Installation Guide Below Ground Drainage 4 1
Installation Guide Below Ground Drainage 4 1
7 FEB 2022
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The scale to deliver
National sales team with
local knowledge
The number and size of our As we’re well networked with all the necessary Over 20
manufacturing facilities, together with trade associations and regulatory bodies, working Research & Development
recent investment in our own delivery with us means you’ll have access to regular Technicians On average
fleet allows us to deliver the important updates on legislation and new industry 50,000 order lines per day
confidence you need to ensure your
developments.
Over 2,200
projects are completed on time, in full To ensure you get the right service, the most Manufacturing and
and to the highest quality. relevant product and the most cost-effective Support Services
system for your project, we’ve over 1,200
We have over 20,000 product lines, giving you a
choice of materials and installation methods to
experienced individuals supporting you from start
to finish, whatever the size of the job. As
Over 70 One of the UK’s largest
complete your system, from plot drainage through
technology and innovation become a bigger part
Design, Heating and privately-owned delivery fleet
to plastic plumbing. We are stocked in over 4,000
of our lives and indeed our working environments, Ventilation Engineers
merchant branches nationwide, so you’re sure to
our experts work together with you to design
find the product you need close at hand.
a system to ensure projects run smoothly and meet Over 120
all the necessary regulations. Dedicated Technical
Not just bigger… better
Our Customer Experience teams, Business Support Engineers
We also have teams of specialists who work 4,000
Development Managers and Area Sales Managers
together with you to help design a system that fits
your scheme exactly, ensure your project runs
are available at every stage of your project, Over 200 stockists nationwide
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Room Temperature Controls: Traditional Certificates and Approvals Sustainability
Product WRAS
Water Supply 1704501 & 1706501
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Plot Drainage - Ranges
Developed and manufactured with quality, Our plot drainage is available in 110mm and
innovation and longevity in mind, Polypipe 160mm, complemented with a vast range of
Building Products’ plot drainage systems is the fittings and accessories all designed to enhance
most comprehensive range in the UK residential your experience with our products, ensuring you
drainage market. Manufactured to meet market have the right products for the job.
specification, Polypipe’s 110mm - 160mm smooth
wall systems are BSI Kitemarked™ or BBA However, none of these advancements are at the
approved, ensuring you are using high quality expense of the environment. Polypipe has
products. invested heavily in technology which allows us to
use more recycled materials in our products and
systems, while still ensuring compliance with
stringent Kitemark™ standards. This is evidenced
by our recycled core drainage pipe, which has at Underground Drain - PVCu Pipe Riser Inspection Chambers
least 50% recycled material at its core.
Polypipe Underground Drain - PVCu system is designed and The Polypipe 450mm Pipe Riser Inspection Chamber gives
manufactured with strength and durability in mind. complete flexibility, providing easy access for inspection,
Featuring a wide range of bends, junctions, gullies and cleaning and maintenance in sewer and drainage systems
other ancillaries, the range covers all project needs. in traffic and non-traffic areas.
• Manufactured out of a durable PVCu offering • Suitable for both adoptable and non-adoptable
durability and longevity. applications.
• Kitemarked to BS EN 13476-2, BS 4660:2000 and • Versatile and available with inlets for 150mm
BS EN 1401-1. Polysewer or 110-160mm Underground Drainpipe.
• Available in sizes 3”/82mm, 4”/110mm and 6”/160mm. • High strength single piece 450mm Ridgisewer SN8
riser.
• Kitemarked to BS EN 13598-2.
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Plot Drainage - Ranges Plot Drainage - Features & Benefits
Approvals
Polypipe’s below ground drainage systems hold a
comprehensive range of BSI and BBA
certifications and approvals.
Anti-Splash Concrete Channel Components Settlement Fittings As a company, Polypipe take pride knowing that
Surrounds • Manufactured from PVCu • Designed for situations where our products are manufactured to and beyond
• A range of PVCu products providing strength and durability. differential settlement may be an industry standards. Giving us and you the
bonded to concrete surround. • Easy to install. issue. reassurance of a quality product that will stand
• Kitemarked to BS 4660:2000. • Manufactured to BS 4660:2000. • Manufactured from PVCu up to and beyond industry standards.
• Available in Gullies and Hoppers. providing strength and durability.
