Table of Contents

Safety.......................................................... 2 Maintenance............................................... 16
Specifications............................................. 12 Parts List and Diagram............................... 18
Setup.......................................................... 12 Warranty..................................................... 20
Operation.................................................... 14
SAFETY

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
SETUP

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

OPERATION

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
MAINTENANCE

Work area safety

1. Keep work area clean and well lit. 3. Keep children and bystanders
Cluttered or dark areas invite accidents. away while operating a power tool.
Distractions can cause you to lose control.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.

Page 2 For technical questions, please call 1-800-444-3353. Item 60625

Electrical safety

SAFETY
1. Power tool plugs must match the outlet. 4. Do not abuse the cord. Never use the cord
Never modify the plug in any way. for carrying, pulling or unplugging the power
Do not use any adapter plugs with grounded tool. Keep cord away from heat, oil, sharp
power tools. Unmodified plugs and matching edges or moving parts. Damaged or entangled
outlets will reduce risk of electric shock. cords increase the risk of electric shock.

2. Avoid body contact with grounded surfaces 5. When operating a power tool outdoors, use
such as pipes, radiators, ranges and an extension cord suitable for outdoor use.
refrigerators. There is an increased risk of Use of a cord suitable for outdoor use
electric shock if your body is grounded. reduces the risk of electric shock.

3. Do not expose power tools to rain or wet 6. If operating a power tool in a damp location
conditions. Water entering a power tool is unavoidable, use a Ground Fault Circuit

SETUP
will increase the risk of electric shock. Interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric shock.

Personal safety
1. Stay alert, watch what you are doing and use 5. Do not overreach. Keep proper footing and
common sense when operating a power tool. balance at all times. This enables better control
Do not use a power tool while you are tired of the power tool in unexpected situations.
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating 6. Dress properly. Do not wear loose clothing or
power tools may result in serious personal injury. jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry

OPERATION
2. Use safety equipment. Always wear eye or long hair can be caught in moving parts.
protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, 7. If devices are provided for the connection of
or hearing protection used for appropriate dust extraction and collection facilities, ensure
conditions will reduce personal injuries. these are connected and properly used. Use of
these devices can reduce dust‑related hazards.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting 8. Only use safety equipment that has been
to power source and/or battery pack, picking approved by an appropriate standards agency.
up or carrying the tool. Carrying power tools Unapproved safety equipment may not provide
with your finger on the switch or energizing power adequate protection. Eye protection must
tools that have the switch on invites accidents. be ANSI‑approved and breathing
protection must be NIOSH‑approved for
4. Remove any adjusting key or wrench the specific hazards in the work area.
before turning the power tool on.
A wrench or a key left attached to a rotating part
MAINTENANCE

of the power tool may result in personal injury.

Item 60625 For technical questions, please call 1-800-444-3353. Page 3

 Power tool use and care
SAFETY

1. Do not force the power tool. Use the 5. Maintain power tools. Check for misalignment
correct power tool for your application. or binding of moving parts, breakage of parts
The correct power tool will do the job better and and any other condition that may affect the
safer at the rate for which it was designed. power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
2. Do not use the power tool if the switch are caused by poorly maintained power tools.
does not turn it on and off. Any power
tool that cannot be controlled with the switch 6. Keep cutting tools sharp and clean.
is dangerous and must be repaired. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool 7. Use the power tool, accessories and tool bits
before making any adjustments, changing etc. in accordance with these instructions,
accessories, or storing power tools. taking into account the working conditions
SETUP

Such preventive safety measures reduce the and the work to be performed. Use of the
risk of starting the power tool accidentally. power tool for operations different from those
intended could result in a hazardous situation.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
OPERATION

This will ensure that the safety of the power tool is maintained.
MAINTENANCE

Page 4 For technical questions, please call 1-800-444-3353. Item 60625

Safety Warnings Common for Grinding,
Sanding or Wire Brushing Operations
1. This power tool is intended to function as 8. Wear personal protective equipment. Depending
a grinder, sander or wire brush. Read all on application, use face shield, safety goggles
safety warnings, instructions, illustrations and or safety glasses. As appropriate, wear dust

