SMAW 10 Activity Sheets
SMAW 10 Activity Sheets
DEPARTMENT OF EDUCATION
Region I
Prepared by:
RONALDO A. CABANTAC
Teacher III
DOVEN D. CASTILLEJOS
Teacher III
Objectives:
Prepared by:
RONALDO A. CABANTAC
Teacher III
Name: _____________________________________________________ Date: _____________
Grade/Section: ________________________________________________________Score: ____________
Most Essential Learning Competency: Weld Carbon Steel Plates in Flat Position (1F)
K to 12 BEC CG: TLE – IAAWIQFC – Ia – Ijj - 1
Directions: Read and understand the statement carefully to determine what are
described in the following items. Rearranged the jumbled letters below each
statement and write the correct word/term on the space provided for.
1. Safety gadgets used to protect the face and eyes from the arc rays, heat and
spatter.
EDNLWGI THMLEE - ______________________
2. The most serious danger from exposure to welding.
RATUL LIOTEVL SARY - ____________________
3. It protects the entry of falling hot slag and spatter.
SINGGLEG - ____________________
4. Safety gadget used to protect the eyes when chipping slag and grinding.
EFYSTA SSSEGAL - ____________________
5. When electrode coating absorbs moisture, what will be the effect to the weld
bead?
OSTEOPISIR - ____________________
6. Incomplete sidewall fusion is normally found between_________.
1. In fillet weld, electrode angle is not necessary for preventing undercut and
underfill.
2. One of the most essential in welding is the use of the correct electrodes angle.
3. Using larger electrode diameter can cause melt-through/ bum-trough
4. If a smaller recommended electrode is used, welding time and heat to the joint
will decrease.
5. Travelling too fast will make the bead face narrow with pointing ripple.
6. Too long arc will cause deposited to be narrow, uneven, and irregular ripple.
7. If the current is too low, the electrode melts too fast.
8. Quality sound weld is the result of correct current voltage and correct angle.
DIRECTIONS: Complete the crossword puzzle by filling in a word that fits each
clue.
Across
2. It is used to protect the face and eyes from the arc rays and heat and spatter from the molten
metal.
5. These are made of chrome leather and protect the feet from spatter.
Down
1. It is used to protect the eyes when chipping and grinding.
3. This PPE is used to protect the welder's hands from heat, spatter and radiation.
4. These is made of chrome leather and prevents the entry of sparks between the welder's clothes
and body.
Answer Key
Title of the Activity: Scratch and Strike
PART I: Arrange me quick!
1. WELDING HELMET
2. ULTRA VILOET RAYS
3. LEGGINGS
4. SAFETY GLASSES
5. POROSITIES
6. WELD AND BASE METAL
7. HIGH TEMPERATURE HEAT
8. HIGH A CURRENT
9. POROSITY
10. FAULTY WELDS
11. PUSH ANGLE
12. DRAG ANGLE
1. CLEAR GLASSES
2. WELDING HELMET
3. GLOVES
4. LEATHER JACKET
5. SPAT
References
A. Books
LMMSAT- TESDA QA System. Competency – Based Learning Materials. Welding on
Carbon Steel Pipes
B. Online and Other Sources:
http://www.jainwelding.com/index.php?option=com_content&view=article&id=6&Itemid=25
http://processflowsystem.com/list-of-welding-codes/
Name: _____________________________________________________ Date: _____________
Grade/Section: ________________________________________________________Score: ____________
Most Essential Learning Competency: Weld Carbon Steel Plates in Flat Position (1F)
K to 12 BEC CG: TLE – IAAWIQFC – Ia – Ijj - 1
Directions: Match column A with the correct answer on column B, write only the
letter of the answer on the space provided before each no.
Column A Column B
1. It is a pipe groove, horizontal pipe position A. 1F PLATE
2. Groove weld, horizontal plate position B. 6G PIPE
3. Movable pipe position C. 2G PIPE
4. A pipe groove, fixed/movable vertical pipe position D. 1G PIPE
5. It is a pipe groove fixed 45-degree pipe position E. 4G PLATE
6. Grove weld, over – head position plate F. 2G PLATE
7. Fillet weld, flat position plate G. 5G PIPE
8. Groove H. 1G PLATE
9. Fillet I. F
10. Plate, horizontal position J. G
11. Vertical position plate K. 3F
12. Fillet weld vertical position L. 3G PLATE
PART II: Identification
1. ASME ___________________________________________________________
2. AWS ___________________________________________________________
3. API 1104 ___________________________________________________________
4. ISO 15612 ___________________________________________________________
5. ISO 15613 ___________________________________________________________
6. WPS ___________________________________________________________
7. PQR ___________________________________________________________
8. WQRT ___________________________________________________________
PART III: ESSAY
Directions: Explain the following questions in line with welding specification. Write
your answer on the box provided.
1. What is WPS?
2. What is welding procedure qualification record?
Objectives:
Prepared by:
RONALDO A. CABANTAC
Teacher III
Name: _____________________________________________________ Date: _____________
Grade/Section: ________________________________________________________Score: ____________
Most Essential Learning Competency: Weld Carbon Steel Plates in Flat Position (1F)
K to 12 BEC CG: TLE – IAAWIQFC – Ia – Ijj - 1
Directions: Complete the missing word in a box to get the exact answer of the
question.
E M
2. Joining two metals by applying heat to melt and fuse them with or without filler metal.
E N
3. This is a groove or a toe (or at the root) of a weld run due on welding.
D R
4. Entrapped gas cavities formed during solidification of the weld.
O S
5. Document that govern and guide welding and other activities. It generally describes the
requirement for materials, process and producing system or serving rendered.
