PARTS MANUAL

ERP10-15RCF
(A888)

Yale Europe Materials Handling Limited

Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 524154563
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 03/2005
 MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page viii for further information.
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

11 NUMERICAL INDEX

12 USER SUPPORT INFORMATION

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
 GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... v
ACCELERATOR ................................................................................................................................................. 5.14
ACCELERATOR PEDAL..................................................................................................................................... 5.16
ALPHABETICAL INDEX............................................................................................................................................ i

B
BRAKE ASSEMBLY
⇒S/N A888A02460A ........................................................................................................................................ 5.2
S/N A888A02461A⇒ ........................................................................................................................................ 5.6
BRAKE LINES ...................................................................................................................................................... 5.4

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.10
CONTACTOR
BY-PASS
⇒S/N A888A-1964Y ................................................................................................................................... 2.18
FORWARD/REVERSE
⇒S/N A888A-1964Y ................................................................................................................................... 2.14
REGENERATIVE BRAKING
⇒S/N A888A-1964Y ................................................................................................................................... 2.20
CONTACTOR PANEL
⇒S/N A888A-1964Y ....................................................................................................................................... 2.12
CONTROL VALVE .............................................................................................................................................. 6.10
CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6.6

D
DRIVE TIRE AND WHEEL
STEERING...................................................................................................................................................... 3.12
DRIVE UNIT AND MOTOR ASSEMBLY............................................................................................................... 3.2

E
ELECTRICAL SYSTEM
⇒S/N A888A-1964Y ......................................................................................................................................... 2.2
S/N A888A-1965Y⇒ ......................................................................................................................................... 2.4

F
FORK.................................................................................................................................................................. 10.2
FRAME AND COUNTERWEIGHT ....................................................................................................................... 1.4
FREE-LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.8
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE-LIFT CYLINDER

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16

TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.14

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.22
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... vii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... vii
HUB .................................................................................................................................................................... 5.12
HYDRAULIC MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 6.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.16
HYDRAULIC PUMP............................................................................................................................................ 6.12
SHEET 1 OF 2 ................................................................................................................................................ 6.18
SHEET 2 OF 2 ................................................................................................................................................ 6.20
HYDRAULIC SYSTEM ......................................................................................................................................... 6.2

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS..................................... x
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... ix
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. viii
INNER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.4
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4

L
LABELS ................................................................................................................................................................ 1.2
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.8
LINE CONTACTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 2.16
LOAD BACKREST
INTEGRAL SIDE-SHIFT ............................................................................................................................... 10.10
LOAD BACKREST EXTENSION........................................................................................................................ 10.4

ii
 GENERAL INFORMATION

DESCRIPTION PAGE NO.

M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.12
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.14
MAIN LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.6
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
MASTER CYLINDER ........................................................................................................................................... 5.8
MASTER DRIVE UNIT
KORDEL
OPTIONAL .................................................................................................................................................... 3.8
ZF...................................................................................................................................................................... 3.4

N
NON-SUSPENSION SEAT................................................................................................................................... 1.8

O
OUTER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.2
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2
OVERHEAD GUARD.......................................................................................................................................... 1.14

P
PARK BRAKE ..................................................................................................................................................... 5.10

S
SEMI-SUSPENSION SEAT ................................................................................................................................ 1.10
WITH ARM REST ........................................................................................................................................... 1.12
SHIFT LEVER ...................................................................................................................................................... 4.4
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10.6
SIDE-SHIFT CYLINDER .................................................................................................................................... 10.8
STEERING COLUMN........................................................................................................................................... 4.2
STEERING HYDRAULIC...................................................................................................................................... 4.6
STEERING PUMP................................................................................................................................................ 4.8
STROBE LIGHT ................................................................................................................................................. 1.16

T
TILT CYLINDER
⇒S/N A888A-1964Y ....................................................................................................................................... 6.22
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.24
TRACTION MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 3.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 3.16

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W
WIRE HARNESS
MAIN
S/N A888A-1965Y⇒ ................................................................................................................................... 2.10
⇒S/N A888A-1965Y ..................................................................................................................................... 2.8

iv
 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

v
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi
 GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 11.1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another figure.
item affected.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION Contact your local dealer for Yale lift trucks for
column (☞Page 3-4) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

vii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii
 GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code

letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the

right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,

a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped

on the cylinder shell.

Always refer to the group, serial, or part number

when ordering service parts.

Modification of masts and carriages by SPED

(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

ix
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

x
 SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

FRAME AND COUNTERWEIGHT ....................................................................................................................... 1.4

LABELS ................................................................................................................................................................ 1.2
NON-SUSPENSION SEAT................................................................................................................................... 1.8
OVERHEAD GUARD.......................................................................................................................................... 1.14
SEMI-SUSPENSION SEAT ................................................................................................................................ 1.10
WITH ARM REST ........................................................................................................................................... 1.12
STROBE LIGHT ................................................................................................................................................. 1.16

1.1
LABELS

LABELS

1.2
 LABELS

ITEM PART NO. DESCRIPTION QTY

1 505972545 Label (Mast Warning) ................................................................................................ 2

2 580031629 Label (Battery Disconnect) ........................................................................................ 1
3 519798601 Label (Hoist Handle).................................................................................................. 1
4 519798602 Label (Tilt Handle) ..................................................................................................... 1
5 505974557 Label (Pinch Point) .................................................................................................... 2
6 505972545 Label (Mast Warning) ................................................................................................ 1
7 580008064 Cover ......................................................................................................................... 1
8 504231220 Rivet .......................................................................................................................... 4
9 a .. . . . Nameplate ................................................................................................................. 1
10 502157207 Label (Yale)................................................................................................................ 2
11 524142943 Strip (RH) .................................................................................................................. 1
11 524142944 Strip (LH) ................................................................................................................... 1
11 524142945 Strip (Rear) ................................................................................................................ 1
12 258193900 Label (Yale)................................................................................................................ 2
13 520045119 Label (Hydraulic Oil Fill) ............................................................................................ 1
14 504955200 Label (Tilt Column) .................................................................................................... 1
15 518806691 Label (Park Brake Warning) ...................................................................................... 1
16 518805660 Label (Operator Warning).......................................................................................... 1
17 505973524 Label (Operator Restraint)......................................................................................... 2
18 505972566 Label (No Riders) ...................................................................................................... 2
19 519798604 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
20 504231235 Label (Operator Manual) (UK) ................................................................................... 1

FOOTNOTES:
a Contact Dealer for Parts

1.3
FRAME AND COUNTERWEIGHT

FRAME AND COUNTERWEIGHT

1.4
 FRAME AND COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 524140038 Counterweight (ERP 15 RCF) ................................................................................... 1

1 524140039 Counterweight (ERP 12 RCF) ................................................................................... 1
1 524140040 Counterweight (EPR 10 RCF) ................................................................................... 1
2 504241309 Cover (LH) ................................................................................................................. 1
3 504241310 Cover (RH) ................................................................................................................ 1
4 a 580014511 Hood .......................................................................................................................... 1
4 b 524148943 Hood .......................................................................................................................... 1
5 a 580014512 Hood (Rear)............................................................................................................... 1
5 b 524148944 Hood (Rear)............................................................................................................... 1
6 580014506 Cover (Three Function) ............................................................................................. 1
6 580023107 Cover (Four Function)................................................................................................ 1
7 504225257 Nut ............................................................................................................................. 3
8 449007018 Screw......................................................................................................................... 3
9 449022018 Lockwasher ............................................................................................................... 6
10 449015002 Nut ............................................................................................................................. 6
11 504238222 Buffer ......................................................................................................................... 4
12 504238275 Moulding .................................................................................................................... 4
13 504238225 Screw......................................................................................................................... 8
14 504238295 Edge Trim .................................................................................................................. 2
15 504238214 Edge Trim .................................................................................................................. 1
16 504238250 Edge Trim .................................................................................................................. 1
17 504238213 Bolt ............................................................................................................................ 1
18 900003245 Grommet.................................................................................................................... 1
19 580017694 Screw......................................................................................................................... 2
20 502566904 Washer ...................................................................................................................... 4
21 449022013 Lockwasher ............................................................................................................... 4
22 504236222 Nut ............................................................................................................................. 2
23 449001016 Capscrew................................................................................................................... 2
24 580015118 Bracket ...................................................................................................................... 2
25 580014508 Floorplate .................................................................................................................. 1
26 580015033 Floormat .................................................................................................................... 1
27 932729903 Capscrew................................................................................................................... 4
28 504229298 Nut ............................................................................................................................. 4
29 504226242 Washer ...................................................................................................................... 4
30 580014509 Hinge (LH) ................................................................................................................. 1
31 580014510 Hinge (RH)................................................................................................................. 1
32 504235245 Handle ....................................................................................................................... 2
33 449001170 Capscrew................................................................................................................... 2
34 449021003 Washer ...................................................................................................................... 2
35 931009924 Capscrew................................................................................................................... 2
36 504062730 Washer ...................................................................................................................... 2
37 955400910 Lockwasher ............................................................................................................... 2
38 937300900 Nut ............................................................................................................................. 2
39 504062481 Tow Pin ...................................................................................................................... 1
40 580014513 Fender (LH) ............................................................................................................... 1
41 580014514 Fender (RH)............................................................................................................... 1
42 449001134 Capscrew................................................................................................................... 2
43 504226242 Washer ...................................................................................................................... 12
44 449022016 Lockwasher ............................................................................................................... 6
45 449015014 Nut ............................................................................................................................. 6

1.5
FRAME AND COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

46 580032373 Capscrew................................................................................................................... 4
47 580008424 Non-Suspension Seat (☞ Page 1.8, ☞ Page 1.10) ................................................ 1
47 580017036 Semi-Suspension Seat (☞ Page 1.10) .................................................................... 1
48 449001013 Capscrew................................................................................................................... 4
49 504229298 Nut ............................................................................................................................. 4
50 504226242 Washer ...................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N A888A-01964Y
b S/N A888A-01965Y ⇒

1.6
NOTES

1.7
NON-SUSPENSION SEAT

NON-SU SPENSION SEAT

1.8
 NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

580008424 Non-Suspension Seat................................................................................................ 1

1 504232248 Seat...................................................................................................................... 1
2 504305734 Switch Assembly .................................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 .. . . . Seat Belt .......................................................................................................... 1
5 .. . . . Screw ............................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Washer............................................................................................................. 2
8 .. . . . Nut ................................................................................................................... 2
9 519996801 Base (Information Case) ...................................................................................... 1
10 519996803 Cover (Information Case) ..................................................................................... 1
11 580014487 Bracket ................................................................................................................. 2
12 580014485 Seat Rail............................................................................................................... 1
13 580014486 Seat Rail............................................................................................................... 1
14 449001013 Capscrew................................................................................................................... 4
15 504229298 Nut ............................................................................................................................. 4
16 504226242 Washer ...................................................................................................................... 4
17 580008425 Jumper....................................................................................................................... 1
18 .. . . . Rivet .......................................................................................................................... 4

1.9
SEMI-SUSPENSION SEAT

SEMI-SUSPENSION SEAT

1.10
 SEMI-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

580017036 Semi-Suspension Seat .............................................................................................. 1

1 580017493 Back Cushion ....................................................................................................... 1
2 580017494 Seat Cushion (With Switch) ................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 580017495 Slider Kit............................................................................................................... 1
5 519996802 Base (Information Case)............................................................................................ 1
6 519996803 Cover (Information Case) .......................................................................................... 1

1.11
SEMI-SUSPENSION SEAT
(WITH ARM REST)

SEMI-SUSPENSION SEATWITH ARM REST

1.12
 SEMI-SUSPENSION SEAT
(WITH ARM REST)

ITEM PART NO. DESCRIPTION QTY

580033123 Semi-Suspension Seat .............................................................................................. 1

1 580017493 Back Cushion ....................................................................................................... 1
2 580017494 Seat Cushion (With Switch) ................................................................................. 1
3 a 580017495 Slider Kit............................................................................................................... 1
4 580010327 Seat Belt Kit ......................................................................................................... 1
5 519996802 Base (Information Case) ...................................................................................... 1
6 519996803 Cover (Information Case) .......................................................................................... 1
7 580033241 Armrest Kit................................................................................................................. 1
a 580056635 Ground Wire .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

1.13
OVERHEAD GUARD

OVERHEAD GUARD

1.14
 OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

524140237 Overhead Guard........................................................................................................ 1

1 449001058 Capscrew................................................................................................................... 4
2 449022017 Lockwasher ............................................................................................................... 4
3 449015029 Nut ............................................................................................................................. 4
4 449001117 Capscrew................................................................................................................... 2
5 900001242 Handle ....................................................................................................................... 1
6 504060774 Screw......................................................................................................................... 2
504241783 Plug ........................................................................................................................... 2

1.15
STROBE LIGHT

STROBE LIGHT

1.16
 STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 580031224 Wire Harness............................................................................................................. 1

2 580000037 Strobe Light ............................................................................................................... 1
2 580035844 Lens (Amber) ....................................................................................................... 1
2 504232212 Bulb ...................................................................................................................... 1
3 504232297 Guard ........................................................................................................................ 1
4 580031232 Bracket ...................................................................................................................... 1
5 580031235 Conduit ...................................................................................................................... 2
6 900003245 Grommet.................................................................................................................... 2
7 930113906 Screw......................................................................................................................... 2
8 449021001 Washer ...................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 2
10 449015014 Nut ............................................................................................................................. 1

1.17
NOTES

1.18
 SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
BY-PASS
⇒S/N A888A-1964Y ................................................................................................................................... 2.18
FORWARD/REVERSE
⇒S/N A888A-1964Y ................................................................................................................................... 2.14
REGENERATIVE BRAKING
⇒S/N A888A-1964Y ................................................................................................................................... 2.20
CONTACTOR PANEL
⇒S/N A888A-1964Y ....................................................................................................................................... 2.12
ELECTRICAL SYSTEM
⇒S/N A888A-1964Y ......................................................................................................................................... 2.2
S/N A888A-1965Y⇒ ......................................................................................................................................... 2.4
LINE CONTACTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 2.16
WIRE HARNESS
MAIN
S/N A888A-1965Y⇒ ................................................................................................................................... 2.10
⇒S/N A888A-1965Y ..................................................................................................................................... 2.8

2.1
ELECTRICAL SYSTEM
(⇒S/N A888A-1964Y)

ELECTRICA L SYSTEM⇒S/N A888A-1964Y

2.2
 ELECTRICAL SYSTEM
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

1 580014416 Control Panel............................................................................................................. 1

1 580015824 Controller.............................................................................................................. 1
1 580015826 Contactor Panel.................................................................................................... 1
2 449004085 Capscrew................................................................................................................... 3
3 449021003 Washer ...................................................................................................................... 9
4 449022018 Lockwasher ............................................................................................................... 9
5 449015002 Nut ............................................................................................................................. 6
6 580014821 Capscrew................................................................................................................... 3
7 580001205 Spacer ....................................................................................................................... 3
8 580014417 Bracket ...................................................................................................................... 1
9 449001414 Capscrew................................................................................................................... 3
10 449007050 Screw......................................................................................................................... 2
11 505970500 Nut ............................................................................................................................. 2
12 580014420 Battery Connector ..................................................................................................... 2
12 518805628 Handle.................................................................................................................. 2
13 580014429 Wire Harness............................................................................................................. 1
14 580014421 Cable ......................................................................................................................... 1
15 580014422 Cable ......................................................................................................................... 1
16 449001014 Capscrew................................................................................................................... 2
17 449022016 Lockwasher .......................................................................................................... 2
18 449021001 Washer ...................................................................................................................... 6
19 504057789 Fan ............................................................................................................................ 1
20 504059736 Guard ........................................................................................................................ 1
21 449007024 Screw......................................................................................................................... 4
22 940600905 Washer ...................................................................................................................... 4
23 016103200 Washer ...................................................................................................................... 4
24 580014423 Cable ......................................................................................................................... 1
25 580014419 Horn........................................................................................................................... 1
26 449001134 Capscrew................................................................................................................... 2
27 504230271 Nut ............................................................................................................................. 1
28 504226242 Washer ...................................................................................................................... 1
29 312850032 Strap Clamp............................................................................................................... 4
30 504070790 Strap Clamp............................................................................................................... 4
31 580015432 Cover ......................................................................................................................... 1
32 580011023 Rivet .......................................................................................................................... 2
33 580018899 Rivet .......................................................................................................................... 4
34 580014565 Battery Discharge Indicator and Hourmeter .............................................................. 1
35 a 504240838 Ignition Switch ........................................................................................................... 1
35 a 504240712 Key Set................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

2.3
ELECTRICAL SYSTEM
(S/N A888A-1965Y⇒)

ELECTRICA L SYSTEMS/N A888A-1965Y⇒

2.4
 ELECTRICAL SYSTEM
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

1 580027275 Pump Controller......................................................................................................... 1

2 932107905 Capscrew................................................................................................................... 4
3 449022018 Lockwasher ............................................................................................................... 10
4 580027274 Traction Controller ..................................................................................................... 1
5 580027370 Fuse (7 Amp)............................................................................................................. 1
6 580015985 Label (7 Amp) ............................................................................................................ 1
7 580025921 Battery Disconnect Switch......................................................................................... 1
8 580015828 Terminal Assembly .................................................................................................... 1
8 580018899 Rivet .......................................................................................................................... 4
9 580015827 Fuse (750 Amp)......................................................................................................... 1
9 580015987 Label (750 Amp) ........................................................................................................ 1
10 580027347 Cable ......................................................................................................................... 3
11 504057738 Cable ......................................................................................................................... 1
12 449021003 Washer ...................................................................................................................... 6
13 449022018 Lockwasher ............................................................................................................... 10
14 520051896 Capscrew................................................................................................................... 4
15 580027238 Spacer ....................................................................................................................... 4
16 504057789 Fan ............................................................................................................................ 1
17 940600905 Washer ...................................................................................................................... 4
18 016103200 Washer ...................................................................................................................... 4
19 449007024 Screw......................................................................................................................... 4
20 504059736 Guard ........................................................................................................................ 1
21 580027696 Wire Harness (Optional)............................................................................................ 1
22 150019310 Alarm (87 dbA) (Optional) ......................................................................................... 1
23 449001170 Capscrew (Optional).................................................................................................. 2
24 449022018 Lockwasher (Optional)............................................................................................... 2
24 449021003 Washer ...................................................................................................................... 2
25 580027211 Cable ......................................................................................................................... 1
26 580027215 Cable ......................................................................................................................... 1
27 504230271 Nut ............................................................................................................................. 1
28 504226242 Washer ...................................................................................................................... 1
29 580014419 Horn........................................................................................................................... 1
30 449001134 Capscrew................................................................................................................... 2
31 312850032 Strap Clamp............................................................................................................... AR
31 504070790 Strap Clamp............................................................................................................... AR
32 580014565 Battery Discharge Indicator and Hourmeter .............................................................. 1
33 505976537 Boot ........................................................................................................................... 1
34 580026086 Bracket ...................................................................................................................... 1
34 449001412 Capscrew................................................................................................................... 2
35 449001013 Capscrew................................................................................................................... 3
36 580027217 Battery Connector Assembly (SBE) .......................................................................... 1
36 580057653 Battery Connector Assembly (DIN) ........................................................................... 1
37 449001056 Capscrew (SBE) ........................................................................................................ 2
38 449001273 Capscrew (DIN) ......................................................................................................... 2
38 505970500 Nut ............................................................................................................................. 2
580025504 Wire Harness............................................................................................................. 1
504240838 Ignition Switch ........................................................................................................... 1
504240712 Key Set................................................................................................................. 1

2.5
ELECTRICAL SYSTEM
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

504223239 Silicon Grease ........................................................................................................... AR

580025505 Controller Kit (Includes Items 1, 4-6, 8-9).................................................................. 1

