenbau GmbH Dessau
Brauereistrasse 13
06847 Dessau-Rosslau
Germany
* [email protected]
' +49 340 21965 213