SAFETY
specifications provided with this power tool. mask, hearing protectors, gloves and workshop
Failure to follow all instructions listed below may apron capable of stopping small abrasive or
result in electric shock, fire and/or serious injury. workpiece fragments. The eye protection must
be capable of stopping flying debris generated
2. Operations such as polishing or cutting- by various operations. The eye protection must
off are not recommended to be performed be capable of stopping flying debris generated by
with this power tool. Operations for which various operations. The dust mask or respirator
the power tool was not designed may create must be capable of filtering out particles generated
a hazard and cause personal injury. by your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
3. Do not use accessories which are not
specifically designed and recommended 9. Keep bystanders a safe distance away from work
by the tool manufacturer. Just because the area. Anyone entering the work area must wear
accessory can be attached to your power tool, personal protective equipment. Fragments of
it does not assure safe operation. workpiece or of a broken accessory may fly away and

SETUP
cause injury beyond immediate area of operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on 10. Hold power tool by insulated gripping surfaces
the power tool. Accessories running faster than only, when performing an operation where
their RATED SPEED can break and fly apart. the accessory may contact hidden wiring
or its own cord. An accessory contacting a
5. The outside diameter and the thickness of your
″live″ wire may make exposed metal parts of
accessory must be within the capacity rating
the power tool ″live″ and shock the operator.
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled. 11. Position the cord clear of the spinning accessory.
If you lose control, the cord may be cut or
6. The arbor size of wheels, flanges, backing
snagged and your hand or arm may be
pads or any other accessory must properly
pulled into the spinning accessory.
fit the spindle of the power tool. Accessories
with arbor holes that do not match the mounting 12. Never lay the power tool down until the

OPERATION
hardware of the power tool will run out of balance, accessory has come to a complete stop.
vibrate excessively and may cause loss of control. The spinning accessory may grab the surface
and pull the power tool out of your control.
7. Do not use a damaged accessory.
Before each use inspect the accessory such 13. Do not run the power tool while carrying
as abrasive wheels for chips and cracks, it at your side. Accidental contact with the
backing pad for cracks, tear or excess wear, spinning accessory could snag your clothing,
wire brush for loose or cracked wires. If power pulling the accessory into your body.
tool or accessory is dropped, inspect for
damage or install an undamaged accessory. 14. Regularly clean the power tool’s air vents.
After inspecting and installing an accessory, The motor’s fan will draw the dust inside
position yourself and bystanders away from the housing and excessive accumulation of
the plane of the rotating accessory and run powdered metal may cause electrical hazards.
the power tool at maximum no-load speed
for one minute. Damaged accessories will 15. Do not operate the power tool near flammable
normally break apart during this test time. materials. Sparks could ignite these materials.
MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 5

 16. Do not use accessories that require liquid • Properly maintain and inspect
coolants. Using water or other liquid coolants to avoid electrical shock.
may result in electrocution or shock. • Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented
17. Maintain labels and nameplates on the tool. – it prevents sustained electrical shock.
These carry important safety information.
If unreadable or missing, contact 24. WARNING: Some dust created by power sanding,
SAFETY

Harbor Freight Tools for a replacement. sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
18. Avoid unintentional starting. of California] to cause cancer, birth defects or
Prepare to begin work before turning on the tool. other reproductive harm. Some examples of these
chemicals are:
19. Do not depress the spindle lock when
• Lead from lead-based paints
starting or during operation.
• Crystalline silica from bricks and cement or
20. Do not leave the tool unattended when it is plugged other masonry products
into an electrical outlet. Turn off the tool, and • Arsenic and chromium from
unplug it from its electrical outlet before leaving. chemically treated lumber
Your risk from these exposures varies, depending
21. Use clamps (not included) or other practical on how often you do this type of work. To reduce
ways to secure and support the workpiece to your exposure to these chemicals: work in a well
a stable platform. Holding the work by hand ventilated area, and work with approved safety
or against your body is unstable and may equipment, such as those dust masks that are
SETUP

