AB Bulletin 1333 34-20 HP (.55-15 KW) Adjustable Frequency AC Drive (Series D)
AB Bulletin 1333 34-20 HP (.55-15 KW) Adjustable Frequency AC Drive (Series D)
User Manual
Important User Information Because of the variety of uses for this equipment and because of the
differences between this solid-state equipment and electromechanical
equipment, the user of and those responsible for applying this equipment
must satisfy themselves as to the acceptability of each application and use
of the equipment. In no event will Allen-Bradley Company be responsible
or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The illustrations shown in this manual are intended solely to illustrate the
text of this manual. Because of the many variables and requirements
associated with any particular installation, the Allen-Bradley Company
cannot assume responsibility or liability for actual use based upon the
illustrative uses and applications.
No patent liability is assumed by Allen-Bradley Company with respect to
use of information, circuits or equipment described in this text.
Reproduction of the content of this manual, in whole or in part, without
written permission of the Allen-Bradley Company is prohibited.
The information in this manual is organized in numbered chapters. Read
each chapter in sequence and perform procedures when you are instructed
to do so. Do not proceed to the next chapter until you have completed all
procedures.
Throughout this manual we use notes to make you aware of safety
considerations:
Summary of Changes
Summary of Changes
Summary of Manual Changes This release of the 1333-5.2 User Manual contains some new and corrected
information. The new and corrected information is summarized in the table
below. For further information, refer to the page numbers provided.
Table of Contents
Preface
Manual Objective
This manual defines the installation, operation, startup and fault codes for
the Allen-Bradley 1333 Series D Adjustable Frequency AC Drive. It is
intended for use by personnel familiar with the functions of solid-state
drive equipment. Also provided are interconnection drawings for 1333
options in Appendix A, and Bulletin 1333 Series D application data in
Appendix D.
The 1333 Series D User Manual is designed to be read and used like an
ordinary textbook. Read the manual once from the beginning in the order
presented to gain basic knowledge about your drive. Each chapter builds
upon information presented in the previous chapter. The majority of the
information presented is arranged and written by drive function. Individual
parameters in Chapter 5 are grouped under functional sub-headings (such
as Accel and Decel Settings or Volts-per-Hertz Curve Settings), as is the
statup procedure in Chapter 6. Appendix C provides paired parameter
tables which are also grouped by function to graphically show parameter
interaction.
P-1
Preface
General Precautions In addition to the precautions listed throughout this manual, the following
statements which are general to the system must be read and understood.
P-2
Repair/Exchange
For your convenience, the Allen-Bradley Standard Drives Division, and the
Allen-Bradley Support Division, provide an efficient and convenient
method of returning equipment eligible for repair or repair/exchange.
R-1
1
Chapter
PreInstallation Care
Before installing and operating your 1333 Series D drive, carefully read
this manual and observe all precautions. The catalog number of your drive
as explained in Chapter 2 — Drive Identification lists the drive rating, type
of enclosure, nominal line voltage, phase and frequency. Specifications for
all drives including standard controls, adjustment range, diagnostics and
environmental qualifications are listed in Chapter 3 — Specifications.
Receiving Once you have received your drive, careful inspection for shipping damage
must be made. Damage to the shipping carton is usually a good indication
that it has received improper handling. Any and all damage should be
immediately reported to the freight carrier and your nearest Allen-Bradley
Area Sales/Support Center.
Carefully unpack the drive, taking care to save the shipping carton and any
packing material should return be necessary. Verify that the items on the
packing list or bill of lading agree with your order.
Storage If the drive will not immediately be installed, it should be stored in a clean,
dry area where the ambient temperature is not less than -25°C nor more
than +65°C. The drive must not be stored in a corrosive environment nor
subject to conditions in excess of the storage environment parameters
stated in Chapter 3 — Specifications.
Shipping The carton and materials that came with your drive have been designed and
tested to provide reasonable protection against damage during transit.
Should the drive be shipped to another location, it is recommended that the
original shipping carton and packing material be used to protect the drive
from damage in transit.
1-1
Chapter 1
Pre-Installation Care
Electrostatic Discharge Electrostatic discharge generated by static electricity can damage the
Precautions complimentary metallic oxide semiconductor devices on various drive
boards. It is recommended that you perform these procedures to guard
against this type of damage when circuit boards are removed or installed:
• Wear a wrist type grounding strap that is grounded to the drive chassis.
• Attach the wrist strap before removing the new circuit board from the
conductive packet.
• Remove boards from the drive and immediately insert them into their
conductive packets.
1-2
2
Chapter
Drive Identification
➊ ➋ ➐
The 1333 Drive Nameplate
BULLETIN 1333 ADJUSTABLE FREQUENCY AC DRIVE
THE STANDARD UNIT DOES NOT PROVIDE MOTOR
OVERLOAD PROTECTION IN ACCORDANCE WITH
THE NEC OR CEC, PART 1. ED 56L
CAT 1333- AAA SER D S/N A00224
IST
3PH AC INPUT
L
MADE IN JAPAN
UL KVA 2.6 VOLTS 230/208/200 HZ 50/60 AMPS 6.5
IN
D
Q
➎ ➏ ➏
2-1
Chapter 2
Drive Identification
The second letter indicates the type of enclosure as initially shipped from
the factory.
A –– NEMA Type 1 (IP20).
Drives with the code ”A” are suitable for operating from any one of the
following voltage inputs:
200/208/230V AC, 50/60 Hz, 3-phase Nominal Voltage.
200/208/230V AC, 50/60 Hz, 1-phase Derated Voltage.
Drives with the code ”B” are suitable for operating from any one of these
voltage inputs: 380/415/460V AC, 50/60 Hz, 3-phase.
❷ Drive Series Number Series D.
❸ Drive Input/Output Power 3-Phase.
❹ Drive Enclosure Rating NEMA Type 1 (IP 20).
❺ Drive Output kVA Listed in Chapter 3, pg. 3-2.
❻ Drive Input Voltage Rating Explained above.
❼ Drive Serial Number Internal factory code.
❽ Drive Part Number Internal factory code.
2-2
3
Chapter
Specifications
3-1
Chapter 3
Specifications
Standard ThreePhase Data 200/208/230V AC, 3Phase, 50/60 Hertz Input Voltage
Input Current, Output Current 200VAC 208VAC 230VAC 200VAC 208VAC 230VAC Total Heat
Rating Nominal Input Input Input Input Output Output Output Output Dissipated
and kVA
Code HP kW Amps kVA kVA kVA Amps kVA kVA kVA Watts (BTU/hr)
ZAA 3/4 .55 4.1 1.4 1.5 1.6 3.2 1.1 1.2 1.3 80 273
AAA 1 .75 6.5 2.3 2.4 2.6 5.0 1.7 1.8 2.0 100 341
YAA 2 1.5 9.0 3.1 3.2 3.6 8.0 2.8 2.9 3.2 170 580
BAA 3 2.2 14.0 4.8 5.0 5.6 11.0 3.8 4.0 4.4 250 853
CAA 5 4 22.0 7.6 7.9 8.8 17.5 6.1 6.3 7.0 360 1228
DAA 71/2 5.5 27.0 9.3 9.7 10.8 24.0 8.3 8.7 9.7 425 1449
EAA 10 7.5 37.0 12.8 13.3 14.7 33.0 11.5 11.9 13.3 480 1637
FAA 15 11 47.0 16.3 16.9 18.8 45.0 15.6 16.2 18.1 565 1927
GAA 20 15 62.0 21.5 22.3 24.7 61.0 21.1 22.0 24.6 610 2080
❶ .200/208/230VAC units may be derated for single phase input power The single phase will not appear on
the shipping carton label or the drive nameplate.
3-2
Chapter 3
Specifications
Load Requirements A balanced 3-phase inductive motor load is typical. Other motor loads may
require application assistance.
3-3
Chapter 3
Specifications
3-4
Chapter 3
Specifications
Required Control Inputs As a minimum requirement for drive operation, the following four control
inputs must be present to operate the drive:
Start
A momentary contact closure will start the drive. The drive will continue to
run until a stop input is issued or a drive fault occurs. A start input may
come from:
• Either of the Local Control Panel directional start pushbuttons.
• A user supplied N.O. contact or start switch connected to the Control
and Signal Wiring Terminal Block.
Stop
A momentary open contact will stop the drive. A N.C. contact will permit
the drive to run or jog. A stop input may come from:
• The Local Control Panel stop pushbutton.
• A user supplied N.C. contact or stop switch connected to the Control and
Signal Wiring Terminal Block.
Auxiliary Interlock
A maintained closed contact will permit the drive to start, run, or jog. A
momentary open contact will disable drive output. An auxiliary input may
come from:
• The factory installed metal jumper between terminals 16 and 17 of the
Control and Signal Wiring Terminal Block.
• A user supplied N.C. contact or switch wired to terminals 16 and 17
when the factory supplied jumper is removed.
Speed Reference
A speed reference sets the drive operating frequency. A speed reference
input may come from:
• Either of the Local Control Panel directional start pushbuttons.
• A user supplied 10kΩ, 2W remote speed potentiometer connected to the
Control and Signal Wiring Terminal Block.
• A 0-5V DC analog signal connected to the Control and Signal Wiring
Terminal Block.
• A 0-10V DC analog signal connected to the Control and Signal Wiring
Terminal Block.
• A 4-20 mA analog signal connected to the Control and Signal Wiring
Terminal Block.
• 1-3 programmable preset speed switches connected to the Control and
Signal Wiring Terminal Block. Through programming, a total of seven
preset speeds may be selected.
3-5
Chapter 3
Specifications
Optional Remote Control Inputs The following optional inputs may be connected to the Series D Bulletin
1333 drive at the Control and Signal Wiring Terminal Block.
Two or Three-Wire Start/Stop Control
Forward Reverse Control
Jog
Three Programmable Preset Speed Select Switches
Auxiliary Interlock
Contact Outputs The following contact outputs are available as standard. Contacts are
isolated from Logic Common and other drive circuitry and have the
following ratings.
Resistive rating: 120V AC or 30V DC, 1 Amp.
Inductive rating: 120V AC or 30V DC, 0.5 Amps.
Bus Charged: Internal neon display to indicate bus voltage is greater than
50V DC.
3-6
4
Chapter
Chapter 4
Installation and Wiring
G
0.25 IN (6.35 MM) DIA. MOUNTING HOLES
F F Hz
LOCK
SELECT ENTER
E
B
STOP
NO.
03 SHIFT
G
F D F C
A
J
K
I I H
Chapter 4
Installation and Wiring
G
0.28 IN (7.0 MM) DIA. MOUNTING HOLES
E
B
I 8 0 0 Hz
LOCK
SELECT ENTER
STOP
NO.
AI. SHIFT
F D F G C
A
I I H
(NEMA Type 1 –– Bottom)
4-3
Chapter 4
Installation and Wiring
G
0.25 IN (6.35 MM) DIA. MOUNTING HOLES
E
60.00 Hz
A
B
LOCK
SELECT ENTER
STOP
NO.
LL. SHIFT
G
F D F C
A
(NEMA Type 1 –– Front) (NEMA Type 1 –– Side)
J
K
I I H
Chapter 4
Installation and Wiring
General Wiring Procedures ATTENTION: Do not proceed without reading the information
! on this page. Failure to understand procedures and hazards may
result in personal injury or equipment damage.
1. The National Electrical Code requires that a circuit breaker or fusible disconnect
switch be provided in the drive branch circuit. Providing drive input fusing
alone is not sufficient to meet NEC guidelines. The 1333 does not provide this
requirement. Selection of a branch circuit breaker or fusible disconnect should
be based on the drive input current rating. Refer to the 3-Phase and 1-Phase
Power Terminal Block Wiring sections in this chapter for mandatory AC input
fusing recommendations for drive short circuit protection.