• Easy to install.
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Roads and Sewer Drainage - Ranges
Sewerdrain Gravity Sewer Flexicon Rubber Couplers & Flexicon Reducing Bushes
System Adaptors • Compatible with pipes made
• Available in 200mm, 250mm and • Comprehensive range for from other material.
315mm diameters with a full adapting different sized plain
range of pipe and fittings. ended pipes, including clay,
• Kitemarked to BS EN 1401-1. PVCu, and cast iron.
• Compliant with Sewerage Sector • Quick and easy installation giving
Guidance for England, Sewers for an air-tight and water-tight
Scotland, and The Welsh Minister installation.
Standards for Sewers. • Kitemarked to BS EN 295-4 and
WIS 4-41-01.
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Installation Guidance: Dimensions and Weights
Installation Guidance
Outside Diameter Wall Thickness Weight Per Metre
Product Size
(mm) Min (mm) Min (kg) Min
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Installation Guidance: Pipe Handling and Storage
Room Temperature Controls: Traditional Installation Guidance: Methods of Jointing
Pipe Handling and Storage Storage of loose pipes Methods of Jointing Solvent Weld Jointing
Handling and loading of pipes Pipe bundles may be stacked up to three high Push-fit (Ring Seal) Jointing 1. Ensure that the pipe is cut square and that all
on firm level ground ensuring that the frames burrs are removed.
PVCu pipes and fittings are very easily handled are placed ‘wood to wood’ to avoid damaging 1. Where plain end pipe is being used, ensure
as they are strong and lightweight, however, that the pipe is cut square to the axis and
2. Ensure that both surfaces to be jointed are
the pipes. Pipes should not be removed from any dry and free from dust or other debris.
incorrect handling can result in damage and care position within stacked bundles. Before removing that all burrs are removed.
should be exercised. Loose pipes should be loaded 3. Use Polypipe cleaning fluid CF250 to remove
pipes, the bundles should be placed at ground 2. Chamfer the end of the pipe to prevent the
onto transport and unloaded by hand, however level and provision made to retain the frames in an any surface grease from the spigot and
ring seal being damaged or displaced when
for mechanical unloading, webbing or rope slings upright position as pipes are removed. socket to be jointed.
the pipe is inserted into the socket. Fittings
should be used. Metal chains, hooks or chains must 4. Apply a coat of Polypipe solvent cement to
Loose pipes should be laid on a reasonably flat with spigot ends are moulded with a chamfer
not come into contact with pipes. both surfaces to be jointed using the brush
surface free from large stones or sharp projections, during manufacture.
Pipes in larger quantities may be delivered in full applicator provided in the lid. The cement
if this is not possible, place the pipes on transverse 3. Lubricate the spigot or ring seal with
bundles within timber frames and the pipes should should be applied along the length of the
bearers of at least 75mm width and spaced at Polypipe joint lubricant (SG500, LUBX1 or
remain within this packaging until required for spigot and not around it’s diameter.
centres not exceeding 1m. Side support should have LUBX2.5)
installation. a minimum bearing width of at least 75mm and 5. The spigot should be inserted into the socket
4. Insert the pipe or fitting into the socket and
immediately, with a slight twisting action.
Pipe bundles should be unloaded by using webbing placed at intervals of 1.5m or less.
then withdraw it by approx. 10mm to allow
or rope slings or by forklift. If unloading by forklift, Different sizes are best stacked separately, if this is for thermal expansion and contraction of the 6. Any surplus solvent cement should be
care should be taken to align forks correctly not practical, then stack with the largest pipes at removed with a clean cloth.
pipework.
underneath the bundles to avoid damage to the the base (see diagram 3), stacks should not exceed 4”/110mm dia. 4”/110mm 7. The joint will be strong enough to handle
Installation Guidance
pipes. seven layers or 2m in height. uPVC pipe Socket
after approx. 5 minutes and can be tested
after 12 hours.
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Room Temperature Controls: Traditional
Installation Guidance: Methods of Jointing Installation Guidance: Methods of Jointing
When working with solvent cement it is essential • Aerosol Lubricant in 400ml can
necessary.
to observe normal safety rules: • Joint Lubricant 500ml bottle The procedure for jointing is as follows:
Installation Guidance
Push the pipe fully into the socket. If
necessary, use a timber block and lever
to ensure the pipe is fully inserted.