2.6
NOTES

2.7
WIRE HARNESS
(MAIN)
(⇒S/N A888A-1965Y)

WIRE HARNESSMAIN⇒ S/N A888A-1965Y

2.8
 WIRE HARNESS
(MAIN)
(⇒S/N A888A-1965Y)

ITEM PART NO. DESCRIPTION QTY

580014429 Wire Harness............................................................................................................. 1

1 518446602 Socket .................................................................................................................. 13
2 518445621 Connector............................................................................................................. 1
3 505968501 Connector............................................................................................................. 1
4 505968535 Secondary Lock ................................................................................................... 1
5 502470901 Fuse (3 Amp) ....................................................................................................... 1
6 580018900 Fuse Holder.......................................................................................................... 1
7 520037895 Cap....................................................................................................................... 1
8 520037871 Spring................................................................................................................... 1
9 520037888 Contact................................................................................................................. 2
10 518793670 Connector............................................................................................................. 4
11 504064720 Plug ...................................................................................................................... 1
12 505064754 Secondary Lock ................................................................................................... 1
13 502701502 Contact................................................................................................................. 4
14 504064701 Connector............................................................................................................. 1
15 580001849 Secondary Lock ................................................................................................... 1
16 502701508 Plug ...................................................................................................................... 1
17 502701518 Plug ...................................................................................................................... 1

2.9
WIRE HARNESS
(MAIN)
(S/N A888A-1965Y⇒)

WIRE HARNESSMAINS/N A888A-1965Y⇒

2.10
 WIRE HARNESS
(MAIN)
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

580025504 Wire Harness............................................................................................................. 1

1 518445602 Socket (Molex) ..................................................................................................... 17
2 518445618 Receptacle (Molex) .............................................................................................. 2
3 505968501 Connector............................................................................................................. 1
4 505968535 Secondary Lock ................................................................................................... 1
5 504064720 Plug ...................................................................................................................... 1
6 505064754 Secondary Lock ................................................................................................... 1
7 502701508 Plug ...................................................................................................................... 1
8 502701502 Contact................................................................................................................. 4
9 502701518 Plug ...................................................................................................................... 1
10 580027370 Fuse ..................................................................................................................... 1

2.11
CONTACTOR PANEL
(⇒S/N A888A-1964Y)

CONTACTOR PANEL⇒S/N A888A-1964Y

2.12
 CONTACTOR PANEL
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580015826 Contactor Panel......................................................................................................... 1

1 520045132 Contactor (Forward/Reverse) ............................................................................... 1
2 580015866 Contactor Mounting Kit......................................................................................... 5
3 580015867 Contactor.............................................................................................................. 1
4 580018901 Power Cable ......................................................................................................... 1
5 580015869 Contactor (Regenerative Braking)........................................................................ 1
6 580015870 Link....................................................................................................................... 1
7 580015872 Diode Assembly ................................................................................................... 1
8 580015871 Link....................................................................................................................... 1
9 580015873 Link....................................................................................................................... 1
10 580015874 Plate ..................................................................................................................... 1
11 580015875 Cable.................................................................................................................... 1
12 580015876 Cable.................................................................................................................... 1
13 580015877 Cable.................................................................................................................... 1
14 580015878 Wire Harness ....................................................................................................... 1
15 580015879 Contactor (By-Pass) ............................................................................................. 1
16 580015880 Label .................................................................................................................... 1
17 580018902 Connector............................................................................................................. 2
18 580015827 Fuse .......................................................................................................................... 1
19 580015828 Terminal Assembly .................................................................................................... 2
20 504058700 Holder ........................................................................................................................ 1
21 504058764 Strap .......................................................................................................................... 1

2.13
CONTACTOR
(FORWARD/REVERSE)
(⇒S/N A888A-1964Y)

CONTACTORFORWARD/REVERSE⇒ S/N A888A-1964Y

2.14
 CONTACTOR
(FORWARD/REVERSE)
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

520045132 Contactor ................................................................................................................... 1

1 296321162 Screw ................................................................................................................... 3
2 519739857 Hardware Kit ........................................................................................................ 1
3 519739863 Cover (Top)........................................................................................................... 1
4 519433635 Spring................................................................................................................... 2
5 519739860 Contact (Moving) .................................................................................................. 2
6 519739861 Contact (Fixed)..................................................................................................... 1
7 519739862 Insulator ............................................................................................................... 2
8 520045134 Coil Assembly ...................................................................................................... 1

2.15
LINE CONTACTOR
(⇒S/N A888A-1964Y)

LINE CONTACTOR⇒ S/N A888A-1964Y

2.16
 LINE CONTACTOR
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580015867 Contactor ................................................................................................................... 1

1 519739868 Contact (Fixed)..................................................................................................... 2
2 519739869 Contact (Moving) .................................................................................................. 1
3 580015883 Cover.................................................................................................................... 1
4 296321162 Screw ................................................................................................................... 2
5 580015885 Return Spring....................................................................................................... 1
6 580023139 Coil and Frame..................................................................................................... 1
7 580001246 Cap....................................................................................................................... 1
8 519433634 Shield ................................................................................................................... 2

2.17
CONTACTOR
(BY-PASS)
(⇒S/N A888A-1964Y)

CONTACTORBY-PASS⇒S/N A888A-1964Y

2.18
 CONTACTOR
(BY-PASS)
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580015879 Contactor ................................................................................................................... REF

1 519739868 Contact (Fixed)..................................................................................................... 2
2 519739869 Contact (Moving) .................................................................................................. 1
3 580015883 Cover.................................................................................................................... 1
4 296321162 Screw ................................................................................................................... 2
5 519433635 Spring................................................................................................................... 1
6 519739849 Coil and Frame..................................................................................................... 1
7 580001246 Cap....................................................................................................................... 1
8 519433634 Shield ................................................................................................................... 2

2.19
CONTACTOR
(REGENERATIVE BRAKING)
(⇒S/N A888A-1964Y)

CONTACTORREGENERATIVE BRA KING⇒ S/N A888A-1964Y

2.20
 CONTACTOR
(REGENERATIVE BRAKING)
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580015869 Contactor ................................................................................................................... 1

1 519739868 Contact (Fixed)..................................................................................................... 2
2 519739860 Contact (Moving) .................................................................................................. 1
3 504058758 Cover.................................................................................................................... 1
4 296321162 Screw ................................................................................................................... 2
5 580015893 Spring................................................................................................................... 1
6 519739849 Coil and Frame..................................................................................................... 1
7 296321168 Insulator ............................................................................................................... 2
8 504058741 Contact................................................................................................................. 2
9 580001246 Cap....................................................................................................................... 1
10 580023140 Shield ................................................................................................................... 2

2.21
NOTES

2.22
 SECTION 3

3 D RIVE UNIT

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE TIRE AND WHEEL

STEERING...................................................................................................................................................... 3.12
DRIVE UNIT AND MOTOR ASSEMBLY............................................................................................................... 3.2
MASTER DRIVE UNIT
KORDEL
OPTIONAL .................................................................................................................................................... 3.8
ZF...................................................................................................................................................................... 3.4
TRACTION MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 3.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 3.16

3.1
DRIVE UNIT AND MOTOR ASSEMBLY

DRIVE UNIT AND MOTOR ASSEMBLY

3.2
 DRIVE UNIT AND MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 580014395 Traction Motor (☞ Page 3.14) .................................................................................. 1

1 580025488 Traction Motor (☞ Page 3.16) .................................................................................. 1
2 932201904 Capscrew................................................................................................................... 6
3 504239272 Chain ......................................................................................................................... 1
4 580016024 Master Drive Unit (☞ Page 3.4) ............................................................................... 1
4 580014396 Master Drive Unit (☞ Page 3.8) ............................................................................... 1
5 504060757 Wheel (☞ Page 3.12) .............................................................................................. 1
6 931017903 Lockwasher ............................................................................................................... 6
7 449001048 Capscrew................................................................................................................... 6
8 050974300 O-Ring ....................................................................................................................... 1
9 580014694 Hydraulic Motor (☞ Page 6.14) ............................................................................... 1
9 580025502 Hydraulic Motor (☞ Page 6.16) ............................................................................... 1
10 .. . . . Nut ............................................................................................................................. 1
11 449015029 Nut ............................................................................................................................. 1
12 449022017 Lockwasher ............................................................................................................... 2
13 449001004 Capscrew................................................................................................................... 1
14 449002139 Capscrew................................................................................................................... 1
15 504239285 Sprocket .................................................................................................................... 1
16 015418300 Cotter Pin .................................................................................................................. 1
17 500905200 Link ............................................................................................................................ 1
18 504450711 Chain Anchor............................................................................................................. 1

3.3
MASTER DRIVE UNIT
(ZF)

MASTER DRIVE UNIT ZF

3.4
 MASTER DRIVE UNIT
(ZF)

ITEM PART NO. DESCRIPTION QTY

580016024 Master Drive Unit (ZF) ............................................................................................... 1

1 580016264 Housing ................................................................................................................ 1
2 580016265 Gear Set............................................................................................................... 1
3 580029692 Roller Bearing ...................................................................................................... 1
4 580016267 Shim (0,102 mm).................................................................................................. 2
4 519767822 Shim (0,152 mm).................................................................................................. 2
4 580016269 Shim (0,305 mm).................................................................................................. 2
4 580016270 Shim (0,508 mm).................................................................................................. 2
5 519767806 Shim (0,102 mm).................................................................................................. 1
5 519767807 Shim (0,152 mm).................................................................................................. 1
5 519767808 Shim (0,305 mm).................................................................................................. 1
5 519767809 Shim (0,508 mm).................................................................................................. 1
6 520352827 Bearing................................................................................................................. 1
7 580016276 Gear ..................................................................................................................... 1
8 519767804 Nut........................................................................................................................ 1
9 580016278 Wheel Shaft.......................................................................................................... 1
10 519766841 Wheel Stud........................................................................................................... 5
11 520352811 Seal ...................................................................................................................... 1
12 580016281 Roller Bearing ...................................................................................................... 2
13 519766825 Shim (0,102 mm).................................................................................................. 2
13 519766826 Shim (0,152 mm).................................................................................................. 2
13 519766827 Shim (0,305 mm).................................................................................................. 2
13 519766828 Shim (0,508 mm).................................................................................................. 2
14 520352802 Seal Ring.............................................................................................................. 1
15 519766840 Shield ................................................................................................................... 1
16 520352817 Disc ...................................................................................................................... 1
17 311323023 Capscrew ............................................................................................................. 1
18 519767813 Cover.................................................................................................................... 1
19 449001170 Capscrew ............................................................................................................. 15
20 580029621 Plug ...................................................................................................................... 1
21 580017695 Ring Seal.............................................................................................................. 1
22 580016292 Section ................................................................................................................. 1
23 580016293 Lube Fitting ...................................................................................................... 2
24 519244811 Plug.................................................................................................................. 1
25 580017695 Ring Seal ......................................................................................................... 1
26 519244834 Breather ............................................................................................................... 1
27 519767816 Pin ........................................................................................................................ 2
28 580026458 Capscrew ............................................................................................................. 5
29 580016297 Socket .................................................................................................................. 8
30 580017777 Socket .................................................................................................................. 2
31 580016298 Ring...................................................................................................................... 1
32 580016299 Capscrew ............................................................................................................. 3
33 580026457 Capscrew ............................................................................................................. 2
34 580017781 Washer ................................................................................................................. 4
35 580016300 Nut........................................................................................................................ 1
36 580016304 Gear ..................................................................................................................... 1
37 580016305 Cover.................................................................................................................... 1
38 580016306 Ring Seal.............................................................................................................. 1
39 580016307 O-Ring.................................................................................................................. 1
40 580016308 Snap Ring ............................................................................................................ 1

3.5
MASTER DRIVE UNIT
(ZF)

ITEM PART NO. DESCRIPTION QTY

41 580016309 Ball Bearing.......................................................................................................... 2

42 580016310 Seal ...................................................................................................................... 1
43 580016301 Plate ..................................................................................................................... 1
44 580016302 Stop...................................................................................................................... 2
45 580016303 Screw ................................................................................................................... 4

3.6
NOTES

3.7
MASTER DRIVE UNIT
(KORDEL) (OPTIONAL)

MASTER DRIVE UNIT KORDELOPTIONAL

3.8
 MASTER DRIVE UNIT
(KORDEL) (OPTIONAL)

ITEM PART NO. DESCRIPTION QTY

580014396 Master Drive Unit....................................................................................................... 1

1 580014851 Housing ................................................................................................................ 1
2 580014852 Cover.................................................................................................................... 1
3 580014853 Cover.................................................................................................................... 1
4 580014854 Shaft..................................................................................................................... 1
5 580014855 Gear Set............................................................................................................... 1
6 580014856 Gear ..................................................................................................................... 1
7 580014857 Gear ..................................................................................................................... 1
8 580014858 Shim ..................................................................................................................... 1
9 580014859 Nut........................................................................................................................ 1
10 580012510 Wheel Stud........................................................................................................... 5
11 580016452 Spacer.................................................................................................................. 1
12 580014860 Spacer.................................................................................................................. 1
13 580014861 Buffer.................................................................................................................... 1
14 580014863 Shim ..................................................................................................................... 1
15 580014864 Disc ...................................................................................................................... 1
16 580014865 Disc ...................................................................................................................... 1
17 580014868 Mounting Ring ...................................................................................................... 1
18 580014875 Roller Bearing ...................................................................................................... 2
19 449058004 Roller Bearing ...................................................................................................... 1
20 580014885 Bearing Set .......................................................................................................... 1
21 449058011 Roller Bearing ...................................................................................................... 1
22 580016453 Roller Bearing ...................................................................................................... 1
23 580014888 Oil Seal................................................................................................................. 1
24 580014889 Oil Seal................................................................................................................. 1
25 580014890 O-Ring.................................................................................................................. 1
26 580014892 Shim ..................................................................................................................... 1
27 580014893 Snap Ring ............................................................................................................ 1
28 580014894 Screw ................................................................................................................... 1
29 580014895 Plug ...................................................................................................................... 1
30 580014896 Seal ...................................................................................................................... 2
31 580014897 Screw ................................................................................................................... 1
32 580014898 Screw ................................................................................................................... 3
33 580014899 Screw ................................................................................................................... 8
34 580014900 Screw ................................................................................................................... 15
35 932202908 Capscrew ............................................................................................................. 10
36 932202911 Capscrew ............................................................................................................. 4
37 519766808 Lockwasher .......................................................................................................... 24
38 519244838 Washer ................................................................................................................. 14
39 580014904 Lube Fitting .......................................................................................................... 2
40 580014905 Pin ........................................................................................................................ 1
41 580014909 Cover.................................................................................................................... 1
42 a 580014870 Tensioner.............................................................................................................. 1
43 a 580014891 O-Ring.................................................................................................................. 1
44 a 932201905 Capscrew ............................................................................................................. 2
45 a 580014906 Pin ........................................................................................................................ 2
46 a 580014907 Pin ........................................................................................................................ 1
47 a 580014908 Plug ...................................................................................................................... 2

580018991 Seal Kit (Includes Items 23-25, 30, 43) ..................................................................... 1

3.9
MASTER DRIVE UNIT
(KORDEL) (OPTIONAL)

ITEM PART NO. DESCRIPTION QTY

580018992 Repair Kit (Flange Bearing) (Includes Items 4, 10, 12, 14, 16, 21-22) ...................... 1
580018993 Repair Kit (Bearing) (Includes Items 8-9, 16, 18-22, 24-27, 30, 32).......................... 1
580018994 Repair Kit (Includes Items 5, 8-9, 16, 19-22, 24-25, 27, 30, 32)................................ 1
580018995 Repair Kit (Includes Items 6-7, 9, 30) ........................................................................ 1
580018996 Repair Kit (Motor Bearing) (Includes Items 23, 43) ................................................... 1

FOOTNOTES:
a Not Illustrated

3.10
NOTES

3.11
DRIVE TIRE AND WHEEL
(STEERING)

DRIVE TIRE AND WHEELST EERING

3.12
 DRIVE TIRE AND WHEEL
(STEERING)

ITEM PART NO. DESCRIPTION QTY

1 504060776 Tire ............................................................................................................................ 3

2 504060757 Wheel ........................................................................................................................ 1
3 504060781 Lock Ring ............................................................................................................. 1
4 504060797 Side Ring.............................................................................................................. 1
5 504060779 Rim....................................................................................................................... 1
6 504060752 Nut ............................................................................................................................. 5
7 449022027 Lockwasher ............................................................................................................... 5

3.13
TRACTION MOTOR
(⇒S/N A888A-1964Y)

TRACTION MOTOR⇒S/N A888A-1964Y

3.14
 TRACTION MOTOR
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580014395 Traction Motor............................................................................................................ 1

1 580014922 Housing ................................................................................................................ 1
2 580016023 Tube ..................................................................................................................... 2
3 504057762 Pole Shoe............................................................................................................. 4
4 580014924 Field Coil .............................................................................................................. 1
5 504057737 Capscrew ............................................................................................................. 8
6 580014925 Drive End Plate .................................................................................................... 1
7 580018907 Screw ................................................................................................................... 8
8 504057745 Washer ................................................................................................................. 18
9 580014926 End Plate (CPL) ................................................................................................... 1
10 580014927 End Plate.............................................................................................................. 1
11 504057730 Brush Holder ........................................................................................................ 1
12 504057761 Brush Spring ........................................................................................................ 12
13 504057774 Screw ................................................................................................................... 4
14 504057723 Disc ...................................................................................................................... 4
15 504057729 Brush.................................................................................................................... 4
16 580014928 Screw ................................................................................................................... 2
17 504057753 Disc ...................................................................................................................... 2
18 580014929 Ball Bearing.......................................................................................................... 1
19 580010755 Snap Ring ............................................................................................................ 1
20 580024707 Capscrew ............................................................................................................. 8
21 580014930 Armature .............................................................................................................. 1
22 580010757 Snap Ring ............................................................................................................ 1
23 580014936 Ring...................................................................................................................... 1
24 504057760 Band..................................................................................................................... 1
25 580010775 Spring................................................................................................................... 2
26 504057766 Band..................................................................................................................... 1
27 580014931 Fan ....................................................................................................................... 1
28 504057745 Washer ................................................................................................................. 10

3.15
TRACTION MOTOR
(S/N A888A-1965Y⇒)

TRACTION MOTORS/N A888A-1965Y⇒

3.16
 TRACTION MOTOR
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

580025488 Traction Motor............................................................................................................ 1

1 580027817 Housing ................................................................................................................ 1
2 580016023 Tube ..................................................................................................................... 2
3 580027819 Pole Shoe............................................................................................................. 4
4 580027818 Field Coil .............................................................................................................. 1
5 504057737 Capscrew ............................................................................................................. 8
6 580027820 Drive End Plate .................................................................................................... 1
7 932200905 Capscrew ............................................................................................................. 8
8 504057745 Washer ................................................................................................................. 18
9 580027821 End Plate (CPL) ................................................................................................... 1
10 580023379 Cover (Commutator) ........................................................................................ 1
11 580027823 Brush Holder.................................................................................................... 1
12 580010773 Spring .............................................................................................................. 8
13 580023381 Screw ............................................................................................................... 4
14 580023384 Nut (Spring) ..................................................................................................... 2
15 580027824 Brush ............................................................................................................... 4
16 580014931 Fan ....................................................................................................................... 1
17 580010749 Ball Bearing.......................................................................................................... 1
18 015915900 Snap Ring ............................................................................................................ 1
19 580023385 Screw ................................................................................................................... 8
20 580027825 Armature .............................................................................................................. 1
21 640046913 Snap Ring ............................................................................................................ 1
22 580027826 Ring...................................................................................................................... 1
23 580027827 Cover Band .......................................................................................................... 1
24 580010775 Spring................................................................................................................... 1
580027828 Cable Assemby ......................................................................................................... 1
580027829 Cable Assembly......................................................................................................... 1

3.17
NOTES

3.18
 SECTION 4

4 STEERING SYSTEM

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ...................................................................................................................................................... 4.4

STEERING COLUMN........................................................................................................................................... 4.2
STEERING HYDRAULIC...................................................................................................................................... 4.6
STEERING PUMP................................................................................................................................................ 4.8