3. The National Electrical Code and local regulations govern the installation and
wiring of the 1333. All input and output power wiring, control wiring and
conduit must be brought through the drive conduit entry holes provided on the
enclosure. Connections to the drive must be made as shown in the following
sections and in accordance with the drive nameplate, National Electrical Code
requirements and any additional interconnection diagrams packed with the
drive.
4. The voltage on each phase of the incoming line to the drive must match the
drive input rating. Verify the drive rating by referring to the input voltage listed
on the drive nameplate. If the incoming line voltage is out of this tolerance,
equipment may be damaged or fail to operate.
5. If multiple drives are used, do not use common cabling for AC input or output
leads. If multiconductor cable is used, separate 3-conductor input and output
cable for each drive must be used.
6. All signal wiring must be run separate from power or control wiring. Verify that
shielded cable and/or conduit is used if indicated on any interconnection
diagrams or in the following sections. If shielded cable is required, shields must
be grounded at the drive end only at one of the drive ground lugs provided.
7. Nearby relays, solenoids or brake coils can produce electrical noise transients
and cause erratic drive behavior. Transient suppression networks must be added
across the coils of these devices.
8. Since most startup difficulties result from incorrect wiring, every precaution
should be taken to assure that the wiring is as indicated on the diagrams and
information packed with the drive.
4-5
Chapter 4
Installation and Wiring
Wire Group Numbers The following chart identifies general wire categories that will be
encountered when installing the 1333 and other AC drives. Each category
has an associated wire group number that is used in the following sections
to identify the wire to be used. Application and signal examples along with
the recommended type of cable for each group is provided. A matrix
providing the recommended minimum spacing between different wire
groups run in the same tray or separate conduit is also provided.
For Tray:
Recommended minimum spacing between different wire
groups in the same tray
115V AC or 115V DC Relay Logic Per NEC In 9.00 6.00 9.00 6.00
Logic PLC I/O Local Codes Tray (228.6) (152.4) (228.6) (152.4)
3 and
115V AC Power Supplies Application Between 3.00 (76.2)
Power Instruments Requirements Conduit Between Conduit
Control
Per NEC In 9.00 6.00 6.00 9.00
Local Codes Tray (228.6) (152.4) (152.4) (228.6)
24V AC or 24V DC and
4 PLC I/O
Logic Application
Between 3.00 (76.2)
Requirements
Conduit Between Conduit
Analog Signals
524V DC Supplies Belden 8760
DC Supplies
5 Belden 8770
Digital Power Supplies Belden 9460 All signal wiring must be run in separate steel conduit.
(Low Speed) TTL Logic Level A wire tray is not suitable.
Signal
4-6
Chapter 4
Installation and Wiring
ATTENTION:
! 1. Any disconnecting means wired to drive output terminals
U/ V W/ must be capable of stopping the drive if
T1, /T2 and T3
opened during drive operation. If opened during drive operation,
the drive will continue to produce output voltage into an open
motor circuit causing a potential shock hazard.
2. The start/stop control circuitry in the 1333 includes solid-state
components. If hazards due to accidental contact with moving
machinery or unintentional flow of liquid, gas or solids exist, an
additional hard wired stop circuit is required to remove AC line
power to the drive. When AC input power is removed, there will
be a loss of inherent regenerative braking effect and the motor
will coast to a stop. An auxiliary braking method may be
required.
The 1333 is intended to be controlled by control input signals
that will start and stop the motor. A device that routinely
disconnects then reapplies line power to the drive for the purpose
of starting and stopping the motor must not be used. After a
hard wired stop has been initiated, allow at least five minutes
before reapplying input power to the drive. The allowable
number of hard wired start/stops are 1 cycle within a 5 minute
period. Wait 5 minutes before attempting the next hard wired
stop cycle to allow the drive precharge resistors to cool.
Refer to codes and standards applicable to your particular system
for specific requirements and additional information.
4-7
Chapter 4
Installation and Wiring
3/45HP (.554kW) Input and output power connections are marked on the drive Power
Terminal Block Power Wiring Terminal Block. The Power Terminal Block is an eight position terminal
block located at the bottom of the Main Control Board. For maintenance
and setup procedures, the drive may be operated without a motor
connected.
4-8
Chapter 4
Installation and Wiring
71/220HP (5.515kW) Input and output power connections are marked on the drive Power
Terminal Block Power Wiring Terminal Block. The Power Terminal Block is an eight position terminal
block located at the bottom of the drive. For maintenance and setup
procedures, the drive may be operated without a motor connected.
4-9
Chapter 4
Installation and Wiring
jA jB jC
❶ ❶ ❶
1333
Motor Dynamic Brake
jA jB jC
AC Incoming Line
Earth Earth
Ground Ground
R/ S/ T/
L1, L2, L3
Input AC line Terminals are not phase sensitive.
For drives rated ZAA-EAA, nominal 3-phase input voltage is
200/208/230V AC, 50/60 Hz.
For drives rated AAB-CAB, nominal 3-phase input voltage is
380/415/460V AC, 50/60 Hz.
Branch disconnect and short circuit protection is not part of the standard
1333 and must be supplied by the user. Drive input fuses are required to
provide component protection against malfunction of electronic circuits.
+ BUS, - BUS
DC bus terminals are reserved for the 1333 dynamic brake option. Refer to
the 1333 dynamic brake option instructions for installation and connection
details.
GND
Two ground terminals have been provided in the drive. Either one of these
terminals must be connected to earth ground or the ground of the building
electrical system. The motor frame must also be connected to earth ground.
Refer to the motor manufacturer’s installation instructions for specific
details.
4-10
Chapter 4
Installation and Wiring
If You Use
200/208/230V AC, 3Phase Input Voltage
: 230/208VA.C.
CAUTION Input Voltage Only
Use 75 Degree C ❷ AWG Copper Wire
Torque to ❸ Lb-in
(Power Terminal Block Cover)
Power Recommended
Rating Wire Wire Recommended
Code Group ❶ Size ❷ Torque ❸
ZAA 2 14 AWG (2.5mm2) 9 Inlbs (1.02Nm)
AAA 2 14 AWG (2.5mm2) 9 Inlbs (1.02Nm)
YAA 2 14 AWG (2.5mm2) 9 Inlbs (1.02Nm)
BAA 2 12 AWG (4.0mm2) 9 Inlbs (1.02Nm)
CAA 2 10 AWG (6.0mm2) 9 Inlbs (1.02Nm)
DAA 2 8 AWG (10.0mm2) 10 Inlbs (1.13Nm)
EAA 2 8 AWG (10.0mm2) 10 Inlbs (1.13Nm)
❶ Wire group number chart, page 46.
If You Use
380/415/460V AC, 3Phase Input Voltage
460/415/380VA.C.
CAUTION Input
: Voltage Only
Use 75 Degree C ❷ AWG Copper Wire
Torque to ❸ Lb-in
(Power Terminal Block Cover)
Power Recommended
Rating Wire Wire Recommended
Code Group ❶ Size ❷ Torque ❸
AAB 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
YAB 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
BAB 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
CAB 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
❶ Wire group number chart, page 4-6.
Chapter 4
Installation and Wiring
Motor 1333
Dynamic Brake
❷
jA jB jC
AC Incoming Line
R/ S/ T/
L1, L2, L3
Input AC line Terminals are not phase sensitive.
For drives rated FAA or GAA, nominal 3-phase input voltage is
200/208/230V AC, 50/60 Hz.
Branch disconnect and short circuit protection is not part of the standard
1333 and must be supplied by the user. Drive input fuses are required to
provide component protection against malfunction of electronic circuits.
U/ V/ W/
T1, T2, T3
Connect the motor leads to these terminals.
+ BUS, - BUS
DC bus terminals are reserved for the 1333 dynamic brake option. Refer to
the 1333 dynamic brake option instructions for installation and connection
details.
GND
Two ground terminals have been provided in the drive. Either one of these
terminals must be connected to earth ground or the ground of the building
electrical system. The motor frame must also be connected to earth ground.
Refer to the motor manufacturer’s installation instructions for specific
details.
4-12
Chapter 4
Installation and Wiring
If You Use
FAA or GAA Units
Lugs are required to terminate wires for FAA or GAA units at the Power Terminal Block.
CAUTION : 230/208VA.C.
Input Voltage Only
Use 75 Degree C ❷ AWG Copper Wire
Use U.L. Listed Crimp Connectors ❸
(Power Terminal Block Cover)
Power Recommended
Rating Wire Wire
Code Group ❶ Size ❷
FAA 2 6 AWG (16.0mm2)
GAA 2 3 AWG (30.0mm2)
❶ Wire group number chart, page 46.
❸ UL Listed crimp connectors are required and must be installed using the proper crimping tool.
Crimp connectors must be sized to the wire size chosed.
When using crimp connectors on terminal studs that are not isolated from each other,
a minimum spacing of 0.4 Inches (10.16mm) is required.
Drive Rating FAA Fuse Size 100AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating GAA Fuse Size 125AFuse Type 600V Class K5 UL Listed or Equivalent
4-13
Chapter 4
Installation and Wiring
jA jB jC
❶ ❶
1333
Motor Dynamic Brake
❷
AC Incoming Line
Earth Earth
Ground Ground
S/ and T/
L2 L3
Input AC line Terminals are not phase sensitive.
For drives rated ZAA-EAA, nominal 1-phase input voltage is
200/208/230V AC, 50/60 Hz.
Branch disconnect and short circuit protection is not part of the standard
1333 and must be supplied by the user. Drive input fuses are required to
provide component protection against malfunction of electronic circuits.
U/ V/ W/
T1, T2, T3
Connect the motor leads to these terminals.
+ BUS, - BUS
DC bus terminals are reserved for the 1333 Dynamic Brake Option. Refer
to the 1333 Dynamic Brake Option instructions for installation and
connection details.
GND
Two ground terminals have been provided in the drive. Either one of these
terminals must be connected to earth ground or the ground of the building
electrical system. The motor frame must also be connected to earth ground.
Refer to the motor installation instructions for specific details.
4-14
Chapter 4
Installation and Wiring
If You Use
200/208/230V AC, 1Phase Input Voltage
CAUTION : 230/208VA.C.
Input Voltage Only
Use 75 Degree C ❷ AWG Copper Wire
Torque to ❸ Lb-in
(Power Terminal Block Cover)
Power Recommended
Rating Wire Wire Recommended
Code Group ❶ Size ❷ Torque ❸
ZAA 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
AAA 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
YAA 2 14 AWG (2.5mm2) 9 In-lbs (1.02N-m)
BAA 2 12 AWG (4.0mm2) 9 In-lbs (1.02N-m)
CAA 2 10 AWG (6.0mm2) 9 In-lbs (1.02N-m)
DAA 2 8 AWG (10.0mm2) 10 In-lbs (1.13N-m)
EAA 2 8 AWG (10.0mm2) 10 In-lbs (1.13N-m)
❷ Wire group number chart, page 4-6.
Drive Rating ZAA Fuse Size 15AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating AAA Fuse Size 15AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating YAA Fuse Size 15AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating BAA Fuse Size 30AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating CAA Fuse Size 40AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating DAA Fuse Size 70AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating EAA Fuse Size 80AFuse Type 600V Class K5 UL Listed or Equivalent
4-15
Chapter 4
Installation and Wiring
Motor 1333
❷ Dynamic Brake
AC Incoming Line
S/ and T/
L2 L3
Input AC line Terminals are not phase sensitive.
For drives rated FAA or GAA, nominal 1-phase input voltage is
200/208/230V AC, 50/60 Hz.
Branch disconnect and short circuit protection is not part of the standard
1333 and must be supplied by the user. Drive input fuses are required to
provide component protection against malfunction of electronic circuits.