Scan the QR code
below for our
COSHH
data sheets Seal must be seated in DIAGRAM 7: Adding seal and Joining Polysewer Pipes and Sockets
the valley of the first
corrugation
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Installation Guidance: Calculation of Flow Rates
Room Temperature Controls: Traditional Installation Guidance: Calculation of Flow Rates
Installation Guidance
Chamber 18.9 14.5 12.4 54.7 42.2 36.6
Bath 0.8
Start of external 20 16.3 12.5 10.8 47.2 36.5 31.6
Sink 0.8 drain (stack or
- 22m 45mm 25 14.5 11.2 9.7 42.0 32.6 28.4
ground floor
Dishwasher 0.8
appliance) 30 13.0 10.2 8.8 38.2 29.8 25.9
Washing machine 0.8
Rodding Eye 22m 45m 45m 35 12.2 9.5 8.2 35.3 27.5 23.9
WC with 7.5 litre cistern 2.0 Shallow 40 11.3 8.8 7.6 33.0 25.9 22.0
Inspection
TABLE 3: DISCHARGE UNIT VALUES 22m 45m 45m 45 10.5 8.3 7.2 31.0 24.1 21.0
Chamber (up to
1m deep)
50 10.0 7.8 6.7 29.2 23.0 20.0
Formula for calculation of flow rate: Q=k √∑DU Deep Inspection
Chamber and 55 9.5 7.5 6.5 28.0 22.0 19.0
Where: Q= Flow Rate in litres/sec - 45m 90m
Manhole (deeper 60 9.2 7.2 6.2 26.7 21.0 18.0
K= Frequency factor than 1m)
∑DU = Sum of discharge units 65 8.6 6.8 5.8 25.4 20.1 17.5
TABLE 4: MAXIMUM SPACINGS OF ACCESS POINTS
K= 0.5 for dwellings, guest houses, offices etc. 70 8.5 6.6 5.6 24.6 19.4 16.8
0.7 for hospitals, schools, restaurants, 75 8.0 6.4 5.5 24.6 19.4 16.3
hotels etc.
80 7.8 6.2 5.3 23.0 18.0 15.7
1.0 for toilets/showers open to the public
85 7.5 6.0 5.2 22.2 17.5 15.1
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Installation Guidance: Pipework Installation
Room Temperature Controls: Traditional Installation Guidance: Pipework Installation
Bedding & Backfilling 3. Pipes laid on 100mm granular bedding Protection for Pipes (b) Flexible joints to be provided in concrete at each pipe
joint. It is recommended that 3.0m pipe lengths are used
The following information is based on the where concrete encasement is required.
First 300mm of selected backfill to be free from stones
1. Pipes laid at shallow depths in
recommendations in BS EN 1610 ‘Construction and exceeding 40mm (unless granular material extends 100mm
Less than
Concrete
600mm.
bedding min.
150mm
Installation Guidance
crown of pipe).
material should extend to a minimum of 100mm above the crown of
the pipe.
When pipes are laid in rock, compacted sand and gravel requiring
mechanical means of trimming and in very soft or wet ground, the
bedding should be a minimum of 100mm. 2. Pipes laid at shallow depths in
As-dug soil side fill As-dug soil backfill
adoptable trafficked areas
Trench bottom hand trimmed and loosened to form pipe bed. Small
depressions should be made to accommodate pipe sockets. Nominal (a) Side fill material to be placed evenly on both sides of
Pipe
As-dug material is suitable if conforming to BS EN 1610 i.e. material should maximum Material Detail
have particles not exceeding 10mm for 110mm pipe and 15mm for 160mm Diameter pipe, taking care to work the material under the lower
pipe.