S A
6. It is similar to codes except that it is mainly provide requirements for products rather than
processes.
S F T
7. A deposit of filler
metal from a single welding pass.
W B
Directions: Arrange the following steps on how to perform root pass in proper
order. Write the number in the space provided for it.
Objectives:
1. Describe why the use of personal protective equipment is required to ensure one’s safety.
2. Identify specific hazards posed to a student’s head, eyes and face, ears skin feet and
respiratory system, the types of equipment that protect against those hazards.
3. Recall student’s responsibilities to wear it, maintain it, inspect it and select the right type
of personal protective equipment.
Prepared by:
DOVEN D. CASTILLEJOS
Teacher III
Name: _____________________________________________________ Date: _____________
Grade/Section: ________________________________________________________ Score: ____________
Title of the Activity: Protection Matters!!!
DIRECTIONS: Write and complete the personal protective equipment and reasons below.
ANSWER KEY
Title of the Activity: Protection Matters!!!
PART I: Let’s shield it!
1. Safety Gloves
2. Welding Cap
6. Safety Glass
3. Welding Shield
7. Respirator
4. Welding Goggles
8. Leather Apron
5. Face Shield
https//www.cocohs.ca
Republic of the Philippines
DEPARTMENT OF EDUCATION
Region I
Objectives:
1. Define the 5’s principles and the critical success factors for 5’s implementation.
2. Explain how to apply the 5’s principles and visual tools to enhance workplace system
organization.
3. Understand the benefits of working in a clean, safe and comfortable workplace or
environment.
Prepared by:
DOVEN D. CASTILLEJOS
Teacher III
Name: _____________________________________________________ Date: _____________
Directions: Find and incircle the hidden words that are given below. The words
may be hidden in any direction. List it in the space provided after it is being
located.
S Y S T E M A T I Z E
P O R S G B W D U W L
S S R D T M R N H F I
W H V T L A F I O M M
E B I C D I I A S L I
E K N N O N T T R V N
P M A O E T D S D H A
F T E R G A F U U L T
S G L G F I H S S U E
D O C E G N E A T A W
_____________1. _____________7.
_____________2. _____________8.
_____________3. _____________9.
_____________4. _____________10.
_____________5. _____________11.
_____________6. _____________12
Column A Column B
(ENGLISH) (JAPANESE)
S Y S T E M A T I Z E
P O R S G B A D U W L
S S R D T M R N H F I
W H V T L A R I O M M
E B I C D I A A S L I
E K N N O N N T R V N
P M A O E T G S D H A
F T E R G A E U U L T
S G L G F I H S S U E
D O C E G N E A T A W
1. Sort 7. Maintain
2. Systematize 8. Eliminate
3. Sweep 9. Clean
4. Standard 10. Arrange
5. Shine 11. Dust
6. Sustain 12. Neat
1. Systematize 5. Sort
2. Sort 6. Sweep
3. Sweep 7. Self- discipline
4. Standardize 8. Standardize
PART III: Matching Type
2. Seiri 4. Shiketso
References:
https//www.realsafety org.
www.creativesupply.com
Republic of the Philippines
DEPARTMENT OF EDUCATION
Region I
Objectives:
1. Match terms related to shielded metal arc welding safety with their correct definitions.
Prepared by:
DOVEN D. CASTILLEJOS
Teacher III
Name: _____________________________________________________ Date: _____________
Grade/Section: ________________________________________________________ Score: ____________
Directions: Write the letter T if the statement is CORRECT and letter F if the
statement is WRONG.
_________1. Use ventilation or exhaust to keep air breathing zone clear, comfortable.
_________2. Select a filter lens which is comfortable for you while welding.
_________3. Do weld on containers which have held combustible or flammable materials.
_________4. Keep cables, materials, tools neatly organized.
_________5. Use special care when welding in a confined area.
_________6. Put welding cables around the part of your body.
_________7. Always check primary circuit wiring connection.
_________8. Electric injury maybe caused by close and properly insulated cable.
_________9. Arc rays cannot damage both eyes and skin.
_________10. Ultra violet rays can cause first degree or second degree burn to the eyes and skin.
_________11. Safety is always important. You should not use any hand or power tools until you
understand the tool safety.
_________12. Never use your hand when cleaning off machines or benches. Always use a brush.
Directions: Fill each blank with the correct answer. Write your answer on the
blank provided.
1. Insulated welder from work piece and ground using __________ insulation.
2. Wear dry,_______________(change as necessary to keep dry.
3. Do not touch electrically”________; parts of electrode with bare skin and wet
clothing.
4. Keep ________________ and cable insulation in good condition. Do not use if
insulation is damaged or missing.
5. Use ____________________ and positioning of head to minimize fume in
breathing zone.
6. Do not weld unless ______________ is adequate.
7. Keep a ________________ in in the welding area.
8. Remove _______________ materials from welding area or shield from sparks
or heat.
Directions:Write the word/s that is being described the factors and the
precautions needed on the space provided.
FACTORS TO
HAZARDS PRECAUTIONS/SUMMARY
CONSIDER
1. ELECTRIC SHOCK
2. ARC RAYS
5. CONFINED SPACE
ANSWER KEY
Title of the Activity: Avoid The Worst Put Safety First
PART I: True or False
1. T
2. T
3. F
4. T
5. T
6. F
7. T
8. F
9. T
10. T
11. T
12. T
1. Dry
2. Hole Free Gloves
3. Hot
4. Electrode Holder
5. Welding Helmet
6. Ventilation
7. Fire extinguisher
8. Flammable
PART III: Nobody Gets Hurt Today!!!
https://www.highspreadingtraining.co.uk
safetytoolboxtopics.com
pinterest.com