U/ V/ W/
T1, T2, T3
Connect the motor leads to these terminals.
+ BUS, - BUS
DC bus terminals are reserved for the 1333 Dynamic Brake Option. Refer
to the 1333 Dynamic Brake Option instructions for installation and
connection details.
GND
Two ground terminals have been provided in the drive. Either one of these
terminals must be connected to earth ground or the ground of the building
electrical system. The motor frame must also be connected to earth ground.
Refer to the motor installation instructions for specific details.
4-16
Chapter 4
Installation and Wiring
If You Use
FAA or GAA Units
Lugs are required to terminate wires for FAA or GAA units at the Power Terminal Block.
CAUTION : 230/208VA.C.
Input Voltage Only
Use 75 Degree C ❷ AWG Copper Wire
Use U.L. Listed Crimp Connectors ❸
Drive Rating FAA Fuse Size 100AFuse Type 600V Class K5 UL Listed or Equivalent
Drive Rating GAA Fuse Size 125AFuse Type 600V Class K5 UL Listed or Equivalent
4-17
Chapter 4
Installation and Wiring
Control and Signal Wiring The Control and Signal Wiring Terminal Block is located at the bottom of
Terminal Block the Control Board. The Control and Signal Wiring Terminal Block is a
twenty-four position terminal block with markings of 1 to 24. The drive is
capable of operating from the Local Control and Programming Panel
without any external control or signal connections provided the factory
installed jumper at terminals 16 and 17 is installed. When required,
external operator elements may be connected to provide remote control of
the drive. Several additional drive control functions and status outputs are
also available for use at this terminal block.
Figure 43 -- 3/45HP (.554kW) Control and Signal Wiring Terminal Block
4-18
Chapter 4
Installation and Wiring
Figure 44 -- 71/220HP (5.515kW) Control and Signal Wiring Terminal Block
4-19
Chapter 4
Installation and Wiring
Figure 45 -- Control and Signal Wiring Terminal Block Interconnection Diagram
SW1 SW2
1mA 4SP Factory
Logic Set to
Common 4SP
10V 8SP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
- +
4-20
Chapter 4
Installation and Wiring
Terminals 1, 2 and 3
These terminals are provided for connecting a remote 10kΩ, 2W
potentiometer. To enable a potentiometer to be connected to these
terminals, Parameter 9 must be set to 1, 2 or 3. The potentiometer
frequency control range is the range between minimum and maximum
drive frequency as set by Parameters 15, 16, 50, 51, 53 and/or 54. The
frequency resolution is 0.1 Hz up to 100 Hz, 0.2 Hz up to 200 Hz, and
0.5 Hz if over 200 Hz.
Terminal 1
Potentiometer High
Full CW or high side external potentiometer connection.
Terminal 2
Potentiometer Wiper
Wiper external potentiometer connection.
Terminal 3
Potentiometer Low
Full CCW or low side external potentiometer connection.
Terminals 4 and 3
05 or 010VDC
This terminal is provided to terminate a 0 to +5 or +10V DC speed
reference signal. The minus signal is terminated at Logic Common.
Parameter 9 enables the speed reference signal and selects either a 0-5V
input signal (when set to 1), or a 0-10V input signal (when set to 2).
Parameters 52, 53 and 54 sets the output signal to be either directly or
inversely proportional. The input impedance from Terminal 4 to logic
common is approximately 40kΩ. The range of frequency control is
between the minimum and maximum drive frequency settings or frequency
clamps as set by Parameters 15, 16, 50, 51, 53 and/or 54. The frequency
resolution is 0.1 Hz up to 100 Hz, 0.2 Hz up to 200 Hz, and 0.5 Hz if over
200 Hz.
4-21
Chapter 4
Installation and Wiring
Terminals 5 and 3
420mA Input
This terminal is provided to terminate a +4 to 20 mA DC speed reference
signal. The minus signal is terminated at Logic Common. Parameter 9
enables and selects the 4-20mA input signal. Parameters 52, 53 and 54 sets
the input signal to be either directly or inversely proportional. The input
impedance from Terminal 5 to logic common is approximately 390Ω. The
range of frequency control is between the minimum and maximum drive
frequency settings or frequency clamps. The frequency resolution is 0.1 Hz
up to 100 Hz, 0.2 Hz up to 200 Hz, and 0.5 Hz if over 200 Hz.
Terminals 6 and 3
Analog Meter Output
This terminal provides a 0-1mA or 0-10V DC signal that may be used with
a user supplied analog meter. The minus signal is terminated at logic
common. Switch SW1, a 1mA/10V switch on the Control Board, sets the
output signal to either 0-1mA or 0-10V.
For a 0–1mA voltage output, the load impedance of the meter must be
10kΩ or less.
For a 0–10V voltage output, the load impedance of the meter must be
300Ω or less.
Parameter 55 is used to set the 1mA output signal to equal 75-125% of
maximum output frequency while the drive is running. Parameter 56 is
used to adjust the 10V to equal 75-125% of maximum output frequency
while the drive is running.
4-22
Chapter 4
Installation and Wiring
Terminals 7 and 8
Start
This remote input will command the drive to start if all hardwired
interlocks are closed and Parameter 8 is set to 1 or 3. The drive will
continue to run until a stop command is received, an interlock is opened,
or a fault is detected.
Important: As shown in Figure 4-4, for external two wire start/stop
control, terminals 7 and 8 must be jumpered.
Terminals 9 and 8
Stop
This remote input will command the drive to stop if Parameter 8 is set to 1
or 3. The drive will then either ramp-to-stop or coast-to-stop as selected by
Parameter 11.
Terminals 10 and 8
Reverse
This remote input will command the drive to reverse direction if Parameter
8 is set to 1 or 3 and Parameter 10 is set to 0. Both the local and remote
reverse will be locked out if Parameter 10 is set to 1.
Terminals 12 and 11
Jog
This remote input will jog the drive if Parameter 8 is set to 1 or 3. When
jogged:
–– The drive will jog to the frequency range set by Parameter 26
–– Within the accel time set by Parameter 27
–– In the direction determined by Parameter 10.
When the jog pushbutton is released, the drive will decelerate within the
time set by Parameter 28.
4-23
Chapter 4
Installation and Wiring
Terminals 16 and 17
Auxiliary Interlock
These factory jumpered terminals are used to install an auxiliary external
interlock when the jumper is removed. The interlock contact must be
closed to allow the drive to operate. The contact must be open for a
minimum of 100mS to sense an auxiliary fault. Parameter 21 will allow an
open contact to generate either:
A no-fault coast-to-stop sequence displaying AS –– Auxiliary Stop.
A drive fault coast-to-stop sequence displaying AU –– Auxiliary Interlock
–– which will cause the CR3 fault contacts to change state.
Important: A 5V DC or 5mA signal requires a gold contact relay.
4-24
Chapter 4
Installation and Wiring
Terminals 18 and 17
Reset Lockout
These terminals may be jumpered or not jumpered to determine how the
1333 is reset after a fault.
When the terminals are jumpered, a drive may only be reset and restarted
by removing then re-applying input power to the drive.
When these terminals are left open, the drive will be reset and restarted as
programmed by Parameters 47 and 48.
Terminals 19 and 20
Programmable Contact CR1
These terminals allow drive supplied relay contact CR1 to be used in
external circuits. When power is applied to the drive, the N.O. contact will
remain N.O. until a programmed signal is received. The contact is
programmed by Parameters 22 and 24 to signal that the drive is at the
programmed set speed or 140% of rated drive current. The contact is
isolated from Logic Common and other drive circuitry.
CR1 CR1
19 20 19 20
4-25
Chapter 4
Installation and Wiring
Terminals 21 and 20
Programmable Contact CR2
These terminals allow drive supplied relay contact CR2 to be used in
external circuits. When power is applied to the drive, the N.O. contact will
remain N.O. until a programmed signal is received. The contact is
programmed by Parameters 23 and 25 to signal that the drive is at the
programmed set speed or 140% of rated drive current. The contact is
isolated from Logic Common and other drive circuitry.
CR2 CR2
20 21 20 21
Terminals 22 and 23
Terminals 24 and 23
Fault Contacts -- CR3
These terminals allow drive supplied CR3 relay contacts to be used in
external circuits. The contacts are shown with power applied to the drive.
When power is first applied to the drive, the contacts will change state ––
22 to 23 will close, 23 to 24 will open. Should a fault occur 22 to 23 will
open, 23 to 24 will close. The contacts are isolated from Logic Common
and other drive circuitry.
CR3 CR3 CR3 CR3
22 23 24 22 23 24
4-26
5
Chapter
Local Control and The Local Control and Programming Panel provides a convenient means to
Programming Panel locally control the operating functions of the Series D Bulletin 1333 drive
including start/stop, forward/reverse, and speed. The Local Control and
Programming Panel also contains two digital displays. A Main Display to
show drive running values, codes, and parameter values, and a Mode
Display to show the drive mode and control source. Finally, the Local
Control and Programming Panel includes the controls necessary to
program the various parameters that will define your drive.
With two exceptions, the drive must always be stopped to allow drive
programming.
• A 0-1 mA Analog Output Meter may be calibrated while the drive is
running by accessing Parameter 55.
• A 0-10V DC Analog Output Meter may be calibrated while the drive is
running by accessing Parameters 56.
5-1
Chapter 5
Operation and Programming
Hz LED
The Select Alternate
Pushbutton LED
The Stop
Pushbutton
The Lock Switch is used to switch between the Programming Mode and the
Monitoring Mode.
5-2
Chapter 5
Operation and Programming
5-3
Chapter 5
Operation and Programming
In the programming mode this display will show the current value of the
parameter selected, flash when the value is being changed, and finally
remain steady once the new value is entered. Neither the Hz nor Alternate
LED will be lit in the programming mode.
In the monitoring and operating mode this display can be toggled to show
four operational modes. Either the Hz or Alternate LED will be lit or will
flash to indicate the monitoring or operational mode.
Your are:
• Monitoring drive output frequency when the Hz LED is lit.
• Changing drive output frequency when the Hz LED is flashing.
• Monitoring drive output current or equivalent motor RPM when the
Alternate LED is lit.
• Monitoring drive output parameters or viewing preset parameter value
when no LED is lit.
Should a drive operating error occur while the drive is running, OP will
be shown.
Should the drive receive an auxiliary stop while the drive is running, A5
will be shown.
Should a fault occur at any time, the Main Display will shown one of seven
faults that can be stored in drive memory.
5-4
Chapter 5
Operation and Programming
In the programming mode the smaller two-digit display shows the parameter
number selected –– 01 to 62. Whenever the drive is in the programming
mode, three display items will change.
1. The display will flash.
2. The decimal point normally shown in the lower right hand corner will
disappear.
3. Neither the Hz nor Alternate LED in the Main Display will be lit.
In the monitoring and operating mode the smaller two-digit display shows
the monitoring mode selected ––
• 01 62 View drive parameters.
• AO Monitor drive output current.
• A1 View equivalent motor RPM.
• A2 Monitor drive control frequency.
• LL, LE, LJ, EE, EL or EJ The local or remote control source
currently controlling the drive.
LL To indicate:
1. Drive start, jog, speed and forward/reverse is controlled from the
Local Control Panel.
2. The Local Control Panel stop pushbutton will stop the drive as
programmed by Parameters 11-14.
3. An auxiliary interlock wired to the Control and Signal Wiring
Terminal Block will stop the drive and display either AU or
A5, as set by Parameter 21.
LE To indicate:
1. Drive start, jog and forward/reverse is controlled from the Local
Control Panel.
2. The Local Control Panel stop pushbutton will stop the drive as
programmed by Parameters 11-14.
3. Drive speed is controlled from a remote reference signal wired
to the Control and Signal Wiring Terminal Block.
