Optimal Intelligent Chassis Layout Design Framework Based On Particle Swarm Optimization and Robust Finite-Frequency H Infty Control
Optimal Intelligent Chassis Layout Design Framework Based On Particle Swarm Optimization and Robust Finite-Frequency H Infty Control
Abstract—Unmanned special vehicles (USVs) that adopt the brings difficulties to design and control. Therefore, it is of great
automatic control method to achieve acceleration, deceleration and importance to properly arrange the position of the equipment on
steering put forward higher requirements for lateral stability. The the chassis [2].
USVs chassis equipped with heavy work equipment and support
equipment will change the center of gravity (c.g.) and significantly As the basic component of a vehicle, the chassis provides
affect lateral stability. In this work, we aim to come up with an support for the engine, gearbox, steering gear, braking
optimal chassis layout design framework to arrange the various mechanism and equipment [3]. Researchers have been paid
equipment for the intelligent chassis from the control point of view. considerable effort in the field of chassis design, including
An algorithm combining the Particle Swarm Optimization (PSO)
chassis frame design and weight reduction. In chassis frame
and enumeration method is developed to derive the candidate
USVs chassis layout schemes. Candidate schemes are then filtered design, Palanivendhan et al. [4] utilized Computer-Aided Design
based on steering characteristics and Lyapunov stability. Finally, (CAD) software to develop a three-wheeled chassis which
the selection method based on robust finite-frequency H∞ control reduces the chance of rollover and improves stability due to the
is proposed to obtain the final scheme with good lateral stability. lower center of gravity. Chen et al. [2] built up a knowledge base
Simulation results validate that the yaw rate response of the final
system for the rapid design of harvesting machinery chassis.
USVs chassis layout scheme is close to the two-degree-of-freedom
(2-DOF) chassis dynamic model compared with other schemes un- According to the safety constraints specified in the rules,
der the front wheel steering angular step signal input and sinusoidal Mohammed et al. [5] designed the chassis of formula car chassis
signal input. by Solidworks under the premise of ensuring driver safety and
Index Terms—Chassis layout design, particle swarm lightweight. Abdullah et al. [6] developed a narrow track
optimization (PSO), linear variable parameter (LPV) system, vehicle chassis for traffic congestion considering the effects
robust finite-frequency H∞ control. of engine and driver loads on the chassis structure. Parlaktas
et al. [7] proposed a new method to design and manufacture
I. INTRODUCTION electric vehicle chassis and its structure at a low cost. These
studies designed the chassis structure and verified the chassis
PECIAL vehicles built for special purposes such as rescue,
S agricultural production and facility maintenance have been
widely used [1]. The unmanned special vehicles with autopilot
performance from different aspects. Although some studies
have considered the effect of load on chassis strength, the effect
on chassis lateral stability has not been examined. Besides, these
system working in specific scenarios have begun being used in design objects are almost for the chassis with a human driver, and
various industries due to their simple working environment and there are few works for the unmanned chassis. In addition, there
have extensive application prospect. In many applications, these is not much research on the chassis layout design for special
USVs chassis are required to carry various equipment with heavy vehicles.
weight and large volume, which lead to the c.g. of these chassis Another aspect of chassis design is weight reduction. Manto-
being relatively high and may change with different equipment vani et al. [8] used the lattice optimization method to optimize
displacement, having a significant effect on lateral stability. the detailed size of the chassis. Cavazzuti et al. [9] adopted
Besides, the speed of the USVs chassis is time-varying, which the topology optimization method to carry out the lightweight
design of chassis of spider and coupe vehicles. Cavazzuti et
Manuscript received 9 August 2022; revised 9 March 2023 and 9 May 2023; al. [10] combined size optimization, topometry and topology
accepted 9 May 2023. Date of publication 15 May 2023; date of current version with finite element analysis and attained an optimum chassis
17 October 2023. This work was supported by Defense Industrial Technology
Development Program. The review of this article was coordinated by Prof. Wei configuration. Nandhakumar et al. optimized the weight of the
Ni. (Corresponding author: Hui Zhang.) existing electric bus chassis frame by replacing its steel compo-
Yongkang Zhang, Lei Wang, and Hui Zhang are with the School of nents with potential aluminum alloys [11]. The lightweight tech-
Transportation Science and Engineering, Beihang University, Beijing 100191,
China (e-mail: [email protected]; [email protected]; huizhang nology of automobile chassis can improve power performance
[email protected]). and fuel economy by reducing chassis mass. Although the center
Makoto Iwasaki is with the Department of Electrical and Mechanical En- of gravity of the chassis can be lowered by weight reduction, this
gineering, Nagoya Institute of Technology, Nayoga 466-8555, Japan (e-mail:
[email protected]). technology has little effect on improving the lateral stability of
Digital Object Identifier 10.1109/TVT.2023.3275959 the vehicle.
