SHEET No.
4 of 384
DOCUMENT No. TREL-11404-WP-002
WELDING PROCEDURE SPECIFICATION & PROCEDURE QUALIFICATION RECORDS
DATE. 14-Feb-2013 REV.No. F
WELDING PROCEDURE SPECIFICATION & PROCEDURE QUALIFICATION RECODRDS
AND PROPOSED WELDING CONSUMABLES
SECT WPS Rev. PQR. Thickness Base Impact Proposed Electrode
Min. Min.
Process's Test Applicable to be welded Remark
No. No. No. No. Range (mm.) Material Preheat PWHT. SFA AWS Brand Trade Name
Temp.
CHOSUN KST-309L
Ambient
1.10 T-DS-01 4 PQR/P/04 SMAW 1.5-17.0 P1+P8 None None 5.4 E309L-16 Dissimilar Weld CS to SS -
(~35 oC) KOBELCO NC-36L
Ambient CHOSUN KIS-T309L
1.11 P-DS-02 4 P-DS-02 GTAW 1.5-10.0 P1+P8 None None 5.9 ER309L Dissimilar Weld CS to SS -
(~35 oC) KOBELCO TG-S309L
2) QUALIFICATION OF NEW WPS&PQR WITH IMPACT TEST (PRESSURE PART)
Shell to Shell,Shell to Annular,
Ambient o Annular to Annular,, Shell to
20
2.0 WPS T CS 105
WPS-T-CS-105 1 PQR T CS 105
PQR-T-CS-105 SMAW 6 - 12 Unassigned None - 20 C 51
5.1 E7016 Same as section no
no. 1 1
1.1
(~35 oC) Manholes and Attachment
Fillet Welds
Ambient o
2.1 WPS-T-CS-106 1 PQR-T-CS-106 SMAW 6 - 12 Unassigned + P1 None - 20 C 5.1 E7016 Same as section no. 1.1 Annular to Bottom Fillet Weld
(~35 oC)
Ambient Neck Nozzle to Shell Plate and
2.2 WPS-T-CS-109 1 PQR-T-CS-109 GTAW 5 - 10 Unassigned None - 20 oC 5.18 ER70S-G KOBELCO TGS-50
(~35 oC) Attachmants
Ambient o
2.3 WPS-T-CS-110 1 PQR-T-CS-110 GTAW 5 - 10 P1 + P1 None - 20 C 5.18 ER70S-G Same as section no. 1.4 Pipe Neck Nozzle to Flange
(~35 oC)
GTAW + Ambient ER70S-G Shell to Neck Nozzle and
o
2.4 WPS-T-CS-111 1 PQR-T-CS-111 8 - 16 Unassigned o None - 20 C 5.18+5.1 Same as section no. 1.5
SMAW (~35 C) E7016 Manholes
GTAW + Ambient ER70S-G Shell to Neck Nozzle ,Reinf. to
2.5 WPS-T-CS-112 1 PQR-T-CS-112 8 - 16 Unassigned + P1 None - 20 oC 5.18+5.1 Same as section no. 1.5
SMAW (~35 oC) E7016 Neck Manhole Butt Weld
Ambient ER70S-G
GTAW + o
2.6 WPS-T-CS-113 1 PQR-T-CS-113 8 - 16 P1 + P1 None - 20 C 5.18+5.1 Same as section no. 1.5 Pipe Neck Nozzle to Flange
SMAW (~35 oC) E7016
Horizontal Shell Butt Weld Joints,
Ambient
2.7 WPS-T-CS-114 1 PQR-T-CS-114 SAW 6~12 Unassigned None O
- 10 C 5.17 Same as section no. 3.5 & Bottom Lap Weld Joints (Fillet
(~35 oC)
Welds)
Shell to Shell,Annular to
Ambient o
2.8 WPS-T-CS-116 0 PQR-T-CS-116 SMAW 12.5~25 Unassigned None - 20 C 5.1 Same as section no. 1.1 Annular,Annular to Shell Butt
(~35 oC)
Weld and Fillet Weld