4. An external stop signal wired to the Control and Signal Wiring
Terminal Block will allow the drive to coast-to-stop and display
OP.
5-5
Chapter 5
Operation and Programming
EE To indicate:
1. Drive start, jog, speed and forward/reverse is controlled by
external devices or logic wired to the Control and Signal Wiring
Terminal Block.
2. An external stop signal wired to the Control and Signal Wiring
Terminal Block will stop the drive as programmed by
Parameters 11-14.
3. An auxiliary interlock wired to the Control and Signal Wiring
Terminal Block will stop the drive and display either AU or
A5, as set by Parameter 21.
4. The Local Control Panel stop pushbutton will allow the drive to
coast-to-stop and display OP.
EL To indicate:
1. Drive start, jog and forward/reverse is controlled by external
devices or logic wired to the Control and Signal Wiring
Terminal Block.
2. Drive speed is controlled from the Local Control Panel.
3. An external stop signal wired to the Control and Signal Wiring
Terminal Block will stop the drive as programmed by
Parameters 11-14.
4. The Local Control Panel stop pushbutton will allow the drive to
coast-to-stop and display OP.
5. An auxiliary interlock wired to the Control and Signal Wiring
Terminal Block will stop the drive and display either AU or
A5, as set by Parameter 21.
5-6
Chapter 5
Operation and Programming
Programming the Drive 62 parameters are available for adjusting the drive. All Series D 1333
parameters interact with each other to provide optimum drive performance.
Some specific parameters however, require that other parameters be set to
coordinated values if they are to function. Others require that they be set to
specific values to function with Bulletin 1333 options.
All parameters along with a detailed explanation are listed in the remaining
pages of this chapter. Parameters are grouped under sub-headings by
function, such as Accel and Decel Settings or VoltsperHertz Curve Settings.
An interactive matrix has been provided in Appendix C to graphically
show which parameters must be set to provide coordinated control of the
Bulletin 1333.
5-7
Chapter 5
Operation and Programming
This parameter determines the time that it will take the drive to accelerate
over a 60 Hz change in frequency. From 0 to 0.5 Hz, the accel rate is
effectively zero. From 0.5 Hz to maximum output frequency, the accel rate
set by Parameter 1 will remain constant. The total time it will take the drive
to accelerate from 0 to maximum drive output frequency is:
Total time = (Maximum Drive Output Frequency × Parameter 1) ÷ 60.
From 00.10-1000 seconds, this parameter sets the accel time value in 0.1
second increments.
From 1000-1600 seconds, this parameter sets the accel time value in 1
second increments.
Output Frequency
120 Hz
Accel Settings
5-8
Chapter 5
Operation and Programming
This parameter determines the time that it will take the drive to decelerate
and ramp-to-stop over a 60 Hz change in frequency. From 0.5 to 0 Hz, the
accel rate is non-linear and set by either DC injection braking or the DC
dynamic brake if it is installed. From maximum output frequency to 0.5
Hz, the accel rate set by Parameter 2 will remain constant. The total time it
will take the drive to decelerate from maximum drive output frequency to
0.5 Hz is:
Total time = (Maximum Drive Output Frequency × Parameter 2) ÷ 60.
From 00.10-1000 seconds, this parameter sets the decel time value in 0.1
second increments.
From 1000-1600 seconds, this parameter sets the decel time value in 1
second increments.
Output Frequency
De
ce
Output Frequency Output Frequency ler
ati
on
60 Hz 60 Hz 60 Hz
50 Hz 50 Hz 50 Hz
De De
ce ce
ler ler
ati ati
on on
➊ ➊ ➊
Decel Settings
5-9
Chapter 5
Operation and Programming
VoltsperHertz Curve Settings Important: The maximum allowable drive output frequency will be
determined by the lowest programmed value of any of the following
parameters:
• Parameter 3 Frequency Range
• Parameter 15 Maximum Frequency
• Parameter 51 Upper Frequency Clamp
• Parameter 53 Bias Frequency –– If Parameter 53 is Higher Than
Parameter 54
• Parameter 54 Gain Frequency –– If Parameter 54 is Higher Than
Parameter 53
If set to FF, the value set by Parameter 15 or 51 will be the maximum drive
frequency –– The absolute maximum output speed that the drive can
reach. When Parameter 3 is set to FF, the drive will use the lower of the
values set by Parameters 15 and 51. The value set by Parameter 16 Base
Frequency will be the point where maximum output voltage is applied to
the motor.
5-10
Chapter 5
Operation and Programming
This parameter sets the shape of the volts-per-Hertz ramp, either constant
or curved.
100% 100%
Parameter 4 = 0
Parameter 4 = 1
Parameter 5 Parameter 5
DC Boost
DC Boost
0% Output 0% Output
0 Hertz Parameter 3 Frequency 0 Hertz Parameter 3 Frequency
This parameter adds from 0 to 40% of the drive output voltage to the motor
at low drive frequencies in 1% increments, boosting motor torque at
startup. DC boost can be added to any volts-per-Hertz curve. The optimum
DC boost setting is the lowest level that will permit satisfactory starting
torque for the motor and drive. Higher than optimum boost may produce
unnecessary motor current at low frequencies and contribute to motor
overheating. Excessive boost may even force the drive into an overcurrent
condition.
5-11
Chapter 5
Operation and Programming
Overload Protection Settings Important: Parameters 6 and 7 are intended for use on single motor
applications. For multiple motor applications, Parameter 6 must be set to 0
to help avoid nuisance tripping.
If set to 0, the overload function will not include thermal protection and the
drive will trip at its standard setting of 140% of rated drive output current
after 60 seconds. If set to 1, 2 or 3, the thermal overload function is
enabled and will function as described below.
If set to 1, the drive will trip at 115% of the current set in Parameter 7, or
140% of rated drive output current (whichever is lower) after 60 seconds.
When set to 1, the thermal overload trip point is constant across the entire
speed range of the motor. This performance is typical with A-B Bulletin
1329 10:1 speed range motors.
If set to 2, the drive will trip at 115% of the current set in Parameter 7, or
140% of rated drive output current (whichever is lower) after 60 seconds.
When set to 2, the thermal overload curve generated is derated below
50 Hz for use with motors having a 4:1 speed range. This performance is
typical with A-B Bulletin 1329 4:1 speed range motors.
If set to 3, the drive will trip at 115% of the current set in Parameter 7, or
140% of rated drive output current (whichever is lower) after 60 seconds.
When set to 3, the thermal overload curve generated is derated below
15 Hz for use with motors having a 4:1 speed range. This performance is
typical with A-B Bulletin 1329 4:1 speed range motors.
5-12
Chapter 5
Operation and Programming
% of Current
115% of Parameter 7 140% of Rated Drive Output Current
Overload Protection
0 Hz
0 25 Hz 50 Hz 60 Hz Maximum Frequency
Parameter 6 = 1
% of Current
115% of Parameter 7 140% of Rated Drive Output Current
104% of Parameter 7 96% of Rated Drive Output Current
0 Hz
0 25 Hz 50 Hz 60 Hz Maximum Frequency
Parameter 6 = 2
% of Current
115% of Parameter 7 140% of Rated Drive Output Current
0 Hz
0 15 Hz 50 Hz 60 Hz Maximum Frequency
Parameter 6 = 3
5-13
Chapter 5
Operation and Programming
Local/Remote Control Enable Important: If the Remote Operator Station option is installed, Parameter 8
must be set to 1 or 3 to allow remote control.
Parameter 08 -- Local/Remote Control
Units = Code
Range = 0/1/2/3
Factory Setting = 0
This parameter enables or disables the drive start, jog, and forward/reverse
functions as follows. The stop button on the Local Control and
Programming Panel will always be functional, but may generate an OP
error for certain settings detailed below. If installed at the Control and
Signal Wiring Terminal Block, auxiliary input switches S1, S2 and/or S3
will always function as programmed by Parameters 19 and 20 when a valid
start command is present.
If set to 0, local control has been selected. An L will be the left-hand letter
shown in the Mode Display. A maintained start command or jumper is not
required at terminals 7 and 8 of the Control and Signal Wiring Terminal
Block.
• Both directional start pushbuttons on the Local Control and
Programming Panel will be functional.
• Local jog can be selected by pressing the Shift button.
• If Parameter 10 Reverse Lockout is on, only one directional start
pushbutton will be available for jogging or running the drive.
• The local stop button will stop the drive as programmed by Parameters
11-14.
• An auxiliary interlock signal will stop the drive and display either AU or
AS as programmed by Parameter 21.
Chapter 5
Operation and Programming
• An auxiliary interlock signal will stop the drive and display either AU or
AS as programmed by Parameter 21.
If set to 2, local control has been selected, but a maintained stop command
or jumper must also be present at terminals 8 and 9 of the Control and
Signal Wiring Terminal Block. If not present, all of the following
commands will generate an OP error. An L will be the left-hand letter
shown in the Mode Display.
• Both directional start pushbuttons on the Local Control and
Programming Panel will be functional.
• Local jog can be selected by pressing the Shift button.
• If Parameter 10 Reverse Lockout is on, only one directional start
pushbutton will be available for jogging or running the drive.
• The local stop button will stop the drive as programmed by Parameters
11-14.
• An auxiliary interlock signal will stop the drive and display either AU or
AS as programmed by Parameter 21.
• An external stop signal at terminals 8 and 9 of the Control and Signal
Wiring Terminal Block will allow the drive to coast-to-stop but display
an OP error.
5-15
Chapter 5
Operation and Programming
Local/Remote Speed Enable Important: If the Remote Operator Station option is installed, Parameter 9
must be set to a value other than 0 to allow remote control. If the BCD
Interface option is installed, Parameter 9 must be set to 2 to allow BCD
control.
• Both the increment and decrement pushbuttons on the Local Control and
Programming Panel will set drive speed. The select and enter
pushbuttons are used to enter the drive set speed.
5-16
Chapter 5
Operation and Programming
This parameter enables or disables both local and remote drive direction
control.
If set to 0, both local and remote direction control is enabled and motor
rotation can be selected in either direction.
If set to 1, both local and remote direction control is locked out and motor
rotation in only one direction can be selected.
5-17
Chapter 5
Operation and Programming
Stop Settings Important: If the drive’s internal DC brake is enabled and/or if the Heavy
Duty Dynamic Brake option is installed, Parameter 11 must be set to 0.
If set to 0, a stop command will ramp the drive to a stop before shutting off
output frequency. The ramp followed is set by Parameter 2, Decel Time 1,
unless DC braking is used (Parameters 13-15).
If set to 1, a stop command will shut off drive output frequency to the
motor and the motor will coast to a stop.
5-18
Chapter 5
Operation and Programming
DC Brake Settings Parameters 12, 13 and 14 sets the DC braking action that will occur when
the drive is ramped-to-stop or programmed to change direction while the
drive is operating for both local and remote control. If DC braking is to be
used, Parameter 11 must be set to 0, ramp-to-stop.
Parameter 14
Parameter 12
Ra
mp
-to
-St
op Parameter 13
DC Break
Drive Stopped
DC Brake Settings
Parameter 12 -- DC Hold Frequency
Units = Hertz
Range = 00.50/60.00
Factory Setting = 00.50
Parameter 12 sets the braking frequency of the internal DC brake in .01 Hz
increments.
