505Di

505di-gb-03.pdf
Declarations

Declaration of When this pump unit is used as a stand alone pump it complies with: Machinery Directive
conformity 98/37/EC EN60204-1, Low Voltage Directive 73/23/EEC EN61010-1, EMC Directive
89/336/EEC EN50081-1/EN50082-1.

Declaration of When this pump unit is to be installed into a machine or is to be assembled with other
Incorporation machines for installations, it must not be put into service until the relevant machinery has
been declared in conformity with the Machinery Directive 98/37/EC EN60204-1.

Responsible person: Christopher Gadsden, Managing Director, Watson-Marlow Limited, Falmouth,

Cornwall TR11 4RU, England. Telephone 01326 370370 Fax 01326 376009.

Three year warranty

Watson-Marlow Limited warrants, subject to the conditions below, through either Watson-Marlow Limited, its
subsidiaries, or its authorised distributors, to repair or replace free of charge, including labour, any part of this product
which fails within three years of delivery of the product to the end user. Such failure must have occurred because of
defect in material or workmanship and not as a result of operation of the product other than in accordance with the
instructions given in this manual.
Conditions of and specific exceptions to the above warranty are:
• Consumable items such as tubing and rollers are excluded.
• Products must be returned by pre-arrangement carriage paid to Watson-Marlow Limited, its subsidiaries, or its
authorised distributor.
• All repairs or modifications must have been made by Watson-Marlow Limited, its subsidiaries, or its authorised
distributors or with the express permission of Watson-Marlow Limited, its subsidiaries, or its authorised distributors.
• Products which have been abused, misused, or subjected to malicious or accidental damage or electrical surge are
excluded.
Warranties purporting to be on behalf of Watson-Marlow Limited made by any person, including representatives of
Watson-Marlow Limited, its subsidiaries, or its distributors, which do not accord with the terms of this warranty shall not
be binding upon Watson-Marlow Limited unless expressly approved in writing by a Director or Manager of Watson-Marlow
Limited.
Information for returning pumps
Equipment which has been contaminated with, or exposed to, body fluids, toxic chemicals or any other substance
hazardous to health must be decontaminated before it is returned to Watson-Marlow or its distributor.
A certificate included at the rear of these operating instructions, or signed statement, must be attached to the outside of
the shipping carton.
This certificate is required even if the pump is unused. If the pump has been used, the fluids that have been in contact
with the pump and the cleaning procedure must be specified along with a statement that the equipment has been
decontaminated.
Safety
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved.
Any person who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work. In the UK this person should also be familiar with the Health and Safety at Work Act 1974.

There are dangerous voltages (at mains potential) inside the pump. If access is required,
isolate the pump from the mains before removing the cover.

Recommended operating procedures

DO keep delivery and suction lines as short as possible using a minimum number of swept bends.
DO use suction and delivery pipelines with a bore equal to or larger than the bore of the tube fitted in the pumphead.
When pumping viscous fluids, the losses caused by increased friction can be overcome by using pipe runs with a cross
sectional area several times greater than the pumping element.

2
DO run at a slow speed when pumping viscous fluids. When using the 501RL pumphead, a 4.8 or 6.4mm bore tube with
a 1.6mm wall will give best results. Tube diameter smaller than this will generate a high -friction pressure loss, so
reducing the flow. Tube with a larger bore will not have sufficient strength to restitute. Flooded suction will enhance
pumping performance in all cases, particularly for materials of a viscous nature. Silicone, Marprene and Neoprene tubing
is available with a 2.4mm wall thickness for speeds up to 200rpm. (The rotor will require re-setting to a roller/track gap of
3.8mm.)
DO fit an extra length of pump tube in the system to enable tube transfer. This will extend tube life and minimise the
downtime of the pumping circuit.
DO keep the track and rollers clean.
The self-priming nature of peristaltic pumps means valves are not required. Any valves fitted must cause no restriction to
flow in the pumping circuit.
When using Marprene tubing, after the first 30 minutes of running, re-tension the tube in the pumphead by releasing
the tube clamp on the delivery side a little and pulling the tube tight. This is to counteract the normal stretching that
occurs with Marprene which can go unnoticed and result in poor tube life.
Tube selection The chemical compatibility list published in the Watson- Marlow catalogue is only a guide. If in doubt
about the compatibility of a tube material and the duty fluid, request a tube sample card for immersion trials.
Installation
The 505Di is suitable for single phase mains electricity supplies only.
To ensure correct lubrication of the gearbox the pump should be run only while its feet are standing on a horizontal
surface. The pump should be positioned to allow a free flow of air around it.
• Set the voltage selector to either 120V for 100-120V 50/60Hz supplies or 240V for 220-240V 50/60Hz supplies.
A mains cable fitted with a moulded plug is supplied with the pump. The wires are colour coded in accordance with the
following code:
• 220-240V: Live- Brown; Neutral - Blue; Earth - Green/Yellow.
• 100-120V: Live - Black; Neutral - White; Earth - Green.
Reduced voltage operation
In areas where voltage is below that specified above, modifications can be made to the pump unit to allow operation
under the following minimum voltage levels:
• 180V when using the 220-240V setting.
• 90V when using the 100-120V setting.
The modification requires the connector J8 on the Control PCB to be reversed. To locate the terminal, isolate the mains
supply then remove the pump cover. State A shows the standard voltage setting, whilst State B shows the reduced
voltage setting. Any damage caused to the pump in the process of carrying out this modification will not be covered by
warranty.

Control PCB State A State B

Refer servicing to qualified personnel only.

Troubleshooting
Should the pump fail to operate, make the following checks to determine whether or not servicing is required.
• Check that the power switch is on.
• Check the mains supply is available at the pump.

3
• Check the voltage selector switch is in the correct position.
• Check the fuse in the mains socket.
• Check that the pump is not stalled by incorrect fitting of tubing.
• Check that the keypad lock is not switched on.

User interfacing

When powering up the pump the user will be taken into the main menu.
Use the Step key to move between menu options. Use the Enter key to confirm settings. Use the number keys to enter
in settings. Use the Ù or Ú key to increase or decrease set values in the pump software i.e. ramp settings, date, rpm
etc.
Dose permits the set-up of doses for dispensing. A dose can be initiated by using the Start button or external switching.
The pump will allow up to 26 dosing programs to be stored and recalled at any time. A printer can be connected to the
pump for recording of dispense runs. Batch and operator codes must be entered when using a printer.
Cal allows the pump to be calibrated for accurate dosing.
Manual allows continuous transfer/fluid metering via keypad control.
Network enables RS232 control
Set-up displays and controls the user and factory settings for the correct operation of the pump.
The speed/volume flow rate of the drive is governed by the pumphead and tubing selected. Factory default is for a 501RL
using 8.0mm bore tubing which means the max rpm/volume flow rate of the pump is 300 rpm/3000ml/min.