4.1
STEERING COLUMN

STEERING COLUMN

4.2
 STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 505977597 Bracket ...................................................................................................................... 1

2 520037801 Spring ........................................................................................................................ 1
3 505977562 Shaft .......................................................................................................................... 1
4 505977538 Plate .......................................................................................................................... 2
5 449001014 Capscrew................................................................................................................... 4
6 449022016 Lockwasher ............................................................................................................... 4
7 932201904 Capscrew................................................................................................................... 1
8 449015098 Locknut ...................................................................................................................... 1
9 518796642 Latch (Gear) .............................................................................................................. 1
10 505977589 Pin ............................................................................................................................. 1
11 015416200 Cotter Pin .................................................................................................................. 1
12 505977566 Latch Knob (Knob) .................................................................................................... 1
13 449004080 Screw......................................................................................................................... 2
14 505977509 Rod ............................................................................................................................ 1
15 504574273 Spring ........................................................................................................................ 1
16 449021002 Washer ...................................................................................................................... 1
17 580014427 Steering Pump (☞ Page 4.8) ................................................................................... 1
18 449001015 Capscrew................................................................................................................... 4
19 449021006 Washer ...................................................................................................................... 4
20 449022013 Lockwasher ............................................................................................................... 4
21 505977512 Steering Column........................................................................................................ 1
21 518794682 Nut........................................................................................................................ 1
21 580000284 Horn Contact Kit (Horn) ....................................................................................... 1
22 504574274 Screw......................................................................................................................... 6
22 449022019 Lockwasher ............................................................................................................... 6
23 504227269 Steering Wheel .......................................................................................................... 1
24 504503703 Cover (Upper) ............................................................................................................ 1
25 504504703 Cover (Lower) ............................................................................................................ 1
26 520045057 Plug (Foot Directional Control Pedal) ........................................................................ 2
27 524135211 Horn Button ............................................................................................................... 1
28 504238241 Knob .......................................................................................................................... 1

4.3
SHIFT LEVER

SHIFT LEVER

4.4
 SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

504574275 Shift Lever Assembly ................................................................................................. 1

1 504574276 Base ..................................................................................................................... 1
2 504574277 Link....................................................................................................................... 1
3 505977569 Crank.................................................................................................................... 1
4 505977542 Crank.................................................................................................................... 1
5 505977598 Shift Lever ............................................................................................................ 2
6 505977590 Capscrew ............................................................................................................. 4
7 449015112 Nut........................................................................................................................ 4
8 505977526 Spring Plunger ..................................................................................................... 2
9 505977516 Bolt ....................................................................................................................... 2
10 449015002 Nut........................................................................................................................ 2
11 505977500 Washer ................................................................................................................. 4
12 505977550 Plate (Switch) ............................................................................................................ 1
13 580025784 Switch ........................................................................................................................ 2
14 504225202 Screw......................................................................................................................... 4
15 500552902 Lockwasher ............................................................................................................... 4
16 032643500 Nut ............................................................................................................................. 4
17 449001170 Capscrew................................................................................................................... 4
18 449022018 Lockwasher ............................................................................................................... 4
19 449021003 Washer ...................................................................................................................... 4
20 580027136 Wire Harness............................................................................................................. 1
21 505977573 Bracket (Label) .......................................................................................................... 1

4.5
STEERING HYDRAULIC

STEERING HYDRAULIC

4.6
 STEERING HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 580014424 Hose .......................................................................................................................... 2

2 580014428 Hose .......................................................................................................................... 1
3 580014425 Hose .......................................................................................................................... 1
4 580014426 Hose .......................................................................................................................... 1
5 015492300 O-Ring ....................................................................................................................... 1
6 012828600 O-Ring ....................................................................................................................... 4

4.7
STEERING PUMP

STEERING PUMP

4.8
 STEERING PUMP

ITEM PART NO. DESCRIPTION QTY

580014427 Steering Pump........................................................................................................... 1

1 .. . . . Bearing................................................................................................................. 1
2 .. . . . Ring...................................................................................................................... 1
3 .. . . . Pin ........................................................................................................................ 1
4 .. . . . Shaft..................................................................................................................... 1
5 .. . . . Spring (Set) .......................................................................................................... 1
6 .. . . . Plate ..................................................................................................................... 1
7 .. . . . Cover.................................................................................................................... 1
8 .. . . . Gear (and Wheel)................................................................................................. 1
9 .. . . . Relief Valve .......................................................................................................... 1
10 .. . . . Bolt (Hex Head).................................................................................................... 1
11 .. . . . Ball ....................................................................................................................... 1
12 .. . . . Ball ....................................................................................................................... 1
13 580014972 Fitting (Male) ........................................................................................................ 4
14 580014973 Screw ................................................................................................................... 1
15 .. . . . Seal ...................................................................................................................... 1
16 .. . . . Seal (Shaft) .......................................................................................................... 1
17 .. . . . O-Ring.................................................................................................................. 1
18 580008005 O-Ring.................................................................................................................. 2
19 580000361 O-Ring.................................................................................................................. 5
20 .. . . . Washer ................................................................................................................. 3
21 .. . . . Nameplate............................................................................................................ 1
22 .. . . . Screw with Pin...................................................................................................... 1
23 .. . . . Housing ................................................................................................................ 1
24 .. . . . Spool and Sleeve ................................................................................................. 1

580007999 Seal Kit (Includes Items 15-20) ................................................................................. 1

4.9
NOTES

4.10
 SECTION 5

5 BRAKE SYSTEM

5 BRAKE SYSTEM
 CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 5.14

ACCELERATOR PEDAL..................................................................................................................................... 5.16
BRAKE ASSEMBLY
⇒S/N A888A02460A ........................................................................................................................................ 5.2
S/N A888A02461A⇒ ........................................................................................................................................ 5.6
BRAKE LINES ...................................................................................................................................................... 5.4
HUB .................................................................................................................................................................... 5.12
MASTER CYLINDER ........................................................................................................................................... 5.8
PARK BRAKE ..................................................................................................................................................... 5.10

5.1
BRAKE ASSEMBLY
(⇒S/N A888A02460A)

BRAKE ASSEMBLY⇒S/N A 888A02460A

5.2
 BRAKE ASSEMBLY
(⇒S/N A888A02460A)

ITEM PART NO. DESCRIPTION QTY

504056757 Brake Assembly (LH)................................................................................................. 1

504058793 Brake Assembly (RH) ................................................................................................ 1
1 504058735 Brake Shoe .......................................................................................................... 1
2 504061792 Spring................................................................................................................... 2
3 504062702 Spring................................................................................................................... 2
4 504058781 Wheel Cylinder..................................................................................................... 1
5 .. . . . Piston ................................................................................................................... 2
6 .. . . . Seal ...................................................................................................................... 2
7 .. . . . Cover.................................................................................................................... 2
8 504058779 Brake Shoe (LH) .................................................................................................. 1
8 504058738 Brake Shoe (RH) .................................................................................................. 1
9 504061715 Plug ...................................................................................................................... 1
10 504061784 Spring................................................................................................................... 1
11 504062755 Screw (RH)........................................................................................................... 1
12 504061756 Screw ................................................................................................................... 1
13 504061757 Plate ..................................................................................................................... 1
14 504058714 Strut...................................................................................................................... 1

504061786 Repair Kit (Includes Items 5-7) .................................................................................. 1

5.3
BRAKE LINES

BRAKE LINES

5.4
 BRAKE LINES

ITEM PART NO. DESCRIPTION QTY

1 524137528 Foot Directional Control Pedal (Foot Directional Control Pedal)................................ 1

1 505974561 Accelerator Pedal (Forward/Reverse)........................................................................ 1
2 504239236 Hose .......................................................................................................................... 1
3 bc 504239255 Tube........................................................................................................................... 1
3 a 504239263 Tube........................................................................................................................... 1
4 449001040 Capscrew................................................................................................................... 1
5 580014550 Brake Pedal Assembly............................................................................................... 1
5 504224226 Bushing ................................................................................................................ 2
6 507221500 Pad ............................................................................................................................ 1
7 518795619 Tube........................................................................................................................... 1
8 502398908 Washer ...................................................................................................................... 1
9 449001310 Capscrew................................................................................................................... 1
10 504225240 Nut ............................................................................................................................. 1
11 449015044 Nut ............................................................................................................................. 8
12 580014552 Bracket ...................................................................................................................... 1
13 449001302 Capscrew................................................................................................................... 2
14 449022013 Lockwasher ............................................................................................................... 7
15 449021006 Washer ...................................................................................................................... 3
16 504239253 Spring ........................................................................................................................ 1
17 504058726 Master Cylinder (☞ Page 5.8) ................................................................................. 1
18 449001015 Capscrew................................................................................................................... 5
19 504228270 Rod End .................................................................................................................... 1
20 504223200 Rod End Pin .............................................................................................................. 1
21 016109700 Washer ...................................................................................................................... 1
22 015416200 Cotter Pin .................................................................................................................. 1
23 014975800 Nut ............................................................................................................................. 1
24 504239276 Tube........................................................................................................................... 1
25 bc 504239291 Tube........................................................................................................................... 1
25 a 504239242 Tube........................................................................................................................... 1
26 014972900 Nut ............................................................................................................................. 1
27 500513904 Fitting......................................................................................................................... 1
28 505974576 Spring ........................................................................................................................ 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c Two Stage Limited Free-Lift

5.5
BRAKE ASSEMBLY
(S/N A888A02461A⇒)

BRAKE ASSEMBLYS/N A888A02461A⇒

5.6
 BRAKE ASSEMBLY
(S/N A888A02461A⇒)

ITEM PART NO. DESCRIPTION QTY

580025489 Brake Assembly (LH)................................................................................................. 1

580025490 Brake Assembly (RH) ................................................................................................ 1
1 580029897 Brake Shoe Kit (LH) ............................................................................................. 1
2 .. . . . Spring................................................................................................................... 2
3 .. . . . Spring................................................................................................................... 2
4 580029902 Wheel Cylinder..................................................................................................... 1
5 .. . . . Plate ..................................................................................................................... 1
6 580029898 Adjustor ................................................................................................................ 1
7 .. . . . Plate ..................................................................................................................... 1
8 580029896 Brake Shoe Kit (RH)............................................................................................. 1
9 449001160 Capscrew ............................................................................................................. 2
10 504061784 Spring................................................................................................................... 1
11 449001170 Capscrew ............................................................................................................. 2
11 449022018 Lockwasher .......................................................................................................... 2

580029899 Spring Kit (Includes Items 2-3)............................................................................. 1

580029901 Hold-Down Kit (Includes Items 5, 7, 9, 11)........................................................... 1

5.7
MASTER CYLINDER

MASTER CYLINDER

5.8
 MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

504058726 Master Cylinder ......................................................................................................... 1

1 .. . . . Body ..................................................................................................................... 1
2 504236294 Spring................................................................................................................... 1
3 505960528 Valve..................................................................................................................... 1
4 505960575 Seat...................................................................................................................... 1
5 517821801 Gasket.................................................................................................................. 1
6 517821802 Bail ....................................................................................................................... 1
7 504236211 Cover.................................................................................................................... 1
8 518798698 Piston ................................................................................................................... 1
8 518798611 Snap Ring ............................................................................................................ 1
9 517821803 Rod....................................................................................................................... 1
10 505959521 Boot...................................................................................................................... 1
11 518798660 Snap Ring ............................................................................................................ 1

504062766 Repair Kit (Includes Items 2-4, 8, 10-11)................................................................... AR

5.9
PARK BRAKE

PARK BRAKE

5.10
 PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

1 504239293 Lever.......................................................................................................................... 1
2 449001013 Capscrew................................................................................................................... 2
3 504239247 Cable (RH)................................................................................................................. 1
4 504239210 Cable (LH) ................................................................................................................. 1
5 449022016 Lockwasher ............................................................................................................... 2
6 449015014 Nut ............................................................................................................................. 2
7 504239282 Nut ............................................................................................................................. 2

5.11
HUB

HUB

5.12
 HUB

ITEM PART NO. DESCRIPTION QTY

1 504060752 Nut ............................................................................................................................. 10

2 520040810 Brake Drum ............................................................................................................... 2
3 504239266 Stud...................................................................................................................... 5
4 504239203 Bearing Cup ......................................................................................................... 2
5 504224231 Wear Sleeve ......................................................................................................... 1
6 520040849 Brake Drum .......................................................................................................... 1
7 504239279 Bearing Cone ............................................................................................................ 2
8 504240249 Washer ...................................................................................................................... 2
9 015418600 Cotter Pin .................................................................................................................. 2
10 504240211 Nut ............................................................................................................................. 2
11 504227283 Hub Cap .................................................................................................................... 2
12 504239279 Bearing Cone ............................................................................................................ 2
13 504224298 Seal ........................................................................................................................... 2
14 504058793 Brake Assembly (RH) (☞ Page 5.2) ........................................................................ 1
14 580025490 Brake Assembly (RH) (☞ Page 5.6) ........................................................................ 1
15 504056757 Brake Assembly (LH) (☞ Page 5.2) ......................................................................... 1
15 580025489 Brake Assembly (LH) (☞ Page 5.6) ......................................................................... 1
16 449022027 Lockwasher ............................................................................................................... 10

5.13
ACCELERATOR

ACCELERATOR

5.14
 ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

1 505974561 Accelerator Pedal (☞ Page 5.16) ............................................................................ 1

1 524137528 Foot Directional Control Pedal (☞ Page 5.16) ......................................................... 1
2 505966534 Bracket ...................................................................................................................... 1
3 505977519 Tube........................................................................................................................... 1
4 449001233 Capscrew................................................................................................................... 1
5 449021006 Washer ...................................................................................................................... 2
6 449022013 Lockwasher ............................................................................................................... 3
7 449015044 Nut ............................................................................................................................. 3
8 449001134 Capscrew................................................................................................................... 2
9 505977537 Pedal Stop ................................................................................................................. 2
10 501702904 Adhesive.................................................................................................................... AR
11 504228295 Switch ........................................................................................................................ 1
12 014936000 Nut ............................................................................................................................. 4
13 502137903 Lockwasher ............................................................................................................... 4
14 016103200 Washer ...................................................................................................................... 4
15 504057758 Electrical Connector .................................................................................................. 1
16 014936000 Nut ............................................................................................................................. 4
17 900014292 Capscrew................................................................................................................... 2
18 449022016 Lockwasher ............................................................................................................... 5
19 449021001 Washer ...................................................................................................................... 3
20 449015014 Nut ............................................................................................................................. 6
21 505966556 Plate .......................................................................................................................... 1
22 505966574 Throttle Position Sensor ............................................................................................ 1
23 580010427 Insulator..................................................................................................................... 1
24 505974576 Spring ........................................................................................................................ 1
25 449001052 Capscrew................................................................................................................... 1
26 312850042 Clamp (Strap) ............................................................................................................ 1
27 449001015 Capscrew................................................................................................................... 2

5.15
ACCELERATOR PEDAL

ACCEL ERATOR PEDAL

5.16
 ACCELERATOR PEDAL

KEY:
A: Foward and Reverse
B: Foot Directional Control Pedal

QTY
ITEM PART NO. DESCRIPTION A B
505974561 Accelerator Pedal .............................................................................................. 1 ..
524137528 Foot Directional Control Pedal........................................................................... .. 1
1 505974506 Pedal ............................................................................................................. 1 ..
1 580010428 Pedal ............................................................................................................. .. 1
2 504228276 Bushing ......................................................................................................... 2 2
3 505974595 Pin ................................................................................................................. 1 1
4 504228259 Pad ................................................................................................................ 1 ..
4 524137230 Pad ................................................................................................................ .. 1
5 580014196 Switch Assembly ........................................................................................... .. 1
5 504225201 Screw ........................................................................................................ .. 4
6 580010432 Spring............................................................................................................ .. 2
7 500552902 Lockwasher ................................................................................................... .. 4
8 032643500 Nut................................................................................................................. .. 4
9 502634904 Screw ............................................................................................................ .. 6
9 518821818 Screw (Optional) ........................................................................................... .. 4
10 065619300 Lockwasher ................................................................................................... .. 4
10 580010434 Washer (Optional) ......................................................................................... .. 2
11 580010433 Washer .......................................................................................................... .. 2
12 312850042 Clamp (Strap)................................................................................................ .. 3
13 580010434 Washer .......................................................................................................... .. 2

5.17
NOTES

5.18
 SECTION 6

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE .............................................................................................................................................. 6.10

CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6.6
HYDRAULIC MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 6.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.16
HYDRAULIC PUMP............................................................................................................................................ 6.12
SHEET 1 OF 2 ................................................................................................................................................ 6.18
SHEET 2 OF 2 ................................................................................................................................................ 6.20
HYDRAULIC SYSTEM ......................................................................................................................................... 6.2
TILT CYLINDER
⇒S/N A888A-1964Y ....................................................................................................................................... 6.22
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.24

6.1
HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

6.2
 HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 504060733 Fitting......................................................................................................................... 1
1 052645500 O-Ring (Face Seal) .............................................................................................. 1
2 502056904 Clamp ........................................................................................................................ 7
3 504060771 Hose .......................................................................................................................... 1
4 504060727 Screen ....................................................................................................................... 1
5 055746400 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
6 504061728 Fitting......................................................................................................................... 1
6 056363300 O-Ring.................................................................................................................. 1
7 052643400 Fitting......................................................................................................................... 1
7 052645400 O-Ring (Face Seal) .............................................................................................. 1
8 580014696 Bracket ...................................................................................................................... 1
9 507097501 Clamp ........................................................................................................................ 2
10 504228297 Grommet.................................................................................................................... 2
11 504228261 Channel (Rubber) ...................................................................................................... 6
12 504228208 Bracket ...................................................................................................................... 5
13 449001016 Capscrew................................................................................................................... 2
14 449022013 Lockwasher ............................................................................................................... 5
15 449015044 Nut ............................................................................................................................. 2
16 449001418 Capscrew................................................................................................................... 3
17 505973580 Filter .......................................................................................................................... 1
18 504249707 Hose .......................................................................................................................... 1
19 580014695 Hose .......................................................................................................................... 1
20 449001239 Capscrew................................................................................................................... 2
21 504226242 Washer ...................................................................................................................... 2
22 449022016 Lockwasher ............................................................................................................... 2
23 449015014 Nut ............................................................................................................................. 2
24 580008568 Adapter ...................................................................................................................... 2
25 c 580014693 Dipstick ...................................................................................................................... 1
25 d 580020221 Dipstick ...................................................................................................................... 1
26 504059772 Hose .......................................................................................................................... 1
27 504060713 Fitting......................................................................................................................... 2
27 056363300 O-Ring.................................................................................................................. 1
28 504061777 Hose .......................................................................................................................... 1
29 504059717 Hose .......................................................................................................................... 1
30 504059738 Hose .......................................................................................................................... 1
31 501884909 Fitting......................................................................................................................... 1
32 050971700 Hose .......................................................................................................................... 2
33 580014694 Hydraulic Motor (☞ Page 6.14) ............................................................................... 1
33 580025502 Hydraulic Motor (☞ Page 6.16) ............................................................................... 1
34 580014691 Hydraulic Pump (with Flow Divider) (☞ Page 6.20) ................................................. 1
34 580014692 Hydraulic Pump (with Flow Divider) (Ultra) (☞ Page 6.18, ☞ Page 6.20) .............. 1
35 519796604 Capscrew................................................................................................................... 2
36 449022013 Lockwasher ............................................................................................................... 2
37 b 504060739 Breather..................................................................................................................... 1
38 580016826 Capscrew................................................................................................................... 1
39 a 580028821 Hydraulic Tank Cover................................................................................................. 1
40 a 506469500 Gasket ....................................................................................................................... 1
41 a 449021003 Washer ...................................................................................................................... 6

6.3
HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

42 a 449001412 Capscrew................................................................................................................... 6
43 a 449022018 Lockwasher ............................................................................................................... 6