lead to loss of control and personal injury. specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
22. This product is not a toy.
Keep it out of reach of children. 25. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State
23. People with pacemakers should consult their of California to cause cancer, and birth defects or
physician(s) before use. Electromagnetic fields in other reproductive harm. Wash hands after handling.
close proximity to heart pacemaker could cause (California Health & Safety Code § 25249.5, et seq.)
pacemaker interference or pacemaker failure.
In addition, people with pacemakers should: 26. The warnings, precautions, and instructions
• Avoid operating alone. discussed in this instruction manual cannot
• Do not use with power switch locked on. cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
OPERATION

but must be supplied by the operator.

MAINTENANCE

Page 6 For technical questions, please call 1-800-444-3353. Item 60625

Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or 2. Never place your hand near the rotating
snagged rotating wheel, backing pad, brush accessory. Accessory may kickback over your hand.
or any other accessory. Pinching or snagging
causes rapid stalling of the rotating accessory 3. Do not position your body in the area where
which in turn causes the uncontrolled power power tool will move if kickback occurs.

SAFETY
tool to be forced in the direction opposite of the Kickback will propel the tool in direction opposite to
accessory’s rotation at the point of the binding. the wheel’s movement at the point of snagging.
For example, if an abrasive wheel is snagged or 4. Use special care when working corners, sharp
pinched by the workpiece, the edge of the wheel edges etc. Avoid bouncing and snagging the
that is entering into the pinch point can dig into the accessory. Corners, sharp edges or bouncing
surface of the material causing the wheel to climb have a tendency to snag the rotating accessory
out or kick out. The wheel may either jump toward and cause loss of control or kickback.
or away from the operator, depending on direction
of the wheel’s movement at the point of pinching. 5. Do not attach a saw chain woodcarving
Abrasive wheels may also break under these conditions. blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.

SETUP
1. Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or
kickback forces, if proper precautions are taken.

Safety Warnings Specific for Grinding Operations

1. Use only wheel types that are recommended 4. Always use undamaged wheel flanges that are of

OPERATION
for your power tool and the specific correct size and shape for your selected wheel.
guard designed for the selected wheel. Proper wheel flanges support the wheel thus reducing
Wheels for which the power tool was not designed the possibility of wheel breakage. Flanges for cut-off
cannot be adequately guarded and are unsafe. wheels may be different from grinding wheel flanges.

2. The guard must be securely attached 5. Do not use worn down wheels from larger
to the power tool and positioned for power tools. Wheel intended for larger
maximum safety, so the least amount of power tool is not suitable for the higher
wheel is exposed towards the operator. speed of a smaller tool and may burst.
The guard helps to protect operator from broken
wheel fragments and accidental contact with wheel. 6. Dress appropriately. Wear leather leggings and
fire resistant footwear during use. Do not wear pants
3. Wheels must be used only for recommended with cuffs, shirts with open pockets, or any clothing
applications. For example: do not grind with that can catch and hold molten metal or sparks.
the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces
MAINTENANCE

applied to these wheels may cause them to shatter.

Safety Warnings Specific for Sanding Operations

Do not use excessively oversized sanding disc paper. Follow manufacturer’s recommendations
when selecting sanding paper. Larger sanding paper extending beyond the sanding pad
presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Item 60625 For technical questions, please call 1-800-444-3353. Page 7

 Safety Warnings Specific for Wire Brushing Operations
1. Be aware that wire bristles are thrown by 2. If the use of a guard is recommended for
the brush even during ordinary operation. wire brushing, do not allow any interference
Do not overstress the wires by applying of the wire wheel or brush with the guard.
excessive load to the brush. The wire bristles Wire wheel or brush may expand in diameter
can easily penetrate light clothing and/or skin. due to work load and centrifugal forces.
SAFETY