0018-9545 © 2023 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12815
Besides, the safety of the designed chassis is also an important 2) We came up with the PSO algorithm with enumeration
factor that needs to be considered [12]. Chien et al. [13] pro- method to obtain the USVs chassis layout schemes. The
posed a chassis control strategy that integrates feed-forward and fitness function and penalty function are designed to ob-
feedback control schemes to improve the stability and safety of tain the chassis candidate schemes to satisfy the space
the chassis. Soheib et al. [14] proposed a smooth coordination constraints and meet the designer’s requirements.
strategy between braking, steering and suspension to improve 3) The selection method based on robust finite-frequency H∞
vehicle dynamics behavior by LPV/H∞ framework. Guo et control is developed to obtain the final scheme with good
al. [15] used a nonlinear model predictive control method based lateral stability in which the yaw rate response is close to
on active front steering and additional yaw moment to control the 2-DOF chassis dynamic model compared with other
the chassis. Based on the nonlinear vehicle model, Taghavifar et schemes. We have improved the method for calculating
al. [16] combined the optimal robust control and the least squares the H∞ performance for the LPV model, which reduces
neural network to improve the stability of the chassis. Perozzi et the conservatism of the results.
al. [17] and Li et al. [18] designed the controller based on lateral The organization of this article is as follows. Section II illus-
stability, which improved the control performance of the chassis, trates the problem of chassis layout design, and the LPV chassis
respectively. Zhang et al. [19] proposed a gain-scheduling fault dynamic model is established. The acquisition method of candi-
detector and an augmented system based on the uncertain LPV date chassis layout schemes and the final chassis layout scheme
model for the electric ground vehicle. The control strategies filtering method are explained in Section III. In Section IV,
proposed by these studies are designed based on existing chassis, simulations based on front wheel steering angle step signal
ignoring the influence of the control on the chassis layout design input and front wheel sinusoidal signal input response verify
stage. the effectiveness of the proposed chassis design framework.
The USVs achieve different tasks by installing different Conclusions are provided in Section V.
working equipment on a universal chassis. For instance, the
residual rubber on the airport runway needs to be cleaned II. PROBLEM FORMULATION
regularly to restore the friction coefficient to a normal level.
In this section, we first illustrate the problem of chassis layout
The rubber removal trucks need to carry some different equip-
design and explains how different layout schemes affect the
ment such as ultra-high-pressure water systems, high voltage
parameters of the USVs chassis dynamic model. Then, accord-
battery, diesel generators, etc. However, due to the large size
ing to the characteristic of the USVs chassis, the LPV chassis
and heavy weight (even exceeding the mass of the chassis),
dynamic model is established. Finally, three principles of chassis
these equipment will result in a high center of gravity and
layout design are proposed.
uneven load distribution of the chassis, which will greatly affect
the lateral stability and enhance the control difficulty of the
chassis. A. Chassis Layout Illustration
How to rationally arrange some different equipment on the In this section, the problem of chassis layout design is il-
chassis under the premise of satisfying the space constraints and lustrated. Taking the airport maintenance USVs as an example,
design requirements is a problem in the field of vehicle chassis the USVs chassis consists of two parts: the universal chassis
design technology. The traditional chassis design method has and equipment. The universal chassis consists of a drive system,
the problem that the number of candidate schemes is small and steering system, braking system, chassis frame, etc. Since the
the layout only depends on the designer’s experience, which upper plane of the chassis frame is flat, the equipment can be
will make it difficult for the designed scheme to have good arranged and installed on it. The equipment consists of a working
lateral stability. In this article, we come up with a novel op- device, electrical control center, diesel generator, high-voltage
timal chassis layout design framework to address this problem. battery, etc. Note that to save space, the battery is generally
The contribution to vehicular technology is that the framework installed in the battery compartment located at the lower plane
provides an automatic way for the layout design of the USVs of the chassis frame.
chassis without relying on manual work. Specifically, on the The layout of the USVs chassis is shown in Fig. 1. Fig. 1(a)
one hand, the framework can obtain more candidate schemes and (b) are the top and bottom view of the chassis, respectively.
that satisfy the chassis space constraints, which means a higher Taking the geometric center of the chassis as the coordinate
probability of obtaining the optimal layout solution. On the other origin, the longitudinal velocity direction of the chassis as the
hand, the method of filtering the optimal layout scheme based positive direction of the X axis and a Cartesian coordinate system
on the premise of improving lateral stability is proposed. To the (O-X-Y) is established. In Fig. 1, the shaded rectangles 1
authors’ knowledge, there is not a lot of research on this so far. 2 3 4 represent different equipment. Rectangles 1 2
The more detailed contributions of this work are summarized as 3 4 represent the working device, electrical control center,
follows: generator and high-voltage battery, respectively. We refer to the
1) We proposed a novel optimal chassis layout design frame- rectangle i (i = 1, 2, 3, 4) as different equipment in the rest of
work considering the chassis lateral stability. To the this article. Besides, rectangle 6 denotes chassis frame and the
author’s knowledge, there is not a lot of work since rectangles 1 2 3 are arranged above. Rectangle 5 stands
most chassis layout design methods rely mainly on the for the safety officer’s seat and no rectangles can be placed in this
designer’s personal experience. This will not guarantee location. The weight of the rectangle 5 is negligible. On behalf
the design of a chassis with good lateral stability. of battery compartment, rectangle 7 is arranged at the lower
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12817
where
(A1 , B1 , E1 , F1 )
−cf −cr lr cr −lf cf c
mv x mv 2x
− 1 f
(A2 , B2 , E2 , F2 )
wheels, respectively. Fyf and Fyr denote the lateral tire force of −cf−cr vx+v c
lr cr−lf cf
the front and rear wheels, respectively. v is the velocity of the m × 2v x v x
x
mv x v x −1
f
chassis, vx is the longitudinal velocity of the chassis, and vy is = lr cr−lf cf −lf2 cf−lr2 cr v +v
, lf cfx , E, f ,
mv
× 2vxx v x
the lateral velocity of the chassis. ω is the yaw rate of the chassis, Iz Iz x
Iz
β is the slip angle of the chassis, and z(t) denotes the yaw rate (A3 , B3 , E3 , F3 )
error between the chassis dynamic model and the ideal 2-DOF −cf −cr c
lr cr −lf cf
chassis dynamic model. In order to study the lateral stability of mv x mv 2x − 1 f
the chassis, the slip angle of c.g. and yaw rate are selected as = lr cr −lf cf −lf2 cf −lr2 cr , lf cf , E, f ,
mv x
Iz Iz v x Iz
the state variables, and then the 2-DOF chassis dynamic model
is established as follows: (A4 , B4 , E4 , F4 )
−cf −cr c
ẋ(t) = Ax(t) + Bδ lr cr −lf cf
mv 2x
− 1 f
(7) mv x
, mv
= lf cf , E, f ,
x
z(t) = Ex(t) + F δ lr cr −lf cf −lf2 cf −lr2 cr
Iz Iz v x Iz
where (A5 , B5 , E5 , F5 ) =
c
β f −cf −cr v +v lr cr −lf cf c
x(t) = , B = mv × 2vx x v x mv x v x − 1
lf c f , E = 0 1
f
x m
ω lr cr −lf cf
x
−lf2 cf −lr2 cr v +v
, mv
lf cf , E, f
x
,
Iz × 2vx x v x
−cf −cr lr cr −lf cf
Iz Iz x
I z
−1
mvx
A = lr cr −lf cf mvx 2
(A6 , B6 , E6 , F6 )
−lf2 cf −lr2 cr
Iz Iz vx −cf −cr lr cr −lf cf c
mv x mv 2x − 1 f
6
The longitudinal velocity vx varies during the chassis running, αi = 1, 0 ≤ αi ≤ 1.