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A888A-01847Y
c ⇒ S/N A888A-2263Y
d S/N A888A-2264Y ⇒

6.4
NOTES

6.5
CONTROL VALVE LEVER AND ATTACHING PARTS

CONT ROL VALVE LEVER AND ATTACHING PARTS

6.6
 CONTROL VALVE LEVER AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580014540 Plate .......................................................................................................................... 1

1 a 580030577 Plate .......................................................................................................................... 1
2 449001415 Capscrew................................................................................................................... 3
3 449022016 Lockwasher ............................................................................................................... 7
4 580014542 Bracket ...................................................................................................................... 1
5 504059714 Bracket ...................................................................................................................... 1
6 504227284 Switch ........................................................................................................................ 4
7 504225201 Screw......................................................................................................................... 8
8 032643500 Nut ............................................................................................................................. 8
9 504226282 Washer ...................................................................................................................... 8
10 500552902 Lockwasher ............................................................................................................... 8
11 516987826 Screw......................................................................................................................... 4
12 014936200 Nut ............................................................................................................................. 12
13 015025600 Lockwasher ............................................................................................................... 12
14 016103300 Washer ...................................................................................................................... 8
15 504059718 Screw......................................................................................................................... 8
16 504059785 Actuator ..................................................................................................................... 4
16 a 504059785 Actuator ..................................................................................................................... 5
17 580014543 Link ............................................................................................................................ 3
18 500583902 Rod End Pin .............................................................................................................. 6
19 015414900 Cotter Pin .................................................................................................................. 6
20 580014544 Rod ............................................................................................................................ 1
20 a 504229270 Rod ............................................................................................................................ 1
21 504223299 Clamp ........................................................................................................................ 2
22 449001014 Capscrew................................................................................................................... 4
23 504226242 Washer ...................................................................................................................... 4
24 449015014 Nut ............................................................................................................................. 4
25 580014545 Pivot........................................................................................................................... 3
26 449001170 Capscrew................................................................................................................... 6
27 449021003 Washer ...................................................................................................................... 6
28 449022018 Lockwasher ............................................................................................................... 6
29 449015002 Nut ............................................................................................................................. 6
30 580014546 Bellows ...................................................................................................................... 1
30 a 580030579 Bellows ...................................................................................................................... 1
31 580016690 Wire ........................................................................................................................... 1
31 a 580030580 Wire ........................................................................................................................... 1
32 580014547 Hand Lever ................................................................................................................ 1
33 580014548 Hand Lever ................................................................................................................ 1
34 580014549 Hand Lever ................................................................................................................ 1
34 a 580034717 Hand Lever ................................................................................................................ 1
35 580014541 Control Valve (☞ Page 6.10) ................................................................................... 1
35 a 580030578 Control Valve (☞ Page 6.10) ................................................................................... 1
36 500154902 Fitting......................................................................................................................... 1
37 054368800 Fitting......................................................................................................................... 2
37 052645300 O-Ring.................................................................................................................. 1
38 055746400 Fitting......................................................................................................................... 3
38 052645300 O-Ring.................................................................................................................. 1

6.7
CONTROL VALVE LEVER AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

39 057780800 Fitting......................................................................................................................... 2
39 052645300 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Four Function Option

6.8
NOTES

6.9
CONTROL VALVE

CONTROL VALVE

6.10
 CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

580014541 Control Valve ............................................................................................................. 1

a 580030578 Control Valve ............................................................................................................. 1
1 580018199 Seal Kit................................................................................................................. 1
2 580014067 Relief Valve .......................................................................................................... 2
2 580014072 Relief Valve Kit................................................................................................. 1
2 .. . . . O-Ring ......................................................................................................... 1
2 .. . . . O-Ring ......................................................................................................... 2
2 .. . . . Back-Up Ring .............................................................................................. 1
3 580018204 Spring Kit.............................................................................................................. 2
3 .. . . . End Cap ........................................................................................................... 1
3 .. . . . Bolt................................................................................................................... 1
3 .. . . . Spring Seat ...................................................................................................... 2
3 .. . . . Spring .............................................................................................................. 1
3 .. . . . Spacer ............................................................................................................. 1
3 .. . . . Screw ............................................................................................................... 2
3 .. . . . Lockwasher...................................................................................................... 2
4 580018203 Spring Kit.............................................................................................................. 1
4 .. . . . O-Ring ............................................................................................................. 1
4 .. . . . End Cap ........................................................................................................... 1
4 .. . . . Bolt................................................................................................................... 1
4 .. . . . Spring Seat ...................................................................................................... 2
4 .. . . . Spring .............................................................................................................. 1
4 .. . . . Spacer ............................................................................................................. 1
4 .. . . . Screw ............................................................................................................... 2
4 .. . . . Lockwasher...................................................................................................... 2
5 580018205 Spool Seal Kit....................................................................................................... 3
5 .. . . . Wiper ............................................................................................................... 2
5 .. . . . O-Ring ............................................................................................................. 2
6 580018206 Load Check Valve Kit ........................................................................................... 2
6 .. . . . O-Ring ............................................................................................................. 1
6 .. . . . Back-Up Ring................................................................................................... 1
6 .. . . . Spring .............................................................................................................. 1
6 .. . . . Poppet.............................................................................................................. 1
6 .. . . . Guide ............................................................................................................... 1
7 580022081 Check Valve Kit .................................................................................................... 1
7 .. . . . O-Ring ............................................................................................................. 1
7 .. . . . Back-Up Ring................................................................................................... 1
7 .. . . . Spring .............................................................................................................. 1
7 .. . . . Poppet.............................................................................................................. 1
7 .. . . . Guide ............................................................................................................... 1

FOOTNOTES:
a Four Function Option

6.11
HYDRAULIC PUMP

HYDRAULIC PUMP

6.12
 HYDRAULIC PUMP

ITEM PART NO. DESCRIPTION QTY

580021465 Hydraulic Pump ......................................................................................................... 1

1 .. . . . Screw ................................................................................................................... 6
2 .. . . . Seal ...................................................................................................................... 1
3 .. . . . Flange .................................................................................................................. 1
4 .. . . . Ring...................................................................................................................... 1
5 .. . . . O-Ring.................................................................................................................. 1
6 .. . . . Race..................................................................................................................... 1
7 .. . . . Bearing................................................................................................................. 1
8 .. . . . Nut........................................................................................................................ 1
9 .. . . . Washer ................................................................................................................. 1
10 .. . . . Key ....................................................................................................................... 1
11 .. . . . Housing ................................................................................................................ 1
12 .. . . . Shaft..................................................................................................................... 1
13 .. . . . O-Ring.................................................................................................................. 2
14 .. . . . Valve..................................................................................................................... 2
15 .. . . . Ring...................................................................................................................... 3
16 .. . . . Plate ..................................................................................................................... 1
17 504057763 Gear Set............................................................................................................... 1
18 .. . . . Cover.................................................................................................................... 1
19 .. . . . Washer ................................................................................................................. 7
20 .. . . . Screw ................................................................................................................... 7
21 .. . . . Plate ..................................................................................................................... 1
22 .. . . . Screw ................................................................................................................... 2
23 .. . . . Plug ...................................................................................................................... 1

580021727 Seal Kit (Includes Items 2, 4-5, 15, 19) ..................................................................... 1

6.13
HYDRAULIC MOTOR
(⇒S/N A888A-1964Y)

HYDRAULIC MOTOR⇒S/N A888A -1964Y

6.14
 HYDRAULIC MOTOR
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580014694 Hydraulic Motor ......................................................................................................... 1

1 580014937 Housing ................................................................................................................ 1
2 580014938 Field Coil .............................................................................................................. 1
3 580014939 Pole Piece ............................................................................................................ 4
4 504057737 Capscrew ............................................................................................................. 8
5 580014940 Terminal................................................................................................................ 1
6 504063742 Screw ................................................................................................................... 1
7 504057745 Washer ................................................................................................................. 15
8 504060762 Stud...................................................................................................................... 2
9 931701910 Nut........................................................................................................................ 4
10 504057795 Washer ................................................................................................................. 2
11 449015044 Nut........................................................................................................................ 2
12 449015014 Nut........................................................................................................................ 2
13 580017283 Disc ...................................................................................................................... 2
14 580014941 Cover.................................................................................................................... 1
15 932200905 Capscrew ............................................................................................................. 4
16 580014942 Ball Bearing.......................................................................................................... 1
17 504057786 Disc ...................................................................................................................... 1
18 580014943 Seal ...................................................................................................................... 1
19 580014944 End Plate.............................................................................................................. 1
20 580014945 End Plate.............................................................................................................. 1
21 580014946 Plate ..................................................................................................................... 1
22 580010773 Spring................................................................................................................... 4
23 504057774 Screw ................................................................................................................... 4
24 504057723 Disc ...................................................................................................................... 4
25 580018903 Brush.................................................................................................................... 4
26 504060764 Nut........................................................................................................................ 2
27 932200907 Capscrew ............................................................................................................. 2
28 580010774 Ball Bearing.......................................................................................................... 1
29 580014947 Cover.................................................................................................................... 1
30 580014948 Screw ................................................................................................................... 4
31 504057755 Washer ................................................................................................................. 7
32 580014949 Armature .............................................................................................................. 1
33 580010757 Snap Ring ............................................................................................................ 2
34 580014950 Shim ..................................................................................................................... 1
35 580016057 Ring...................................................................................................................... 1
36 580014951 Cover.................................................................................................................... 1
37 580014952 Shroud.................................................................................................................. 1
38 504057751 Screw ................................................................................................................... 3
39 580014953 Fan ....................................................................................................................... 1

6.15
HYDRAULIC MOTOR
(S/N A888A-1965Y⇒)

HYDRAULIC MOTORS/N A888A-1965Y⇒

6.16
 HYDRAULIC MOTOR
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

580025502 Hydraulic Motor ......................................................................................................... 1

1 580014937 Housing ................................................................................................................ 1
2 580014938 Field Coil .............................................................................................................. 1
3 580014939 Pole Piece ............................................................................................................ 4
4 504057737 Capscrew ............................................................................................................. 8
5 580014940 Terminal................................................................................................................ 1
6 504063742 Screw ................................................................................................................... 1
7 504057745 Washer ................................................................................................................. 15
8 504060762 Stud...................................................................................................................... 2
9 931701910 Nut........................................................................................................................ 4
10 504057795 Washer ................................................................................................................. 2
11 449015044 Nut........................................................................................................................ 2
12 449015014 Nut........................................................................................................................ 2
13 580017283 Disc ...................................................................................................................... 2
14 580014941 Cover (Drive End)................................................................................................. 1
15 932200905 Capscrew ............................................................................................................. 4
16 580014942 Ball Bearing.......................................................................................................... 1
17 504057786 Disc ...................................................................................................................... 1
18 580014943 Seal (Shaft) .......................................................................................................... 1
19 580027680 End Plate (CPL) ................................................................................................... 1
20 580027681 End Plate.............................................................................................................. 1
21 580014946 Plate (Brush) ........................................................................................................ 1
22 580010773 Spring................................................................................................................... 4
23 932200905 Capscrew ............................................................................................................. 4
24 580014953 Fan ....................................................................................................................... 1
25 580027682 Brush.................................................................................................................... 4
26 932200907 Capscrew ............................................................................................................. 2
27 580014929 Ball Bearing.......................................................................................................... 1
28 580027679 Protecting Cap ..................................................................................................... 1
29 580023381 Screw ................................................................................................................... 4
30 580014949 Armature .............................................................................................................. 1
31 580010757 Snap Ring ............................................................................................................ 2
32 580014950 Shim ..................................................................................................................... 1
33 580016057 Ring...................................................................................................................... 1
34 580027683 Cover Band .......................................................................................................... 1
35 580027684 Fan Guard ............................................................................................................ 1
36 504057751 Screw ................................................................................................................... 3
37 a 504060764 Nut........................................................................................................................ 2
38 a 504057755 Washer ................................................................................................................. 7
39 a 580010755 Snap Ring ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

6.17
HYDRAULIC PUMP
(SHEET 1 OF 2)

HYDRAULIC PUMPSHEET 1 OF 2

6.18
 HYDRAULIC PUMP
(SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580014692 Hydraulic Pump (with Flow Divider)........................................................................... 1

1 580016454 Bolt ....................................................................................................................... 1
2 580016455 Bolt ....................................................................................................................... 1
3 580016456 Washer (Spring) ................................................................................................... 2
4 580016457 Body ..................................................................................................................... 1
5 580016458 O-Ring.................................................................................................................. 2
6 580016460 Back-Up Ring ....................................................................................................... 2
7 580016454 Bolt ....................................................................................................................... 2
8 580016465 Bushing ................................................................................................................ 2
9 580016466 Bushing ................................................................................................................ 2
10 580016467 Body ..................................................................................................................... 1
11 580016468 Gear ..................................................................................................................... 2
12 580016469 Plate ..................................................................................................................... 1
13 580016470 Idler Gear ............................................................................................................. 1
14 580016471 Drive Gear............................................................................................................ 1
15 580016472 Key ....................................................................................................................... 1
16 580016473 Flange .................................................................................................................. 1
17 580016474 O-Ring.................................................................................................................. 1
18 580016475 Coupling ............................................................................................................... 1
19 580016476 Seat (Spring) ........................................................................................................ 1
20 580016477 Seal ...................................................................................................................... 1
21 580016478 Spring................................................................................................................... 1
22 580016479 Spool Assembly ................................................................................................... 1
23 580016480 O-Ring (Plug) ....................................................................................................... 1
24 580016481 Plug ...................................................................................................................... 1

6.19
HYDRAULIC PUMP
(SHEET 2 OF 2)

HYDRAULIC PUMPSHEET 2 OF 2

6.20
 HYDRAULIC PUMP
(SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580014691 Hydraulic Pump (with Flow Divider)........................................................................... 1

518793602 Seal Kit ...................................................................................................................... 1

6.21
TILT CYLINDER
(⇒S/N A888A-1964Y)

TILT C YLIND ER⇒S/N A888A-1964Y

6.22
 TILT CYLINDER
(⇒S/N A888A-1964Y)

ITEM PART NO. DESCRIPTION QTY

580017696 Tilt Cylinder................................................................................................................ 2

1 504060706 Piston ................................................................................................................... 2
2 504305717 Seal ...................................................................................................................... 2
3 504060709 Guide Ring ........................................................................................................... 2
4 580017697 Tube ..................................................................................................................... 2
5 012827100 O-Ring.................................................................................................................. 2
6 500167920 Back-Up Ring ....................................................................................................... 2
7 504060731 Seal ...................................................................................................................... 2
8 504060725 End Cap ............................................................................................................... 2
9 504060724 Wiper Rod ............................................................................................................ 2
10 015493300 O-Ring.................................................................................................................. 2
11 449015029 Nut ............................................................................................................................. 2
12 449022017 Lockwasher ............................................................................................................... 2
13 015419800 Cotter Pin .................................................................................................................. 2
14 504240231 Rod End .................................................................................................................... 1
15 502565903 Capscrew................................................................................................................... 1
16 504240288 Bearing ...................................................................................................................... 2
17 504240205 Rod End Pin .............................................................................................................. 2
18 504234269 Packing Lubricant ...................................................................................................... AR

504060790 Seal Kit (Includes Items 2-3, 5-7, 9) .......................................................................... 1

6.23
TILT CYLINDER
(S/N A888A-1965Y⇒)

TILT C YLIND ERS/N A888A-1965Y⇒

6.24
 TILT CYLINDER
(S/N A888A-1965Y⇒)

ITEM PART NO. DESCRIPTION QTY

580026447 Tilt Cylinder................................................................................................................ 1

1 519477600 Piston ................................................................................................................... 1
1 580026448 Piston Rod............................................................................................................ 1
2 504305711 Seal ...................................................................................................................... 1
3 504060709 Guide Ring ........................................................................................................... 1
4 580026528 Tube ..................................................................................................................... 1
5 012823300 O-Ring.................................................................................................................. 1
6 502011911 Back-Up Ring ....................................................................................................... 1
7 580022501 Seal ...................................................................................................................... 1
8 504060725 End Cap ............................................................................................................... 1
8 504143500 Gland.................................................................................................................... 1
9 580022507 Wiper.................................................................................................................... 1
10 015493300 O-Ring.................................................................................................................. 1
11 502637902 Nut ............................................................................................................................. 1
12 449022017 Lockwasher ............................................................................................................... 1
13 015419800 Cotter Pin .................................................................................................................. 2
14 504240231 Rod End .................................................................................................................... 1
15 502565903 Capscrew................................................................................................................... 1
16 504240288 Bearing ...................................................................................................................... 2
17 580026400 Rod End Pin .............................................................................................................. 2
18 504234269 Packing Lubricant ...................................................................................................... AR
19 a 501802906 O-Ring ....................................................................................................................... 1

580023425 Seal Kit (Includes Items 2, 5, 7, 9, 19)....................................................................... 1

FOOTNOTES:
a Not Illustrated

6.25
NOTES

6.26
 SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT

 CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2

7.1
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

7.2
 OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015398 580015399 580015400
1 Outer Mast 580015387 580015388 580015389
8 Chain 504240276 504240220 504240221

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Outer Mast ........................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0,508 mm).................................................................................................. AR
4 520037804 Shim (0,178 mm).................................................................................................. AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 504240239 Nut........................................................................................................................ 2
7 504240200 Base Ring............................................................................................................. 2
8 a .. . . . Chain.................................................................................................................... 2
9 504242265 Chain Anchor ....................................................................................................... 2
10 504240287 Rod End Pin ......................................................................................................... 2
11 015415900 Cotter Pin ............................................................................................................. 2
12 015915900 Snap Ring ............................................................................................................ 2
13 504240294 Shim (0,762 mm)..................................................................................................
14 504062721 Load Roller (0.060 in.).......................................................................................... AR
14 504062754 Load Roller (0.030 in.).......................................................................................... 2
15 449015044 Nut ............................................................................................................................. 4
16 502566904 Washer ...................................................................................................................... 4
17 504240237 Bearing ...................................................................................................................... 2
18 449022013 Lockwasher ............................................................................................................... 4
19 449001040 Capscrew................................................................................................................... 4
20 504240294 Shim (0,762 mm) ....................................................................................................... AR
21 504058793 Brake Assembly (RH) (☞ Page 5.2) ........................................................................ 1
21 580025490 Brake Assembly (RH) (☞ Page 5.6) ........................................................................ 1
22 504056757 Brake Assembly (LH) (☞ Page 5.2) ......................................................................... 1
22 580025489 Brake Assembly (LH) (☞ Page 5.6) ......................................................................... 1

FOOTNOTES:
a Refer to Table

7.3
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

7.4
 INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015398 580015399 580015400
1 Inner Mast 504240280 504240242 504240219

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Inner Mast ............................................................................................................ 1
2 504240243 Stubshaft.......................................................................................................... 2
3 504062746 Load Roller (0.030 in.).......................................................................................... 2
3 504062748 Load Roller (0.060 in.).......................................................................................... AR
4 504240294 Shim (0,762 mm).................................................................................................. AR
5 015915900 Snap Ring ............................................................................................................ 4
6 449001418 Capscrew ............................................................................................................. 2
7 449022013 Lockwasher .......................................................................................................... 2
8 504240293 Bracket ................................................................................................................. 2
9 504240210 Chain Sheave....................................................................................................... 2
10 504233226 Spacer.................................................................................................................. 2

FOOTNOTES:
a Refer to Table

7.5
LIFT
(TWO STAGE LIMITED FREE-LIFT)

LIFTT WO STAGE LIMITED FREE-LIF T

7.6
 LIFT
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring.................................................................................................................. 2