Vibration Safety
This tool vibrates during use. Repeated or long-term 2. Do not smoke during use. Nicotine reduces
exposure to vibration may cause temporary or permanent the blood supply to the hands and fingers,
physical injury, particularly to the hands, arms and increasing the risk of vibration-related injury.
shoulders. To reduce the risk of vibration-related injury:
3. Wear suitable gloves to reduce the
1. Anyone using vibrating tools regularly or for an vibration effects on the user.
extended period should first be examined by a
doctor and then have regular medical check‑ups 4. Use tools with the lowest vibration when there
to ensure medical problems are not being caused is a choice between different processes.
SETUP

or worsened from use. Pregnant women or

5. Include vibration-free periods each day of work.
people who have impaired blood circulation to
the hand, past hand injuries, nervous system 6. Grip tool as lightly as possible (while still keeping
disorders, diabetes, or Raynaud’s Disease should safe control of it). Let the tool do the work.
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as 7. To reduce vibration, maintain the tool as
tingling, numbness, and white or blue fingers), explained in this manual. If any abnormal
seek medical advice as soon as possible. vibration occurs, stop use immediately.

SAVE THESE INSTRUCTIONS.

OPERATION
MAINTENANCE

Page 8 For technical questions, please call 1-800-444-3353. Item 60625

 Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM

INCORRECT GROUNDING WIRE CONNECTION:

SAFETY
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the tool. Never remove the grounding prong from
the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service
facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

2. The grounding prong in the plug is connected through
the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must

SETUP
be the only wire connected to the tool’s grounding
system and must never be attached to an electrically
“live” terminal. (See 3-Prong Plug and Outlet.)

3. The tool must be plugged into an appropriate outlet,

properly installed and grounded in accordance with
all codes and ordinances. The plug and outlet should
3-Prong Plug and Outlet look like those in the preceding illustration.
(See 3-Prong Plug and Outlet.)
1. Tools marked with “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet.
If the tool should electrically malfunction or break
down, grounding provides a low resistance path to

OPERATION
carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies OSHA
requirements and complies with the applicable
standards of Underwriters Laboratories, Inc.,
the Canadian Standard Association,
and the National Electrical Code.
MAINTENANCE

2. Double insulated tools may be used in either of the

120 volt outlets shown in the preceding illustration.
Outlets for 2-Prong Plug (See Outlets for 2-Prong Plug.)

Item 60625 For technical questions, please call 1-800-444-3353. Page 9

 Extension Cords
1. Grounded tools require a three wire extension cord. 7. Make sure the extension cord is properly wired
Double Insulated tools can use either and in good electrical condition. Always replace
a two or three wire extension cord. a damaged extension cord or have it repaired
by a qualified electrician before using it.
2. As the distance from the supply outlet increases,
SAFETY

you must use a heavier gauge extension cord. 8. Protect the extension cords from sharp objects,
Using extension cords with inadequately sized wire excessive heat, and damp or wet areas.
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See Table A.) RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS* (120/240 VOLT)
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, EXTENSION CORD
NAMEPLATE LENGTH
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See Table A.) AMPERES
(at full load) 25′ 50′ 75′ 100′ 150′
4. When using more than one extension cord to make
up the total length, make sure each cord contains at 0 – 2.0 18 18 18 18 16
least the minimum wire size required. (See Table A.) 2.1 – 3.4 18 18 18 16 14
5. If you are using one extension cord for more 3.5 – 5.0 18 18 16 14 12
SETUP

than one tool, add the nameplate amperes 5.1 – 7.0 18 16 14 12 12

and use the sum to determine the required
7.1 – 12.0 18 14 12 10 -
minimum cord size. (See Table A.)
12.1 – 16.0 14 12 10 - -
6. If you are using an extension cord outdoors, make
16.1 – 20.0 12 10 - - -
sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use. * Based on limiting the line volt-
TABLE A age drop to five volts at 150% of
the rated amperes.
OPERATION
MAINTENANCE