Chapter 5
Operation and Programming
Max Speed Settings Important: The maximum allowable drive output frequency will be
determined by the lowest programmed value of any of the following
parameters:
• Parameter 3 Frequency Range
• Parameter 15 Maximum Frequency
• Parameter 51 Upper Frequency Clamp
• Parameter 53 Bias Frequency –– If Parameter 53 is Higher Than
Parameter 54
• Parameter 54 Gain Frequency –– If Parameter 54 is Higher Than
Parameter 53
on
ati
ler
ce
Ac
0%
0% 100% of Output Frequency
Parameter 15 = Parameter 16
on
ati
ler
cce
A
0%
0% Parameter 16 100% of Output Frequency
Parameter 15
Max Speed Settings
5-20
Chapter 5
Operation and Programming
If Parameter 3 is set to 50 or 60, the drive will use the lower of the values
set by Parameters 3 and 51 as the maximum drive output frequency.
Parameter 15 will have no effect on drive operation.
If Parameter 3 is set to FF, the drive will use the lower of the values set by
Parameters 15 and 51 as the maximum drive output frequency.
The value set by Parameter 16 Base Frequency will be the point where
maximum output voltage is applied to the motor when Parameter 3 is set to
FF. If Parameter 3 is set to either 50 or 60 Hz, that will be the base
frequency that the drive uses.
From 50.00-100.0 Hz, this parameter sets the value of Base Frequency in
.01 Hz increments.
From 100.0-250.0 Hz, this parameter sets the value of Base Frequency in
0.1 Hz increments.
5-21
Chapter 5
Operation and Programming
Accel and Decel Hold Enable Important: If the Heavy Duty Dynamic Brake option is installed, decel
frequency hold must be disabled by setting Parameter 18 to 0.
Command Frequency
n
atio ➊➋
eler
Acc ➊➋
➊➋
Initial Frequency
Parameter 17 = 1
Time
0
➊ Drive output current = 140% of rated output current.
➋ Drive output current below 140% of rated output current.
Initial Frequency
Dec
e lera
➊➋ tion
➊➋
➊➋
Command Frequency
Parameter 18 = 1
Time
0
➊ Drive bus voltage = bus overvoltage trip.
➋ Drive bus voltage below bus overvoltage trip.
5-22
Chapter 5
Operation and Programming
To help avoid drive nuisance trips, this parameter enables or disables drive
acceleration during high current conditions.
When set to 1, accel stall protection is on. During acceleration, the drive
will hold the accel ramp for 60 seconds should drive output current rise
above 140% of rated drive output current. If output current does not fall
below 140% after 60 seconds, the drive will trip.
To help avoid drive nuisance trips, this parameter enables or disables drive
deceleration during overvoltage conditions.
When set to 1, decel stall protection is on. During deceleration, the drive
will hold the decel ramp at one frequency until bus voltage drops below the
Decel Stall values listed above.
Important: If Parameter 18 Decel Frequency Hold is set to 1 (On), an
overhauling load may cause the decel ramp to hold at one frequency for an
extended period. This may cause ramp-to-stop commands to appear to be
non-functional.
5-23
Chapter 5
Operation and Programming
Preset frequencies are set by Parameters 29-35. Auxiliary accel and decel
times are set by Parameters 36-41. External switches connected to the
Control and Signal Wiring Terminal Block are enabled or disabled as
explained below and in the Preset Frequency and Aux Accel/Decel Enable
Tables on pages 5-20 –– 5-22.
1. Switch SW2 on the Control Board is factory set to 4SP. When set to 4SP,
two external switches may be connected to the drive. In addition to the
standard accel and decel rates set by Parameters 1 and 2, switches S1
and S2 may then be used to select three additional accel rates, three
additional decel rates, and four preset speeds, as programmed by
Parameters 29-31 and 36-41.
2. When switch SW2 on the Control Board is set to 8SP, a total of three
external switches may be connected to the drive. In addition to the
standard accel and decel rates set by Parameters 1 and 2, switches S1, S2
and S3 may then be used to select three additional accel rates, three
additional decel rates, and seven preset speeds, as programmed by
Parameters 20 and 29-41.
Parameter 19 settings.
When set to 0, only the preset frequency function is enabled. External
switches connected to the Control and Signal Wiring Terminal Block can
only be used to select preset frequencies.
When set to 1, only the auxiliary accel and decel function is enabled.
External switches connected to the Control and Signal Wiring Terminal
Block can only be used to select auxiliary accel and decel times.
When set to 2, both the preset frequency function and the auxiliary accel
and decel function is enabled. External switches connected to the Control
and Signal Wiring Terminal Block can be used to select both preset
frequencies and auxiliary accel and decel times.
5-24
Chapter 5
Operation and Programming
If Parameter 19 = 0
When and and
Control Board External External
Switch SW2 Switch S1 Switch S2
is Set to is Set to is Set to The Parameters Selected are
4SP OFF OFF None
4SP ON OFF Preset Frequency 2
4SP OFF ON Preset Frequency 3
4SP ON ON Preset Frequency 4
If Parameter 19 = 1
When and and
Control Board External External
Switch SW2 Switch S1 Switch S2
is Set to is Set to is Set to The Parameters Selected are
4SP OFF OFF None
4SP ON OFF Accel Time 2 + Decel Time 2
4SP OFF ON Accel Time 3 + Decel Time 3
4SP ON ON Accel Time 4 + Decel Time 4
If Parameter 19 = 2
When and and
Control Board External External
Switch SW2 Switch S1 Switch S2
is Set to is Set to is Set to The Parameters Selected are
4SP OFF OFF None
4SP ON OFF Preset Frequency 2 + Accel Time 2 + Decel Time 2
4SP OFF ON Preset Frequency 3 + Accel Time 3 + Decel Time 3
4SP ON ON Preset Frequency 4 + Accel Time 4 + Decel Time 4
5-25
Chapter 5
Operation and Programming
5-26
Chapter 5
Operation and Programming
5-27
Chapter 5
Operation and Programming
5-28
Chapter 5
Operation and Programming
This parameter sets the function of drive supplied contact CR1. CR1 is a
normally open contact located at terminals 19 and 20 on the Control and
Signal Wiring Terminal Block.
If set to 1, the N.O contact will close when the drive is within ± 2 Hz of the
run or jog set speed.
If set to 2, the N.O contact will close when the drive is at 140% of rated
drive output current or 125% of the current set in Parameter 7.
If set to 3, the N.O contact will close when the run or jog output frequency
is greater than the CR1 Frequency set by Parameter 24.
This parameter sets the function of drive supplied contact CR2. CR2 is a
normally open contact located at terminals 20 and 21 on the Control and
Signal Wiring Terminal Block.
If set to 0, the N.O contact will close when the drive receives a run or jog
start signal.
If set to 1, the N.O contact will close when the drive is within ± 2 Hz of
run or jog set speed.
If set to 2, the N.O contact will close when the drive is at 140% of rated
drive output current or 125% of the current set in Parameter 7.
If set to 3, the N.O contact will close when the run or jog output frequency
is greater than the CR2 Frequency set by Parameter 25.
5-29
Chapter 5
Operation and Programming
This parameter sets the frequency that will cause drive supplied contact
CR1 to close when Parameter 22 is set to 3.
From 00.50-100.0 Hz, this parameter sets the value of CR1 Frequency in
.01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of CR1 Frequency in
.1 Hz increments.
This parameter sets the frequency that will cause drive supplied contact
CR2 to close when Parameter 23 is set to 3.
From 00.50-100.0 Hz, this parameter sets the value of CR2 Frequency in
.01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of CR2 Frequency in
.1 Hz increments.
5-30
Chapter 5
Operation and Programming
This parameter sets the jog frequency (speed) that the drive will use when
it receives either a local or remote jog command. Jog frequency may be set
in .01 Hz increments. Whenever the drive receives a jog command, Accel
Frequency Hold, Decel Frequency Hold, and Current Limit functions are
disabled.
This parameter sets the time it takes the drive to accelerate to the jog
frequency set in Parameter 26. If set to 0000, the drive will enter 40 ms but
display 0000.
From 000.1-1000 seconds, sets the Jog Accel Time in 0.1 second
increments.
From 1000-1600 seconds, sets the Jog Accel Time in 1 second increments.
This parameter sets the time it takes the drive to decelerate to 0. If set to
0000, the drive will enter 40 ms but display 0000.
From 000.1-1000 seconds, sets the Jog Decel Time in 0.1 second
increments.
From 1000-1600 seconds, sets the Jog Decel Time in 1 second increments.
5-31
Chapter 5
Operation and Programming
Preset Frequency Settings Auxiliary Preset Frequencies are enabled or disabled by Parameters 19 and
20. Individual Preset Frequency settings are selected by setting switches
S1, S2 and/or S3 as shown in Parameters 19 and 20.
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 2
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 2
in 0.1 Hz increments.
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 3
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 3
in 0.1 Hz increments.
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 4
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 4
in 0.1 Hz increments.
5-32
Chapter 5
Operation and Programming
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 5
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 5
in 0.1 Hz increments.
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 6
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 6
in 0.1 Hz increments.
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 7
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 7
in 0.1 Hz increments.
5-33
Chapter 5
Operation and Programming
From 00.50-100.0 Hz, this parameter sets the value of Preset Frequency 8
in .01 Hz increments.
From 100.0-400.0 Hz, this parameter sets the value of Preset Frequency 8
in 0.1 Hz increments.
8
r3 3
Pa ccel
Par el 4
Par
Dec
Dece
ce 8
41
Ac r 3
Ac r 36
l1
2
2
Pa
l1
Par
cel
a
Dec 2
P
el 1
Pa
r2
De
cel
Acc 1
el 1
1
Par
Output
Frequency
5-34
Chapter 5
Operation and Programming
Auxiliary Accel and Decel Settings Auxiliary Accel and Decel Times are enabled or disabled by Parameters 19
and 20. Individual Accel and Decel Parameter settings are selected by
setting switches S1, S2 and/or S3 as shown in Parameters 19 and 20
Each auxiliary accel time determines a time that it will take the drive to
accelerate over a 60 Hz frequency change. From 0 to 0.5 Hz, any auxiliary
accel rate set is effectively zero. From 0.5 Hz to maximum output
frequency, the accel rate set by each auxiliary accel time will remain
constant. For each accel time, the total time it will take the drive to
accelerate from an initial frequency to a new command frequency is:
Total time = (New Command Frequency – Initial Frequency) × (Accel
Time) ÷ 60.
From 000.1-1000 seconds, these parameters set the values of Accel Time 2,
3 and 4 in 0.1 second increments.
From 1000-1600 seconds, these parameters set the value of Accel Time 2,
3 and 4 in 1 second increments.
Each auxiliary decel time determines a time that it will take the drive to
decelerate and ramp-to-stop over a 60 Hz change in frequency. From 0.5 to
0 Hz, the accel rate is non-linear and set by either DC injection braking or
the DC dynamic brake if it is installed. From maximum output frequency
to 0.5 Hz, the accel rate set by Parameter 2 will remain constant. For each
decel time, the total time it will take the drive to decelerate from an initial
frequency to a new command frequency is:
Total time = (New Command Frequency – Initial Frequency) × (Accel
Time) ÷ 60.
From 000.1-1000 seconds, these parameters set the values of Decel Time 2,
3 and 4 in 0.1 second increments.
From 1000-1600 seconds, these parameters set the value of Decel Time 2,
3 and 4 in 1 second increments.
5-35
Chapter 5
Operation and Programming
From 00.50-100.0 Hz, Parameters 42-44 sets the Skip Frequencies in .01
Hz increments.
From 100.0-400.0 Hz, Parameters 42-44 sets the Skip Frequencies in 0.1
Hz increments.
Parameter 45 Parameter 45
De
at ion ce
ler
e ler ati
cc on
A
5-36
Chapter 5
Operation and Programming
Setting a Skip Frequency Band value of 0 will disable the Skip Frequency
Band function, but not individual Skip Frequency values set by Parameters
42-44.