Dosing procedure

The Dosing program is outlined in the technical data section of the operating instruction in a flow chart format. Each step
in the procedure is described to provide full understanding of the procedure.

Print audit routines

If a printer is connected, the completion of a dose run will automatically call the print routine. The first request will be to
enter the operator ID.
Up to 16 characters can be entered. Digits and the decimal point are entered directly from the keypad. Alpha characters
are entered by pressing Ù or Ú which call A to Z and Z to A respectively in circular rotation.
An alpha character is embedded by pressing Step. A numeric character is entered by pressing Step , any other numeric
character, the decimal point or Ù or Ú.
On pressing Enter, the pump will request the input of a batch number.
Again, up to 16 characters can be entered as for the operator identity. When Enter is again pressed, the following
information is printed out: date, time, dose size, specific gravity, dose interval, number of doses, initial ml/rev,
recalibration data, operator identity, batch number and number of doses delivered.
Following the print out a repeat dose option will be given.
Single dose command
Single doses can be dispensed on demand, with a count of the number of doses being kept.
Set the interval time to 0 SECONDS and the number of doses to 1.
To start single dosing, press Start or use an external start dose switch. The display will indicate the total number of
completed doses up to a maximum of 99,999 after which the counter will restart at 0, so that dose 100,001 would be
shown as 1.
Calibration procedure

Calibration of the 505Di is based on informing the pump under Cal of the pumphead and tubing which are to be used.
Alternatively a calibration dose can be used. The calibration dose will run for a maximum of 4 minutes, but can be
stopped at any time up to 4 minutes. The longer the calibration dose the more accurate the calibration. Entering into the
pump the physical volume (ml) or mass (sg) to complete the procedure and will allow the pump to take into account
ambient conditions and also the viscosity of the fluid.

Manual operation
• Switch power on (drive rear panel).
• Change the set speed by pressing the Ù or Ú key. The minimum speeds of the 220rpm and 350rpm drives are 1rpm
and 2 rpm respectively.

4
• Change direction by pressing the CW/CCW key. Indication of direction of rotation is provided via the LCD display.
• Select the maximum speed : press the Ù key and the Max key together. Select the minimum speed: press the Ú
key and the Max key together.
• Press Start to start the pump. Press Stop to stop the pump.
Network

This facility gives full pump functionality under RS232 closed loop control via the 9 pin D connector. Up to 16 pumps can
be linked whilst still retaining individual pump control by using lead PR 0024. A network kit is available from Watson-
Marlow which includes Pumpnet 2, a DOS compatible control program and leads.
Step to Network in the Main menu and press Enter. The pump will now be under RS232 control. The keypad Stop key
will act as an emergency stop and disable RS232 settings if pressed.
5 1

9 6

Connections for RS232 signals (viewed from inside the plug)

RS232 cabling shown for CTR handshake

Use only twin shielded RS232 cables.

RS232 settings
Baud = 9600 ; Stop bits = 2 ; Data bits = 8 ; Parity = None ; Handshake = CTR or None; Auto echo = On

Pin Function Pin Function

1 - 6 -
2 RX (Receive data) 7 RTS (Request to send)
3 TX (Transmit data) 8 CTS (Clear to send)
4 - 9 -
5 GND (Ground)

The following codes will operate the 505Di under RS232 control. They must be directed to the pump from a computer
serial port (or equivalent). Always terminate each command with a RETURN (ASCII CHR13).
nSPxxx Load speed setting xxx to pump number n
nSI Increment speed by 1rpm for pump n
nSD Decrement speed by 1rpm for pump n
nGO Start pump number n
nST Stop pump number n
nRC Change rotation direction for pump n
nRR Set clockwise direction for pump n
nRL Set anti-clockwise direction for pump n
nDOxxxxx,yyy Set dose for pump number n in tachometer pulses (note 3)
nRS Show status for pump number n (note 4)
5
nZY Show status if pump n STARTed 1 or STOPped 0
nTC Clear tachometer counter
nRT Read tachometer counter
For writing to pump number n display
nCA Clear existing display; followed by:
nCH "Home" cursor; followed by;
nW{text line 1}~{text line 2}@ ( @ = terminator )
Notes on control codes
1 n = pump number set in Set-up. For the command to operate on all networked pumps simultaneously, use # before
the command.
2 There are 800 tacho pulses per pumphead revolution on the 350rpm version, 1280 tacho pulse per revolution on the
220rpm version.
3 nDOxxxxxxxx where xxxxxxxx is any integer and is the target dose in tacho pulses. This can be extended to
nDOxxxxxxxx,yyy where yyy is a "kick back" in tacho pulses with a limit of 255 (about 1/5 of a revolution on a
220rpm drive or a 1/3 of a revolution on the 350rpm drive).
4 A show status command will prompt the 505Di to return a text string of the following layout:
[pump type] [ml/rev] [pumphead] [tube size] [speed] [cw/ccw] [P/N] [pump number] [tacho count as a single integer]
[stopped/running, 0 /1] [! = delimiter]
e.g. 505Di 0.7 505l 1.6mm 53.5 CW P/N 1 157810 1 !
5 All networked pumps with the same n will respond to the same command.
6 There should be at least 10mS between consecutive commands.
7 When using the # to address all pumps, ensure that it will not generate a reply, e.g. nSS, the result will be
unpredictable.
This is a typical short program for pump number 2:
OPEN "COM1:9600,N,8,2,CDO,CSO,DSO,OP10000" FOR RANDOM AS #1
PRINT #1, "2SP220" + CHR$(13)
DELAY
PRINT #1, "2GO" + CHR$(13)
DELAY 5000
PRINT #1, "2ST" + CHR$(13)
CLOSE #1.

RS232 Remote dosing

The following commands enable a remote dose to be requested and repeated.
Note that in accordance with the existing command set, the ‘nn’ field can be either one or two decimal numeric
characters in the range 01 to 16. Or the single character ‘#’ for a broadcast command.
All commands are terminated with Carriage Return (0x0D). All characters are ASCII.