and the model is nonlinear. As shown in Fig. 3, when the value i=1
of vx increases, the eigenvalues of the state matrix gradually
move toward the imaginary axis, resulting in the deterioration The polyhedron of the space-model (Ω1 Ω2 Ω3 Ω1 Ω2 Ω3 ) es-
of the stability of the system. However, the USVs only work tablished by (8) and (10) is shown in Fig. 4 [25]. Although the
for particular task such as cleaning rubber, removing snow longitudinal speed vx varies with time, the dynamic model of the
or weeding, etc., which make the chassis work in a certain USVs chassis is always in the space enclosed by the polyhedron.
range: According to the polyhedron, the LPV chassis dynamic model
⎧ with time-varying longitudinal speed can be rewritten as:
⎨v x ∈ v vx ⎧
x ⎪
6
(8) ⎪
⎨ẋ(t) = αi (Ai x(t) + Bi δ) = A(α)x(t) + B(α)δ
⎩F ∈ f f i=1
⎪
⎪
6
⎩z(t) = αi (Ei x(t) + Fi δ) = E(α)x(t) + F (α)δ
where v x and v x are the lower and upper bounds of vx , respec- i=1
tively. f and f are the lower and upper bounds of F , respectively. (11)
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12818 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
Fig. 4. Polyhedron geometry diagram of the state-space model. rate of the 2-DOF chassis dynamic model compared with
other candidate schemes.
where αi (i = 1, 2, 3, 4, 5, 6) are the weight factors that vary with
the change of the chassis state, which can be calculated according III. DESIGN OF THE USVS CHASSIS LAYOUT
to the current longitudinal velocity of the chassis [24]. The LPV In this framework, the USVs chassis in Fig. 5 is the design
chassis dynamic model (A, B, E, F ) is a weighted sum of six objective we already have. We aim to arrange the equipment
vertices. Ωc is one of the possible choices of the chassis layout in this chassis for better lateral stability as well as satisfy the
scheme, which state is within the polyhedron. Ωc1 and Ωc2 are space constraints. As shown in Fig. 5, the whole framework
the projection of Ωc on plane Ω1 Ω2 Ω3 and Ω1 Ω2 Ω3 , respectively. is composed of three parts: Chassis Model Part, the Candidate
Ωc3 is the projection of Ωc on Ω1 Ω1 . Each αi is a time-varying Schemes Obtain Part and the Schemes Filtering Part. According
parameter related to the longitudinal velocity of the chassis, and to the existing USVs chassis, the space constraints and the
the αi , i = 1, . . . , 6 can be calculated as follows: chassis parameters can be obtained by means of meter stick
DΩ2 Ωc1 DΩcs Ω3 DΩ1 Ωc3 measurement. Based on the chassis parameters, we can derive
α1 = × × the USVs 2-DOF chassis model, and the USVs LPV chassis
DΩ2 Ωcs DΩ1 Ω3 DΩ1 Ω1
model can be derived according to the time-varying parameter
DΩcs Ωc1 DΩ1 Ωc3 vx . The space constraints then send to the Candidate Schemes
α2 = × Obtain Part to get more candidate schemes that satisfy the space
DΩ2 Ωcs DΩ1 Ω1
constraints and designer’s requirements. The LPV chassis model
DΩ2 Ωc1 DΩ1 Ωcs DΩ1 Ωc3 and the candidate schemes are used by the Schemes Filtering
α3 = × ×
DΩ2 Ωcs DΩ1 Ω3 DΩ1 Ω1 Part to get the optimal scheme. In the Schemes Filtering Part,
a three-level is established to get the final optimal scheme with
DΩ2 Ωc1 DΩcs Ω3 DΩ1 Ωc3
α4 = × × good lateral stability.