Setting a Skip Frequency Band value other than 0 will enable Skip
Frequency values and expand their range by 2 Hz. For example, if
Parameter 45 is set to 1, a Skip Frequency value set by Parameter 42, 43 or
44 will expand to a band that includes the Skip Frequency value with an
additional 1 Hz band on either side. If set to 10, a Skip Frequency value set
by Parameter 42, 43 or 44 will expand to a band that includes the Skip
Frequency value with an additional 10 Hz band on either side.
Important:
1. If the drive is programmed with a Parameter 3 Frequency Range and/or
Parameter 15 Maximum Frequency value that falls within a skip
frequency bandwidth, the drive will operate only through the non-skip
frequencies below Parameters 3 and 15.
2. If the drive is programmed with a Parameter 51Upper Frequency Clamp
value that falls within a skip frequency bandwidth, the drive will operate
only through the non-skip frequencies below Parameter 51, then jump to
the Parameter 51 value at a maximum speed command.
3. If Parameters 3, 15 and 51 are all within the skip frequency bandwidth,
the drive will operate only though the non-skip frequencies below the
lowest value set by Parameters 3, 15 and 51.
5-37
Chapter 5
Operation and Programming
Should drive current rise above 140% of rated drive output current, the
drive will attempt to limit current for one minute. Parameter 46 sets the
frequency foldback rate used to decrease current in .1 second increments.
Frequency foldback allows the drive to ramp output frequency down far
enough to temporarily eliminate an overcurrent condition. When Parameter
46 is set to 00, the Current Limit function set by Parameter 46 is disabled
and the drive’s overcurrent feature will trip the drive should current rise
above 200%.
➌ ➍ ➎
140%
O O O
V V V
E E E
Drive R Drive R Drive R Drive
C C C
Operating U Operating U Operating U Operating
Range R Range R Range R Range
R R R
E E E
N N N
T T T
0 Time
➊ % of Drive Overcurrent
➋ Drive Output Frequency Decel Ramp
➌ Parameter 46 = 0.5 Seconds
➍ Parameter 46 = 1.0 Seconds
➎ Parameter 46 = 1.5 Seconds
➏ Parameter 46 = 0.0 Seconds
5-38
Chapter 5
Operation and Programming
Auto Restart Settings ATTENTION: Auto restart operation may only be used as
! outlined in NFPA79, Paragraph 6-14 (exceptions 1-3) for
specialized applications. Equipment damage and/or personal injury
may result if the settings of Parameters 47-49 are used in an
inappropriate application.
This parameter selects the drive restart action taken if input power is
interrupted and restored within 100 ms –– However –– restart settings 1
and 2 in Parameter 48 will override any settings made in Parameter 47.
• When set to 0, the drive will restart and ramp to the last selected speed
–– but only for 2-wire external control.
• When set to 1, Power Loss Restart is disabled for both 2 and 3-wire
control schemes. The drive will not restart until the fault is cleared by
first issuing a stop command, then a start command. The drive will then
restart and ramp to the last selected speed.
• 2 defines the drive restart action for 2-wire external control. Once the
drive receives a start command, the drive will start and ramp to the last
selected speed but only after the initial waiting time set by Parameter 49.
Should an LU fault occur or OP message appear, the drive will restart
and ramp to the last selected speed after the initial waiting time set by
Parameter 49 without reissuing a start command.
• 3 defines the drive restart action for both 2 and 3-wire control. Once the
drive receives a start command, the drive will start and ramp to the last
selected speed but only after the initial waiting time set by Parameter 49.
Should an LU fault occur or OP message appear, the drive will not
restart until the fault or message has been cleared by first issuing a stop
command, then a start command. Once cleared, the drive will start and
ramp to the last selected speed after the initial waiting time set by
Parameter 49.
5-39
Chapter 5
Operation and Programming
For all control schemes, this parameter selects the drive restart action taken
if input power is interrupted and restored within 100 ms. Restart settings 1
and 2 in Parameter 48 will override any settings made in Parameter 47.
• When set to 0, if power is removed for 15 ms, Ride-Thru Restart is
disabled and the drive will generate an LU fault. The drive will not
restart until the fault is cleared by first issuing a drive stop command,
then a start command. The drive will then restart and ramp to the last
selected speed.
• When set to 1, if power is removed for 15 ms, the drive will generate an
LU fault. If power is restored within 100 ms (or longer depending on
load), the drive will restart from zero speed, then ramp to the last
selected speed after the initial waiting time set by Parameter 49.
• When set to 2, if power is removed for 15 ms, the drive will generate an
LU fault. If power is restored within 100 ms (or longer depending on
load), the drive will continue to operate at the selected speed. If longer
than 100 ms, the drive will restart only after the initial waiting time set
by Parameter 49.
5-40
Chapter 5
Operation and Programming
Lower and Upper Important: The maximum allowable drive output frequency will be
Frequency Clamp Settings determined by the lowest value programmed into the following parameters:
• Parameter 3 Frequency Range
• Parameter 15 Maximum Frequency
• Parameter 51 Upper Frequency Clamp
• Parameter 53 Bias Frequency –– If Parameter 53 is Higher Than
Parameter 54
• Parameter 54 Gain Frequency –– If Parameter 54 is Higher Than
Parameter 53
This parameter sets the minimum frequency or speed that the drive can be
set to by any input control signal.
5-41
Chapter 5
Operation and Programming
Parameter 51
ra tion
ele
Acc
Parameter 50
Parameter 51
De
cel
er a
tion
Parameter 50
This parameter sets the highest frequency or speed that the drive can be set
to by any input control signal, unless Parameter 15 (Maximum Frequency)
or Parameter 3 (Frequency Range) has been set lower. If set to a value
higher than Parameter 3 or 15, the value will be entered, but the drive will
default to the lowest value set by Parameter 3 or 15 when operating.
From 00.50-100.0 Hz, Parameter 51 sets the Upper Frequency Clamp in
.01 Hz increments.
From 100.0-400.0 Hz, Parameter 51 sets the Upper Frequency Clamp in
0.1 Hz increments.
5-42
Chapter 5
Operation and Programming
Bias and Gain Settings Important: The maximum allowable drive output frequency will be
determined by the lowest programmed value of any of the following
parameters:
• Parameter 3 Frequency Range
• Parameter 15 Maximum Frequency
• Parameter 51 Upper Frequency Clamp
• Parameter 53 Bias Frequency –– If Parameter 53 is Higher Than
Parameter 54
• Parameter 54 Gain Frequency –– If Parameter 54 is Higher Than
Parameter 53
This parameter enables or disables both the Bias and Gain Frequencies set
by Parameters 53 and 54. Bias and Gain Frequencies allows a remote speed
signal to be used within a specific minimum and maximum frequency
range. The Bias and Gain Frequencies may be used to provide a directly or
inversely proportional 0-5V DC, 0-10V DC, 4-20 mA, or external speed
pot signal at the Control and Signal Wiring Terminal Block.
If set to 0, the bias and gain function is disabled.
If set to 1, the bias and gain function is enabled.
Chapter 5
Operation and Programming
Parameter 54
Parameter 53 = 0%
0% 100% of Input Frequency Signal
Parameter 53
Dece
le r a ti o
n
Parameter 54
When Bias Frequency
Bias Frequency Greater Than Gain is Greater Than Gain
an Inversely Proportional
Input Frequency Signal
is Produced
0%
0% 100% of Input Frequency Signal
Chapter 5
Operation and Programming
This parameter sets one of three alternate monitoring modes that may be
selected while the drive is running.
When set to 0, A0 –– monitor equivalent drive output current.
When set to 1, A1 –– monitor equivalent motor RPM.
When set to 2, A2 –– monitor drive control frequency.
Chapter 5
Operation and Programming
Drive Fault Memory Parameters 59, 60, 61 and 62 -- Fault Buffer 0, 1, 2, and 3
Units = None
Range = None
Factory Setting = None
Parameters 59-62 will store the last (4) faults that the drive has encountered
in a cascading mode.
• Fault Buffer 0 will store the new fault.
• Fault Buffer 1 will store the fault from Fault Buffer 0.
• Fault Buffer 2 will store the fault from Fault Buffer 1.
• Fault Buffer 3 will store the fault from Fault Buffer 2.
5-46
6
Chapter
Startup
The Startup Process The following startup procedure uses the Local Control and Programming
Panel to setup the drive. To guard against damage to equipment caused by
incorrect or inappropriate parameter settings, steps 1-28 must be followed
in order. Step 29 is provided to allow you to incorporate an external 2 or
3-wire control scheme into your application.
6-1
Chapter 6
Startup
Important:
1. Power must be applied to the drive when viewing or changing 1333
parameters. Previous programming may effect the drive status when
power is applied.
2. Remote circuits may be connected to the Control and Signal Wiring
Terminal Block on the Main Control Board. Confirm that all circuits are
in a de-energized state before applying power.
3. User supplied voltages may exist at the Control and Signal Wiring
Terminal Block even when power is not applied to the drive.
4. If you cannot complete a procedure, immediately refer to Appendix B
— Preventive Maintenance and Troubleshooting Common Drive
Problems. Do not proceed. Determine the cause of the problem and
correct the problem first, then return to the startup procedure.
Auxiliary Interlock
Drive Nameplate
Drive Cover Thumbscrews
6-2
Chapter 6
Startup
Auxiliary Interlock
Drive Cover Thumbscrews
Drive Nameplate
1333 parts, switches and terminal blocks shown in Figures 6-1, 6-2 and 6-3
are referenced throughout the Initial Operation, Function Checks, Function
and Final Settings Sections of this chapter.
6-3
Chapter 6
Startup
Step 2
Remove and lock out all incoming power to the drive. Remove the drive
cover and disconnect the motor leads from terminals U/T1, V/T2, W/T3 at
the Power Terminal Block. Insulate the exposed wires to prevent accidental
contact with other drive components.
Step 3
If an auxiliary interlock is not installed at the Control and Signal Wiring
Terminal Block, verify that the spare jumper provided with the drive is
installed between terminals 16 and 17.
Step 4
Replace the drive cover and tighten both thumbscrews. Apply power to the
drive and verify that no faults are displayed.
• Both the main and mode displays should immediately light.
• The main display should read 0000. If the main display indicates OU or
LU, an incorrect voltage is being applied to the drive.
• The mode display should read LL. to allow control of the drive from the
Local Control and Programming Panel. If not, refer to Chapter 5 ––
Operation and Programming to change Parameters 8 and 9 to local
control.
6-4
Chapter 6
Startup
6-5
Chapter 6
Startup
6-6
Chapter 6
Startup
Remove then reapply incoming power to the drive at the disconnect device
within 100 ms. LU will be shown at the main display indicating a power
fault. Press the stop pushbutton to clear the fault, then the start pusbutton to
start the drive. Since Parameter 49 has been changed, the drive will not
restart for 10 seconds.
• Had the drive been configured for 2-wire control and Parameter 47 set to
0, without clearing the fault, the drive would have automatically
restarted and ramped up to 60 Hz without a waiting time.
• Had the drive been configured for 2-wire control and Parameter 47 set to
3, without clearing the fault, the drive would have automatically
restarted and ramped up to 60 Hz after 10 seconds.
6-7
Chapter 6
Startup
Stop the drive and return Parameters 47-49 to their factory settings.
6-8
Chapter 6
Startup
6-9
Chapter 6
Startup
Function Checks Step 15d -- Preset Frequency and Aux Accel/Decel Enable Check
- Motor Disconnected If three preset speed switches have been installed, verify that switch
SW2 is set to 8SP.
• Closing switch S1 and opening switches S2 and S3 will force the drive
to 20.00 Hz, the Preset Frequency 2 value set by Parameter 29, within
the 2nd auxiliary accel time set by Parameter 36, or the 2nd auxiliary
decel time set by Parameter 37.