2 016110900 Washer ...................................................................................................................... 2
3 504240271 Clamp ........................................................................................................................ 2
4 449022013 Lockwasher ............................................................................................................... 4
5 449021006 Washer ...................................................................................................................... 4
6 504240213 Lift Cylinder (☞ Page 7.8) ........................................................................................ 2
6 504240232 Lift Cylinder (☞ Page 7.8) ........................................................................................ 2
6 504240217 Lift Cylinder (☞ Page 7.8) ........................................................................................ 2
7 449001016 Capscrew................................................................................................................... 1
8 449022013 Lockwasher ............................................................................................................... 1
9 502566904 Washer ...................................................................................................................... 1
10 504240234 Clamp ........................................................................................................................ 1
11 504240214 Control Valve ............................................................................................................. 1
11 052645600 O-Ring.................................................................................................................. 1
12 504236253 Washer ...................................................................................................................... 1
13 504240229 Spring ........................................................................................................................ 1
14 504233244 Fitting......................................................................................................................... 1
14 052645400 O-Ring (Face Seal) .............................................................................................. 1
15 580036293 Tube........................................................................................................................... 1
16 053349600 Fitting......................................................................................................................... 3
17 504240230 Fitting......................................................................................................................... 1
17 720210907 Nut........................................................................................................................ 1
18 580036294 Tube........................................................................................................................... 1
19 580036296 Tube........................................................................................................................... 1
20 052229600 Fitting......................................................................................................................... 1
20 052645400 O-Ring (Face Seal) .............................................................................................. 1
21 504240270 Housing ..................................................................................................................... 1
22 449001233 Capscrew................................................................................................................... 4
23 449015044 Nut ............................................................................................................................. 4
24 052643400 Fitting......................................................................................................................... 1
24 052645400 O-Ring (Face Seal) .............................................................................................. 1

7.7
LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LIFT CYLINDERTWO STAGE LIMITED FR EE-LIFT

7.8
 LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Lift Cylinder 504240213 504240232 504240217
1 Tube 504240252 504240297 504240263
10 Rod 504240215 504240296 504240244

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Tube ..................................................................................................................... 1
2 504242259 Capscrew ............................................................................................................. 1
3 504242236 Seal ...................................................................................................................... 1
4 504242297 Wear Ring ............................................................................................................ 1
5 504242205 Back-Up Ring ....................................................................................................... 1
6 504242217 Seal ...................................................................................................................... 1
7 504242203 Wiper.................................................................................................................... 1
8 504242256 Snap Ring ............................................................................................................ 1
9 504242282 Ring...................................................................................................................... 1
10 a .. . . . Rod....................................................................................................................... 1
11 504242249 O-Ring.................................................................................................................. 1
12 504242244 Back-Up Ring ....................................................................................................... 1
13 504242239 Retainer................................................................................................................ 1
14 504242227 Base ..................................................................................................................... 1

504060732 Seal Kit (Includes Items 4-7, 9, 11-13) ...................................................................... AR

FOOTNOTES:
a Refer to Table

7.9
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

7.10
 CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580014977 Carriage Assembly .................................................................................................... 1

1 580014980 Carriage ............................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 4
3 015915900 Snap Ring ............................................................................................................ 4
4 504062721 Load Roller (0.060 in.).......................................................................................... 4
4 504062754 Load Roller (0.030 in.).......................................................................................... 4
5 504240294 Shim (0,762 mm).................................................................................................. 16
6 c 449001404 Capscrew ............................................................................................................. 4
7 c 449022041 Lockwasher .......................................................................................................... 4
8 c 504240239 Nut........................................................................................................................ 2
9 c 504240200 Base Ring............................................................................................................. 2
10 c 504056789 Chain Anchor ....................................................................................................... 2
11 c 504242265 Chain Anchor ....................................................................................................... 2
12 c 504240287 Rod End Pin ......................................................................................................... 2
13 015415900 Cotter Pin ............................................................................................................. 2
14 ab 504056740 Chain Anchor ....................................................................................................... 1
15 ab 504242207 Pin (Chain Anchor)............................................................................................... 1
16 ab 015915300 Snap Ring ............................................................................................................ 1
17 ab 504056782 Pin ........................................................................................................................ 1
18 580040581 Bracket ...................................................................................................................... 1
19 504056783 Capscrew................................................................................................................... 2
20 504231270 Nut ............................................................................................................................. 2
21 449001024 Capscrew................................................................................................................... 2
22 449022017 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c Two Stage Limited Free-Lift

7.11
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMIT ED FREE-LIFT

7.12
 INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580035102 Integral Sideshift Carriage Assembly ........................................................................ 1

1 580035091 Carriage (Inner).................................................................................................... 1
2 580023798 Frame (914 mm) (Outer) ...................................................................................... 1
3 580020708 Cylinder Assembly ............................................................................................... 1
4 015628700 Lube Fitting .......................................................................................................... 2
5 580026723 Cotter Pin ............................................................................................................. 2
6 580026721 Pin ........................................................................................................................ 2
7 504240239 Nut........................................................................................................................ 2
8 504240200 Base Ring............................................................................................................. 2
9 449001404 Capscrew ............................................................................................................. 4
10 449022041 Lockwasher .......................................................................................................... 4
11 504242265 Chain Anchor (Base)............................................................................................ 2
12 504062754 Load Roller........................................................................................................... 4
13 504240294 Shim (0,762 mm).................................................................................................. 16
14 015915900 Snap Ring ............................................................................................................ 4
15 580020724 Bearing (Upper).................................................................................................... 2
16 580020726 Bearing (Lower).................................................................................................... 2
17 580026720 Shim ..................................................................................................................... AR
18 449001400 Capscrew ............................................................................................................. 4
19 061278300 Washer ................................................................................................................. 4
20 504242265 Chain Anchor (Rod) ............................................................................................. 2
21 504240287 Rod End Pin ......................................................................................................... 2
22 015415900 Cotter Pin ............................................................................................................. 2
23 580040581 Bracket ...................................................................................................................... 1
24 504056783 Capscrew................................................................................................................... 2
25 504231270 Nut ............................................................................................................................. 2
a 580027672 Hose .......................................................................................................................... 1
a 518793695 Hose .......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

7.13
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSET WO STAGE LIMITED FREE-LIF T

7.14
 HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
1 Hose a 504056777 a 504056714 a 504056752
2 Tube 504056708 504056792 504056705
a 504056738 a 504056722 a 504056753
3 Tube 504056764 504056776 504056755
a 504056723 a 504056797 a 504056752

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 1
2 b .. . . . Tube........................................................................................................................... 1
3 b .. . . . Tube........................................................................................................................... 1
4 504056720 Spacer ....................................................................................................................... 3
5 504056749 Sheave ...................................................................................................................... 1
6 504056727 Stubshaft ................................................................................................................... 1
7 504056785 Spacer ....................................................................................................................... 1
8 504058776 Bracket ...................................................................................................................... 1
9 449001110 Capscrew................................................................................................................... 1
10 449022013 Lockwasher ............................................................................................................... 4
11 504056762 Plate .......................................................................................................................... 1
12 449001023 Capscrew................................................................................................................... 2
13 019899200 Fitting......................................................................................................................... 2
14 019899100 Fitting......................................................................................................................... 2
15 312850032 Strap Clamp............................................................................................................... 2
16 449001233 Capscrew................................................................................................................... 2
17 449015044 Nut ............................................................................................................................. 2
18 449021006 Washer ...................................................................................................................... 2
19 580015004 Tube........................................................................................................................... 1
20 580015005 Tube........................................................................................................................... 1
21 504056761 Hose .......................................................................................................................... 2
22 504056799 Bracket ...................................................................................................................... 1
23 062159700 Clamp ........................................................................................................................ 2
24 504230225 Grommet.................................................................................................................... 2
25 019899300 Nut ............................................................................................................................. 4

FOOTNOTES:
a Four Function Option
b Refer to Table

7.15
NOTES

7.16
 SECTION 8

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

 CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.22
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2

8.1
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

8.2
 OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015401 580015402 580019008
1 Outer Mast 580015393 580015393 580019009
9 Chain 505961587 505961573 504242296

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Outer Mast ........................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0,508 mm).................................................................................................. AR
4 520037804 Shim (0,178 mm).................................................................................................. AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 504062721 Load Roller (0.060 in.).......................................................................................... AR
6 504062754 Load Roller (0.030 in.).......................................................................................... 2
7 504240294 Shim (0,762 mm).................................................................................................. AR
8 015915900 Snap Ring ............................................................................................................ 2
9 a .. . . . Chain.................................................................................................................... 2
10 504242265 Chain Anchor ....................................................................................................... 2
11 504240287 Rod End Pin ......................................................................................................... 2
12 015415900 Cotter Pin ............................................................................................................. 2
13 504240200 Base Ring............................................................................................................. 2
14 504240239 Nut........................................................................................................................ 2
15 504056757 Brake Assembly (LH) (☞ Page 5.2) ......................................................................... 1
15 580025489 Brake Assembly (LH) (☞ Page 5.6) ......................................................................... 1
16 504058793 Brake Assembly (RH) (☞ Page 5.2) ........................................................................ 1
16 580025490 Brake Assembly (RH) (☞ Page 5.6) ........................................................................ 1
17 504240237 Bearing ...................................................................................................................... 2
18 504240294 Shim (0,762 mm) ....................................................................................................... AR
19 449015044 Nut ............................................................................................................................. 4
20 502566904 Washer ...................................................................................................................... 4
21 449022013 Lockwasher ............................................................................................................... 4
22 449001040 Capscrew................................................................................................................... 4

FOOTNOTES:
a Refer to Table

8.3
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

8.4
 INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015401 580015402 580019008
1 Intermediate Mast 505960595 505961577 505961597

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Intermediate Mast ................................................................................................ 1
2 504240243 Stubshaft.......................................................................................................... 4
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0,508 mm).................................................................................................. AR
4 520037804 Shim (0,178 mm).................................................................................................. AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 504062721 Load Roller (0.060 in.).......................................................................................... AR
6 504062754 Load Roller (0.030 in.).......................................................................................... 2
7 504240294 Shim (0,762 mm).................................................................................................. AR
8 015915900 Snap Ring ............................................................................................................ 4
9 504233226 Spacer.................................................................................................................. 2
10 504240210 Chain Sheave....................................................................................................... 2
11 504240293 Bracket ................................................................................................................. 2
12 449022013 Lockwasher .......................................................................................................... 3
13 449001418 Capscrew ............................................................................................................. 2
14 449015044 Nut........................................................................................................................ 1
15 504242213 Stubshaft .............................................................................................................. 1
16 504226237 Washer ................................................................................................................. 1
17 449001138 Capscrew ............................................................................................................. 1
18 504233218 Hose Sheave........................................................................................................ 1
19 504062746 Load Roller (0.030 in.).......................................................................................... 2
19 504062748 Load Roller (0.060 in.).......................................................................................... AR
20 449021006 Washer ................................................................................................................. 1

FOOTNOTES:
a Refer to Table

8.5
INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

8.6
 INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015401 580015402 580019008
1 Inner Mast 505960597 505961545 505961508

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Inner Mast ............................................................................................................ 1
2 504240243 Stubshaft.......................................................................................................... 2
3 504062721 Load Roller (0.060 in.).......................................................................................... AR
3 504062754 Load Roller (0.030 in.).......................................................................................... 2
4 504240294 Shim (0,762 mm).................................................................................................. AR
5 015915900 Snap Ring ............................................................................................................ 2
6 504240239 Nut........................................................................................................................ 2
7 015418200 Cotter Pin ............................................................................................................. 2
8 504240200 Base Ring............................................................................................................. 2
9 504240287 Rod End Pin ......................................................................................................... 2
10 015415900 Cotter Pin ............................................................................................................. 2
11 504242253 Chain Anchor ....................................................................................................... 2
12 449001003 Capscrew ............................................................................................................. 2
13 449022017 Lockwasher .......................................................................................................... 2
14 504242295 Clamp................................................................................................................... 1

FOOTNOTES:
a Refer to Table

8.7
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

8.8
 MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring.................................................................................................................. 2

2 016110900 Washer ...................................................................................................................... 2
3 504240271 Clamp ........................................................................................................................ 2
4 449022013 Lockwasher ............................................................................................................... 4
5 449001233 Capscrew................................................................................................................... 4
6 505961564 Lift Cylinder (1930 mm) (☞ Page 8.14) ................................................................... 2
6 505961561 Lift Cylinder (2083 mm) (☞ Page 8.14) ................................................................... 2
6 505961558 Lift Cylinder (2337 mm) (☞ Page 8.14) ................................................................... 2
7 504236253 Washer ...................................................................................................................... 1
8 504240229 Spring ........................................................................................................................ 1
9 504233244 Fitting......................................................................................................................... 1
9 052645400 O-Ring (Face Seal) .............................................................................................. 1
10 580036294 Tube........................................................................................................................... 1
11 504240230 Fitting......................................................................................................................... 1
12 720210907 Nut........................................................................................................................ 1
13 053349600 Fitting......................................................................................................................... 3
14 580036296 Tube........................................................................................................................... 1
15 052643400 Fitting......................................................................................................................... 1
15 052645400 O-Ring (Face Seal) .............................................................................................. 1
16 054291200 Fitting......................................................................................................................... 1
16 052645400 O-Ring (Face Seal) .............................................................................................. 1
17 504240270 Housing ..................................................................................................................... 1
18 580036293 Tube........................................................................................................................... 1
19 504240234 Clamp ........................................................................................................................ 1
20 502566904 Washer ...................................................................................................................... 1
21 449022013 Lockwasher ............................................................................................................... 1
22 449001016 Capscrew................................................................................................................... 1
23 504240214 Control Valve ............................................................................................................. 1
23 052645600 O-Ring.................................................................................................................. 1
24 449021006 Washer ...................................................................................................................... 4
25 449015044 Nut ............................................................................................................................. 4

8.9
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

8.10
 FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Mast Assembly 580015401 580015402 580019008
7 Tube 505961527 505961531 504242261
8 Hose 505961539 504061779 504242209
22 Chain 505961553 504241239 504242234

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 501918902 Fitting ................................................................................................................... 1
2 720210907 Nut ................................................................................................................... 1
3 449001233 Capscrew ............................................................................................................. 2
4 449022013 Lockwasher .......................................................................................................... 2
5 501918902 Fitting ................................................................................................................... 1
6 504242258 Bracket ................................................................................................................. 1
7 a .. . . . Tube ..................................................................................................................... 1
8 a .. . . . Hose..................................................................................................................... 1
9 013399900 Fitting ................................................................................................................... 1
10 720210907 Nut ................................................................................................................... 1
11 504061741 Tube ..................................................................................................................... 1
12 449015044 Nut........................................................................................................................ 2
13 504242242 Spring................................................................................................................... 1
14 504242284 Washer ................................................................................................................. 1
15 505961593 Lift Cylinder (1930 mm) (☞ Page 8.16) .............................................................. 1
15 505961509 Lift Cylinder (2083 mm) (☞ Page 8.16) .............................................................. 1
15 505961567 Lift Cylinder (2337 mm) (☞ Page 8.16) .............................................................. 1
16 504233208 Pin ........................................................................................................................ 2
17 504234266 Nut........................................................................................................................ 1
18 504234216 Base Ring............................................................................................................. 1
19 504242274 Chain Anchor ....................................................................................................... 1
20 015415900 Cotter Pin ............................................................................................................. 2
21 504242207 Pin ........................................................................................................................ 1
22 a .. . . . Chain.................................................................................................................... 1
23 504242290 Crosshead............................................................................................................ 1
24 504242263 Pin ........................................................................................................................ 1
25 504242204 Chain Sheave....................................................................................................... 1
26 500343914 Snap Ring ........................................................................................................ 2
27 504242237 Bearing ............................................................................................................ 1
28 504242280 Sheave............................................................................................................. 1
29 504242260 Spacer.................................................................................................................. 2
30 504242247 Guard ................................................................................................................... 1
31 449022013 Lockwasher .......................................................................................................... 4
32 449001016 Capscrew ............................................................................................................. 4
33 203223300 Capscrew ............................................................................................................. 1
34 061278400 Washer ................................................................................................................. 1
35 449021006 Washer ................................................................................................................. 2
36 053349600 Fitting ................................................................................................................... 1

8.11
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

37 504233244 Fitting ................................................................................................................... 1

37 052645400 O-Ring (Face Seal) .......................................................................................... 1

FOOTNOTES:
a Refer to Table

8.12
NOTES

8.13
MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

MAIN CYLINDERTHREE STAGE FULL FREE-LIF T

8.14
 MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Lift Cylinder 505961564 505961561 505961558
1 Tube 505961576 504240252 504240297
10 Rod 504241231 505961566 505961590

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Tube ..................................................................................................................... 1
2 504242259 Capscrew ............................................................................................................. 1
3 504242236 Seal ...................................................................................................................... 1
4 504242297 Wear Ring ............................................................................................................ 1
5 504242205 Back-Up Ring ....................................................................................................... 1
6 504242217 Seal ...................................................................................................................... 1
7 504242203 Wiper.................................................................................................................... 1
8 504242256 Snap Ring ............................................................................................................ 1
9 504242282 Ring...................................................................................................................... 1
10 a .. . . . Rod....................................................................................................................... 1
11 504056731 Snap Ring ............................................................................................................ 1
12 504056743 Ring...................................................................................................................... 1
13 504242249 O-Ring.................................................................................................................. 1
14 504242244 Back-Up Ring ....................................................................................................... 1
15 504242239 Retainer................................................................................................................ 1
16 504242227 Base ..................................................................................................................... 1

504060732 Seal Kit (Includes Items 4-7, 9, 13-15) ...................................................................... AR

FOOTNOTES:
a Refer to Table

8.15
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

8.16
 FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
Lift Cylinder 505961593 505961509 505961567
1 Tube 505961594 504241243 505961544
7 Rod 505961589 505961513 505961585
8 Spacer ---- ---- 505961552

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Tube ..................................................................................................................... 1
2 504061745 Wear Ring ............................................................................................................ 1
3 504060716 Seal ...................................................................................................................... 1
4 504060736 Back-Up Ring ....................................................................................................... 1
5 504232230 O-Ring.................................................................................................................. 1
6 504235239 Check Valve ......................................................................................................... 1
7 a .. . . . Rod....................................................................................................................... 1
8 a .. . . . Spacer.................................................................................................................. 1
9 504242299 Wear Ring ............................................................................................................ 1
10 015493400 O-Ring.................................................................................................................. 1
11 504242264 Retainer................................................................................................................ 1
12 504242208 Seal ...................................................................................................................... 1
13 504242272 Back-Up Ring ....................................................................................................... 1
14 504242267 Wiper Ring ........................................................................................................... 1
15 504233257 Washer ................................................................................................................. 1
16 501850904 Snap Ring ............................................................................................................ 1

504241238 Seal Kit (Includes Items 2-5, 9-10, 12-14) ................................................................. AR

FOOTNOTES:
a Refer to Table

8.17
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

8.18
 CARRIAGE
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580014978 Carriage Assembly .................................................................................................... 1

1 580014981 Carriage ............................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 4
3 015915900 Snap Ring ............................................................................................................ 4
4 504062721 Load Roller (0.060 in.).......................................................................................... 4
4 504062754 Load Roller (0.030 in.).......................................................................................... 4
5 504240294 Shim (0,762 mm).................................................................................................. 16
6 c 449001404 Capscrew ............................................................................................................. 4
7 c 449022041 Lockwasher .......................................................................................................... 4
8 c 504240239 Nut........................................................................................................................ 2
9 c 504240200 Base Ring............................................................................................................. 2
10 c 504056789 Chain Anchor ....................................................................................................... 2
11 c 504242265 Chain Anchor ....................................................................................................... 2
12 c 504240287 Rod End Pin ......................................................................................................... 2
13 015415900 Cotter Pin ............................................................................................................. 2
14 ab 504056740 Chain Anchor ....................................................................................................... 1
15 ab 504242207 Pin (Chain Anchor)............................................................................................... 1
16 ab 015915300 Snap Ring ............................................................................................................ 1
17 ab 504056782 Pin ........................................................................................................................ 1
18 580040581 Bracket ...................................................................................................................... 1
19 504056783 Capscrew................................................................................................................... 2
20 504231270 Nut ............................................................................................................................. 2
21 449001024 Capscrew................................................................................................................... 2
22 449022017 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c Two Stage Limited Free-Lift