Program Dose
The syntax of the command to program a dose into the pump is given below. No response is given. The programmer is
advised to check that the command has been correctly received by issuing the ‘nnPD?’ command.
nnPDdddddKRssssSED
where
PD Program Dose Command Characters
ddddd Five character dose size in the range .0001 to 99999 with leading and trailing zeros to form a fixed size
field. E.g. 10 is programmed 10.00
K Dose size modifier. This determines the scale of the dose size d
' dddd'. The modifier may only consist of three
characters these are:
l Dose size is in litres
m Dose size in millilitres
u Dose size in microlitres
R Direction of rotation. This is a single character:

6
 A Anticlockwise
C Clockwise
ssss Four character speed field in tenths of an rpm in the range of 0001 to 2200 with leading and trailing zeros to form a
fixed size field. The maximum speed is dependant upon the type of pumphead used or tubing which is fitted in the
pumphead. e.g. 195 rpm is programmed as 1950
S Start ramp value.. Characters '0' to '5' ( '0' = none '5' = maximum)
E End ramp value.. Characters '0' to '5' ('0' = none '5' = maximum)
D Drip value.. Characters '0' to '5' ('0' = none '5' = maximum)
Characters outside the range specified in the fields, or omission of any fields or parts thereof cause the whole document
to be discarded. An error message is issued on the screen of the pump.
The dose size, ramps and drip values issued by this command overwrite the internal values, normally accessed by the
SETUP screen.
The issuing of this command, resets the internal motor overrun value to its nominal setting if the speed changes. Thus
typically four doses are required to enable the pump to converge onto the average overrun value, thus increasing the
accuracy of the dose.
This command always resets the batch count. See the Report Batch Count command 'nnSC'.

Query dose
The syntax of the command to verify the loading of a dose is:
nnPD?
This elicits the response:
dddddKRssssSED !
where field definitions are given in Program Dose Command.
Note that the dose size after scaling is held internal in millimetres. Thus if a dose size of 0.895m is programmed, the
response will be 895.0µ (i.e. 895 microlitres). Dose sizes in excess of 999ml will be reported in litres.

Clear batch count

The syntax of the command to clear the batch count is:
nnCC?
This command does not elicit a response. It clears the batch count without affecting any other pump parameters. See
the Report Batch Count command 'nnSC'.

Show batch count

This syntax of the command to view the batch count is:
nnSC
This elicits the response:
ccccc !
where ccccc is a five digit decimal field in the range 00000 to 99999.
This consists of the number of complete doses delivered since the last program dose command. The dose may be
initiated with either a Run program 'nnRP' or a footswitch press.
Run program
The syntax of the command to repeat a dose, either in tacho pulses or dose size is:
nnRP
This command does not elicit a response. When the dose has been delivered the batch count is incremented. This is
primarily designed for use with the Program Dose command, 'nnPDxxx…xx'.
It will cause a dose specified in tacho pulses ('nnDIxxx' or 'nnDOxxx' commands) to be repeated.
Please note
The default program dose is 5.0ml, Clockwise, 220.0rpm, Start ramp = 2. No End ramp or Drip value.
Doses specified by the 'nnDI' or 'nnDO' can be repeated using the footswitch or the 'nnRP' command.
Changing, incrementing or decrementing the motor speed using the n
' nSPxxx', n
' nSI' or n
' nSD' commands reset the
motor overrun value to its nominal value.
7
If the motor is dosing, it has no effect until the next dose. Typically four further doses are required to achieve maximum
dose accuracy. Then the pump will have converged on the average motor overrun value.
Set-up
ROM - provides user with software identification
Date/Time - Set during manufacture but can be reset to user requirements.
Beep - Audible signal on/off.
Ramp - Rate of acceleration/deceleration of the pump to/from maximum set speed at the beginning/end of a dose. 0
setting signifies no acceleration delay to maximum speed, 5 signifies the longest acceleration delay to maximum speed.
The pump default setting is 2.
Drip - Brief reversal of the motor on dose completion ensures no extra drips of fluid are dispensed. 0 means no reverse
and 5 means maximum reverse.
Baud - Speed of signal transmission. Default setting 9600, range of setting include 1200, 2400, 4800, 9600.
Auxiliary - Monitor the pump dosing or motor state/direction of rotation using 2 high/low auxiliary signals outputted via
the pumps 25D connector. Auxiliary signals can be used, for example, to command a turntable or conveyor to move
when a dose has been completed.
Line 1 can be set to change state every time the motor runs, or only when the motor runs to dispense a dose. The
signal can be set high or low when the motor runs. Line 2 changes state when the pump direction is changed. The
screens allow the signal to be set high or low when the output shaft rotates clockwise.
Pump - When under RS232 control each individual pump must be identified. Select a number from 1-16.
Default - Press Enter at Yes to restore factory defaults.
Autostart - If set to On, when operating in Manual mode only, Autostart will allow the pump to restart pumping
automatically after power-up following a mains supply interruption. If set to off the pump will restart and return to the Main
Menu.
Remote control

Never apply mains voltage across pins on the 25D socket. Up to 5V TTL may be applied to pins 7
and 5, but do not apply voltage across any other pins. Permanent damage not covered by warranty
may result.

Pause dose/ Remote stop start

This function will pause a dose on for as long as a remote switch remains closed then allows the dose to continue when
the switch is opened. Under Manual mode it will also act as a remote stop/start. Connect remote switch as in diagram.
Open to run pump, close to pause or stop pump.

Start Dose
A Watson-Marlow footswitch or handswitch can be used to start the dose. If not supplied by Watson-Marlow then select
"Other" in the pumps software. Use instantaneous contacts only.

8
Care and maintenance
The only scheduled maintenance required on the 505Di is to inspect the motor brushes and to replace them before their
length is less than 6mm 1/4". The life of the brushes will depend on the duty of the pump, which is expected to be at
least 10,000 hours at maximum speed. When the pump needs cleaning, remove the pumphead and use a mild solution
of detergent in water. Do not use strong solvents.
If the gearbox is rebuilt you should use 15 ml of the recommended lubricant, which is RD105, this is a SAE 30 mineral oil
loaded with molybdenum disulphide to form a soft fluid grease.

Specification

Maximum rotor speeds 220rpm, 350rpm

Voltage/frequency 100-120/220-240V 50/60Hz
Control range 220rpm; 220:1, 350rpm 175:1
Power consumption 100VA
Shaft Torque 2.2Nm
Operating temperature range 5 to 40C
Storage temperature range -40C to 70C
Weight 505Di/RL 7.5kg
Weight 505Di/L 8.9kg
Noise <70dBA at 1m
Standards IEC 335-1, EN60529 (IP31)
Machinery Directive 98/37/EC EN60204- 1
Low Voltage Directive 73/23/EEC EN61010- 1
EMC Directive:89/336/EEC EN50081-1 / EN50082-1

Specific drive performance details such as loaded drive speed variation against mains supply voltage fluctuation and drive
stability from a cold start to normal operating temperature are available on request. For further information please contact
Watson-Marlow Technical Support Department.

