DSEC/ECE/U20RA503/PROGRAMMABLE LOGIC CONTROLLER/III RAA

DHANALAKSHMI SRINIVASAN ENGINEERING COLLEGE(AUTONOMOUS)

PERAMBALUR-621212
COURSE PLAN
Name of the Faculty Mrs.S.SASIKALA
Designation/Department Assistant Professor / ECE
Course Code/Name U20RA503/PROGRAMMABLE LOGIC CONTROLLER
Year/Section/Department III/RAA
Credits Details L:3 T:0 P:0 C:3
Total Contact Hours 45
Required
Syllabus:
UNIT I //INTRODUCTION TO FACTORY & PROCESS AUTOMATION 9
Industrial Versions - Control elements of Industrial Automation- IEC/ ISA Standards for Control Elements–
Selection criteria for control elements- Construction of Relay Ladder logic with different control elements-
Need for PLC - PLC evolution.

UNIT II /PROGRAMMABLE LOGIC CONTROLLERS 9

Architecture of PLC - Types of PLC – PLC modules, PLC Configuration -Scan cycle - Capabilities of

PLC- Selection criteria for PLC – PLC Communication with PC and software- PLC Wiring- Installation

of PLC and its Modules.

UNIT III /PROGRAMMING OF PLC 9
Types of Programming – Bit Instructions -Timers and counters– PLC arithmetic functions PTO / PWM

generation- High Speed Counter – Analog Scaling – Encoder Interfacing- Servo drive control –

Stepper Motor Control.

UNIT IV/ HMI SYSTEMS 9
Need for HMI in Industrial Automation, Types of HMI – Configuration of HMI, Screen development

and navigation, Configuration of HMI elements / objects and Interfacing with PLC

UNIT V /NETWORKING 9
PLC Networking- Networking standards & IEEE Standard - Protocols - Field bus - Process bus and
Ethernet -CAN Open. Applications Of Plc: Case studies of manufacturing automation and Process
automation.

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Objective:

 To provide knowledge levels needed for PLC programming and operating.

 To make the students understand how devices are connected with PLC input and output modules.
 To train the students to create ladder diagrams from process control descriptions.
 To make the students understand various types of PLC registers

 Apply PLC Timers and Counters for the control of industrial processes

Text Book:
T1. W. Bolton, ―Programmable logic controllers‖, Elsevier Ltd, 2015.

T2. Frank D Petruzella, ―Programmable logic controllers‖, McGraw-Hill, 2011.

Reference Book:
R1. John R Hackworth and Fredrick D Hackworth Jr., ―Programmable Logic Controllers:

Programming Methods and Applications‖, Pearson Education, 2006.

R2. SIMATIC Programming with STEP 7, SIEMENS Manual,

Website:

W1:https://en.wikipedia.org
W2:https://www.machinedesign.com

W3:https://www.amci.com

W4:https://www.electrical4u.com
W5:https://www.polycase.com

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Online Mode of Study (if Any): V1: https://www.youtube.com/watch?v=y9RAhEfLfJs V2:

 https://archive.nptel.ac.in › courses

https://nptel.ac.in

Course Plan:

Number
Topic Reference Page Mode of Cumulative
Topic of Periods
Number Detail Number teaching Period
Required
UNIT I INTRODUCTION TO FACTORY & PROCESS AUTOMATION
T1 32 - 38
1 Industrial Versions BB 1 1
59 - 63
Control elements of T1
2 BB 1 2
Industrial Automation

IECStandards for Control

T2 206 - 208
3 Elements BB 1 3

ISA Standards for T1 72 - 75 BB

4 1 4
Control Elements
Selection criteria for T1 75 - 77
5 BB 1 5
control elements
Construction of Relay
Ladder logic with T1 948 - 951
6 BB 1 6
different
controlelements
Construction of Relay
Ladder logic with T1 981 - 984
7 BB 1 7
different
controlelements
Need for PLC T1 108 - 112 BB
8 1 8
T1 112-118 BB
9 PLC evolution. 1 9
CO1: Ability to gain knowledge on Programmable Logic Controllers