Particle size
quadrant of the pipe, ensuring the pipe is not lifted. Both
10mm granular pipe
2. Pipes laid on 50mm granular bedding 110mm 10mm
bedding
sides of the trench should be filled simultaneously to avoid
First 300mm of selected backfill to be free from stones horizontal movement of the pipe.
exceeding 40mm (unless granular material extends 100mm Over 110mm 10mm or 14mm single size Road
15mm
above the crown of the pipe). to 160mm or 14mm to 5mm graded construction
50mm deep bedding Suitable pipe bedding is defined as a material in accordance with the
Granular side fill to be of the recommendations of BS EN 1610, WIS 4-08-02/WIS 4-08-02A and
Single sized or graded Min. 200mm bearing
same specification as bedding IGN 4-08-01/IGN 4-08-01A
gravel to WIS 4-08-02 on original ground
to the crown of the pipe. Recycled granular pipe bedding of suitable size may also be used.
Where the backfill above the pipe contains stones larger than 40mm or where Aggregates conforming to BS EN 13242:2002 are suitable as processed
bedding and sidefill materials. Lower bedding -
pipes are laid deeper than 2.0m in poor ground, the granular material should min. 100mm
extend to a minimum of 100mm above the crown of the pipe.
Mechanical compaction of main
Where the as-dug material can be hand trimmed by shovel and is not puddled backfill material should not be
when walked upon, a 50mm depth of 10mm single sized granular bedding commenced until there is a total
material may be used. depth of cover of 300mm above
the crown of the pipe
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Installation Guidance: Pipework Installation
Room Temperature Controls: Traditional Installation Guidance: Pipework Installation
Pipes Laid at Shallow Depths Under Joint for Concrete Encased Pipe Pipes Through Walls
Buildings Where pipes are surrounded in concrete to protect nearby (a) Short length of pipe bedded in wall with joints formed (b) Arch or lintelled opening to give min. 50mm space all
foundations, an 18mm compressible board, e.g. fibreboard within 150mm of each wall face. round the pipe. Mask opening on both side of the wall
Where the crown of the pipe is within 300mm of the
or polystyrene should be placed around the pipe at each Adjacent rocker pipes of 600mm max. length with with rigid sheet material to prevent entry of fill or
underside of the slab, the pipework should be surrounded
joint. flexible joints. vermin.
with 150mm concrete as an integral part of the floor slab.
SSL Important Fill void with compressible material to prevent entry
of gas.
Less than
300mm. 600 150 150 600
max max max max
50
Pipes Near Buildings
Where the crown of the pipe is within 300mm of the
underside of the slab, the pipework should be surrounded
with 150mm concrete as an integral part of the floor slab.
Ground Level
Installation Guidance
A
‘A’ less
150mm
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Installation
Room Temperature Controls: Guidance: Drainage Connections Installation
Traditional Installation Guidance: Drainage Connections Installation
For connection
options, see the UG255 4in/110mm. Adaptor to 21.5mm overflow 1
table below. Rainwater downpipe
Rainwater adaptor
For connection option, see UG256 4in/110mm. Adaptor to 32/40mm waste pipe 1
table below.
Installation Guidance
UG411 4in/110mm. UG411 4in/110mm.
Double Underground Double Underground UG457 4in/110mm. Socket to 50mm waste pipe 1
Socket Bend Drain Pipe Socket Bend Drain Pipe
Round Square UG461 4in/110mm. 32mm and 40mm double mixed to Socket 2
UG255 (4in/110mm.)
UG492 4in/110mm. 40mm and 40mm double equal to Socket. 2
UG256 (4in/110mm.)
4in/110mm. Universal Drain Adaptors (Black EPDM) Locates on
UG257 (4in/110mm.)
UG485 1
Socket
WASTE
UG435 (4in/110mm.)
4in/110mm. Universal Drain Adaptors (Black EPDM) Locates on
UG456 (4in/110mm.)
UG493 1
Spigot
UG457 (4in/110mm.)
UG461 (4in/110mm.)
UG253 3in/82mm. Spigot/Socket to 68mm Round Downpipe Socket 1
UG492 (4in/110mm.)
UG254 4in/110mm. Spigot/Socket to 68mm Round Downpipe Socket 1
UG485 (4in/110mm.)
RAINWATER
UG253 (3in/82mm.)
UG254 (4in/110mm.)
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Installation
Room Temperature Controls: Guidance: Drainage Connections Installation
Traditional Installation Guidance: Drainage Connections Installation
4in/110mm.