501RL Pumphead
The 501RL pumphead has two spring-loaded working rollers, which automatically compensate for minor variations in
tubing wall thickness, giving extended tube life. The 501RL is set during manufacture to accept tubing with wall
thicknesses of between 1.6mm and 2.0mm, and internal diameters of up to 8.0mm. It is equipped with a "tool lockable"
guard for increased safety. This should be locked shut whilst the pump is in use.
The pumphead can be run clockwise for extended tube life, or anti-clockwise to operate against higher pressures.
Flow rates
Flow rates for the 505Di were obtained using silicone tubing with the pumphead rotating clockwise, pumping water at 20C
with zero suction and delivery pressures. For critical applications determine flow rates under operating conditions.
501RL Installation
Fit the track in any one of three orientations, over the drive shaft and locating boss. Secure the track with the locating
screw. Ensure the drive shaft is degreased before locating the rotor onto the shaft via the split collet. Rotate the rotor until
its guide rollers are alligned flush to the front edge of the track. Tighten the rotor screw to a torque of 3Nm to prevent the
collet slipping during operation.
To reposition the track, swing out the crank handle to expose the rotor retaining screw. Turn the screw anticlockwise one
turn to release the collet, and withdraw the rotor from the shaft. Loosen the track locating screw, and pull the track clear.
Rotate the track to its new position and tighten the track locating screw. Use this method of removal and fitting in case
cleaning is required.
Tube loading
Isolate pump from mains supply. Unlock and open the hinged guard and swing out the rotor crank handle until it locks
into position. Select the length of tubing required, noting that approximately 240mm is required for the pumphead.
Fit one end of the tubing into one of the spring loaded clamps, and then, whilst rotating the rotor with the crank handle,
feed the tubing between the rollers and the track, aligning it within the rotor tube guides. The tubing must lie naturally
against the track and must not be twisted or stretched.

9
Fit the other end of the tubing into the second spring loaded clamp, ensuring that the tubing is not slack in the
pumphead, since this can reduce tube life.
Close the crank handle and shut and lock the guard.
After the pump has been started, open the downstream clamp for a short time, so that the tube can find its natural
length.
The 501RL pumphead is fitted with four-position tube clamps, to accommodate various tube diameters, which can be
adjusted by pushing in or pulling out the bars at the top of the upper clamp and the bottom of the lower clamp. Set the
clamps so that the minimum necessary pressure is applied to the tubing.

Roller adjustment
The 501RL has a factory set gap of 2.6mm between the rollers and the track and is suitable for tubing having wall
thicknesses of between 1.6 and 2.0mm. Adjustment of the gap will be required if tubing having a wall thickness of less
than 1.6mm is required. There is an adjusting screw on each of the two roller arms, and each of these screws will require
adjustment. The correct gap is twice the wall thickness less twenty percent. Correct adjustment is important: over
occlusion will reduce tube life; under occlusion will reduce pumping efficiency.
To change the gap setting, turn each adjusting screw clockwise to increase the gap, or anticlockwise to decrease the
gap. A full turn changes the gap by 0.8mm.
To restore the original settings of 2.6mm, turn the adjusting screws until both rollers are just touching the track, then
tighten each screw by three and a quarter turns. The 501RL2 has a factory set gap of 3.8mm between the wall and the
track and is suitable for tubing having wall thickness of between 2.1 and 2.5mm.
Check moving parts of the rotor from time to time for freedom of movement. Lubricate pivot points and rollers occasionally
with Teflon lubricating oil.

10
Pumphead spares

Number Spare Description

1 MN 1200M Lockable guard
2 FN 4502 Lock
3 FN 2341 Hinge screw
4 MN 0266M Hinge grey
5 MNA0623A Tube clamp assembly
6 FN 2332 Screw
7 MN 0011T Main roller
8 MNA0143A 501RL Rotor Assembly
9 SG0001/SG0002 Springs standard/hard
10 MN 0012T Follower roller
XX 0095 Teflon lubricant

11
505L pumphead
The twin offset track design of the 505L utilises 2.4mm wall double-y tube elements to overcome pulsation for accurate
dosing and dispensing. The 505L accepts Silicone and Marprene tubing up to 9.6mm bore giving a potential flow rate of
2400 ml/min per pumphead. (Fit the 505LX for flow rates up to 4800ml/min). Use 2.4mm wall tube for transfer for the
highest performance and improved viscous fluid handling.
Alternatively the 505L will run with two separate tubes although some channel to channel variance and minimal pulsation
may be experienced. For separate tube fitting or twin tube inlet to single tube outlet fitting tube clamping blocks must be
used.

505L Installation
Remove the mounting plate cover from the 505L. Align the drive shaft dog and 505L centre shaft slot and push the
pumphead on to drive. Tighten top and bottom mounting plate screws.

505LX Installation

Remove the 505L bowed front plate by undoing the two retaining screws (inside front face of 505L). Grease drive dog of
505LX. Align 505LX drive dog and 505L slot in centre shaft. Locate 505LX to 505L. Tighten the fixing screws at the mating
faces of the 505L and 505LX. Locate the bow front onto the 505LX and fit using the two retaining screws (inside front face
of 505LX).

12
Tube loading
Double-y element
Lift the track locating levers and remove track. Locate one end of double-y element over one of the 505L clamping pegs.
Stretch the element over the rotor and locate the other end of the element over the second 505L clamping peg. Replace
the track and push down the track locating levers. (See pumphead installation).
Twin inlet tubes
Lift the track locating levers and remove track. Twist and remove the 505L inlet clamping peg. Connect the twin inlet
tubes and outlet tube using the appropriate y piece connector and clamps. Fit the inlet tubes into the correct size
clamping block. Locate the clamping block onto the 505L (push down and twist locking fastener to secure). Stretch the
tubes over the rotor and locate the y-piece end of the element over the second 505L clamping peg. Replace the
track and push down the track locating levers.

Two independent tubes

Lift the track locating levers and remove track. Twist and remove the 505L clamping pegs. Fit the two tube into the
correct size clamping blocks. Distance between blocks = 145mm for up to 8.0mm bore; 150mm for 9.6mm bore. Fit the
inlet tube clamping block to the 505L. Stretch the tubes over the rotor and fit second tube clamping block to the 505L.
Replace the track and push down the track locating levers. When using Marprene it is important to check the distance
between the clamping blocks after 30 minutes running time.