DΩ2 Ωcs DΩ1 Ω3 DΩ1 Ω1
DΩcs Ωc1 DΩ1 Ωc3 A. Obtaining Candidate USVs Chassis Layout Schemes
α5 = ×
DΩ2 Ωcs DΩ1 Ω1 The main task of this article is to select an appropriate chas-
DΩ2 Ωc1 DΩ1 Ωcs DΩ1 Ωc3 sis layout scheme based on the lateral stability of the USVs
α6 = × × (12) chassis. The first step is obtaining the candidate USVs chassis
DΩ2 Ωcs DΩ1 Ω3 DΩ1 Ω1
layout schemes that satisfy space constraints and other special
According to the chassis space constraints and H∞ perfor- requirements. The traditional method selects the scheme manu-
mance of the LPV chassis dynamic model, the selected chassis ally according to the space constraints, which mostly rely on
layout needs to meet: the individual’s experience [26]. There are some drawbacks
1) The final USVs chassis layout scheme should satisfy space to the traditional method. Firstly, it is difficult to manually
constraints such as equipment does not overlap and exceed list more possible layout schemes, resulting in the omission
chassis boundaries; of better layout schemes. Secondly, it is a challenge for de-
2) The 2-DOF dynamic model of the USVs chassis under the signers to arrange the equipment while satisfying the multiple
final USVs chassis layout scheme is asymptotically stable constraints.
and satisfy understeer characteristics; Similar to the facility layout problem, arranging the equip-
3) The yaw rate of the LPV chassis dynamic model under the ment of different sizes to an irregular USVs chassis is conformed
final USVs chassis layout scheme is close to the ideal yaw to NP-hard combinatorial problems [27]. There are three types
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12819
of optimization approaches to solve the facility layout problem, speed in the PSO at kth iteration. So one particle (pr,k ) repre-
the mathematical programming approach, the neural network sents a USVs chassis layout scheme.
approach and the heuristic approach [28]. Due to the complex 2) Update Particle Velocity and Position: The velocity of the
constraints, and nonlinearity brought about by irregular chassis particles is calculated by the historical optimal position of indi-
and different equipment sizes, it is difficult to describe and vidual particles and the global optimal position of particles. The
solve with the optimization method in optimization theory. The new position of the particles is obtained by the current position
final solutions obtained by the mathematical programming ap- and the current speed of the particles. These two equations show
proaches are sensitive to the initial layouts. The neural network the update mechanism of the particles and shown as follows:
approaches require accurate training data to achieve better re-
sults. The heuristic approaches such as genetic algorithm (GA), v r,k+1 = lr0 ∗ v r,k + lr1 ∗ rand()[pr,k
lb − p
r,k
]
ant colony algorithm (ACA), and PSO algorithm are also used + lr2 ∗ rand()[pr,k
gb − p
r,k
] (14)
to solve the problem of layout optimization. Due to the simple
structure, ease of implementation, speed to get the solutions pr,k+1 = pr,k + lr3 ∗ v r,k (15)
and robustness, the PSO algorithm shows good performance in
solving layout optimization effectively and efficiently compared where v r,k+1 is the updated speed of the single particle at
with other algorithms [29]. Many researchers have used the PSO (k + 1)th iteration, lr0 is inertia weight, lr1 , lr2 are all speed
method to solve the facility layout problem [30]. Inspired by update coefficient, lr3 is position update coefficient. pr,k
lb is the
this, we modified the PSO algorithm to be more suitable for historical optimal position of individual particle at kth itera-
our problem. The methodological contribution mainly includes tion and pr,k
gb is the global optimal position of particles at kth
two aspects. On the one hand, we modified the PSO objective iteration.
function to keep the equipment as far apart from each other as 3) Design of Objective Function and Fitness Function: The
possible under the premise of satisfying the constraints. This objective function of the PSO algorithm in this task consists of
allows for adequate spacing between equipment for servicing the target part and the constraints part. The target part represents
and cooling. On the other hand, through algorithm iteration, the the expectations of designers and requirements for the chassis
PSO method makes the layout scheme represented by particles layout. The objective function and constraints are defined as
move toward the direction that satisfies constraints and satisfy follows [30]:
requirements. This method can get more candidate solutions that
D
D
i D
satisfy the requirements and improves the probability of finding max. p − pj + (pix max(wc − pix , 0)
the optimal scheme. i=1 j=i+1 i=1
In this section, we introduce the PSO algorithm with enu-
meration method to obtain the candidate layout schemes of the + piy max(hc − piy , 0)) (16)
chassis. The PSO algorithm is redesigned to derive the locations st. Xij Yij = 0
of rectangle 1 2 3 in Fig. 1(a). The enumeration method
is used to obtain the location of rectangle 4 in Fig. 1(b) and wi /2 − pix ≤ 0
generate the candidate chassis layout schemes combing with
hi /2 − piy ≤ 0
the result of PSO algorithm. The algorithm is described in the
following sections. xi − (wc − wi /2) ≤ 0
1) Chassis Layout Schemes Representation: Let P denote
the number of particles. N indicates the number of iterations. D yi − (hc − hi /2) ≤ 0 (17)
means the number of rectangles. Each particle means a chassis where
layout scheme represent by a 2D vector. In this vector, the
first D elements represent the X-axis value of the rectangle
positions. The last D elements represent the Y-axis value of Xij = max{(wi + wj )/2 − |xi − xj | , 0}
the rectangle positions. The speed of a single particle is also Yij = max{(hi + hj )/2 − |yi − yj | , 0}
denoted by a 2D vector, in which the first D elements represent
the speed component at X-axis and the last D elements repre- pi is the position of rectangle i in the particle. In (16), |pi −
sent the speed component at Y-axis of the rectangles. There- p | represent the distance between rectangle i and rectangle j
j
fore, each particle and its speed are denoted by the following in the particle. pix and piy are the X-coordinate and Y-coordinate
formula [31]: of center of rectangle i in the particle, respectively. wc and hc
are the width and height of the upper plane of the chassis frame,
pr,k = (x1 , . . . , xD , y1 , . . . , yD ) respectively. wi and hi are the width and height of the rectangle
(13)
v r,k = (vx1 , . . . , vxD , vy1 , . . . , vyD ) i, respectively. Eq. (17) specifies the space constraints of the
rectangles, which the rectangles can not overlap each other and
where the pr,k denotes a particle in the PSO algorithm, which exceed the range of theDplane oni the jchassis frame.