Page 10 For technical questions, please call 1-800-444-3353. Item 60625

Symbology
WARNING marking concerning Risk
Double Insulated of Eye Injury. Wear ANSI‑approved
safety goggles with side shields.
Canadian Standards Association
Read the manual before

SAFETY
set-up and/or use.
Underwriters Laboratories, Inc.
WARNING marking concerning
Risk of Hearing Loss.
V~ Volts Alternating Current Wear hearing protection.
WARNING marking

A Amperes concerning Risk of Fire.

Do not cover ventilation ducts.
Keep flammable objects away.
n0 xxxx/min. No Load Revolutions per Minute (RPM) WARNING marking concerning
Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.

SETUP
OPERATION
MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 11

 Specifications

Electrical Rating 120V~ / 60Hz / 4.3A

Motor No Load Speed 11,000 RPM
Max. Accessory Diameter 4-1/2″ (115 mm)
SAFETY

Max. Accessory Thickness 1/4"

3150240
Arbor Hole Diameter 7/8″
Spindle Thread 5/8″ x 11 TPI

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SETUP

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before assembling or making any adjustments to the tool.

Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.

ASSEMBLY

Installing the Wheel Guard

OPERATION

TO PREVENT SERIOUS INJURY: Do not operate this tool without the Wheel Guard properly installed.

1. Loosen the Wheel Guard Bolt. 4. Tighten the Wheel Guard Bolt securely.

2. Slide the collar of the Wheel Guard 5. Check the Wheel Guard to ensure it is firmly in place.
over the rim of the Gear Housing. Adjust if necessary before proceeding.

3. Rotate the Wheel Guard as needed to

shield you during the planned work.

Installing the Auxiliary Handle

TO PREVENT SERIOUS INJURY:

Do not operate this tool with one hand only or without the Auxiliary Handle properly installed.
MAINTENANCE

1. The Auxiliary Handle may be installed 2. Screw the threaded end of the
in one of three positions, on either side Auxiliary Handle into the selected position.
or on top of the Gear Housing. Tighten securely before beginning work.

Page 12 For technical questions, please call 1-800-444-3353. Item 60625

 SAFETY
Auxiliary Handle Spindle Lock Switch

SETUP
Wheel Guard

Wheel
Guard Bolt
Figure A: Functions

OPERATION
MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 13

 Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

Tool Set Up
SAFETY

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its
electrical outlet before installing accessories.

Installing a Non-threaded Grinding Wheel

1. The Grinding Wheel MUST be: c. Rotate the wheel 90° and repeat the test
• rated to at least 11,000 RPM. until the entire wheel has been checked.
• no larger than 4-1/2″ (115 mm) in diameter. d. An undamaged wheel will give a clear tone.
• fitted with a 7/8″ round arbor hole. If cracked, there will be a dead sound
• 1/4” thick or less. and not a clear ring.
SETUP

• suitable for surface grinding, not edge grinding.

• dry and clean. 5. For wheels with paper gaskets (blotters) or
• proven undamaged by inspection and metal gaskets: Slip the grinding wheel onto the
by the ring-test explained below. Spindle with the gasket first. The gasket should be
centered on the grinding wheel and the wheel and
2. Press in and hold the Spindle Lock Button gasket should rest flat against the Inner Flange.
to prevent the Spindle from turning.
WARNING: To prevent serious
3. Remove the Outer Flange. Keep the injury, gaskets must be used for all
Inner Flange in position on the Spindle. grinding wheels they are provided with.
Gaskets help prevent grinding wheel damage
4. Closely inspect the Grinding Wheel before mounting. and wheel slippage, causes of wheel failure.
Perform a ring-test on the wheel (unless wheel is
smaller than 4″ or is an unusual shape) as follows: Spindle
OPERATION

a. Suspend wheel using a dowel or

finger through the arbor hole. Inner Flange

45° 45°
Hang
V
Wheel E
from R
T
Dowel I
C
A
L

Tap
Wheel
Here C
E
N
T
E
6. Thread the Outer Flange onto the Spindle.
MAINTENANCE