Brickwork to
Concrete Underground
SHW2400
Support Drain Pipe
*UG483 Rest series
Bend
Double socket Min. 150mm
bend angle to suit ST4 concrete
drainage layout surround to
SWH clause
2602
*Alternatively two UG403 45º radius bends connected together with a
short length of pipe may be used 160mm o.d. outlet
to gully adaptors
Back Inlet Bottle Gully Rectangular Hopper/Universal Gully Trap are available to
Ridgidrain/Polysewer
systems
Waste pipe
Installation Guidance
UG427 Back Inlet
For connection of Waste Pipe
Bottle Gully
waste pipes use
angled adaptors: UG428 Rectangular Hopper
SN66 - 32mm
SN67 - 40mm
SN68 - 50mm
UG413
UG427S Blanking Universal
plug with boss Gully Trap RG450/750 (750mm Deep)
shoulder RG450/900 (900mm Deep)
4in/110mm.
4in/110mm. Underground
Underground Drain Pipe
Drain Pipe
Double socket
bend angle to suit UG411 Double
drainage layout Socket Bend
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Installation
Room Temperature Controls: Guidance: Inspection Chamber Installation
Traditional Installation Guidance: Inspection Chamber Installation
• The main channel is aligned to take the made obliquely in the direction of flow.
* Min. 5 WC’s
Where the depth of the inspection chamber
highest discharge flow. Direction of flow
TABLE 10: SURFACE WATER DRAINS exceeds 1.20m, a 450 and 460mm diameter Non-
Sewers, i.e.
• Branches should enter the main channel drain serving Chamber Depths man Entry chamber is available, which can be used
up to depths of 4.00m where permitted.
discharging in the direction of flow at an more than one
Where the required chamber depth falls between
angle of no more than 45° to the main flow. property, should
that available with standard risers, the top riser
• Bends immediately outside inspection
be kept as far as is
can be cut back using a fine tooth saw to the
practicable away
chambers on the inlet, the outlet or both finished level and slope of surrounding ground.
from the point on
pipes should not be greater than 45°.
a building where
• The following diagram provides a visual aid future extension is
of correct internal layout. likely, e.g. the rear
side of a dwelling
Installation Guidance
Gully where there is
‘A’
room for an extension.
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Installation
Room Temperature Controls: Guidance: Inspection Chamber Installation
Traditional Installation Guidance: Inspection Chamber Installation
Installation Guidance
concrete cover frame seating rings
Riser to Riser and Frame to Riser Fixing Kits Pre-cast concrete slab or in-situ
concrete slab to support cover and
frame, minimum 700mm clear opening
A selection of fixing kits are available to secure risers Mortar bed and haunching Minimum 50mm gap between riser
to cover & frame. and cover slab, filled with flexible
together and for securing frames to risers. foam filler
Granular type 1
sub-based material
110mm/160mm Smoothwall
Underground Pipe or 150mm
FRK503 FRK504 Polysewer
460mm Riser to Riser Fixing Kit - Plastic Frame to Riser & Riser to
use 1 kit per riser. Riser Fixing Kit
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Installation
Room Temperature Controls: Guidance: Inspection Chamber Installation
Traditional Installation Guidance: Inspection Chamber Installation
IC600 Inspection Chambers Key Benefits Inspection Chamber Detail TESTING OF BELOW GROUND
The Polypipe IC600 range of 600mm diameter inspection
• For use with 150/160mm, 225/250mm or 300/315mm DRAINAGE SYSTEMS
chambers is designed for adoptable and non-adoptable
pipe with a choice of adaptors for pipe connection to 320mm Shallow Inspection Chamber Detail Following initial installation, all sections of the
Polysewer, Smoothwall PVCu and Vitrified Clay pipe Paving Material
domestic and commercial drainage systems, the range underground drainage system should be inspected for
is manufactured from high quality polypropylene and is • Certified to EN 13598-2 and compliant to Sewerage obstructions, straightness, and water infiltration, and tested
engineered to last. Sector Guidance for England, Sewers for Scotland, Selected site
accordingly.