UNIT II PROGRAMMABLE LOGIC CONTROLLERS

T1 144 - 148 BB 1
10 Architecture of PLC 10

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 DSEC/ECE/U20RA503/PROGRAMMABLE LOGIC CONTROLLER/III RAA
T1 161 - 171 BB 1
11 Types of PLC 11
T1 188 - 203 BB 1
12 PLC modules 12
T1 346 - 364 BB 1
13 PLC Configuration 13
T1 385 - 395 BB 1
14 Scan cycle 14
Capabilities of
W1 BB 1
15 15
PLC
T1 417 - 418 BB 1
16 Selection criteria for PLC 16
PLC Communication T1 927 - 930 BB 1
17 17
with PC and software
PLC Wiring, Installation T1
893 - 915 BB 1
18 18
of PLC and its Modules
CO2: T he students will learn about the design of systems using Programmable Logic Controllers

UNIT III PROGRAMMING OF PLC

T1 246 - 251 BB 1
19 Types of Programming 19
T1 254 - 271 BB 1
20 Bit Instructions 20
T1 317 - 318 BB 1
21 Timers and counters 21
PLC arithmetic functions
PTO/PWM T1 435-438 BB 1
22 22

generation
T1 438 - 439 BB 1
23 High Speed Counter 23
T1 439 - 442 BB 1
24 Analog Scaling 24
Encoder Interfacing T1 448 - 451 BB 1
25 25
T1 450-454 BB 1
26 Servo drive control 26
T1 455-461 BB 1
27 Stepper Motor Control 27
CO3: To know about the different applications of Programmable Logic Controllers Will understand different types
of Devices to which PLC input and output modules are connected

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UNIT IV HMI SYSTEMS
Need for HMI in W2 - BB 1
28 28
Industrial Automation
Types of HMI T1 510 - 514 BB 1
29 29
T1 515-600 BB 1
30 Configuration of HMI 30
Configuration of HMI in T1
605-612 BB 1
31 Industrial Automation 31

Types of T1 645-650 BB 1
32 32
configurations
Screen development
T2 899 - 901 BB 1
33 33

T1 1141-1151 BB 1
34 Navigation 34
Configuration of HMI W3 - BB 1
35 35
elements
objects and Interfacing T1 807 - 830 BB 1
36 36
with PLC
CO4: T o provide the knowledge about understand various types of PLC registers

UNIT V NETWORKING
T1 545 BB 1
37 PLC Networking 37
T1 545 - 581 BB 1
38 Networking standards 38
W4 - BB 1
39 IEEE Standard 39
T1 666 - 670 BB 1
40 Protocols 40
T1 678 BB 1
41 Field bus 41
T1 675 - 677 BB 1
42 Process bus 42
T1 670 - 674 BB 1
43 Ethernet 43
T1 701 - 703 BB 1
44 CAN Open 44
APPLICATIONS OF PLC:
Case studies of T1 704-706 BB 1
45 manufacturing 45
automation and Process
automation.
CO5: A ble to create ladder diagrams from process control descriptions.
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Course Outcome:
On successful completion of this course, the student will be able to
CO1: Ability to gain knowledge on Programmable Logic Controllers

CO2: T he students will learn about the design of systems using Programmable Logic Controllers

CO3.: T o know about the different applications of Programmable Logic Controllers Will understand
different types of Devices to which PLC input and output modules are connected

CO4: To provide the knowledge about understand various types of PLC registers

CO5.: Able to create ladder diagrams from process control descriptions.

Course Outcome Vs Program Outcome Mapping:

CO PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
CO 1 3 - - 2 2 3 - 1 - - 3
CO 2 1 1 - 1 1 2 - - - - 1 3
CO 3 1 1 3 2 - 2 - 2 - 1 - 3
CO 4 - - 2 - 2 - 1 - 1 1 2 1
CO 5 2 1 1 1 1 - - - 1 2 2 1
Assignment:1

Batch Register Total Mode of Assignment

Topics
Details Number Number Written/Seminar/PPT

1.Explain about Industrial Versions

DSUG20125001- 2.Explain Detail about IEC/ISA Standard for
Batch 1 6 Written
DSUG20125006 Control Elements.
3.Architecture of PLC.
1.Demonstrate the Selection Criteria for

DSUG2125007- Control Elements.

Batch 2 6 Seminar 2.Explain the Construction of Relay Ladder
DSUG20125012
Logic with different Control Elements.
3.Write the types of PLC& Explain.
1.Why We need for PLC?
DSUG20125014- 2.Briefly Explain about PLC Evolution,
Batch 3 6 PPT
DSUG20125019 3.Draw the Neat diagram and explain about
PLC Configurations.