• Opening switches S1 and S3 and closing switch S2 will force the drive
to 30.00 Hz, the Preset Frequency 3 value set by Parameter 30, within
the 3rd auxiliary accel time set by Parameter 38, or the 3rd auxiliary
decel time set by Parameter 39.
• Closing switches S1 and S2 and opening switch S3 will force the drive
to 40.00 Hz, the Preset Frequency 4 value set by Parameter 31, within
the 4th auxiliary accel time set by Parameter 40, or the 4th auxiliary
decel time set by Parameter 41.
• Opening switches S1 and S2 and closing switch S3 will force the drive
to 15.00 Hz, the Preset Frequency 5 value set by Parameter 32, within
the 4th auxiliary accel time set by Parameter 40, or the 4th auxiliary
decel time set by Parameter 41.
• Opening switch S2 and closing switches S1 and S3 will force the drive
to 25.00 Hz, the Preset Frequency 6 value set by Parameter 33, within
the 4th auxiliary accel time set by Parameter 40, or the 4th auxiliary
decel time set by Parameter 41.
• Opening switch S2 and closing switches S1 and S3 will force the drive
to 35.00 Hz, the Preset Frequency 7 value set by Parameter 34, within
the 4th auxiliary accel time set by Parameter 40, or the 4th auxiliary
decel time set by Parameter 41.
• Closing switches S1, S2 and S3 will force the drive to 45.00 Hz, the
Preset Frequency 8 value set by Parameter 35, within the 4th auxiliary
accel time set by Parameter 40, or the 4th auxiliary decel time set by
Parameter 41.
6-10
Chapter 6
Startup
Function Settings ATTENTION: The following steps may cause motor rotation in
- Motor Connected ! an unknown direction. To guard against equipment damage, always
- NoLoad Condition disconnect the motor from the load before proceeding.
Important: The remaining steps are Function Settings that reference the
same parameters as grouped in Chapter 5 –– Operation and Programming.
Step 16
Stop the drive and remove and lock out all incoming power to the drive.
Remove the drive cover and reconnect the motor leads at terminals U/T1,
V/ W
T2, /T3 at the Power Terminal Block.
Step 17
Replace the drive cover and tighten both thumbscrews. Apply power to the
drive and verify that no faults are displayed.
• Both the main and mode displays should immediately light.
• The main display should read 0000. If the main display indicates OU or
LU, an incorrect voltage is being applied to the drive.
• The mode display should read LL. to allow control of the drive from the
Local Control and Programming Panel. If not, refer to Chapter 5 to
change Parameters 8 and 9 to local control.
6-11
Chapter 6
Startup
6-12
Chapter 6
Startup
Step 21
Disconnect and lock-out all power. Connect the motor to the load.
Before applying power, review the parameter descriptions in Chapter 5.
Each parameter may have a significant effect on fundamental drive and
motor operation regardless of the control method used.
Apply power. Prepare to operate the drive and motor under actual control
and load conditions. It is recommended to begin at low torque and speed.
Start the motor and run the machine or process to determine if parameter
settings are acceptable for the application. If not, stop the drive and reset
parameters. Refer to Chapter 5 to make parameter changes and record the
changes in Appendix C.
Step 22
If Increased Motor Torque is Required at Startup
Increase the value of Parameter 5 in small increments.
Parameter 5 adds from 0 to 40% of the drive output voltage to the motor at
low drive frequencies, boosting motor torque at startup. DC boost can be
added to any volts-per-Hertz curve. The optimum DC boost setting is the
lowest level that will permit satisfactory starting torque for the motor and
drive. Higher than optimum boost may produce unnecessary motor current
at low frequencies and contribute to motor overheating. Excessive boost
may even force the drive into an overcurrent condition.
Step 23
If DC Braking is Required for Speed Changes, Reversing or to Stop
the Motor
Set Parameter 14 to 1 first.
When Parameter 14 is set to a value of 1-10, the drive’s DC brake function
will be enabled. Parameters 12 and 13 along with Parameter 14 will then
set the DC brake function. The value of Parameter 14 determines the level
or strength of the braking that occurs, with 1 being the lowest, 10 the
highest.
6-13
Chapter 6
Startup
Step 25
If Machine Resonance is Encountered
Set Parameters 42-45 to skip those frequencies which cause the machine to
resonate.
Step 26
If Nuisance Tripping is Encountered
Enable Parameters 17 and/or 18 to disable drive acceleration or
deceleration during high Bus current or voltage conditions.
Step 27
If the Connected Load is an Overhauling Load
Set Parameter 18 to 0 to disable Decel Frequency Hold.
Step 28
If a Different Running Monitor Mode is Required
Change Parameter 57 to:
• 0 to monitor drive output current.
• 1 to monitor equivalent motor RPM.
• 2 to monitor drive control frequency.
Step 29
If an External 2 or 3-Wire Control Scheme is to be Used
• Connect the 2 or 3-wire controls as shown in Figure 4-3 and described in
Chapter 4.
• Set Parameter 8 to 1 for 2-wire control, 3 for 3-wire control.
• Repeat the startup procedure starting from step 1.
6-14
A
Appendix
Using Bulletin 1332 and Bulletin 1332 and 1333 Options can be used with Series D drives.
1333 Options with Point-to-point interconnections and the required Series D parameter
Bulletin 1333 Series D Drives settings are detailed below and on the following pages. Refer to the
individual option kit instructions for installation procedures and the
additional information required to setup each option.
Term 2
Term 3 Term 3
Term 4
Term 5
Term 6
Term 7 Term 7
Term 8 Term 8
Term 3 Term 9
Term 10
Term 11 Term 11
Term 12
Term 13
Speed Control
To allow the 1333 Series D to accept the 1332-MOD-F speed
potentiometer signal, Parameter 9 Local/Remote Speed Enable must be set
to 1, 2 or 3.
A-1
Appendix A
Bulletin 1333 Options
1333MODG4 1333MODG4
Bulletin 1333 Series D BCD Interface Board
BCD Interface Control and Signal Wiring Terminal Block Terminal Block TB3
Drive Ratings ZABCAA
Term 1 Customer Supplied
Components
Term 2
Term 3 Term 3
Remote
Term 4 Term 4 Manual
Term 5 Speed Pot
Term 6 Remote
Manual
Term 7
Direction Switch
Term 8
Term 9
Term 10
Term 11
1333MODG4
BCD Interface Board
Terminal Block TB2
115V AC
Term 1
Supply Signal
Term 2 Remote
Auto/Man Switch
1333MODG4
BCD Interface Board
Jumper J3 set for 230V
1333MODG4
Bulletin 1333 Series D BCD Interface Board
Power Terminal Block Terminal Block TB4
Term 1
Appendix A
Bulletin 1333 Options
1333MODG4 1333MODG4
BCD Interface Bulletin 1333 Series D BCD Interface Board
Drive Ratings AABCAB Control and Signal Wiring Terminal Block Terminal Block TB3
Term 3 Term 3
Remote
Term 4 Term 4 Manual
Term 5 Speed Pot
Term 6 Remote
Manual
Term 7
Direction Switch
Term 8
Term 9
Term 10
Term 11
1333MODG4
BCD Interface Board
Terminal Block TB2
115V AC
Term 1
Supply Signal
Term 2 Remote
Auto/Man Switch
1333MODG4
BCD Interface Board
Jumper J3 set for 115V
1333MODG4
BCD Interface Board
Terminal Block TB4
Term 1 Remote
Term 2 115V AC
1Phase
Term 3 AC Supply
Speed Control
To allow the 1333 Series D to accept the 1333-MOD-G4 0-10V DC speed
signal, Parameter 9 Local/Remote Speed Enable must be set to 2.
Forward/Reverse Control
If the 1333 Series D is to have its forward/reverse operation controlled
from the Local Control and Programming Panel, Parameter 8
Local/Remote Control Enable must be set to 0 or 2.
If the 1333 Series D is to have its forward/reverse operation controlled by
the BCD Interface Board, Parameter 8 Local/Remote Control Enable must
be set to 1 or 3.
Important: If Parameter 8 is set to 1 or 3, an external means of start/stop
control must be connected to the Control and Signal Wiring Terminal
Block. Refer to Chapter 4 for additional information.
A-3
Appendix A
Bulletin 1333 Options
Stop Setting
If Heavy Duty Dynamic Braking is installed, Parameters 11 and 14 must be
set to 0.
A-4
B
Appendix
Preventive Maintenance The Bulletin 1333 is convection cooled by air flowing through the heat
sink slots. The slots must never be allowed to become obstructed with dirt
or foreign matter. Periodically check and clean the heat sink slots.
Problems with Your Drive? The following descriptions indicate the operation of protective circuitry in
Check the Following First the Series D Bulletin 1333. What is thought to be a drive operational
problem, may in reality be normal protection circuit operation. Refer to the
following precheck procedures and Chapter 5 –– Operation and
Programming before attempting to troubleshoot your drive.
Precheck Procedure If the application does not require this function it can
be deactivated by setting Parameter 17 to 0.
Precheck Procedure Both Parameters 18 and 46 will protect the drive from
nuisance trips during motor deceleration. If the application does not
require this function it can be deactivated by setting Parameters 18 and/or
46 to 0.
B-1
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Precheck Procedure
1. Load inertia is excessively large and programmed acceleration time is
extremely short. Setting Parameter 17 to 1 or increasing the value of
Parameter 1 will guard against OC nuisance trips.
2. The motor experienced an excessive overload condition. If the drive
tripped on acceleration, setting Parameter 7 to a higher current limit
setting may avoid OC nuisance trips. If the drive trips only on
deceleration, enabling Parameter 46 may avoid OC nuisance trips on
deceleration.
3. A short circuit exists in the drive output leads or in the motor windings.
4. A ground fault exists in the drive output leads or in the motor windings.
5. A device in the Drive output inverter section has shorted.
Precheck Procedure
1. The starting load is above 140%. The Drive is attempting to start the
load, but Parameter 17 is preventing it. Disable Parameter 17.
2. The running load has been above 140% for one minute. The Drive may
be in accel frequency hold if below the current limit set by Parameter 7,
or in accel frequency hold if at the current limit set by Parameter 7.
Check Parameters 17 and 6. If neither accel frequency hold nor overload
protection is selected, the Drive has been between 140% and 180% of
rated current for one minute, tripped out, and is functioning normally.
3. The running load has been above 115% of Parameter 7 for 60 seconds
causing the motor to overheat and the drive to trip. Check Parameters 17
and 7, then check to see if Parameter 6 is set to a value other than 0.
B-2
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Precheck Procedure
1. Check and correct the incoming line voltage. Refer to Chapter 3 ––
Specifications for acceptable voltage levels.
2. An extremely short deceleration time is the primary cause of excessive
regenerative line energy. Setting Parameter 18 to 1 or increasing
Parameter 2 will guard against OU nuisance trips. It may also be
necessary to add the Heavy Duty Dynamic Braking option.
The Reason When heat sink temperature rises above + 50°C, this protective
circuit stops transistor operation and annunciates the condition as shown.
B-3
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Precheck Procedure
1. Send an external stop signal to clear the fault, then try again.
2. Press the local stop pushbutton to clear the fault, then try again.
3. Ensure that an external stop signal is present before reapplying power to
the drive, then try again.
Precheck Procedure
Clear the fault by removing then reapplying power to the drive.
B-4
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Troubleshooting Eight common problems that may be experienced when operating the
Common Drive Problems Series D Bulletin 1333 and their solutions are listed in the remaining pages
of this section.
1. The motor will not run.
B-5
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Lock Switch
Auxiliary Interlock
Drive Nameplate
1333 parts, switches and terminal blocks shown in Figures B-1 and B-2 are
referenced throughout the remainder of this chapter.