8.19
INTEGRAL SIDE-SHIFT ASSEMBLY
(THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTHREE STAGE FULL FREE-LIF T

8.20
 INTEGRAL SIDE-SHIFT ASSEMBLY
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580035101 Integral Sideshift Carriage Assembly ........................................................................ 1

1 580035089 Carriage (Inner).................................................................................................... 1
2 580023798 Frame (914 mm) (Outer) ...................................................................................... 1
3 580020708 Cylinder Assembly ............................................................................................... 1
4 015628700 Lube Fitting .......................................................................................................... 2
5 580026723 Cotter Pin ............................................................................................................. 2
6 580026721 Pin ........................................................................................................................ 2
7 580038302 Pin ........................................................................................................................ 1
8 580035092 Chain Anchor ....................................................................................................... 1
9 015915300 Snap Ring ............................................................................................................ 1
10 504242207 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2
12 504062754 Load Roller........................................................................................................... 4
13 504240294 Shim (0,762 mm).................................................................................................. 16
14 015915900 Snap Ring ............................................................................................................ 4
15 580020724 Bearing (Upper).................................................................................................... 2
16 580020726 Bearing (Lower).................................................................................................... 2
17 580026720 Shim ..................................................................................................................... AR
18 449001400 Capscrew ............................................................................................................. 4
19 502566903 Washer (Hardened).............................................................................................. 4
20 580040581 Bracket ...................................................................................................................... 1
21 504056783 Capscrew................................................................................................................... 2
22 504231270 Nut ............................................................................................................................. 2
a 580027665 Hose .......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

8.21
HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE STAGE FULL FREE-LIFT

8.22
 HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast
Group Number - - -
1 Tube 504056734 504056760 504056775
a 504056716 a 504056771 a 504056709
2 Hose 504056758 504056781 504056773
a 504061710 a 504061710 a 504061710

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Tube........................................................................................................................... 2
2 b .. . . . Hose .......................................................................................................................... 1
3 504056727 Stubshaft ................................................................................................................... 1
4 504056749 Sheave ...................................................................................................................... 1
5 449001301 Capscrew................................................................................................................... 3
6 449022013 Lockwasher ............................................................................................................... 8
7 449015044 Nut ............................................................................................................................. 4
8 019899100 Fitting......................................................................................................................... 4
9 504056733 Bracket ...................................................................................................................... 1
10 449001016 Capscrew................................................................................................................... 2
11 504056710 Bracket ...................................................................................................................... 1
12 504056754 Tube........................................................................................................................... 2
13 504056784 Hose Sheave ............................................................................................................. 1
14 449001059 Capscrew................................................................................................................... 1
15 449022017 Lockwasher ............................................................................................................... 1
16 449015029 Nut ............................................................................................................................. 1
17 504056725 Tube........................................................................................................................... 1
18 504056759 Spacer ....................................................................................................................... 2
19 016110900 Washer ...................................................................................................................... 2
20 504056766 Bracket ...................................................................................................................... 1
21 504056720 Spacer ....................................................................................................................... 3
22 062159700 Clamp ........................................................................................................................ 2
23 504056761 Hose .......................................................................................................................... 2
24 312850032 Strap Clamp............................................................................................................... 2
25 312823020 Clamp ........................................................................................................................ 1
26 504226237 Washer ...................................................................................................................... 1
27 449021006 Washer ...................................................................................................................... 2
28 449001233 Capscrew................................................................................................................... 2
29 580015004 Tube........................................................................................................................... 1
30 580015005 Tube........................................................................................................................... 1
31 504230225 Grommet.................................................................................................................... 2
32 019899300 Nut ............................................................................................................................. 4

FOOTNOTES:
a Four Function Option
b Refer to Table

8.23
NOTES

8.24
 SECTION 9

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

 CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.16
FREE-LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.14
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
INNER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.18
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.12
MAIN LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.6
OUTER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.2

9.1
OUTER MAST
(1280 MM) (TWO STAGE FULL FREE-LIFT)

OUTER MAST1280 MMTWO STAGE FULL FREE-LIFT

9.2
 OUTER MAST
(1280 MM) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580015405 Mast Assembly .......................................................................................................... 1

1 580015391 Outer Mast ........................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0,508 mm).................................................................................................. AR
4 520037804 Shim (0,178 mm).................................................................................................. AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 015915900 Snap Ring ............................................................................................................ 2
7 504240294 Shim (0,762 mm).................................................................................................. AR
8 504062721 Load Roller (0.060 in.).......................................................................................... AR
8 504062754 Load Roller (0.030 in.).......................................................................................... 2
9 449015044 Nut ............................................................................................................................. 4
10 502566904 Washer ...................................................................................................................... 4
11 504240237 Bearing ...................................................................................................................... 2
12 449022013 Lockwasher ............................................................................................................... 4
13 449001040 Capscrew................................................................................................................... 4
14 504240294 Shim (0,762 mm) ....................................................................................................... AR
15 504056757 Brake Assembly (LH) (☞ Page 5.2) ......................................................................... 1
15 580025489 Brake Assembly (LH) (☞ Page 5.6) ......................................................................... 1
16 504058793 Brake Assembly (RH) (☞ Page 5.2) ........................................................................ 1
16 580025490 Brake Assembly (RH) (☞ Page 5.6) ........................................................................ 1

9.3
INNER MAST
(1280 MM) (TWO STAGE FULL FREE-LIFT)

INNER MAST1280 MMTWO STAGE FULL FREE-LIFT

9.4
 INNER MAST
(1280 MM) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580015405 Mast Assembly .......................................................................................................... 1

1 504242224 Inner Mast ............................................................................................................ 1
2 504240243 Stubshaft.......................................................................................................... 2
3 504062746 Load Roller (0.030 in.).......................................................................................... 2
3 504062748 Load Roller (0.060 in.).......................................................................................... AR
4 504240294 Shim (0,762 mm).................................................................................................. AR
5 015918200 Snap Ring ............................................................................................................ 2
6 449001003 Capscrew ............................................................................................................. 2
7 449022017 Lockwasher .......................................................................................................... 2
8 504242295 Clamp................................................................................................................... 1

9.5
MAIN LIFT
(1280 MM) (TWO STAGE FULL FREE-LIFT)

MAIN LIFT 1280 MMTWO STAGE FULL FREE-LIFT

9.6
 MAIN LIFT
(1280 MM) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580015405 Mast Assembly .......................................................................................................... 1

1 500227905 Snap Ring ............................................................................................................ 2
2 016110900 Washer ................................................................................................................. 2
3 504240271 Clamp................................................................................................................... 2
4 449022013 Lockwasher .......................................................................................................... 4
5 449001233 Capscrew ............................................................................................................. 4
6 504242245 Lift Cylinder (RH) (☞ Page 9.12) ........................................................................ 1
7 449001016 Capscrew ............................................................................................................. 1
8 449022013 Lockwasher .......................................................................................................... 1
9 502566904 Washer ................................................................................................................. 1
10 504240234 Clamp................................................................................................................... 1
11 504240214 Control Valve ........................................................................................................ 1
11 052645600 O-Ring ............................................................................................................. 1
12 504236253 Washer ................................................................................................................. 1
13 504242288 Spring................................................................................................................... 1
14 504233244 Fitting ................................................................................................................... 1
14 052645400 O-Ring (Face Seal) .......................................................................................... 1
15 580036293 Tube ..................................................................................................................... 1
16 053349600 Fitting ................................................................................................................... 3
17 504240230 Fitting ................................................................................................................... 1
17 720210907 Nut ................................................................................................................... 1
18 580036294 Tube ..................................................................................................................... 1
19 580036296 Tube ..................................................................................................................... 1
20 052229600 Fitting ................................................................................................................... 1
20 052645400 O-Ring (Face Seal) .......................................................................................... 1
21 504240270 Housing ................................................................................................................ 1
22 504242270 Lift Cylinder (LH) (☞ Page 9.10) ........................................................................ 1
23 052643400 Fitting ................................................................................................................... 2
23 052645400 O-Ring (Face Seal) .......................................................................................... 1
24 449015044 Nut........................................................................................................................ 4
25 449021006 Washer ................................................................................................................. 4

9.7
FREE-LIFT
(1280 MM) (TWO STAGE FULL FREE-LIFT)

FREE-LIFT1280 MMTWO STAGE FULL FREE-LIFT

9.8
 FREE-LIFT
(1280 MM) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580015405 Mast Assembly .......................................................................................................... 1

1 504242222 Tube ..................................................................................................................... 1
2 053349600 Fitting ................................................................................................................... 1
3 504242242 Spring................................................................................................................... 1
4 504242284 Washer ................................................................................................................. 1
5 504233208 Pin ........................................................................................................................ 2
6 505961509 Lift Cylinder (☞ Page 9.14) ................................................................................ 1
7 504234266 Nut........................................................................................................................ 1
8 504234216 Base Ring............................................................................................................. 1
9 504242255 Anchor.................................................................................................................. 1
10 015415900 Cotter Pin ............................................................................................................. 2
11 504242207 Pin ........................................................................................................................ 1
12 504241239 Chain.................................................................................................................... 1
13 504242263 Pin ........................................................................................................................ 1
14 504242260 Spacer.................................................................................................................. 2
15 504242204 Chain Sheave....................................................................................................... 1
15 504242280 Sheave............................................................................................................. 1
16 500343914 Snap Ring ........................................................................................................ 2
17 504242237 Bearing ............................................................................................................ 1
18 504242247 Guard ................................................................................................................... 1
19 449001016 Capscrew ............................................................................................................. 4
19 449022013 Lockwasher .......................................................................................................... 4
20 203223300 Capscrew ............................................................................................................. 1
21 061278400 Washer ................................................................................................................. 1
22 504242290 Crosshead............................................................................................................ 1
23 504233244 Fitting ................................................................................................................... 1
23 052645400 O-Ring (Face Seal) .......................................................................................... 1

9.9
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN CYLINDERLEFT HANDTWO STAGE FULL FREE-LIFT

9.10
 MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504242270 Lift Cylinder................................................................................................................ 1

1 504242273 Tube ..................................................................................................................... 1
2 504242259 Capscrew ............................................................................................................. 1
3 504242236 Seal ...................................................................................................................... 1
4 504056730 Wear Ring ............................................................................................................ 1
5 504056741 Back-Up Ring ....................................................................................................... 1
6 504056721 Seal ...................................................................................................................... 1
7 504056750 Wiper Ring ........................................................................................................... 1
8 504056726 Snap Ring ............................................................................................................ 1
9 504056746 Ring...................................................................................................................... 1
10 504242243 Rod....................................................................................................................... 1
11 504056731 Snap Ring ............................................................................................................ 1
12 504056743 Ring...................................................................................................................... 1
13 504242249 O-Ring.................................................................................................................. 1
14 504242244 Back-Up Ring ....................................................................................................... 1
15 504242239 Retainer................................................................................................................ 1
16 504242227 Base ..................................................................................................................... 1
17 504242277 Rod End ............................................................................................................... 1
18 012823700 O-Ring.................................................................................................................. 1
19 501702903 Sealant ...................................................................................................................... AR

504061737 Seal Kit (Includes Items 4-7, 9, 13-15, 18) ................................................................ AR

9.11
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN CYLINDERRIGHT HANDTWO STAGE FULL FREE-LIFT

9.12
 MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504242245 Lift Cylinder................................................................................................................ 1

1 504242273 Tube ..................................................................................................................... 1
2 504242259 Capscrew ............................................................................................................. 1
3 504242236 Seal ...................................................................................................................... 1
4 504056730 Wear Ring ............................................................................................................ 1
5 504056741 Back-Up Ring ....................................................................................................... 1
6 504056721 Seal ...................................................................................................................... 1
7 504056750 Wiper Ring ........................................................................................................... 1
8 504056726 Snap Ring ............................................................................................................ 1
9 504056746 Ring...................................................................................................................... 1
10 504061730 Rod....................................................................................................................... 1
11 504056731 Snap Ring ............................................................................................................ 1
12 504056743 Ring...................................................................................................................... 1
13 504242249 O-Ring.................................................................................................................. 1
14 504242244 Back-Up Ring ....................................................................................................... 1
15 504242239 Retainer................................................................................................................ 1
16 504242227 Base ..................................................................................................................... 1

504061737 Seal Kit (Includes Items 4-7, 9, 13-15) ...................................................................... AR

9.13
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT

9.14
 FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

505961509 Lift Cylinder................................................................................................................ 1

1 504241243 Tube ..................................................................................................................... 1
2 504061745 Wear Ring ............................................................................................................ 1
3 504060716 Seal ...................................................................................................................... 1
4 504060736 Back-Up Ring ....................................................................................................... 1
5 504232230 O-Ring.................................................................................................................. 1
6 504235239 Check Valve ......................................................................................................... 1
7 505961513 Rod....................................................................................................................... 1
8 504242299 Wear Ring ............................................................................................................ 1
9 015493400 O-Ring.................................................................................................................. 1
10 504242264 Retainer................................................................................................................ 1
11 504242208 Seal ...................................................................................................................... 1
12 504242272 Back-Up Ring ....................................................................................................... 1
13 504242267 Wiper Ring ........................................................................................................... 1
14 504233257 Washer ................................................................................................................. 1
15 501850904 Snap Ring ............................................................................................................ 1

504241238 Seal Kit (Includes Items 2-5, 8-9, 11-13) ................................................................... AR

9.15
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

9.16
 CARRIAGE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580014979 Carriage Assembly .................................................................................................... 1

1 580014982 Carriage ............................................................................................................... 1
2 504240243 Stubshaft.......................................................................................................... 4
3 015915900 Snap Ring ............................................................................................................ 4
4 504062721 Load Roller (0.060 in.).......................................................................................... 4
4 504062754 Load Roller (0.030 in.).......................................................................................... 4
5 504240294 Shim (0,762 mm).................................................................................................. 16
6 c 449001404 Capscrew ............................................................................................................. 4
7 c 449022041 Lockwasher .......................................................................................................... 4
8 c 504240239 Nut........................................................................................................................ 2
9 c 504240200 Base Ring............................................................................................................. 2
10 c 504056789 Chain Anchor ....................................................................................................... 2
11 c 504242265 Chain Anchor ....................................................................................................... 2
12 c 504240287 Rod End Pin ......................................................................................................... 2
13 015415900 Cotter Pin ............................................................................................................. 2
14 ab 504056740 Chain Anchor ....................................................................................................... 1
15 ab 504242207 Pin (Chain Anchor)............................................................................................... 1
16 ab 015915300 Snap Ring ............................................................................................................ 1
17 ab 504056782 Pin ........................................................................................................................ 1
18 580040581 Bracket ...................................................................................................................... 1
19 504056783 Capscrew................................................................................................................... 2
20 504231270 Nut ............................................................................................................................. 2
21 449001024 Capscrew................................................................................................................... 2
22 449022017 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c Two Stage Limited Free-Lift

9.17
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE FULL FREE-LIFT

9.18
 INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580037162 Integral Sideshift Carriage Assembly ........................................................................ 1

1 580035090 Carriage (Inner).................................................................................................... 1
2 580023798 Frame (914 mm) (Outer) ...................................................................................... 1
3 580020708 Cylinder Assembly ............................................................................................... 1
4 015628700 Lube Fitting .......................................................................................................... 2
5 580026723 Cotter Pin ............................................................................................................. 2
6 580026721 Pin ........................................................................................................................ 2
7 504056782 Pin ........................................................................................................................ 1
8 580035092 Chain Anchor ....................................................................................................... 1
9 015915300 Snap Ring ............................................................................................................ 1
10 504242207 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2
12 504062754 Load Roller........................................................................................................... 4
13 504240294 Shim (0,762 mm).................................................................................................. 16
14 015915900 Snap Ring ............................................................................................................ 4
15 580020724 Bearing (Upper).................................................................................................... 2
16 580020726 Bearing (Lower).................................................................................................... 2
17 580026720 Shim ..................................................................................................................... AR
18 449001400 Capscrew ............................................................................................................. 4
19 061278300 Washer ................................................................................................................. 4
20 580040581 Bracket ...................................................................................................................... 1
21 504056783 Capscrew................................................................................................................... 2
22 504231270 Nut ............................................................................................................................. 2
a 580035105 Hose Assembly.......................................................................................................... 1
a 580035106 Hose Assembly.......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

9.19
HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

HEADER HOSET WO STAGE FULL FREE-LIFT

9.20
 HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 504056768 Tube........................................................................................................................... 1
1 a 504056717 Tube........................................................................................................................... 1
2 504056778 Tube........................................................................................................................... 1
2 a 504056765 Tube........................................................................................................................... 1
3 504056728 Hose .......................................................................................................................... 1
3 a 504056728 Hose .......................................................................................................................... 1
4 504056786 Hose .......................................................................................................................... 1
4 a 504056786 Hose .......................................................................................................................... 1
5 504056707 Channel ..................................................................................................................... 1
6 504056767 Channel ..................................................................................................................... 1
7 019899100 Fitting......................................................................................................................... 4
8 504056733 Bracket ...................................................................................................................... 1
9 504056710 Bracket ...................................................................................................................... 1
10 449001301 Capscrew................................................................................................................... 2
11 449022013 Lockwasher ............................................................................................................... 8
12 504056754 Tube........................................................................................................................... 2
13 504056784 Hose Sheave ............................................................................................................. 1
14 504056725 Tube........................................................................................................................... 1
15 449001059 Capscrew................................................................................................................... 1
16 449022017 Lockwasher ............................................................................................................... 2
17 449015029 Nut ............................................................................................................................. 1
18 504056759 Spacer ....................................................................................................................... 2
19 016110900 Washer ...................................................................................................................... 2
20 504056720 Spacer ....................................................................................................................... 3
21 449001016 Capscrew................................................................................................................... 4
22 449001003 Capscrew................................................................................................................... 1
23 449021010 Washer ...................................................................................................................... 1
24 312850032 Strap Clamp............................................................................................................... 3
25 504056715 Bracket ...................................................................................................................... 1
26 449021006 Washer ...................................................................................................................... 2
27 504235248 Capscrew................................................................................................................... 2
28 015026200 Lockwasher ............................................................................................................... 2
29 014936600 Nut ............................................................................................................................. 2
30 449001233 Capscrew................................................................................................................... 2
31 449015044 Nut ............................................................................................................................. 2
32 504056761 Hose .......................................................................................................................... 2
33 504056736 Bracket ...................................................................................................................... 1
34 504056739 Bracket ...................................................................................................................... 1
35 062159700 Clamp ........................................................................................................................ 2
36 505970524 Clamp ........................................................................................................................ 2
37 580015004 Tube........................................................................................................................... 1
38 580015005 Tube........................................................................................................................... 1
39 504230225 Grommet.................................................................................................................... 2
40 019899300 Nut ............................................................................................................................. 4

FOOTNOTES:
a Four Function Option

9.21
NOTES

9.22
 SECTION 10

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

 CONTENTS

SECTION 10
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORK.................................................................................................................................................................. 10.2
LOAD BACKREST
INTEGRAL SIDE-SHIFT ............................................................................................................................... 10.10
LOAD BACKREST EXTENSION........................................................................................................................ 10.4
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10.6
SIDE-SHIFT CYLINDER .................................................................................................................................... 10.8

10.1
FORK

FORK

10.2
 FORK

ITEM PART NO. DESCRIPTION QTY

1 504242721 Fork (1000 mm) ......................................................................................................... 2

1 504242722 Fork (1100 mm) ......................................................................................................... 2
1 504242723 Fork (1200 mm) ......................................................................................................... 2
2 580016784 Latch .................................................................................................................... 1

10.3
LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

10.4
 LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY

1 a 504263710 Load Backrest (1219 mm) ......................................................................................... 1

2 501749902 Capscrew................................................................................................................... 4
3 505960578 Capscrew................................................................................................................... 4
4 909882405 Locknut ...................................................................................................................... 4