R
Wrench tighten only enough so that the wheel is
45° 45° securely held on the spindle.
WARNING: To prevent serious injury,
b. Tap the flat side of the wheel with a light non- do not overtighten flange. Overtightening can
metallic object, such as a screwdriver handle, damage the wheel, causing wheel failure.
at a point 45° from the vertical center line on
each side of the wheel and 1 – 2 inches from
the edge of the wheel (see Illustration).

Page 14 For technical questions, please call 1-800-444-3353. Item 60625

Installing a Threaded Accessory

TO PREVENT INJURY: Wear heavy-duty work gloves when handling wire wheels and brushes.
These accessories are sharp and can cause injury.

SAFETY
1. The accessory MUST be: 2. Press in and hold the Spindle Lock Button
• rated to at least 11,000 RPM. to prevent the Spindle from turning.
• no larger than 4-1/2″ (115 mm) in diameter.
• fitted with a threaded opening of 5/8″ x 11 TPI. 3. Remove the Outer Flange and the
• undamaged. Inner Flange and keep in a safe place.
• a sanding disc and backing pad,
4. Thread disc accessory firmly onto the Spindle.
a sanding flap disc, a wire wheel or
Wrench tighten onto the spindle.
a wire cup brush (accessories not included).

Workpiece and Work Area Set Up

1. Designate a work area that is clean and well‑lit. 3. Secure loose workpieces using a vise or clamps
The work area must not allow access by children (not included) to prevent movement while working.
or pets to prevent distraction and injury.
4. There must not be hazardous objects, such

SETUP
2. Route the power cord along a safe route as utility lines or foreign objects, nearby that
to reach the work area without creating a will present a hazard while working.
tripping hazard or exposing the power cord to
possible damage. The power cord must 5. You must use personal safety equipment including,
reach the work area with enough extra length but not limited to, ANSI-approved eye and hearing
to allow free movement while working. protection, as well as heavy-duty work gloves.

6. Before beginning work, provide for sparks and

debris that will fly off the work surface.

General Operating Instructions

OPERATION
TO PREVENT SERIOUS INJURY: Grip the tool firmly in both hands.

1. Make sure that the Trigger is not 5. To create a smoother surface,

locked on, then plug in the tool. keep the tool moving over the work surface.

2. Squeeze the Trigger to start the tool. 6. Release the Trigger to stop the tool.

3. Allow the tool to come up to full speed 7. Allow the tool to come to a complete
before touching the work material. stop before setting it down.

4. Apply the wheel to the work material at a 10° – 15° 8. To prevent accidents, turn off the tool and
angle, allowing the tool to operate at full speed. disconnect its power supply after use. Clean, then
If the tool bogs down, use lighter pressure. store the tool indoors out of children’s reach.
MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 15

 Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.
SAFETY

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If abnormal noise or vibration occurs,
have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general 3. Periodically blow dust and grit out of the motor vents
condition of the tool. Check for: using dry compressed air. Wear ANSI‑approved
• loose hardware, safety goggles and NIOSH‑approved
SETUP

breathing protection while doing this.

• misalignment or binding of moving parts,
• cracked or broken parts, 4. CARBON BRUSH MAINTENANCE.
The carbon brushes may require maintenance
• damaged electrical wiring, and when the motor performance of the tool decreases
• any other condition that may or stops working completely. Carbon brushes are
affect its safe operation. internal to the Motor Housing, and should only
be checked by a qualified service technician.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth. 5. WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.