13
505L Care and maintenance
Check all moving parts for freedom of movement occasionally. If aggressive fluids are split onto the pumphead, remove
from drive and clean using a mild detergent only.
505L Track adjustment
The track is set for 2.4mm wall tubing up to 9.6mm bore. Alteration of this setting using the pan head screws may be
necessary to optimise performance if non-standard tubing is used. The factory setting is 14.5mm vertically from the rotor
side of the sprung track to the top of the track cover.
505L Pumphead spares

Number Spare Description

1 MNA 0371A Rotor Assembly
2 BB 0014 Drive shaft bearing
3 MNA0338A Adaptor plate
4 MN 0862S Cover plate
5 MNA0339A Locating peg (2 off)
6 MNA0333A Track assembly
7 059.4001.000 505L tube clamp set. (6 pairs of 2 clamps)
8 MN 1029C End plate

14
Drive spares

7 6 5

4 3 1

8 9 10 11 12 13

Number Spare Description

1 SW 0147 On/off switch
2 FS 0003 Fuse
3 TF0031 Transformer
4 MN0565B Switch panel membrane
5 MNA0476A PCB display and harness
6 MNA0377A Motor 220rpm
6 MNA0525A Motor 350rpm
7 MNA0500A PCB tacho and harness
8 BM 0014 (2 off) Motor brush
9 MNA0346A Tacho disc assembly
10 MNA 0465A ROM
11 MNA0651A Speed control PCB (excluding ROM)
12 US 0045 Mains connector
13 SW 0086 Voltage selector switch

15
Outline dimensions
505Di/RL

505Di/L

16
English User decision Pump screen display Terminal Operation Flow connector Manual
input

Stop Start Enter Main CW

A Step
Menu CCW

English Instruction Keypad Keypad Keypad Keypad Keypad Keypad

reference function function function function function function

17
Quick start up *

A 0.5 0.8 1.6 3.2 ## doses

User switch on 4.8 6.4 8.0mm < Enter total
power
G L
Choose tube Set number of
Dose Cal Manual
size doses
Network Setup

Enter Enter
Cal B

Head, Tubing, ###rpm ####ml/min

Speed confirmation CW Press enter
Step
Dose Cal Manual M
Enter
Network Setup Enter rpm/
volume/ direction
Current head
and tubing
with reset Dose H
Enter
option
C
Proceed to dose
Enter
501RL 8.0mm Record program
Recalibrate
Set new program
Recall program Enter

Change
D
setup Proceed with
Set new I dose
program program
called
Enter N

Enter
Calibration dose Unstored program
Head and tubing ####ml ##dose
#.###ml #.###g
Enter Dose O
Dosing
Head and J
E interval and
tubing Set dose volume pump speed
or weight ml/g

Enter Enter ##sec interval

###rpm
501RL 505L 505LA ### seconds
303 304 < P
Enter interval Volume and
number of
F K doses. Press
Choose head Set dosing Start to dose
interval (s)

####ml ##dose
Enter Enter Press Start

18
English
* Volume dosing using 501RL, 1.6mm bore tubing. Pumphead/tubing selection screens vary according to selection
required.
A. Switch on power to drive
B. User decision to calibrate
C. Indication of head and tubing to which pump is currently calibrated
D. If set-up not correct change existing set-up
E. Select head and tubing
F. Choose the pumphead required
G. Choose the tube size. Selection confirmed
H. Select Dose from Main menu
I. Set a new dose program
J. Set the volume or weight to be dosed
K. Set the time interval between doses
L. Set the number of doses to be dispensed
M. Set the pump speed or volume flow rate
N. Proceed to dose with using set parameters
O. Verification of interval between doses and pump speed
P. Verification of volume and number of doses, press Start

19
Record Program
Proceed to dose Stored program (A-Z)
Record program ####ml ##dose

Record U
Q
program Dosing
interval and
pump speed
Step

Proceed to dose ##sec interval

Record program ###rpm

Enter

V1
Volume and
Prog a b c d e f number of
ghijklm doses. Press
Start

Step

Prog n o p q r s ####ml ##dose

tuvwxyz Press Start

R
Set memory Start
location for dose

Small case
letter W
Pump
to save starts
settings dosing
S

Enter

T
Dose
program
called

20
English
Q. User decision to record a set of dose program settings
R. Select the memory location. Large letter denotes a previously stored program. Small letter means location is free.
S. Small case letters indicate an empty memory location
T. Verification of saved dose program
U. Verification of time interval between doses and pump speed
V. Verification of volume and number of doses, press Start
W. Pump starts dosing

21
Recall Program

Set new program Accept program

Recall program Next program

Recall
X B1
program Accept

Step
Enter

Set new program Stored program (A-Z)

Recall program ####ml ##dose

Enter

Prog A b c d e f ##sec interval

ghijklm ###rpm

Step

Prog N o p q r s ####ml ##dose

tuvwxyz Press Start

Select program Start

Enter C1
Pump
starts
Z dosing
Dose
program
which has
been called

Stored program (A-Z)

####ml ##dose

A1
Dosing
interval and
pump speed

##sec interval
###rpm
22
English
X. Recall previously set program from memory
Y. Select required program
Z. Verification of selected dose program
A.1 Verification of interval between doses and pump speed
B.1 User decision to accept chosen program. Repeated verification of dose parameters.
C.1 Pump starts dosing

23
Calibration
K1
L1 After 15 seconds Wait or press Stop
Enter actual pump prompts when ready
volume for user to stop
dosed calibrating. J1
Pump starts
calibrating. Wait
Press Stop when and press stop
Enter when ready.
ready

M1
Stop Start
ml/rev and max
speed with
choosen ####.#ml ####.#g
pumphead. ###rpm cw/ccw
Press Enter press start

D1
Pumphead ####ml/rev Indication of
Maximum ###rpm previous I1
calibration dose Enter pump
(if completed) speed and
Step Enter
direction

Dose Cal Manual Pumphead ml/rev

Network Setup Enter Enter
Recalibrate

Step
G1
Pumphead Tube bore
Maximum ###rpm Pump confirms
selections and
0.5 0.8 1.6 3.2 maximum rpm
Enter with pumphead Calibrate H1
4.8 6.4 8.0mm

Step
F1 Calibration dose
Select Head and Tubing
0.13 0,19 0.25 pumphead and
0.38 0.50 0.63 > tubing size
which is fitted to
pump
Step Head and
E1
Tubing
0.76 0.88 1.02 501RL 505L 505LA
1.14 1.29 1.42 > 303 304

Enter Enter
Step Step

1.47 1.52 1.65 502AA 505BA

1.85 2.05 2.38 > 304MC 308MC

Step Step

2.54 2.79mm < 504MC 508MC

24
English
D1. Indication of previous calibration (if completed)
E1. Decision to calibrate pump to new pumphead and tubing size
F1. Select the pumphead and tubing which is fitted to pump
G1. Confirmation of user selections. Maximum pump speed is governed by pumphead fitted
H1. Decision to calibrate pump using a calibration dose
I1. Enter calibration speed and direction
J1. Pump starts to calibrate. Press stop when ready
K1. After 15 seconds pump will prompt user to stop calibrating
L1. Measure and then enter the actual volume that has been dosed during calibration
M1. Indication of pumphead, ml/rev and maximum rpm which is governed by the pumphead.
The following section flowcharts the complete Dose procedure of the 505Di. The user can use this chart to map all
possible decisions or preferred options within Dose. The map is inter-linked between pages using connecting numbers.
Where one section ends at a number, the corresponding section will begin at the same number.