components are the X-coordinates and Y-coordinate of the rect- In (16), the D i=1 j=i+1 |p − p | stands for the sum of the
angles. r and k denotes the rth particle in the PSO algorithm distances between rectangles. The larger this value indicates the
at kth iteration, respectively. The v r,k denotes the rth particle greater the spacing between rectangles, which is beneficial for
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12820 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
both
D the imaintenance and heat dissipation of the rectangles. The
Algorithm 1: PSO Algorithm with Enumeration Method for
i=1 (px max(wc − px , 0) + py max(hc − py , 0)) increases as
i i i
Obtaining Candidate Chassis Layout Schemes.
the rectangles move further away from the USVs chassis bound-
ary. This will keep the rectangles as far away from the chassis
boundary as possible to prevent damage due to collision during
the working process.
The constraints in (17) can be represented by the penalty func-
tion Pen(pi , wi , hi , wc , hc ), so the fitness function is defined as
follows:
D
D
i
Fit(p1 , . . . , pD ) = p − pj
i=1 j=i+1
D
+ (pix max(wc − pix , 0) + piy max(hc − piy , 0))
i=1
+ Pen(p1 , . . . , pD ) (18)
where
Pen(p1 , . . . , pD ) = −(c1 ∗ P1 + c2 ∗ P2 + c3 ∗ P3 )
The penalty function Pen(p1 , . . . , pD ) is a weighted sum of distance. The PSO algorithm obtains the locations of rectangle
P1 , P2 and P3 . P1 is a penalty for overlap between equipment. 1 2 3 in Fig. 1(a). The chassis layout scheme is the locations
P2 is the penalty for equipment exceeding chassis boundaries. of rectangle 1 2 3 4 in the USVs chassis, which can be
The chassis is mounted with a driver’s seat, and P3 is the penalty obtained by combining the result of the PSO algorithm with
for overlap of the equipment with the driver’s seat. c1 , c2 , and c3 enumeration method.
are the weight coefficients of the penalty function, respectively. The Algorithm 1 illustrates the acquisition process of the
D
D candidate chassis layout schemes. The input is Chassis_size
P1 = Xij Yij (19) and Equip_size. The Chassis_size denotes the length and
i=1 j=i+1 width of the chassis 6 in Fig. 1. The Equip_size denotes
the length and width of the rectangles 1–3 in Fig. 1.
D
D
The output is Layout_list which denotes the candidate USVs
P2 = max{wi /2 − pix , 0} + max{hi /2 − piy , 0}
chassis layout schemes. The function Init_Parameters() (Al-
i=1 i=1
gorithm 1, Line 1) sets the weight parameter, the number
D
of iterations, and the size of the particle swarm. In function
+ max{pix − (wc − wi /2), 0} Init_Psoem(Chassis_size, Equip_size) (Algorithm 1, Line
i=1
2), firstly, a large number of particles and their corresponding
D velocities are randomly generated, and each of the particles rep-
+ max{piy − (hc − hi /2), 0} (20) resents a chassis layout scheme. Then, the fitness of the particles
i=1 is calculated. The function Get_InitBest(p_list, f itness_list)
D
obtains the optimal particle position and its fitness value. In this
P3 = max{(wi + wd )/2 − pix − pdx , 0} function, gbestp, gbestf itness, pbestp, pbestf itness repre-
i=1 sent the globally optimal particle, the fitness value of the global
∗ max{(hi + hd )/2 − piy − pdy , 0} (21) optimal particle, the optimal value to the particle itself, and the
fitness value corresponding to the optimal value of the particle
where wd and hd are the width and height of the safety itself, respectively. Algorithm 1, Line 4 to Line 8 is the loop
officer’s seat, respectively. pdx and pdy are the X-coordinate part of the program, where the particle speed v_list, particle
and Y-coordinate of the position of the safety officer’s seat, posititon p_list, and particle fitness value f itness_list are
respectively. In Fig. 1, the safety officer seat 5 is fixed on updated here. The function Enumerate(p_list, battery_size)
the chassis and (21) is used to arrange the rectangles avoid combing the p_list with the battery size battery_size to derive
overlapping with it. the USVs chassis layout schemes Layout_list. The candidate
4) The Enumeration Method: The enumeration method is USVs chassis layout schemes are represented by Layout_list,
used to obtain the battery locations in the battery compartment which removes the schemes of rectangular overlap and beyond
and then derive the candidate layout schemes combing with the the chassis boundaries by the function Remove() (Algorithm 1,
result of the PSO algorithm. As shown in Fig. 1(b), the rectangle Line 10).
4 and rectangle 7 represent battery and battery compartment, Remark 1: Although the length and width of the equipment
respectively. The locations of the battery are obtained by evenly have been determined, the placement of the equipment may be
distributing the battery in the battery box according to a certain uncertain in the coordinate system, that is, the long side of the
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12821
equipment is parallel to the X axis or the short side is parallel stability from candidate chassis layout schemes. In the next
to the X axis, which will also lead to different chassis layout section, the selecting method based on finite-frequency H∞
schemes. Therefore, when executing Algorithm 1, it is necessary control is explained to obtain the final chassis layout scheme.
to consider different equipment placement.