Accessory Storage and Handling

OPERATION

1. Handle accessories carefully to prevent 2. Store accessories in shelves, racks, boxes, or

dropping or bumping. Do not use wheels drawers. Storage area must be kept dry, and above
that have been dropped or bumped. freezing. Any grinding or cut-off wheels exposed to
humidity or freezing temperatures must not be used.
MAINTENANCE

Page 16 For technical questions, please call 1-800-444-3353. Item 60625

Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1. Cord not connected. 1. Check that cord is plugged in.
2. No power at outlet. 2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.

SAFETY
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Tool’s thermal reset 3. Turn off tool and allow to cool.
breaker tripped (if equipped). Press reset button on tool.
4. Internal damage or wear. (Carbon 4. Have technician service tool.
brushes or switch, for example.)
Tool operates slowly. 1. Excess pressure applied to workpiece. 1. Decrease pressure, allow tool to do the work.
2. Power being reduced by long or 2. Eliminate use of extension cord.
small diameter extension cord. If an extension cord is needed, use one with
the proper diameter for its length and load.
See Extension Cords in GROUNDING section.
Performance Carbon brushes worn or damaged. Have qualified technician replace brushes.
decreases over time.
Excessive noise Internal damage or wear. Have technician service tool.
or rattling. (Carbon brushes or bearings, for example.)

SETUP
Overheating. 1. Forcing tool to work too fast. 1. Allow tool to work at its own rate.
2. Blocked motor housing vents. 2. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
3. Motor being strained by long or 3. Eliminate use of extension cord.
small diameter extension cord. If an extension cord is needed, use one with
the proper diameter for its length and load.
See Extension Cords in GROUNDING section.
Tool does not 1. Disc accessory may be 1. Be sure disc accessory arbor is correct
grind, sand or loose on Spindle. and Outer Flange/Arbor Nut is tight.
brush effectively. 2. Disc accessory may be damaged, 2. Check condition and type of disc accessory.
worn or wrong type for the material. Use only proper type of disc
accessory in good condition.

OPERATION
Follow all safety precautions whenever diagnosing or servicing
the tool. Disconnect power supply before service.

MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 17

 Parts List and Diagram

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
SAFETY

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Part Description Qty Part Description Qty

1 Outer Flange 1 28 Screw 2
SETUP

3 Inner Flange 1 29 Woodruff Key 1

4 Wheel Guard 1 30 Armature 1
5 Wheel Guard Bolt 1 31 Bearing 6018 1
6 Wheel Guard Square Nut 1 32 Bearing Cover 1
7 Spindle 1 33 Bolt 2
8 Woodruff Key 1 34 Stator 1
9 Screw 4 35 Sliding Spring 2
10 Spring Washer 4 36 Wind Shield Ring 1
12 Gearbox Bottom Cover 1 37 Switch 1
13 Bearing 60201 1 38 Switch Arm 1
14 Locking Ring 1 39 Lock Spring 1
15 Ring Gear 1 40 Motor Housing 1
16 Locking Ring 1 41 Carbon Brush Holder 2
17 Bearing 1 42 Brush 2
OPERATION

18 Side Handle 1 43 Sliding Spring 2

19 Screw 4 44 Switch 1
20 Keeper 1 45 End Cap Housing 1
21 Lock Spring 1 46 Screw 1
22 Spindle Lock 1 47 Sheath (#115A) 1
23 Gear Housing 1 48 Power Cord Bracket 1
24 Pinion Gear 1 49 Screw 2
25 Bearing 6018 1 50 Power Cord 1
26 Gearbox Back Cover 1 51 Wrench 1
27 Screw 2
MAINTENANCE

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

Page 18 For technical questions, please call 1-800-444-3353. Item 60625

Assembly Diagram

SAFETY
22
21
23
20
19 24 47
25
51 48
26 49

18 28
29

30

SETUP
17 27
16 41
42
31
50
15 32
33
36
14 35 34

13

37
12
11 38
9

OPERATION
39

8
43
7

2
40

1 46

6
5 44

4
45
MAINTENANCE

Item 60625 For technical questions, please call 1-800-444-3353. Page 19

 Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353