25
Dose O1
Dose Cal Manual N1
Enter Dose Start
Network Setup

Set new program Recall 1

Step P1
Recall program program

Set new program

Recall program
Set new
R1
program
Enter Enter 5

Prog A b c d e f Prog N o p q r s
Step
ghijklm tuvwxyz
Enter

Q1
Select program
S1
Set dose volume
in ml Enter 4
Y1
Set dosing 3
interval

#.###ml #.###g ### seconds

Enter Dose Enter interval

Step Enter
Z1
Set number of ## doses
doses Enter total
Set dose weight
in grams
T1
Enter 2

V1
####ml ####g If dose is Minimum dose with this
Enter Dose too small for
Enter
setup
pump

is ####ml
Enter 1
Press Main Menu
U1 W1
If dose is
Set specific Use smaller tube for
too small for 3
gravity of fluid best results
tubing

X1
#.#sg Enter Enter
specific gravity If dose is
3
ok for setup

26
English
N1. Switch on pump and Main menu is called
O1. User chooses dose option
P1. Recall program option available only if program has previously been saved
Q1. User recalls a pre-set program. Large case letters denote a stored program
R1. Decision to set a new dose program
S1. Enter dose volume in ml (0.001ml<Dose<9999ml)
T1. Enter dose weight in grams (0.001g<Dose<9999g)
U1. Set the specific gravity of the fluid (Maximum 5.0)
V1. Dose is too small for pump (Minimum dose set should require 5 rotor revolutions)
W1. Dose is too small for tubing
X1. Dose is OK for set-up
Y1. Set time interval between doses (0.1s<Time<6550s)
Z1. Set total number of doses (up to 9999 doses)

27
 A2
Set rpm 2

Proceed to
###rpm ####ml/min
Enter dose or
CW/CCW Press enter save
program D2

Step Proceed to dose Proceed

to dose E2
Record program
B2
Set volume flow
rate Record Enter
F2
program
11

###rpm ####ml/min
Enter
CW Press enter Step
Unstored program
####ml ##dose
C2
Set direction of
rotation Proceed to dose
Enter
Record program
7
CW
CCW Enter

###rpm ####ml/min Enter Prog a b c d e f Prog n o p q r s

Step
CCW Press enter ghijklm tuvwxyz

H2 I2
Large case G2 Small case
letter calls Set memory letter
stored Enter 6
location for dose to save
program settings

Enter
J2
Dosing
Stored program (A-Z)
interval and
####ml ##dose
pump speed

K2

Overwrite program Program ##sec interval

Pick other program saving option ###rpm

Step

L2
M2

Change save Overwrite program Overwrite

Enter 6
location Pick other program program

28
English
A2. Set drive speed (limited by pumphead fitted)
B2. Set volume flow rate
C2. Set direction of rotation of drive
D2. Proceed to dose or save program
E2. Proceed to dose
F2. Record program
G2. Set the memory location for the dose parameters
H2. Choosing a capital letter will call the existing program settings within that memory location
I2. Choosing a small case letter will call the dose settings to be saved
J2. Indication of dosing interval and pump speed
K2. Overwrite existing program or save to different memory location
L2. Decision to choose new memory location
M2. Decision to overwrite existing program
N2. Décision d'écraser le programme existant

29
 6

N2 ##sec interval
7
Dose ###rpm
program Pump 8
called Start starts
O2 P2 dosing 12
Q2
Volume and
Dosing
Stored program (A-Z) number of
interval and
####ml ##dose doses. ####ml ##dose
pump speed
Press Start Press Start
R2
Restart 9
dosing,
S2
recalibrate
pump or exit Restart Enter 10
dosing
W2
Restart dosing V2 If value is less
Recalibrate Exit ####ml achieved Enter actual or greater than
Press enter dosed volume 25% of
registered dose

U2
Recalibrate T2 Enter
Calibration
checking
Too high or too low
facility Ignoring!
Enter
Step

A3 10

Restart dosing Batch paused

Stop Stop
Recalibrate Exit (Re)Start/stop

C3 Indication of
Exit X2 Start Option to
Z2 volume dosed
start dosing and doses
or return to done
Step main menu B3

Restart dosing ####ml ##dose ####ml ##dose

Recalibrate Exit Start/Main menu Stop
done Press stop

Enter
Main Main 1
D3
menu Menu
Y2
The dosing
batch is Start Program
paused, has not 11
restart or stop been saved
Program
E3
has been
Dose program saved
which has F3
been called 10
G3 H3
Dose ##sec interval
Stored program (A-Z) interval and Start 8
####ml ##dose Press Start
start prompt

30
English
N2. Dose program called for use
O2. Indication of dosing time interval and pump speed
P2. Volume/weight set and number of doses. Press start
Q2. Pump starts dosing run
R2. Option to restart dosing, re-calibrate pump or exit from dosing
S2. Restart dosing
T2. Decision to re-calibrate pump
U2. Prompt to enter volume which pump is physically dosing during each shot
V2. Measure and then enter manually the actual volume/weight which has been dosed
W2. Default tolerance limit of +/-25% of pre-set dose volume on actual dosing volume entered
X2. Decision to exit from dose program
Y2. The dosing batch is paused. Option to restart or stop
Z2. Decision to re-start dosing
A3. Decision to stop dosing
B3. Indication of volume/weight dosed and number of doses completed
C3. Option to restart dosing or return to Main menu
D3. Return to Main menu
E3. Unsaved dose settings will be called
F3. Saved dose setting will be called
G3. Indication of dose program which has been called
H3. Dosing time interval and start prompt

31
Volume dosed 12
and remaining
number of Indication of
dosed volume 0.0ml cum
doses I3 Info
and ### doses/hour
doses/hour
J3
K3
To zero
Dosing ###ml ####ml cum press Stop
Stop Info
# doses to go ### doses/hour and Info
at same time