Remark 2: Many candidate schemes can be obtained through C. Selecting Method Based on Robust Finite-Frequency H∞
Algorithm 1. Because the position constraint of the equipment Control
is realized by adding a penalty function to the fitness function,
some particles may still not satisfy the space constraint in The objective of this section is to obtain the chassis layout
the process of particle motion. Therefore, when executing the scheme that the yaw rate response is close to the ideal yaw
Algorithm 1, it is still necessary to remove the scheme that rate response compared with other schemes as the final scheme.
does not satisfy the space constraint (see as function Remove() There are some reasons for using the H∞ control in the selecting
(Algorithm 1, Line 10)). method. First, during the chassis layout design stage, we only
focused on the open-loop lateral stability response of the chassis.
B. Filtering Based on Lyapunov Stability and Steering Second, it is an optimization problem that find the final scheme
Characteristics from the candidate schemes. The H∞ control in the selecting
method can get the most robust final scheme through optimiza-
The last section obtains the candidate USVs chassis layout tion compared with other feedback methods.
schemes with the space constraints. But only some of the can- In (7), the F is the negative ideal yaw rate gain. F δ is the
didate schemes can be applied in practice since some schemes negative ideal yaw rate of the 2-DOF chassis model. Ex(t) is the
may not be stable or satisfy the requirements of steering charac- actual yaw rate of the USVs chassis. Therefore, z(t) is the error
teristics. From the control point of view, this section selects the between the actual yaw rate of the USVs chassis and the ideal
system stability schemes. Then, from the steering perspective, yaw rate of the 2-DOF chassis dynamic model. According to the
choose the schemes that satisfy the understeer characteristics. LPV chassis dynamic model in (11), the robust H∞ performance
Fig. 3 shows that, as the speed increases, the eigenvalues of the dynamic model between front wheel steering angle input
of the state matrix of the 2-DOF chassis dynamics system and the error of yaw rate is:
gradually move toward the imaginary axis, which means that
the unstable trend of the chassis dynamics model increases z 2 < γ(α) δ 2 (23)
gradually. As mentioned in (8), the USVs chassis working at
a fixed speed range vx ∈ v x v x . For the same chassis layout where γ(α) is the H∞ performance parameter of the LPV chassis
scheme, the chassis dynamic model is stable at the speed range dynamic model, z 2 denotes the L2 -norm of the signal z(t) and
δ 2 denotes the L2 -norm of the signal δ.
vx ∈ v x v x if it is stable at v x . According to (11), the state
For each candidate chassis layout scheme, we derive the H∞
matrix A at v x of the 2-DOF chassis dynamic model can be performance index from γ(α) to describe the influence between
rewritten as follow: angle input and error output. The smaller the index value, the
−cf −cr lr cr −lf cf smaller the output error between the chassis yaw rate and the
mv x mv 2x
−1
A = l c −l c −l2 cf −lr2 cr (22) ideal yaw rate of the 2-DOF chassis dynamic model when the
r r f f f
Iz Iz v x same angle input is given. While the front wheel steering angle
always works in the low frequency in practice, it is meaningful
According to Lyapunov’s first theorem, the necessary and
to calculate the index by optimization at finite frequency [25].
sufficient condition for all the eigenvalues of the state matrix
The Finsler’s lemma is very helpful to the derivation of the
A of the 2-DOF chassis dynamics model in (22) have negative
following equations, we give the lemma below.
real parts. Therefore, we should select the schemes that all the
Lemma 1: (Finsler’s lemma [33]) Let ξ ∈ Rn , a symmet-
eigenvalues of the matrix A that have negative real parts.
ric matrix Φ = ΦT ∈ Rn×n , a matrix C ∈ Rn×n such that
The steering characteristics can be represented by K in (22),
rank(C) < n. The following statements are equivalent:
which denotes the stability factor for understeer or oversteer
1) ξ T Φξ < 0 holds for all Cξ = 0, ξ = 0.
vehicles [32]. If K = 0, the chassis is neutral steer. If K < 0, the
2) Y⊥T ΦY⊥ < 0.
chassis oversteers. If K > 0, the chassis understeers. When the
3) There exists Y ∈ Rn×m such that Φ + YC + C T Y T < 0.
chassis is oversteered, the chassis turns more than the steering
where Rn denotes the space of real (complex) vectors of
intends while the driver or autopilot system applies a steady
dimension n, Rm×n denotes the space of real (complex) vectors
steering input. Oversteer may lead to tailing and a full spin. The
of dimension m × n and the Y⊥ stands for any matrix whose
stability factor is independent of the longitudinal velocity vx
columns span the right null space of Y.
and determined by the chassis layout. To improve the safety of
Lemma 2 ([19]): For a positive real number γ(α), the system
the chassis, we should choose the chassis layout schemes that
in (11) has the H∞ performance in Eq. (23) if there exist
satisfy the appropriate understeer characteristics.
symmetric matrices Q1 and Q2 such that:
In Section III-A, we obtain the candidate chassis layout
schemes through the PSO algorithm with the enumeration T
method. In this section, we remove the chassis layout schemes A(α) B(α) −Q1 Q2 A(α) B(α)
+
with oversteer characteristics or not satisfying the Lyapunov I 0 Q2 π 2 Q1 I 0
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12822 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
⎡ ⎤T ⎡ ⎤
6
6
A(α) B(α) −Q1 Q2 0 0 H1 (α) = αi H1,i , H2 (α) = αi H2,i ,
⎢ I ⎥ ⎢ ⎥
⎢ 0 ⎥ ⎢ ∗ π 2 Q1 0 0 ⎥ i=1 i=1
⎢ ⎥ ×⎢ ⎥
⎣E(α) F (α)⎦ ⎣ ∗ ∗ I 0 ⎦
6
6
0 I ∗ ∗ ∗ −γ(α) I
2
H3 (α) = αi H3,i , H4 (α) = αi H4,i ,
⎡ ⎤ i=1 i=1
A(α) B(α)
⎢ I 0 ⎥
6
⎢ ⎥ γ(α) = αi γi .