FOOTNOTES:
a Use with Hang-on Side-Shift

10.5
SIDE-SHIFT CARRIAGE

SIDE-SHIFT CARRIAGE

10.6
 SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

506250520 Side-Shift Carriage .................................................................................................... 1

1 504061724 Apron (Upper) ...................................................................................................... 1
2 518807670 Apron (Lower) ...................................................................................................... 1
3 580010522 Support ................................................................................................................ 1
4 580010513 Bearing (Upper).................................................................................................... 1
5 518807609 Bearing (Lower).................................................................................................... 1
6 519666601 Side-Shift Cylinder (☞ Page 10.8) ..................................................................... 1
7 931018903 Capscrew ............................................................................................................. 4
8 504061794 Washer ................................................................................................................. 4
9 504061746 Rod (Optional)...................................................................................................... 2
9 518801602 Capscrew ............................................................................................................. 2
10 504230271 Nut........................................................................................................................ 2
10 504230271 Nut (Optional)....................................................................................................... 4
11 015628700 Lube Fitting .......................................................................................................... 3
12 504061795 Shim (0,508 mm).................................................................................................. AR
13 c 504061728 Fitting......................................................................................................................... 2
14 c 504061782 Tube........................................................................................................................... 1
15 c 504061781 Tube........................................................................................................................... 1
16 ab 504060713 Fitting......................................................................................................................... 2
17 ab 504061742 Tube........................................................................................................................... 1
18 ab 504061708 Tube........................................................................................................................... 1
19 580010506 Shim (Bearing Lower) .......................................................................................... AR

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c Two Stage Limited Free-Lift

10.7
SIDE-SHIFT CYLINDER

SIDE-SHIFT CYLINDER

10.8
 SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

519666601 Side-Shift Cylinder..................................................................................................... 1

1 519665601 Shell ..................................................................................................................... 1
2 519664601 Rod....................................................................................................................... 1
3 504020504 Seal ...................................................................................................................... 1
4 012825700 O-Ring.................................................................................................................. 2
5 500167924 Back-Up Ring ....................................................................................................... 2
6 504234288 Seal ...................................................................................................................... 2
7 504232210 Wiper Ring ........................................................................................................... 2
8 506552501 Gland.................................................................................................................... 2

505136053 Seal Kit (Includes Items 4-5, 7) ................................................................................. AR

10.9
LOAD BACKREST
(INTEGRAL SIDE-SHIFT)

LOAD BACKREST INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 504242750 Load Backrest Extension........................................................................................... 1

2 505960578 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
4 580033885 Nut ............................................................................................................................. 4
5 504233271 Washer ...................................................................................................................... 4
6 449022017 Lockwasher ............................................................................................................... 4

10.10
 SECTION 11

11 NUMERICAL INDEX
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
012823300 6.25 5 015915900 3.17 18 8.9 15 9.5 6
012823700 9.11 18 7.3 12 8.9 16 9.21 22
012824300 7.3 3 7.5 5 8.12 37 449001004 3.3 13
8.3 3 7.11 3 9.7 14 449001013 1.6 48
8.5 3 7.13 14 9.7 20 1.9 14
9.3 3 8.3 8 9.7 23 2.5 35
012825700 10.9 4 8.5 8 9.9 23 5.11 2
012827100 6.23 5 8.7 5 052645500 6.3 1 449001014 2.3 16
012828600 4.7 6 8.19 3 052645600 7.7 11 4.3 5
013399900 8.11 9 8.21 14 8.9 23 6.7 22
014936000 5.15 12 9.3 6 9.7 11 449001015 4.3 18
5.15 16 9.17 3 053349600 7.7 16 5.5 18
014936200 6.7 12 9.19 14 8.9 13 5.15 27
014936600 9.21 29 015918200 9.5 5 8.11 36 449001016 1.5 23
014972900 5.5 26 016103200 2.3 23 9.7 16 6.3 13
014975800 5.5 23 2.5 18 9.9 2 7.7 7
015025600 6.7 13 5.15 14 054291200 8.9 16 8.9 22
015026200 9.21 28 016103300 6.7 14 054368800 6.7 37 8.11 32
015414900 6.7 19 016109700 5.5 21 055746400 6.3 5 8.23 10
015415900 7.3 11 016110900 7.7 2 6.7 38 9.7 7
7.11 13 8.9 2 056363300 6.3 6 9.9 19
7.13 22 8.23 19 6.3 27 9.21 21
8.3 12 9.7 2 057780800 6.7 39 449001023 7.15 12
8.7 10 9.21 19 061278200 10.10 3 449001024 7.11 21
8.11 20 019899100 7.15 14 061278300 7.13 19 8.19 21
8.19 13 8.23 8 9.19 19 9.17 21
8.21 11 9.21 7 061278400 8.11 34 449001040 5.5 4
9.9 10 019899200 7.15 13 9.9 21 7.3 19
9.17 13 019899300 7.15 25 062159700 7.15 23 8.3 22
9.19 11 8.23 32 8.23 22 9.3 13
015416200 4.3 11 9.21 40 9.21 35 449001048 3.3 7
5.5 22 032643500 4.5 16 065619300 5.17 10 449001052 5.15 25
015418200 8.7 7 5.17 8 150019310 2.5 22 449001056 2.5 37
015418300 3.3 16 6.7 8 203223300 8.11 33 449001058 1.15 1
015418600 5.13 9 050971700 6.3 32 9.9 20 449001059 8.23 14
015419800 6.23 13 050974300 3.3 8 258193900 1.3 12 9.21 15
6.25 13 052229600 7.7 20 296321162 2.15 1 449001110 7.15 9
015492300 4.7 5 9.7 20 2.17 4 449001117 1.15 4
015493300 6.23 10 052643400 6.3 7 2.19 4 449001134 1.5 42
6.25 10 7.7 24 2.21 4 2.3 26
015493400 8.17 10 8.9 15 296321168 2.21 7 2.5 30
9.15 9 9.7 23 311323023 3.5 17 5.15 8
015628700 7.13 4 052645300 6.3 5 312823020 8.23 25 449001138 8.5 17
8.21 4 6.7 37 312850032 2.3 29 449001160 5.7 9
9.19 4 6.7 38 2.5 31 449001170 1.5 33
10.7 11 6.8 39 7.15 15 2.5 23
015915300 7.11 16 052645400 6.3 7 8.23 24 3.5 19
8.19 16 7.7 14 9.21 24 4.5 17
8.21 9 7.7 20 312850042 5.15 26 5.7 11
9.17 16 7.7 24 5.17 12 6.7 26
9.19 9 8.9 9 449001003 8.7 12 449001233 5.15 4

11.1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7.7 22 449015044 5.5 11 7.15 10 500154902 6.7 36
7.15 16 5.15 7 8.3 21 500167920 6.23 6
8.9 5 6.3 15 8.5 12 500167924 10.9 5
8.11 3 6.15 11 8.9 4 500227905 7.7 1
8.23 28 6.17 11 8.9 21 8.9 1
9.7 5 7.3 15 8.11 4 9.7 1
9.21 30 7.7 23 8.11 31 500343914 8.11 26
449001239 6.3 20 7.15 17 8.23 6 9.9 16
449001273 2.5 38 8.3 19 9.3 12 500513904 5.5 27
449001301 8.23 5 8.5 14 9.7 4 500552902 4.5 15
9.21 10 8.9 25 9.7 8 5.17 7
449001302 5.5 13 8.11 12 9.9 19 6.7 10
449001310 5.5 9 8.23 7 9.21 11 500583902 6.7 18
449001400 7.13 18 9.3 9 449022016 1.5 44 500905200 3.3 17
8.21 18 9.7 24 1.17 9 501702903 9.11 19
9.19 18 9.21 31 2.3 17 501702904 5.15 10
449001404 7.11 6 449015098 4.3 8 4.3 6 501749902 10.5 2
7.13 9 449015112 4.5 7 5.11 5 501802906 6.25 19
8.19 6 449021001 1.17 8 5.15 18 501850904 8.17 16
9.17 6 2.3 18 6.3 22 9.15 15
449001412 2.5 34 5.15 19 6.7 3 501884909 6.3 31
6.3 42 449021002 4.3 16 449022017 1.15 2 501918902 8.11 1
449001414 2.3 9 449021003 1.5 34 3.3 12 8.11 5
449001415 6.7 2 2.3 3 6.23 12 502011911 6.25 6
449001418 6.3 16 2.5 12 6.25 12 502056904 6.3 2
7.5 6 2.5 24 7.11 22 502137903 5.15 13
8.5 13 4.5 19 8.7 13 502157207 1.3 10
449002139 3.3 14 6.3 41 8.19 22 502398908 5.5 8
449004080 4.3 13 6.7 27 8.23 15 502470901 2.9 5
449004085 2.3 2 449021006 4.3 19 9.5 7 502565903 6.23 15
449007018 1.5 8 5.5 15 9.17 22 6.25 15
449007024 2.3 21 5.15 5 9.21 16 502566903 8.21 19
2.5 19 7.7 5 10.10 6 502566904 1.5 20
449007050 2.3 10 7.15 18 449022018 1.5 9 7.3 16
449015002 1.5 10 8.5 20 2.3 4 7.7 9
2.3 5 8.9 24 2.5 3 8.3 20
4.5 10 8.11 35 2.5 13 8.9 20
6.7 29 8.23 27 2.5 24 9.3 10
449015014 1.5 45 9.7 25 4.5 18 9.7 9
1.17 10 9.21 26 5.7 11 502634904 5.17 9
5.11 6 449021010 9.21 23 6.4 43 502637902 6.25 11
5.15 20 449022013 1.5 21 6.7 28 502701502 2.9 13
6.3 23 4.3 20 449022019 4.3 22 2.11 8
6.7 24 5.5 14 449022027 3.13 7 502701508 2.9 16
6.15 12 5.15 6 5.13 16 2.11 7
6.17 12 6.3 14 449022041 7.11 7 502701518 2.9 17
449015029 1.15 3 6.3 36 7.13 10 2.11 9
3.3 11 7.3 18 8.19 7 504020504 10.9 3
6.23 11 7.5 7 9.17 7 504056705 7.15 2
8.23 16 7.7 4 449058004 3.9 19 504056707 9.21 5
9.21 17 7.7 8 449058011 3.9 21 504056708 7.15 2

11.2
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504056709 8.23 1 9.21 12 504057730 3.15 11 2.5 20
504056710 8.23 11 504056755 7.15 3 504057737 3.15 5 504059738 6.3 30
9.21 9 504056757 5.3 3.17 5 504059772 6.3 26
504056714 7.15 1 5.13 15 6.15 4 504059785 6.7 16
504056715 9.21 25 7.3 22 6.17 4 6.7 16
504056716 8.23 1 8.3 15 504057738 2.5 11 504060706 6.23 1
504056717 9.21 1 9.3 15 504057745 3.15 8 504060709 6.23 3
504056720 7.15 4 504056758 8.23 2 3.15 28 6.25 3
8.23 21 504056759 8.23 18 3.17 8 504060713 6.3 27
9.21 20 9.21 18 6.15 7 10.7 16
504056721 9.11 6 504056760 8.23 1 6.17 7 504060716 8.17 3
9.13 6 504056761 7.15 21 504057751 6.15 38 9.15 3
504056722 7.15 2 8.23 23 6.17 36 504060724 6.23 9
504056723 7.15 3 9.21 32 504057753 3.15 17 504060725 6.23 8
504056725 8.23 17 504056762 7.15 11 504057755 6.15 31 6.25 8
9.21 14 504056764 7.15 3 6.17 38 504060727 6.3 4
504056726 9.11 8 504056765 9.21 2 504057758 5.15 15 504060731 6.23 7
9.13 8 504056766 8.23 20 504057760 3.15 24 504060732 7.9 15
504056727 7.15 6 504056767 9.21 6 504057761 3.15 12 8.15 17
8.23 3 504056768 9.21 1 504057762 3.15 3 504060733 6.3 1
504056728 9.21 3 504056771 8.23 1 504057763 6.13 17 504060736 8.17 4
9.21 3 504056773 8.23 2 504057766 3.15 26 9.15 4
504056730 9.11 4 504056775 8.23 1 504057774 3.15 13 504060739 6.3 37
9.13 4 504056776 7.15 3 6.15 23 504060752 3.13 6
504056731 8.15 11 504056777 7.15 1 504057786 6.15 17 5.13 1
9.11 11 504056778 9.21 2 6.17 17 504060757 3.3 5
9.13 11 504056781 8.23 2 504057789 2.3 19 3.13 2
504056733 8.23 9 504056782 7.11 17 2.5 16 504060762 6.15 8
9.21 8 8.19 17 504057795 6.15 10 6.17 8
504056734 8.23 1 9.17 17 6.17 10 504060764 6.15 26
504056736 9.21 33 9.19 7 504058700 2.13 20 6.17 37
504056738 7.15 2 504056783 7.11 19 504058714 5.3 14 504060771 6.3 3
504056739 9.21 34 7.13 24 504058726 5.5 17 504060774 1.15 6
504056740 7.11 14 8.19 19 5.9 504060776 3.13 1
8.19 14 8.21 21 504058735 5.3 1 504060779 3.13 5
9.17 14 9.17 19 504058738 5.3 8 504060781 3.13 3
504056741 9.11 5 9.19 21 504058741 2.21 8 504060790 6.23 19
9.13 5 504056784 8.23 13 504058758 2.21 3 504060797 3.13 4
504056743 8.15 12 9.21 13 504058764 2.13 21 504061708 10.7 18
9.11 12 504056785 7.15 7 504058776 7.15 8 504061710 8.23 2
9.13 12 504056786 9.21 4 504058779 5.3 8 504061715 5.3 9
504056746 9.11 9 9.21 4 504058781 5.3 4 504061724 10.7 1
9.13 9 504056789 7.11 10 504058793 5.3 504061728 6.3 6
504056749 7.15 5 8.19 10 5.13 14 10.7 13
8.23 4 9.17 10 7.3 21 504061730 9.13 10
504056750 9.11 7 504056792 7.15 2 8.3 16 504061737 9.11 20
9.13 7 504056797 7.15 3 9.3 16 9.13 17
504056752 7.15 1 504056799 7.15 22 504059714 6.7 5 504061741 8.11 11
7.15 3 504057723 3.15 14 504059717 6.3 29 504061742 10.7 17
504056753 7.15 2 6.15 24 504059718 6.7 15 504061745 8.17 2
504056754 8.23 12 504057729 3.15 15 504059736 2.3 20 9.15 2

11.3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504061746 10.7 9 504223200 5.5 20 504232210 10.9 7 504238295 1.5 14
504061756 5.3 12 504223239 2.5 39 504232212 1.17 2 504239203 5.13 4
504061757 5.3 13 504223299 6.7 21 504232230 8.17 5 504239210 5.11 4
504061777 6.3 28 504224226 5.5 5 9.15 5 504239236 5.5 2
504061779 8.11 8 504224231 5.13 5 504232248 1.9 1 504239242 5.5 25
504061781 10.7 15 504224298 5.13 13 504232297 1.17 3 504239247 5.11 3
504061782 10.7 14 504225201 5.17 5 504233208 8.11 16 504239253 5.5 16
504061784 5.3 10 6.7 7 9.9 5 504239255 5.5 3
5.7 10 504225202 4.5 14 504233218 8.5 18 504239263 5.5 3
504061786 5.3 15 504225240 5.5 10 504233226 7.5 10 504239266 5.13 3
504061792 5.3 2 504225257 1.5 7 8.5 9 504239272 3.3 3
504061794 10.7 8 504226237 8.5 16 504233244 7.7 14 504239276 5.5 24
504061795 10.7 12 8.23 26 8.9 9 504239279 5.13 7
504062481 1.5 39 504226242 1.5 29 8.11 37 5.13 12
504062702 5.3 3 1.5 43 9.7 14 504239282 5.11 7
504062721 7.3 14 1.6 50 9.9 23 504239285 3.3 15
7.11 4 1.9 16 504233257 8.17 15 504239291 5.5 25
8.3 6 2.3 28 9.15 14 504239293 5.11 1
8.5 6 2.5 28 504233271 10.10 5 504240200 7.3 7
8.7 3 6.3 21 504233279 7.3 5 7.11 9
8.19 4 6.7 23 8.3 5 7.13 8
9.3 8 504226282 6.7 9 8.5 5 8.3 13
9.17 4 504227269 4.3 23 9.3 5 8.7 8
504062730 1.5 36 504227283 5.13 11 504234216 8.11 18 8.19 9
504062746 7.5 3 504227284 6.7 6 9.9 8 9.17 9
8.5 19 504228208 6.3 12 504234265 7.3 4 504240205 6.23 17
9.5 3 504228259 5.17 4 8.3 4 504240210 7.5 9
504062748 7.5 3 504228261 6.3 11 8.5 4 8.5 10
8.5 19 504228270 5.5 19 9.3 4 504240211 5.13 10
9.5 3 504228276 5.17 2 504234266 8.11 17 504240213 7.7 6
504062754 7.3 14 504228295 5.15 11 9.9 7 7.9
7.11 4 504228297 6.3 10 504234269 6.23 18 504240214 7.7 11
7.13 12 504229270 6.7 20 6.25 18 8.9 23
8.3 6 504229298 1.5 28 504234288 10.9 6 9.7 11
8.5 6 1.6 49 504235239 8.17 6 504240215 7.9 10
8.7 3 1.9 15 9.15 6 504240217 7.7 6
8.19 4 504230225 7.15 24 504235245 1.5 32 7.9
8.21 12 8.23 31 504235248 9.21 27 504240219 7.5 1
9.3 8 9.21 39 504236211 5.9 7 504240220 7.3 8
9.17 4 504230271 2.3 27 504236222 1.5 22 504240221 7.3 8
9.19 12 2.5 27 504236253 7.7 12 504240229 7.7 13
504062755 5.3 11 10.7 10 8.9 7 8.9 8
504062766 5.9 12 10.7 10 9.7 12 504240230 7.7 17
504063742 6.15 6 504231220 1.3 8 504236294 5.9 2 8.9 11
6.17 6 504231235 1.3 20 504238213 1.5 17 9.7 17
504064701 2.9 14 504231270 7.11 20 504238214 1.5 15 504240231 6.23 14
504064720 2.9 11 7.13 25 504238222 1.5 11 6.25 14
2.11 5 8.19 20 504238225 1.5 13 504240232 7.7 6
504070790 2.3 30 8.21 22 504238241 4.3 28 7.9
2.5 31 9.17 20 504238250 1.5 16 504240234 7.7 10
504143500 6.25 8 9.19 22 504238275 1.5 12 8.9 19