Stop 9
L3 Stop
dosing
Enter

M3
N3
On-the -fly
(mid-batch) Start
###ml achieved Enter actual
recalibration Press Enter dosed volume

O3
Dose
program 4
which has
been called Accept program
##sec interval or move on to
###rpm another
program
Q3
P3
Stored program (A-Z) Dosing
Accept program
####ml ##dose interval and
pump speed
Next program

Delete
T3
program S3 Next

R3 Accept Enter 6
Clear
entry

U3
Option to Accept program
delete Step Enter 5
Next program
program from
memory
V3
Delete program?
No Enter 5
Yes No

Program is
Yes W Step Enter deleted
X3

32
English
I3. Indication of volume/weight dosed and number of doses remaining
J3. Indication of volume/weight dosed and number of doses/hour
K3. Option to zero the cumulative volume register
L3. Decision to stop dosing
M3. On-the-fly (mid batch) re-calibration facility - Pump will continue to dispense
N3. Enter actual volume dosed and pump will re-calibrate itself over 5 doses
O3. Indication of dose volume/weight and number of doses in program called
P3. Verification of time interval between doses and pump speed
Q3. Accept called program for dose or choose another program from memory
R3. Decision to accept program
S3. Move to next program in memory
T3. Decision to delete program from memory
U3. Option to delete program from memory
V3. Decision to not delete program
W3. Decision to delete program
X3. Program is deleted

English
Error Messages

Progs and setup lost

Press enter

This screen indicates corruption of the RAM or that the

EPROM has been changed. In either case pressing Enter
will re-initialise the RAM and clear the error.

Check drive and

setup now

This screen indicates that the motor has stalled or that a

loss of tachometer pulses has been selected. Clear the
cause of stalling and power the pump off and on. If the error
persists seek qualified assistance.

33
Symbols

English Tube number Tube bore Double-Y Maximum cassettes rpm

English Pressure (+) Suction Clockwise (rpm) Anticlockwise (rpm) Stop

501RL, 501RL2 (ml/min)

Flow rates
# 112 13 14 16 25 17 18
mm 0.5 0.8 1.6 3.2 4.8 6.4 8.0
" 1/50 1/32 1/16 1/8 3/16 1/4 5/16
220 9.2 27 94 410 890 1400 2200
350 12.5 37 128 560 1210 1900 3000

505L (ml/min)
Flow rates
# 14 16 25 17 18 122
mm 1.6 3.2 4.8 6.4 8.0 9.6
" 1/16 1/8 3/16 1/4 5/16 3/8
220 155 500 925 1540 1980 2750
350 245 795 1470 2450 3150 4375

505BA (ml/min)

Flow rates
mm 0.13 0.19 0.25 0.38 0.50 0.63 0.76
" 0.005 0.007 0.01 0.015 0.02 0.025 0.03
170 0.082 0.22 0.50 0.83 1.36 2.45 3.57 48
mm 0.88 1.02 1.14 1.29 1.42 1.47 1.52
" 0.035 0.04 0.045 0.05 0.055 0.058 0.06
170 4.76 6.29 7.75 9.96 11.8 12.8 13.5 48
mm 1.65 1.85 2.05 2.38 2.54 2.79
" 0.065 0.07 0.08 0.09 0.1 0.11
170 15.6 19.5 23.5 30.4 34.0 39.7 48
: < 170

34
313/314 (ml/min)

Flow rates
# 112 13 14 16 25 17 18
mm 0.5 0.8 1.6 3.2 4.8 6.4 8.0
" 1/50 1/32 1/16 1/8 3/16 1/4 5/16
313
220 6.6 15 60 55 121 198 275
350 9.0 21 81 300 660 1080 1500
314
220 6.6 13 55 186 418 660 880
350 9.0 19 75 255 570 900 1200

313

Maximum number of pumpheads

313/314 Peroxide/ Platinum Silicone
(0 = bar = 0.5) (0.5 = bar = 2.0)
# 112 13 14 16 25 17 18 112 13 14 16 25 17 18
mm 0.5 0.8 1.6 3.2 4.8 6.4 8.0 0.5 0.8 1.6 3.2 4.8 6.4 8.0
" 1/50 1/32 1/16 1/8 3/16 1/4 5/16 1/50 1/32 1/16 1/8 3/16 1/4 5/16
220 6 6 6 6 6 4 3 6 6 6 6 5 3 3
350 6 6 6 5 3 2 2 6 6 6 5 3 2 2
313/314 Marprene, Tygon, Neoprene, Fluorel
(0 = bar = 0.5) (0.5 = bar = 2.0)
# 112 13 14 16 25 17 18 112 13 14 16 25 17 18
mm 0.5 0.8 1.6 3.2 4.8 6.4 8.0 0.5 0.8 1.6 3.2 4.8 6.4 8.0
" 1/50 1/32 1/16 1/8 3/16 1/4 5/16 1/50 1/32 1/16 1/8 3/16 1/4 5/16
220 6 6 6 6 5 3 3 6 6 6 6 4 3 3
350 6 6 5 4 3 2 2 6 6 5 4 2 2 1

308MC, 308MCX, 508MC2 (ml/min)

Flow rates
" 0.13 0.19 0.25 0.38 0.50 0.63 0.76
mm 0.005 0.007 0.01 0.015 0.02 0.025 0.03
110 0.09 0.28 0.47 0.83 1.40 2.60 3.90 15
" 0.88 1.02 1.14 1.29 1.42 1.47 1.52
mm 0.035 0.04 0.045 0.05 0.055 0.058 0.06
110 5.30 6.60 8.80 10.0 12.0 13.0 14.0 15
mm 1.65 1.85 2.05 2.38 2.54 2.79
" 0.065 0.07 0.08 0.09 0.1 0.11
110 17.0 20.0 24.0 29.0 33.0 36.0 15
: < 110