×⎢ ⎥<0 (26) (29)
⎣E(α) F (α)⎦ i=1
0 I
The (25) in Theorem 1 can be rewritten as:
It is note that:
⎡ ⎤ ⎡ ⎤
A(α) B(α) −Q1 + Λ1 Q2 + Λ2 Λ3 Λ4
−I A(α) B(α) ⎢ I 0 ⎥ ⎢ ∗ π 2 Q1 + Λ 5 Λ7 ⎥
0 ⎢ ⎥ ⎢ Λ6 ⎥
=⎢ ⎥ (27) ⎢ ⎥<0 (30)
0 E(α) −I F (α) ⎣E(α) F (α)⎦ ⎣ ∗ ∗ Λ8 Λ9 ⎦
⊥
0 I ∗ ∗ ∗ Λ10
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12823
where TABLE I
MAIN PARAMETER VALUES OF THE USVS CHASSIS AND EQUIPMENT
T T
Λ1 = − S1,i − S1,j − S1,i − S1,j ,
T T
Λ2 = S1,i Aj + S1,j Ai − S2,i − S2,j + H1,i Ej + H1,j Ei ,
T T
Λ3 = − S3,i − S3,j − H1,i − H1,j ,
T T
Λ4 = S1,i Bj + S1,j Bi − S4,i − S4,j + H1,i Fj + H1,j Fi ,
Λ5 = S2,i Aj + S2,j Ai + (S2,i Aj )T + (S2,j Ai )T TABLE II
T T MAIN PARAMETER VALUES OF THE ALGORITHM 1
+ H2,i Ej + H2,j Ei + (H2,i Ej ) + (H2,j Ei ) ,
Λ6 = (S3,i Aj )T + (S3,j Ai )T − H2,i − H2,j
+ (H3,i Ej )T + (H3,j Ei )T ,
Λ7 = S2,i Bj + S2,j Bi + (S4,i Aj )T + (S4,j Ai )T
+ H2,i Fj + H2,j Fi + (H4,i Ej )T + (H4,j Ei )T ,
T T
Λ8 = I − H3,i − H3,j − H3,i − H3,j ,
T T
Λ9 = S3,i Bj + S3,j Bi + H3,i Fj + H3,j Fi − H4,i − H4,j ,
Λ10 = − γi2 I + S4,i Bj + S4,j Bi + (S4,i Bj )T + (S4,j Bi )T ,
− γj2 I + H4,i Fj + H4,j Fi + (H4,i Fj )T + (H4,j Fi )T , obtained by linear inequalities (30) according to the simulation
effect shown in Figs. 19 and 20.
1 ≤ i ≤ j ≤ 6. Remark 4: Compared with [19], the improvement of theory
1 is mainly reflected in two aspects. One is that our LPV model
Linear matrix inequality (30) is the final derivation of the polygon is a triangle. The area of the LPV polygon in Theorem
H∞ linear matrix inequality (LMI) at finite frequency. For each 1 is smaller than the area of the polygon in [19] and reduced by
scheme, we can obtain {γ1 , . . . , γ6 } by minimize the sum of more than 50%. Another is that we simultaneously solve for the
γi in linear matrix inequality (30). In this article, we select the six {γ1 , . . . , γi } corresponding to the six LPV vertices instead
minimum value of {γ1 , . . . , γ6 } as the H∞ performance index of a fix γ, thereby reducing the conservatism.
γ of the chassis layout scheme:
IV. SIMULATION RESULTS
γ = min{γ1 , . . . , γ6 } (31)
A. Simulation on Obtaining Candidate USVs Chassis Layout
For all candidate chassis layout schemes, we can derive the Schemes
set Γ from (30) and (31): In this section, we implement the Algorithm 1 which com-
bines the PSO algorithm with the enumeration method to obtain
Γ = {γ(1) , γ(2) , . . . , γ(i) , . . . , γ(n) } (32) the candidate USVs chassis layout schemes in a Python environ-
ment. The experimental computer is with i5-8250 U and 16 G
where n is the number of candidate USVs chassis layout RAM. The basic USVs chassis parameters such as mass and size
schemes, i indicates the index of the ith scheme of candidate in Fig. 1 are shown in the Table I. Besides, the acceleration of
chassis layout schemes and γ(i) indicates the H∞ performance gravity g is 9.8 m/s2 . The wheelbase of the chassis is 2.5 m. The
index of the ith scheme. The final scheme we choose is the minimum and maximum chassis speed v x is 1 m/s and 10 m/s,
scheme with the smallest γ(i) in Γ. respectively. The chassis speed in simulation is 9 m/s.
