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Transmission Valve Body Assy (A245E/A246E) : Replacement

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Ziyadawali
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15 views

Transmission Valve Body Assy (A245E/A246E) : Replacement

Uploaded by

Ziyadawali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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40−57

AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (A245E/A246E)

TRANSMISSION VALVE BODY ASSY (A245E/A246E)


4003D−01

REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH

2. DRAIN AUTOMATIC TRANSAXLE FLUID


(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 17.2 N×m (175 kgf×cm, 13 ft×lbf)

3. REMOVE AUTOMATIC TRANSAXLE OIL PAN


SUB−ASSY

(a) Remove the 18 bolts, oil pan and gasket.

Some fluid will remain in the oil pan. Remove all pan bolts,
and carefully remove the oil pan assembly. Discard the
gasket.
D09967 (b) Remove the 2 magnets from oil pan.

(c) Examine particles in pan.


(1) Remove the magnets and use them to collect any
steel chips. Look carefully at the chips and particles
in the pan and the magnet to anticipate what type
of wear you will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non−magnetic): bearing wear

AT0103

4. REMOVE VALVE BODY OIL STRAINER ASSY

(a) Remove the 3 bolts and oil strainer.

Be careful as some fluid will come out with the oil strainer.

D25128

5. REMOVE TRANSMISSION VALVE BODY ASSY

(a) Disconnect the 4 solenoid connecters.

D25129

COROLLA REPAIR MANUAL (RM821E)


40−58
AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (A245E/A246E)

(b) Remove the bolt and manual detent spring.

F00673

(c) Remove the 17 bolts.

D25130

(d) While disconnecting the manual valve connecting rod


from the manual valve lever, remove the valve body with
the manual valve together.

D25131

No. 1 Solenoid (e) Remove the 2 bolts and 3 solenoid valves.


Valve No. 2 Solenoid (f) Remove the 3 O−rings from each of the solenoid valves.
Valve No. 3 Solenoid (g) Remove the bolt, lock plate and line pressure control
A Valve valve.
B

Line Pressure C
Control Solenoid Valve

Lock Plate
D25374

COROLLA REPAIR MANUAL (RM821E)


40−59
AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (A245E/A246E)

No. 1 Solenoid 6. INSTALL TRANSMISSION VALVE BODY ASSY


Valve No. 2 Solenoid
Valve No. 3 Solenoid (a) Coat 3 new O−rings with ATF and install them to each so-
A Valve lenoid valves.
B (b) Install the No. 1, No. 2 solenoid valves with the bolt.
(c) Install the No. 3 solenoid valve with the bolt.
(d) Install the line pressure control solenoid valve and lock
plate with the bolt.
Torque:
Bolt A: 11 N·m (110 kgf·cm, 8 ft·lbf)
Bolt B: 11 N·m (110 kgf·cm, 8 ft·lbf)
Bolt C: 6.5 N·m (66 kgf·cm, 58 in.×lbf)
Bolt length:
Bolt A: 25 mm (0.984 in.)
Line Pressure C Bolt B: 60 mm (2.362 in.)
Control Solenoid Valve Bolt C: 12 mm (0.472 in.)

Lock Plate
D25374

(e) While connecting the manual valve connecting rod to the


manual valve lever, install the valve body with the manual
valve together.

D25131

B B (f) Install the 17 bolts.


Bolt length:
Bolt A: 20 mm (0.79 in.)
Bolt B: 28 mm (1.10 in.)
A A
Bolt C: 50 mm (1.97 in.)
C Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)

A
D25330

(g) Install the manual detent spring and bolt.


Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)

F00673

COROLLA REPAIR MANUAL (RM821E)


40−60
AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (A245E/A246E)

(h) Connect the 4 solenoid connectors.

D25129

A 7. INSTALL VALVE BODY OIL STRAINER ASSY

(a) Install the oil strainer with the 3 bolts.


Bolt length:
A bolt: 12 mm (0.47 in.)
B bolt: 20 mm (0.79 in.)
10 N·m (100 kgf·cm, 7 ft·lbf)
B
D25128

8. I NSTALL AUTO M AT I C TRANSAXLE O I L PAN


SUB−ASSY

(a) Install the 2 magnets to the oil pan.

Magnet
D08582

(b) Install a new gasket to the oil pan and install them to the
transaxle.
(c) Install the 18 bolts.
5.3 N·m (55 kgf·cm, 48 in.·lbf)

D09967

9. INSTALL ENGINE UNDER COVER LH

10. ADD AUTOMATIC TRANSAXLE FLUID


11. INSPECT AUTOMATIC TRANSAXLE FLUID(See page 40−1)

COROLLA REPAIR MANUAL (RM821E)

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