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Assignment:2

Batch Total Mode of Assignment

Register Number Topics
Details Number Written/Seminar/PPT

1.Explain the Types of

Programming in PLC

DSUG20125001- 2.Briefly Explain about

Batch 1 6 Seminar the working of servo
DSUG20125006
drive control.
3. What is need for HMI in
Industrial Automation?
1.Explain in detail about
PLC arithmetic functions.
DSUG2125007- 2.What is the need for
Batch 2 6 PPT
DSUG20125012 High Speed Counter?
3.Ellaborate the Types of
HMI Systems.
1.Explain the operation
of Timers and Counters.

2.With neat Sketch

DSUG20125014- explain the
Batch 3 6 Written Configurations of HMI
DSUG20125019
Systems.

3.Explain in detail
about Encoder
Interfacing.

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Assignment:3

Batch Total Mode of Assignment

Register Number Topics
Details Number Written/Seminar/PPT

1.Explain the working

principle of PLC
Networking.
DSUG20125001-
Batch 1 6 PPT 2.Write the Networking
DSUG20125006
Standards in PLC.

3.Briefly explain about

Protocols in PLC

1.What are the IEEE

standard in PLC?
DSUG2125007-
Batch 2 6 Written 2.Explain the use of
DSUG20125012
Ethernet.

3.How we evolutes PLC?

1.Write in detail about

Process bus and Field
Bus.

2. Explain Case studies of

DSUG20125014- manufacturing
Bach 3 6 Seminar automation and Process
DSUG20125019
automation.

3.Explain about Bit

Instructions in PLC.

SIM QUESTIONS:
SIM 1

SIM 2 Questions of Anna University with Year

mentioned(12 Q+12 Q+ 12 Q)
SIM 3

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 DSEC/ECE/U20RA503/PROGRAMMABLE LOGIC CONTROLLER/III RAA
SIM QUESTIONS 1:
1. Explain in detail about Industrial Versions of automation.
2. Explain the Control elements of Industrial Automation.
3. Explain the following: 1. IEC Standard for Control Elements 2.ISA Standard for
Control Elements.
4. What are Selection Criteria for Control Elements?Explain.
5. Draw the Construction of Relay Ladder Logic diagram with Different control
elements in detail.
6. Why we need PLC? Briefly explain.
7. Explain the Evolution of PLC.
8. Draw the Architecture of PLC and Explain.
9. Explain the following: 1.Types of PLC 2.PLC Modules.
10. How to communicate PLC with PC and Software? Explain in detail.
11. With neat sketch explain Configurations of PLC and capabilities of PLC.
12. 1.What are the Procedures to Select PLC ?
2. How to connect PLC Wiring with PC.
SIM QUESTIONS 2:
1. Explain the Types of PLC Programming in detail.
2. Explain about Bit Instructions.
3. What are Arithmetic Operations are Performed in PLC? Explain.
4. How to Generate PTO/PWM with PLC? Explain.
5. Elaborate Encoder Interfacing and Analog Scaling.
6. Explain the working principle of Servo Drive Control.
7. Explain the working Principles of Stepper Motor Control.
8. Explain the following: (1) Need for HMI Elements in Industrial Automation
(2)Types of HMI
9. Explain the Configurations of HMI Systems.
10. How to develop a screen in HMI Sytems?
11. How to Navigate the HMI Systems/ explain.
12. Explain in detail about Objects and Interfacing with PLC.
SIM QUESTIONS 3:
1. Explain in detail about PLC Networking.
2. Explain in detail IEEE Standard for Networking.
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3. Explain the following; (i)Protocols (ii)Field bus
4. Write a note on (i) Process bus and (ii)Ethernet.
5. Explain CAN Network in detail.
6. Explain the Applications of PLC.
7. Write the Case studies of Manufacturing automation.
8. Write the Case studies of Process automation.
9. Write the Procedures of Installation of PLC.
10. Explain in detail about PLC Modules.
11. Explain the Scan cycles of PLC.
12. Write a short notes on Capability of PLC.
Submission Details:

Phase 1(Before AT 1) Phase 2 (Before AT 2) Phase 3 (Before AT 3)

Assignment 1 SIM 1 Assignment 2 SIM 2 Assignment 3 SIM 3

05.09.2022 15.09.2022 10.10.2022 26.1022 09.11.2022 17.11.2022

Google Class Code Details : 2z2lwav

Prepared By Verified By

(Mrs. S. SASIKALA) (Dr. P.RAJESWARI)

AP/ECE HOD/ECE

Approved By

PRINCIPAL

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