Remark 3: According to (29) and (30), the H∞ performance In terms of Remark 1, the placement of single equipment may
index is a combination of {γ1 , . . . , γ6 } through {α1 , . . . , α6 }. influence the number of the final schemes due to some equipment
However, according to Fig. 4 and (12), {α1 , . . . , α6 } are time- is simplified to rectangles. In this simulation, because the rectan-
varying. So it is difficult to find suitable αi to get the H∞ per- gle 2 and 4 in Fig. 1 are simplified to square, there are 4 types
formance index theoretically. The simulation results in Section of placement. Type 1 is that the long side of rectangle 1 and 3
IV-B show that the errors between the LPV chassis dynamic paralleled to the X axis. Type 2 is that the long side of rectangle
model and 2-DOF chassis dynamic model increase with the 1 and the short side of rectangle 3 paralleled to the X axis.
increase of the γ, which is the minimum value of {γ1 , . . . , γ6 }. Type 3 is that the short side of rectangle 1 and the long side of
Therefore, we select the minimum value of {γ1 , . . . , γ6 } as the rectangle 3 paralleled to the X axis. Type 4 is that the short side
H∞ performance index of ith chassis layout schemes which of rectangle 1 and 3 paralleled to the X axis. Table II shows
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12824 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
TABLE III
RESULT OF ALGORITHM 1
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12825
Fig. 11. Yaw rate error of angular step signal input with the H∞ performance
index of the 200 schemes.
Fig. 10. Front wheel angle input. (a) Angular step signal input.
(b) Sinusoidal signal input.
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12826 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
Fig. 13. Yaw rate error of sinusoidal signal input with the H∞ performance
index of the 200 schemes.
Fig. 15. Scheme of the three methods. (a) is the result of traditional design
method. (b) is the result of the proposed design method in this paper. (c) is the
result with biggest fitness value of PSO.
TABLE IV
RESPONSE ERROR OF THE THREE METHODS
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ZHANG et al.: OPTIMAL INTELLIGENT CHASSIS LAYOUT DESIGN FRAMEWORK BASED ON PSO 12827
Fig. 16. Response of the angular step signal inputs and its ideal response.
layout scheme index from 1 to 200, and the Y-axis is the H∞
performance index γ calculated by the mentioned three methods
above. The result of the conventional H∞ method without finite
frequency has the biggest γ, which indicates that this method
is the most conservative compared to other methods. The H∞
performance index γ calculated by the improved method in this
article is less than by the method in [19] and the conventional
H∞ method, which indicates that the improved method has less
conservatism and the results obtained by this method have higher
reliability.
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12828 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 72, NO. 10, OCTOBER 2023
V. CONCLUSION
In this article, an optimal chassis layout design framework
based on lateral stability is proposed. This framework designs
the layout of the chassis from the perspective of control. First,
the candidate USVs chassis layout schemes are obtained by
the PSO algorithm with the enumeration method to satisfy
the space constraints. Then, the schemes are filtered based
on Lyapunov stability and steering characteristics. Finally, the
final scheme is obtained by selecting method based on robust
finite-frequency H∞ control. In the simulation, the candidate
layout schemes are first obtained by using the PSO algorithm
with the enumeration method, and some schemes are visualized.
Then, the front wheel steering angle step input and front wheel
sinusoidal input response are simulated for the LPV chassis
Fig. 19. Input and output relationship of different chassis layout schemes. dynamic model. The simulation results show that the final
chassis layout scheme obtained by the selecting method based
on robust finite-frequency H∞ control has good lateral stability,
which yaw rate response is close to the ideal yaw rate of 2-DOF
chassis dynamic model compared with other schemes. After that,
we compare the result of the calculation method of the H∞
performance index, which is proposed in [19] and improved in
this article. Finally, the effectiveness of the selecting method
based on robust finite-frequency H∞ control at variable front
wheel steering angle input and chassis speed is verified. Future
studies will focus on designing the layout of the chassis from the
perspective of saving input energy consumption and extending
Fig. 20. γ(α) and z 2 / δ 2 of final chassis layout scheme at variable chassis life.
speed and fix front wheel steering angle. (a) The change in speed over time.
(b) γ(α) and z 2 / δ 2 of final chassis layout scheme.
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2019.
fessor. His research interests include applications of
[30] S. Ohmori, K. Yoshimoto, and K. Ogawa, “Solving facility layout problem control theories to linear/nonlinear modeling and pre-
via particle swarm optimization,” in Proc. IEEE 3rd Int. Joint Conf.
cision positioning for industrial mechatronic systems,
Comput. Sci. Optim., 2010, vol. 1, pp. 409–413.
through various collaborative research activities with
[31] Y.-Y. Guo, Q. Wang, and F. Liang, “Facility layout design based on
industries. From 2010 to 2014, Dr. Iwasaki was a
particle swarm optimization,” Comput. Integr. Manuf. Syst., vol. 18, no. 11, Technical Editor for IEEE/ASME TMech. He has been an Associate Editor
pp. 2476–2484, 2012.
for the IEEE TIE Since 2014, and the Co-Editors-in-Chief for IEEE TIE since
[32] W. F. Milliken et al., “Race Car Vehicle Dynamics,” vol. 400, Warrendale,
2016. From 2010 to 2018, he was AdCom Member of IES From 2018 to 2021,
PA, USA: SAE, 1995.
he was an IES Vice President for Planning and Development. He is a Fellow of
[33] D. H. Lee, “An improved finite frequency approach to robust filter design the Institute of Electrical Engineers of Japan, and a member of the Japan Society
for LTI systems with polytopic uncertainties,” Int. J. Adaptive Control
for Precision Engineering.
Signal Process., vol. 27, no. 11, pp. 944–956, 2013.
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