and the Welsh Minister Standards for Sewers. material free from
The unique adaptor range simplifies choice allowing stones larger than
25mm BS EN 1610:2015 Construction & Testing of Drains and
multiple configuration options for connection to Polysewer, • Light weight & strong for improved health and safety
Sewers; Clause 10 - Testing During Construction states:
Smoothwall PVCu and 150mm Vitrified Clay pipe. and easy handling, corrosion resistant with high
100mm layer of
strength single piece 600mm diameter Ridgisewer granular material
‘…Where initial leak tightness testing is required it should be
above crown applied before any sidefill is placed around the joints…’
SN8 riser
of pipe
• Riser cap which can be adapted for reduced access The Design and Construction Guidance for foul and surface
for chamber depths of greater than 1.2m by using water sewers clause E7.3 - Testing of Gravity Sewers states:
the UG514 restricted access reducer with Polypipe ‘Sewers shall be tested regularly throughout the installation
100mm layer of 10mm granular
ductile iron covers & frames material below main channel of (typically every three jointed segments) before any
inspection chamber concreting or backfilling is commenced, other than such as
Ductile iron cover and frame B125
Kitemarked to BS EN 124 - Polypipe code
460mm Diameter Inspection Chamber Detail may be necessary for structural stability whilst under test.
UG513 (square) or UDC750 (round).
150mm x 150mm concrete surround required for support of cover and ’Testing before sidefilling and backfilling will help to minimise
Alternatively D400 (supplied by others)
frame. Where the inspection chamber is being installed on a driveway
Class B engineering Bricks or pre-cast subject to light vehicular traffic, or where B125 covers are being used, the disruption and the need for removal of sidefill or backfill should
concrete cover frame seating rings
Installation Guidance
concrete support should be 300mm wide x 225mm deep
remediation be required.’
Pre-cast concrete slab or in-situ
concrete slab to support cover and Selected site The current Building Regulations require that drains should
Mortar bed and haunching to
frame, minimum 700mm clear opening material free
cover & frame. be tested for water tightness by means of an air test or
from stones
Minimum 50mm gap between riser larger than water test as detailed below:-
and cover slab, filled with flexible 25mm
foam filler
Granular type 1 sub-based 100mm layer of
Air Test
material Riser cap with restricted access reducer For pipes up to 300mm diameter, the pipe should be
granular material
UG514 (not required if used with
above crown
UG520 cover & frame)
of pipe pressurised to a pressure of 110mm water gauge and held
for approx. 5 minutes prior to testing.
Installation Guidance
concrete surround at least 300mm wide x 225mm deep. On
UG510 Square PP Sealed Cover & Frame
slopes, or where vehicles may turn causing tarmac around with 350mm non-man entry restriction
A35
the frame to scuff or crack, a 300mm wide x 225mm deep
UG511 Circular PP Cover & Frame A35
concrete surround should extend upwards to surround the
frame and no tarmac should be put on top of the concrete. UG513 Square Cast Iron Cover & Cast
Iron Frame
B125
If the frame is not supported correctly on concrete, then
the cover and frame will not perform as required. UG520 Square Ductile Iron Cover & Frame
with 350mm non-man entry
B125
Note: A35 and A50 covers may not be acceptable for adoption by some
UDC600 Square Ductile Iron Cover
water and sewerage companies
& Frame B125
B125
NOTE: Where specified, frame to riser fixing kits should be used, see the
UDC750
www.polypipe.com/channeldrainage
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Room Temperature Controls: Traditional Notes
New Sewers Code for Adoption Sewer Pipes, Fittings & Chambers
New approved guidance from Water UK for Our product portfolio includes the UK’s largest
use by developers focusing on the planning, range of sewer pipe, fittings and chambers for all
commercial and residential projects. Whatever the
design and construction of foul and surface
size or scale of your project, we’ll help you find the
water drainage systems. systems you want that deliver the solutions you need.
The Sewers Code for Adoption provides merchants, Our Underground MLRC Pipe is a fully adoptable
developers, and contractors with an updated and solution, whilst our Polysewer PVCu structured wall
standardised set of delivery procedures. pipe and fittings, provide robust, sewer gas-resistance
The Sewers Code for Adoption guidance includes a within new and replacement gravity sewer systems.
Design and Construction Guidance document that Visit: w
ww.polypipe.com/belowground
replaces the existing manual outlining significant
changes which will affect the adoption of sustainable
drainage systems (SuDS) and below ground drainage
systems on all development sites in England.
Visit the link below to find out more:
www.polypipe.com/new-sewers-code-for-adoption
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Below Ground
Installation Guide