11.4
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.7 10 8.3 7 9.11 16 504242267 8.17 14
504240237 7.3 17 8.3 18 9.13 16 9.15 13
8.3 17 8.5 7 504242234 8.11 22 504242270 9.7 22
9.3 11 8.7 4 504242236 7.9 3 9.11
504240239 7.3 6 8.19 5 8.15 3 504242272 8.17 13
7.11 8 8.21 13 9.11 3 9.15 12
7.13 7 9.3 7 9.13 3 504242273 9.11 1
8.3 14 9.3 14 504242237 8.11 27 9.13 1
8.7 6 9.5 4 9.9 17 504242274 8.11 19
8.19 8 9.17 5 504242239 7.9 13 504242277 9.11 17
9.17 8 9.19 13 8.15 15 504242280 8.11 28
504240242 7.5 1 504240296 7.9 10 9.11 15 9.9 15
504240243 7.3 2 504240297 7.9 1 9.13 15 504242282 7.9 9
7.5 2 8.15 1 504242242 8.11 13 8.15 9
7.11 2 504240712 2.3 35 9.9 3 504242284 8.11 14
8.3 2 2.5 39 504242243 9.11 10 9.9 4
8.5 2 504240838 2.3 35 504242244 7.9 12 504242288 9.7 13
8.7 2 2.5 39 8.15 14 504242290 8.11 23
8.19 2 504241231 8.15 10 9.11 14 9.9 22
9.3 2 504241238 8.17 17 9.13 14 504242295 8.7 14
9.5 2 9.15 16 504242245 9.7 6 9.5 8
9.17 2 504241239 8.11 22 9.13 504242296 8.3 9
504240244 7.9 10 9.9 12 504242247 8.11 30 504242297 7.9 4
504240249 5.13 8 504241243 8.17 1 9.9 18 8.15 4
504240252 7.9 1 9.15 1 504242249 7.9 11 504242299 8.17 9
8.15 1 504241309 1.5 2 8.15 13 9.15 8
504240263 7.9 1 504241310 1.5 3 9.11 13 504242721 10.3 1
504240270 7.7 21 504241783 1.15 6 9.13 13 504242722 10.3 1
8.9 17 504242203 7.9 7 504242253 8.7 11 504242723 10.3 1
9.7 21 8.15 7 504242255 9.9 9 504242750 10.10 1
504240271 7.7 3 504242204 8.11 25 504242256 7.9 8 504249707 6.3 18
8.9 3 9.9 15 8.15 8 504263710 10.5 1
9.7 3 504242205 7.9 5 504242258 8.11 6 504305711 6.25 2
504240276 7.3 8 8.15 5 504242259 7.9 2 504305717 6.23 2
504240280 7.5 1 504242207 7.11 15 8.15 2 504305734 1.9 2
504240287 7.3 10 8.11 21 9.11 2 504450711 3.3 18
7.11 12 8.19 15 9.13 2 504503703 4.3 24
7.13 21 8.21 10 504242260 8.11 29 504504703 4.3 25
8.3 11 9.9 11 9.9 14 504574273 4.3 15
8.7 9 9.17 15 504242261 8.11 7 504574274 4.3 22
8.19 12 9.19 10 504242263 8.11 24 504574275 4.5
9.17 12 504242208 8.17 12 9.9 13 504574276 4.5 1
504240288 6.23 16 9.15 11 504242264 8.17 11 504574277 4.5 2
6.25 16 504242209 8.11 8 9.15 10 504955200 1.3 14
504240293 7.5 8 504242213 8.5 15 504242265 7.3 9 505064754 2.9 12
8.5 11 504242217 7.9 6 7.11 11 2.11 6
504240294 7.3 13 8.15 6 7.13 11 505136053 10.9 9
7.3 20 504242222 9.9 1 7.13 20 505959521 5.9 10
7.5 4 504242224 9.5 1 8.3 10 505960528 5.9 3
7.11 5 504242227 7.9 14 8.19 11 505960575 5.9 4
7.13 13 8.15 16 9.17 11 505960578 10.5 3

11.5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10.10 2 505973580 6.3 17 518805628 2.3 12 519996802 1.11 5
505960595 8.5 1 505974506 5.17 1 518805660 1.3 16 1.13 5
505960597 8.7 1 505974557 1.3 5 518806691 1.3 15 519996803 1.9 10
505961508 8.7 1 505974561 5.5 1 518807609 10.7 5 1.11 6
505961509 8.11 15 5.15 1 518807670 10.7 2 1.13 6
8.17 5.17 518821818 5.17 9 520037801 4.3 2
9.9 6 505974576 5.5 28 519244811 3.5 24 520037804 7.3 4
9.15 5.15 24 519244834 3.5 26 8.3 4
505961513 8.17 7 505974595 5.17 3 519244838 3.9 38 8.5 4
9.15 7 505976537 2.5 33 519433634 2.17 8 9.3 4
505961527 8.11 7 505977500 4.5 11 2.19 8 520037871 2.9 8
505961531 8.11 7 505977509 4.3 14 519433635 2.15 4 520037888 2.9 9
505961539 8.11 8 505977512 4.3 21 2.19 5 520037895 2.9 7
505961544 8.17 1 505977516 4.5 9 519477600 6.25 1 520040810 5.13 2
505961545 8.7 1 505977519 5.15 3 519664601 10.9 2 520040849 5.13 6
505961552 8.17 8 505977526 4.5 8 519665601 10.9 1 520045057 4.3 26
505961553 8.11 22 505977537 5.15 9 519666601 10.7 6 520045119 1.3 13
505961558 8.9 6 505977538 4.3 4 10.9 520045132 2.13 1
8.15 505977542 4.5 4 519739849 2.19 6 2.15
505961561 8.9 6 505977550 4.5 12 2.21 6 520045134 2.15 8
8.15 505977562 4.3 3 519739857 2.15 2 520051896 2.5 14
505961564 8.9 6 505977566 4.3 12 519739860 2.15 5 520352802 3.5 14
8.15 505977569 4.5 3 2.21 2 520352811 3.5 11
505961566 8.15 10 505977573 4.5 21 519739861 2.15 6 520352817 3.5 16
505961567 8.11 15 505977589 4.3 10 519739862 2.15 7 520352827 3.5 6
8.17 505977590 4.5 6 519739863 2.15 3 524135211 4.3 27
505961573 8.3 9 505977597 4.3 1 519739868 2.17 1 524137230 5.17 4
505961576 8.15 1 505977598 4.5 5 2.19 1 524137528 5.5 1
505961577 8.5 1 506250520 10.7 2.21 1 5.15 1
505961585 8.17 7 506469500 6.3 40 519739869 2.17 2 5.17
505961587 8.3 9 506552501 10.9 8 2.19 2 524140038 1.5 1
505961589 8.17 7 507097501 6.3 9 519766808 3.9 37 524140039 1.5 1
505961590 8.15 10 507221500 5.5 6 519766825 3.5 13 524140040 1.5 1
505961593 8.11 15 516987826 6.7 11 519766826 3.5 13 524140237 1.15
8.17 517821801 5.9 5 519766827 3.5 13 524142943 1.3 11
505961594 8.17 1 517821802 5.9 6 519766828 3.5 13 524142944 1.3 11
505961597 8.5 1 517821803 5.9 9 519766840 3.5 15 524142945 1.3 11
505966534 5.15 2 518445602 2.11 1 519766841 3.5 10 524148943 1.5 4
505966556 5.15 21 518445618 2.11 2 519767804 3.5 8 524148944 1.5 5
505966574 5.15 22 518445621 2.9 2 519767806 3.5 5 580000037 1.17 2
505968501 2.9 3 518446602 2.9 1 519767807 3.5 5 580000284 4.3 21
2.11 3 518793602 6.21 519767808 3.5 5 580000361 4.9 19
505968535 2.9 4 518793670 2.9 10 519767809 3.5 5 580001205 2.3 7
2.11 4 518793695 7.13 27 519767813 3.5 18 580001246 2.17 7
505970500 2.3 11 518794682 4.3 21 519767816 3.5 27 2.19 7
2.5 38 518795619 5.5 7 519767822 3.5 4 2.21 9
505970524 9.21 36 518796642 4.3 9 519796604 6.3 35 580001849 2.9 15
505972545 1.3 1 518798611 5.9 8 519798601 1.3 3 580007999 4.9 25
1.3 6 518798660 5.9 11 519798602 1.3 4 580008005 4.9 18
505972566 1.3 18 518798698 5.9 8 519798604 1.3 19 580008064 1.3 7
505973524 1.3 17 518801602 10.7 9 519996801 1.9 9 580008424 1.6 47

11.6
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1.9 2.9 580014865 3.9 16 580014945 6.15 20
580008425 1.9 17 580014485 1.9 12 580014868 3.9 17 580014946 6.15 21
580008568 6.3 24 580014486 1.9 13 580014870 3.9 42 6.17 21
580010327 1.9 3 580014487 1.9 11 580014875 3.9 18 580014947 6.15 29
1.11 3 580014506 1.5 6 580014885 3.9 20 580014948 6.15 30
1.13 4 580014508 1.5 25 580014888 3.9 23 580014949 6.15 32
580010427 5.15 23 580014509 1.5 30 580014889 3.9 24 6.17 30
580010428 5.17 1 580014510 1.5 31 580014890 3.9 25 580014950 6.15 34
580010432 5.17 6 580014511 1.5 4 580014891 3.9 43 6.17 32
580010433 5.17 11 580014512 1.5 5 580014892 3.9 26 580014951 6.15 36
580010434 5.17 10 580014513 1.5 40 580014893 3.9 27 580014952 6.15 37
5.17 13 580014514 1.5 41 580014894 3.9 28 580014953 6.15 39
580010506 10.7 19 580014540 6.7 1 580014895 3.9 29 6.17 24
580010513 10.7 4 580014541 6.7 35 580014896 3.9 30 580014972 4.9 13
580010522 10.7 3 6.11 580014897 3.9 31 580014973 4.9 14
580010749 3.17 17 580014542 6.7 4 580014898 3.9 32 580014977 7.11
580010755 3.15 19 580014543 6.7 17 580014899 3.9 33 580014978 8.19
6.17 39 580014544 6.7 20 580014900 3.9 34 580014979 9.17
580010757 3.15 22 580014545 6.7 25 580014904 3.9 39 580014980 7.11 1
6.15 33 580014546 6.7 30 580014905 3.9 40 580014981 8.19 1
6.17 31 580014547 6.7 32 580014906 3.9 45 580014982 9.17 1
580010773 3.17 12 580014548 6.7 33 580014907 3.9 46 580015004 7.15 19
6.15 22 580014549 6.7 34 580014908 3.9 47 8.23 29
6.17 22 580014550 5.5 5 580014909 3.9 41 9.21 37
580010774 6.15 28 580014552 5.5 12 580014922 3.15 1 580015005 7.15 20
580010775 3.15 25 580014565 2.3 34 580014924 3.15 4 8.23 30
3.17 24 2.5 32 580014925 3.15 6 9.21 38
580011023 2.3 32 580014691 6.3 34 580014926 3.15 9 580015033 1.5 26
580012510 3.9 10 6.21 580014927 3.15 10 580015118 1.5 24
580014067 6.11 2 580014692 6.3 34 580014928 3.15 16 580015387 7.3 1
580014072 6.11 2 6.19 580014929 3.15 18 580015388 7.3 1
580014196 5.17 5 580014693 6.3 25 6.17 27 580015389 7.3 1
580014395 3.3 1 580014694 3.3 9 580014930 3.15 21 580015391 9.3 1
3.15 6.3 33 580014931 3.15 27 580015393 8.3 1
580014396 3.3 4 6.15 3.17 16 580015398 7.3
3.9 580014695 6.3 19 580014936 3.15 23 7.5
580014416 2.3 1 580014696 6.3 8 580014937 6.15 1 580015399 7.3
580014417 2.3 8 580014821 2.3 6 6.17 1 7.5
580014419 2.3 25 580014851 3.9 1 580014938 6.15 2 580015400 7.3
2.5 29 580014852 3.9 2 6.17 2 7.5
580014420 2.3 12 580014853 3.9 3 580014939 6.15 3 580015401 8.3
580014421 2.3 14 580014854 3.9 4 6.17 3 8.5
580014422 2.3 15 580014855 3.9 5 580014940 6.15 5 8.7
580014423 2.3 24 580014856 3.9 6 6.17 5 8.11
580014424 4.7 1 580014857 3.9 7 580014941 6.15 14 580015402 8.3
580014425 4.7 3 580014858 3.9 8 6.17 14 8.5
580014426 4.7 4 580014859 3.9 9 580014942 6.15 16 8.7
580014427 4.3 17 580014860 3.9 12 6.17 16 8.11
4.9 580014861 3.9 13 580014943 6.15 18 580015405 9.3
580014428 4.7 2 580014863 3.9 14 6.17 18 9.5
580014429 2.3 13 580014864 3.9 15 580014944 6.15 19 9.7

11.7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.9 580016300 3.5 35 580017695 3.5 21 580023385 3.17 19
580015432 2.3 31 580016301 3.6 43 3.5 25 580023425 6.25 20
580015824 2.3 1 580016302 3.6 44 580017696 6.23 580023798 7.13 2
580015826 2.3 1 580016303 3.6 45 580017697 6.23 4 8.21 2
2.13 580016304 3.5 36 580017777 3.5 30 9.19 2
580015827 2.5 9 580016305 3.5 37 580017781 3.5 34 580024707 3.15 20
2.13 18 580016306 3.5 38 580018199 6.11 1 580025488 3.3 1
580015828 2.5 8 580016307 3.5 39 580018203 6.11 4 3.17
2.13 19 580016308 3.5 40 580018204 6.11 3 580025489 5.7
580015866 2.13 2 580016309 3.5 41 580018205 6.11 5 5.13 15
580015867 2.13 3 580016310 3.6 42 580018206 6.11 6 7.3 22
2.17 580016452 3.9 11 580018899 2.3 33 8.3 15
580015869 2.13 5 580016453 3.9 22 2.5 8 9.3 15
2.21 580016454 6.19 1 580018900 2.9 6 580025490 5.7
580015870 2.13 6 6.19 7 580018901 2.13 4 5.13 14
580015871 2.13 8 580016455 6.19 2 580018902 2.13 17 7.3 21
580015872 2.13 7 580016456 6.19 3 580018903 6.15 25 8.3 16
580015873 2.13 9 580016457 6.19 4 580018907 3.15 7 9.3 16
580015874 2.13 10 580016458 6.19 5 580018991 3.9 48 580025502 3.3 9
580015875 2.13 11 580016460 6.19 6 580018992 3.9 49 6.3 33
580015876 2.13 12 580016465 6.19 8 580018993 3.10 50 6.17
580015877 2.13 13 580016466 6.19 9 580018994 3.10 51 580025504 2.5 39
580015878 2.13 14 580016467 6.19 10 580018995 3.10 52 2.11
580015879 2.13 15 580016468 6.19 11 580018996 3.10 53 580025505 2.6 40
2.19 580016469 6.19 12 580019008 8.3 580025784 4.5 13
580015880 2.13 16 580016470 6.19 13 8.5 580025921 2.5 7
580015883 2.17 3 580016471 6.19 14 8.7 580026086 2.5 34
2.19 3 580016472 6.19 15 8.11 580026400 6.25 17
580015885 2.17 5 580016473 6.19 16 580019009 8.3 1 580026447 6.25
580015893 2.21 5 580016474 6.19 17 580020221 6.3 25 580026448 6.25 1
580015985 2.5 6 580016475 6.19 18 580020708 7.13 3 580026457 3.5 33
580015987 2.5 9 580016476 6.19 19 8.21 3 580026458 3.5 28
580016023 3.15 2 580016477 6.19 20 9.19 3 580026528 6.25 4
3.17 2 580016478 6.19 21 580020724 7.13 15 580026720 7.13 17
580016024 3.3 4 580016479 6.19 22 8.21 15 8.21 17
3.5 580016480 6.19 23 9.19 15 9.19 17
580016057 6.15 35 580016481 6.19 24 580020726 7.13 16 580026721 7.13 6
6.17 33 580016690 6.7 31 8.21 16 8.21 6
580016264 3.5 1 580016784 10.3 2 9.19 16 9.19 6
580016265 3.5 2 580016826 6.3 38 580021465 6.13 580026723 7.13 5
580016267 3.5 4 580017036 1.6 47 580021727 6.13 24 8.21 5
580016269 3.5 4 1.11 580022081 6.11 7 9.19 5
580016270 3.5 4 580017283 6.15 13 580022501 6.25 7 580027136 4.5 20
580016276 3.5 7 6.17 13 580022507 6.25 9 580027211 2.5 25
580016278 3.5 9 580017493 1.11 1 580023107 1.5 6 580027215 2.5 26
580016281 3.5 12 1.13 1 580023139 2.17 6 580027217 2.5 36
580016292 3.5 22 580017494 1.11 2 580023140 2.21 10 580027238 2.5 15
580016293 3.5 23 1.13 2 580023379 3.17 10 580027274 2.5 4
580016297 3.5 29 580017495 1.11 4 580023381 3.17 13 580027275 2.5 1
580016298 3.5 31 1.13 3 6.17 29 580027347 2.5 10
580016299 3.5 32 580017694 1.5 19 580023384 3.17 14 580027370 2.5 5

11.8
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.11 10 580029898 5.7 6 580035844 1.17 2 900003245 1.5 18
580027665 8.21 23 580029899 5.7 12 580036293 7.7 15 1.17 6
580027672 7.13 26 580029901 5.7 13 8.9 18 900014292 5.15 17
580027679 6.17 28 580029902 5.7 4 9.7 15 909882405 10.5 4
580027680 6.17 19 580030577 6.7 1 580036294 7.7 18 930113906 1.17 7
580027681 6.17 20 580030578 6.7 35 8.9 10 931009924 1.5 35
580027682 6.17 25 6.11 9.7 18 931017903 3.3 6
580027683 6.17 34 580030579 6.7 30 580036296 7.7 19 931018903 10.7 7
580027684 6.17 35 580030580 6.7 31 8.9 14 931701910 6.15 9
580027696 2.5 21 580031224 1.17 1 9.7 19 6.17 9
580027817 3.17 1 580031232 1.17 4 580037162 9.19 932107905 2.5 2
580027818 3.17 4 580031235 1.17 5 580038302 8.21 7 932200905 3.17 7
580027819 3.17 3 580031629 1.3 2 580040581 7.11 18 6.15 15
580027820 3.17 6 580032373 1.5 46 7.13 23 6.17 15
580027821 3.17 9 580033123 1.13 8.19 18 6.17 23
580027823 3.17 11 580033241 1.13 7 8.21 20 932200907 6.15 27
580027824 3.17 15 580033885 10.10 4 9.17 18 6.17 26
580027825 3.17 20 580034717 6.7 34 9.19 20 932201904 3.3 2
580027826 3.17 22 580035089 8.21 1 580056635 1.13 8 4.3 7
580027827 3.17 23 580035090 9.19 1 580057653 2.5 36 932201905 3.9 44
580027828 3.17 25 580035091 7.13 1 640046913 3.17 21 932202908 3.9 35
580027829 3.17 26 580035092 8.21 8 720210907 7.7 17 932202911 3.9 36
580028821 6.3 39 9.19 8 8.9 12 932729903 1.5 27
580029621 3.5 20 580035101 8.21 8.11 2 937300900 1.5 38
580029692 3.5 3 580035102 7.13 8.11 10 940600905 2.3 22
580029896 5.7 8 580035105 9.19 23 9.7 17 2.5 17
580029897 5.7 1 580035106 9.19 24 900001242 1.15 5 955400910 1.5 37

11.9
NOTES

11.10
 SECTION 12

12 USER SUPPORT INFORMATION

 USER SUPPORT INFORMATION

SECTION 12
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 12.2

TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 12.2

12.1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that
investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS parts identification, Service Maintenance Manuals

which provide service and overhaul procedures and
HOW TO ORDER SERVICE PARTS additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and SERVICE MAINTENANCE MANUAL-
at the least possible cost, the following is the correct PART NO. 524143130
procedure to use to order replacement parts.
OPERATING MANUAL-
WHEN ORDERING PARTS PART NO. 524140347

Contact your authorized Yale Industrial Truck Dealer To provide instructions for safely operating and
giving them the following information: servicing Yale Industrial Trucks, each truck is
equipped with an operators manual. It describes
1. Your Purchase order number. various operating techniques and safety warnings
2. Complete addresses for sending the invoice and to the operator. It contains a guide to safe
parts. maintenance practices and recommended schedules
3. Tell us how you want your parts sent. If we do not for maintenance. If the operators manual is missing
get this information, we will send the parts using from any Yale Industrial Truck, it should be replaced.
the lowest priced method. Replacement copies are available for a nominal fee
4. Correct part number(s) and description(s). Use from your Yale Dealer.
your parts manual as a reference.
5. Model and serial number of the truck. For additional information or assistance in obtaining
these user support publications see your Yale Industrial
TECHNICAL SERVICE PUBLICATIONS Truck Dealer or contact:

Technical literature, with detailed information, is Yale Europe Materials Handling Limited
available at a nominal fee to assist users to effectively Flagship House, Reading Road North
maintain Yale Industrial Trucks in a safe, useful Fleet, Hampshire GU138 HR United Kingdom
condition. Part Manuals with complete replacement

12.2
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702 524154563