Yes
B-6
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Lock Switch
Drive Nameplate
Yes
B-7
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Yes
Is the decimal point in the mode display lit? No The drive is in the programming mode. Give the drive a valid stop command
and press the lock switch. The decimal point in the mode display will light and
the local or remote control source currently controlling the drive will be
displayed.
Yes
Yes
Are the motor leads securely connected to drive output terminals U/T1, V/T2 No
Verify and change connections if necessary.
and W/T3?
Yes
B-8
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
No
B-9
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
No
Does a ground fault exist between the drive output leads and the motor or in Yes
Remove the cause of the ground fault.
the motor windings?
No
Does the drive trip when the speed reference is below 5.0Hz?
Yes Is the application a fan or pump system?
No Yes
Is the acceleration time too short? Is Parameter 17, Accel Frequency Hold Yes Increase the value of Accel Time 1 Parameter 1, or set Parameter 17 Accel
off? Frequency Hold on.
No
Yes
Yes
Yes No
B-10
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Is the load current equal to the motor nameplate rating? Is the load current No An OL trip occurs when the load current is greater than 140% for one minute.
within the rated current of the drive? Lighten the load or resize the drive and motor to meet your application.
Yes
Is Parameter 6 set to 1, 2 or 3?
No When set to 1, 2 or 3, the thermal overload function is enabled. Check for the
correct setting as detailed in Chapter 5.
Yes
No
Is the deceleration time too short? Is Parameter 18, the Decel Frequency Yes Increase the value of Decel Time 1 Parameter 2, or set Parameter 18 Decel
Hold off? Frequency Hold on.
No
Is an overhauling load present -- Does the load increase the motor speed Yes Increase the value of Parameter 14 DC Hold Volts. Install the Heavy Duty
beyond the drive set speed? Dynamic Brake Option. Does the problem still exist?
No Yes
B-11
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Is full load demanded continuously at low frequency? Yes An OL trip occurs when the load current is greater than 140% for one minute.
Lighten the load or resize the drive and motor to meet your application.
No
No
Check the motor and wiring connections for an open phase condition.
Has the drive been programmed to lockout reverse operation (Parameter 10 No Set Parameter 10 to 0.
set to 1)?
Yes
B-12
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
No
Is Parameter 11 Stop Select set to ramptostop? Set Parameter 11 to 0.
Yes
No
Yes
No
B-13
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
Yes
Yes
Yes
Is this an inverse speed follower application? To program the drive for an inverse speed follower application, set Parameter
53 to the maximum frequency required and Parameter 54 to the minimum
frequency required.
Yes
Is Parameter 53 Bias Frequency set to a higher value than Parameter 54 Gain Yes If an inverse speed follower is required, reprogram Parameter 53 to maximum
Frequency (standard setting for inverse speed follower applications)? frequency. If an inverse follower is not required, reprogram Parameters 53
and 54 as required.
No
Is Parameter 53 Bias Frequency set to a lower value than the required Yes Reset Parameter 53 to maximum Frequency.
maximum frequency?
No
B-14
Appendix B
Preventive Maintenance and
Troubleshooting Common Drive Problems
The priority used by the 1333 to limit minimum output frequency is: No
Reset Parameter 50 to minimum frequency.
1. For local speed control, use Parameter 50.
2 If an external potentiometer, 05VDC, 010VDC or 420mA signal is to
control drive speed, use the higher of the values set by Parameters 15
and 51.
Is Parameter 50 Lower Frequency Clamp set to a value higher than the
required minimum frequency?
Yes
Are Parameters 4244 Skip Frequencies 1, 2 and 3 and/or Parameter 45 Yes Reprogram Parameters 42, 43 and/or 44 to a value above minimum
programmed to exclude minimum frequency? frequency. Reprogram Parameter 45 to a bandwidth that will not include the
minimum frequency.
No
Are the drive input fuses sized in accordance with the values given in Chapter No
Replace with the correct fuses.
4 Installation and Wiring?
Yes
Are the drive input and output terminals wired as shown in Chapter 4 No
Wire as shown. Do the input fuses still blow?
Installation and Wiring.
Yes Yes
B-15
C
Appendix
Parameters Grouped by Function The following tables in Appendix C provide parameter data grouped by
function. The function groups listed, reference the same parameters as
grouped in Chapters 5 and 6 and Appendix B.
C-1
Appendix C
Factory and Field Parameter Settings
Accel and Decel Hold I7 ACCEL FREQUENCY HOLD Off/On 0/1 1
Enable I8 DECEL FREQUENCY HOLD Off/On 0/1 1
❶ Factory setting is determined by the output current rating shown on the drive nameplate.
C-2
Appendix C
Factory and Field Parameter Settings
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
0I
02
03
04
05
06
07
08
09
I0
II
I2
I3
I4
I5
I6
I7
I8
I9
20
2I
22
23
24
25
26
27
28
C-3
Appendix C
Factory and Field Parameter Settings
Output Meter 55 FREQUENCY OUTPUT (AMPS) % of Max Output Signal 075/125 100
Settings 56 FREQUENCY OUTPUT (VOLTS) % of Max Output Signal 075/125 100
C-4
Appendix C
Factory and Field Parameter Settings
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
29
30
3I
32
33
34
35
36
37
38
39
40
4I
42
43
44
45
46
47
48
49
50
5I
52
53
54
55
56
57
58
59
60
6I
62
C-5
D
Appendix
Application Data
Remote Manual and Remote Auto The Bulletin 1333 Series D may use the Directional Pushbuttons on the
Speed Reference Switching Local Control and Programming Panel or an external source as its speed
reference. The method of speed control that is used is determined by
parameter programming as explained in Chapter 5.
Four types of signals may be used as the external speed reference.
1. A 10kΩ, 2W potentiometer.
2. A 0-5V DC reference signal.
3. A 0-10V DC reference signal.
4. A 4-20 mA DC reference signal.
There are times however, when a user may want the option of switching
between a remote analog speed reference and a remote manual speed
reference. The 1333 Series D normally will require reprogramming and
reconnection to accomplish this. This application describes an alternate
method of external speed selection. Users must satisfy themselves that this
alternate method is safe in their particular application and that its use
complies with applicable codes and standards.
D-1
Appendix D
Application Data
The 1333 Series D has the ability to allow a single external 10kΩ, 2W
manual speed potentiometer and one other reference signal to be connected
to the drive at the same time. The drive may be switched from the manual
potentiometer to the alternate reference signal by means of a selector
switch. As shown in the Control and Signal Wiring section of Chapter 4,
only one of these signals should be connected to the Control and Signal
Wiring Terminal Block at any time.
Logic Logic
Common Common
1 2 3 4
or 1 2 3 4 5
05V/Speed Pot
420mA/Speed Pot
010V/Speed Pot
Drive Drive
End End
Shield Shield
Pot Pot
Pot Wiper Pot Pot Wiper Pot
High Low High Low
- + - +
4-20mA
05V
External or External
Speed Pot 0-10V Speed Pot
Earth Earth
Ground Ground
The Bulletin 1333 Series D must be programmed for external speed control
by setting Parameter 9 to:
• 1 if drive speed is to be controlled by a 0-5V DC signal or an external
speed pot.
• 2 if drive speed is to be controlled by a 0-10V DC signal or an external
speed pot.
• 3 if drive speed is to be controlled by a 4-20 mA DC signal or an
external speed pot.
When the selector switch in series with the potentiometer is open, the drive
will use the 0-5V DC, 0-10V DC, or 4-20 mA DC signal as the speed
reference.
When the selector switch is closed, the drive will use the potentiometer
signal as the speed reference.
If the selector switch is toggled while the drive is running, the drive will
accelerate or decelerate to the new speed reference at the programmed
accel or decel rate.
D-2
Appendix D
Application Data
Bulletin 1333 The Bulletin 1333 Adjustable Frequency Drive has the ability to let a
Heavy Duty Dynamic Braking connected motor generate braking torque. This ability however, is limited
to approximately 20% of the drive rated braking torque. The braking
torque can be increased by adding one or more Bulletin 1333 heavy duty
dynamic braking kits to the drive. Typically the braking torque can be
increased to 100% for 20 seconds at a duty cycle of 20%.
How to Select a Brake To begin selection, the following application information must be obtained.
The nameplate horsepower of the motor HP.
The nameplate base speed of the motor N in RPM.
The speed profile of the motor N2
RPM
N1
RPM t2
t1
D-3
Appendix D
Application Data
If TQ% is less than 20%, heavy duty dynamic braking is not required. The
inherent braking of the drive should be sufficient to handle the application
requirements.
If TQ% is 20% or more, a heavy duty braking kit is required. Continue to
Step 5.
D-4
Appendix D
Application Data
PM must be less than or equal to the Brake Assembly Rating listed in table 1.
If PM exceeds the PT value shown, the corresponding drive/brake
configuration will not be able to produce the braking torque required for
your application, and the drive will trip on an overvoltage fault. Increasing
the decel time t2, reducing the load inertia wk2L, or doing both will lower
TQB and PM.
table 1
Nominal To provide the maximum To provide a
Drive HP amount of braking torque use brake assembly rating (PT) of
3/4 (1) KA1 for a 208/230VAC Unit 1.2kW
(1) KB1 for a 460VAC Unit
1 (1) KA1 for a 208/230VAC Unit 1.2kW
(1) KB1 for a 460VAC Unit
2 (1) KA2 for a 208/230VAC Unit 2.4kW
(1) KB2 for a 460VAC Unit
3 (1) KA3 for a 208/230VAC Unit 6kW
(1) KB3 for a 460VAC Unit
5 (1) KA3 for a 208/230VAC Unit 6kW
(1) KB3 for a 460VAC Unit
71/2 (1) KA4 12kW
10 (1) KA4 12kW
15 (1) KA5 24kW
20 (1) KA5 24kW
D-5
Appendix D
Application Data
PA = [ ] ×[ + ] PA = kW
14,000
Find the intersection of P% and the motor’s decel time t2 in the chart below.
If the point of intersection is below the curve, the average power of one
cycle is within the brake’s limits. If the point is above the curve, the
average power is beyond the brake’s limits but may be reduced by
increasing the motor’s decel time t2, reducing the load inertia wk2L, or
doing both.
P% 100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50 60 70 80 90 100
D-6
Appendix D
Application Data
Find the intersection of P% and the motor’s decel time DC in the chart
below. If the point of intersection is below the curve, the duty cycle is
within the brake’s limits. If the point is above the curve, the duty cycle is
beyond the brake’s limits but may be modified by increasing the motor’s
cycle time t1.
P% 100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
0 5 10 15 20 25 30 35 40 45 50
Duty Cycle DC in %
D-7
Appendix D
Application Data
Notes
D-8
PUBLICATION NAME
3 WHAT LEVEL OF EXPERIENCE DO YOU HAVE WITH EACH OF THE FOLLOWING PRODUCTS?
NONE LITTLE MODERATE EXTENSIVE
PROGRAMMABLE CONTROL o o o o
AC / DC DRIVES o o o o
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NC / CNC CONTROLS o o o o
DATA COMMUNICATIONS / LAN o o o o
3 RATE THE OVERALL QUALITY OF THIS MANUAL BY CIRCLING YOUR RESPONSE BELOW. (1) = POOR (5) = EX-
CELLENT
HELPFULNESS OF INDEX / TABLE OF CONTENTS 1 2 3 4 5
CLARITY 1 2 3 4 5
EASE OF USE 1 2 3 4 5
ACCURACY AND COMPLETENESS 1 2 3 4 5
QUALITY COMPARED TO OTHER COMPANIES’ MANUALS 1 2 3 4 5
QUALITY COMPARED TO OTHER ALLEN-BRADLEY MANUALS 1 2 3 4
5
3 PLEASE LIST ANY ERRORS YOU FOUND IN THIS MANUAL (REFERENCE PAGE, TABLE, OR FIGURE NUMBERS).
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