35
501RL, 501RLG, 313

Product codes

mm " # Peroxide Silicone Platinum Silicone Marprene Bioprene

0.5 1/50 112 910.0005.016 913.0005.016 902.0005.016 903.0005.016
0.8 1/32 13 910.0008.016 913.0008.016 902.0008.016 903.0008.016
1.6 1/16 14 910.0016.016 913.0016.016 902.0016.016 903.0016.016
3.2 1/8 16 910.0032.016 913.0032.016 902.0032.016 903.0032.016
4.8 3/16 25 910.0048.016 913.0048.016 902.0048.016 903.0048.016
6.4 1/4 17 910.0064.016 913.0064.016 902.0064.016 903.0064.016
8.0 5/16 18 910.0080.016 913.0080.016 902.0080.016 903.0080.016

mm " # STA-PURE* Gore fluroelastomer* Neoprene Tygon

0.8 1/32 13 920.0008.016
1.6 1/16 14 960.0016.016 965.0016.016 920.0016.016 950.0016.016
3.2 1/8 16 960.0032.016 965.0032.016 920.0032.016 950.0032.016
4.8 3/16 25 960.0048.016 965.0048.016 920.0048.016 950.0048.016
6.4 1/4 17 960.0064.016 965.0064.016 920.0064.016 950.0064.016
8.0 5/16 18 960.0080.016 960.0080.016 920.0080.016 950.0080.016

mm " # Fluorel Butyl **

1.6 1/16 14 970.0016.016 930.0016.016
3.2 1/8 16 970.0032.016 930.0032.016
4.8 3/16 25 970.0048.016 930.0048.016
6.4 1/4 17 970.0064.016 930.0064.016
8.0 5/16 18 970.0080.016 930.0080.016
* Use 501RLG
* *Not suitable for use with 313 pumpheads

501RL2, 501RL2G

Product codes
mm " Peroxide Platinum Marprene Bioprene STA-PURE*
Silicone Silicone
1.6 1/16 910.0016.024 913.0016.024 902.0016.024 903.0016.024 960.0016.024
3.2 1/8 910.0032.024 913.0032.024 902.0032.024 903.0032.024 960.0032.024
4.8 3/16 910.0048.024 913.0048.024 902.0048.024 903.0048.024 960.0048.024
6.4 ¼ 910.0064.024 913.0064.024 902.0064.024 903.0064.024 960.0064.024
8.0 5/16 910.0080.024 913.0080.024 902.0080.024 903.0080.024 960.0080.024
9.6 3/8 910.0096.024 913.0096.024 902.0096.024 903.0096.024
mm " Gore
fluoroelastomer*
1.6 1/16 965.0016.024
3.2 1/8 965.0032.024
4.8 3/16 965.0048.024
6.4 ¼ 965.0064.024
8.0 5/16 965.0080.024
9.6 3/8
* Use 501RL2G

36
505L, 505LG

(2.4mm) Product codes

mm " Peroxide Platinum Marprene STA-PURE Gore
# Silicone Silicone fluoroelastomer
1.6 1/16 119 910.E016.024 913.E016.024 902.E016.024 960.E032.K24 965.E032.K24
3.2 1/8 120 910.E032.024 913.E032.024 902.E032.024 960.E032.K24 965.E032.K24
4.8 3/16 15 910.E048.024 913.E048.024 902.E048.024 960.E048.K24 965.E048.K24
6.4 ¼ 24 910.E064.024 913.E064.024 902.E064.024 960.E064.K24 965.E064.K24
8.0 5/16 121 910.E080.024 913.E080.024 902.E080.024 960.E080.K24 965.E080.K24
9.6 3/8 122 910.E096.024 913.E096.024 902.E096.024
9.6 3/8 122 910.H096.024 (high flow element)

Description Product code

505AF Footswitch 059.3001.000
505AH Handswitch 059.3011.000
505AS Filling stand 059.5001.000
505AL Dispensing lance 059.5051.000
505AV Proximity switch 059.5071.000
505AFN Filling needle set 059.5101.000
505AN Network kit (includes cables and software) 059.3101.000
505AP Printer 059.3201.000

501RL

Flow rates

37
Watson-Marlow, Bioprene and Marprene are trademarks of Watson-Marlow Limited.
Tygon is a trademark of the Saint Gobain Performance Plastics Company.
STA-PURE is a trademark of WLGore & Associates.
Warning, These products are not designed for use in, and should not be used for patient connected
applications.
The information contained in this document is believed to be correct but Watson-Marlow Limited accepts no liability for
any errors it contains, and reserves the right to alter specifications without notice.

38
Product use and decontamination declaration
In compliance with the UK Health & Safety at Work Act and the Control of Substances Hazardous to Health
Regulations you, the user are required to declare the substances which have been in contact with the product(s) you
are returning to Watson-Marlow or any of its subsidiaries or distributors. Failure to do so will cause delays in servicing
the product. Therefore, please complete this form to ensure that we have the information before receipt of the
product(s) being returned. A FURTHER COPY MUST BE ATTACHED TO THE OUTSIDE OF THE PACKAGING
CONTAINING THE PRODUCT(S). You, the user, are responsible for cleaning and decontaminating the product(s)
before returning them.
Please complete a separate Decontamination Certificate for each pump returned. RGA No: …………………...
1 Company
Address ……… ................................................................... Postcode ………………………………………
Telephone ……………………………………………. ................. Fax Number …………………………………..

2.1 Serial Number … … … … … … … … … … … … … ........... (a)………………………………………………….

2.2 Has the Product been used? (b)…………………………………………………
YES NO (c)…………………………………………………
(d)…………………………………………………
If yes, please complete all the following Sections. If no, please complete Section 5 only
3 Details of substances pumped 4 I hereby confirm that the only substances(s) that the equipment specified has
pumped or come into contact with are those named, that the information given is
correct, and the carrier has been informed if the consignment is of a hazardous
3.1 Chemical names: nature.
(a)……………….......................... 5 Signed …………………………………………………………………………………
(b)……………............................. Name …………………………………………………………………………………
(c)……………….......................... Position ……………………………………………………………………………….
(d)……………............................. Date …………………………………………………………………………………..

3.2 Precautions to be taken in handling these substances: To assist servicing, please describe any fault
(a)………… .................................................... condition(s) you have witnessed
(b)………… ................................................... …………………………………………………
(c) ………………............................................... ……………………………………………………………
(d)………………................................................ ……………………………………………………………
3.3 Action to be taken in the event of human contact: ……………………………………………………………………………………………………
(a)…………………………………………………………………. ……………………………………………………………
(b)…………………………………………………………………. ……………………………………………………………
(c)………….……………………………………………………… ……………………………………………………………
(d)………….……………………………………………………… ……………………………………………………………
3.4 Cleaning fluid to be used if residue of chemical is found: ……………………………………………………………
(a)…………………………………………………………………. ……………………………………………………………
(b)…………………………………………………………………. ……………………………………………………………
(c)………….……………………………………………………… ……………………………………………………………
(d)………….……………………………………………………… ……………………………………………………………
Watson-Marlow Bredel Pumps . Falmouth . Cornwall TR11 4RU . England . Tel: 01326 370370 . Fax: 01326 376009

39