K.
RAJESHKUMAR
Location: Dubai, UAE
Email: [email protected] | Contact: +971 567 346 936 /+91 917 6902 922
Visa Status: Holding Visit Visa
LinkedIn: https://www.linkedin.com/in/rajeshkumar-k-16b4b6106/
Personal Particulars:
Date of Birth: 21/11/1995 | Nationality: Indian
CAREER SNAPSHOT
Highly technical and knowledgeable CNC Programmer and Maintenance Expert with six years of hands-on experience
in CNC machining, programming, and maintenance across various industries.
Proficient in CAD/CAM software, ensuring precise and efficient programming for complex machining tasks.
Expertise in CNC machine repair and maintenance, ensuring minimal downtime and optimal machine performance.
Experienced in using industry-standard software for designing and manufacturing precision parts.
Hands-on experience in diagnosing and repairing CNC machine issues to minimize downtime and maintain optimal
performance.
Experience working in diverse automotive, aerospace, and manufacturing sectors.
Dedicated to continuous improvement and quality control, ensuring products meet or exceed industry standards.
In-depth understanding of CNC machinery, tooling, and related technologies.
Excellent team player and communicator, effectively collaborating with colleagues and clients to achieve project goals.
CORE COMPETENCIES
CNC Programming | CAD/CAM Software | CNC Machining | Machine Maintenance | Precision Engineering | Machine
Troubleshooting | Quality Control | Industrial Automation | Machine Repair | Problem-Solving | G-code and M-code
Programming | Tooling and Fixture Design | Preventive Maintenance | Process Optimization | Mechanical Aptitude |
Production Efficiency | Continuous Improvement
WORK EXPERIENCE
AHMED S.AL-DIBSH AL-Qahtani Establishment, Saudi Arabia | 2020 – Till Date
Production Engineer (Teka Mixing Machine OF CNC Milling)
CNC MACHINE: VERTEX 75 III, TPX6111B Horizandil Milling, Boring, Cutting Machine 3-axis,4-axis,5-axis,6-axis
Operate CNC machines, loading and unloading parts, and performing machine offsets and tool changes.
Simultaneously check product dimensions to ensure accuracy.
Utilize position guides, stops, holding blocks, and other fixtures to secure and direct workpieces, using hand tools and
measuring devices.
Monitor machine production continuously.
Ensure product quality meets client demands and specifications.
Document production rates and error occurrence rates in production reports.
Address dimensional errors by adjusting tool geometry as needed.
Submit machine error reports to the maintenance department for further action.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work, FANU 31i M-B5
WUD AL-BENNA CO, Saudi Arabia | 2019 – 2020
Maintenance Engineer (CNC Operation)
CNC MACHINE: VERTEX 55 III, surface grinding machine.3-axis,4-axis,5-axis
Review blueprints, check toolbar availability, and prepare process plans for new component development.
Test the machine to ensure it is in good condition before starting production.
Set controls and regulate speed, feed, coolant flow, and angle of cut.
Identify and resolve machine malfunctions.
Calculate machine speed and feed ratios, as well as the size and position of cuts.
Compare numerical displays with process sheet data to verify dimensional adjustments.
Manipulate dials and switches to override programs and correct machine performance.
Ensure the first run piece meets specifications and spot-check subsequent pieces for compliance.
Verify machine settings for accuracy.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work, FANU 31i M-B5
Mitsuba India Private Limited, India | 2017 – 2018
CNC Programmer & Maintenance of Repairing
CNC MACHINE: Mild steel CNC Die Mould making machine, MTDM 4040 | 3 Axis CNC Mould Die Making Machine ME
6060
Delivered blueprints and mechanical drawings to understand task specifications and desired results.
Translate instructions into computer commands for the machines to execute the correct functions.
Prepare and load raw materials and parts onto the machines.
Conduct a test run to ensure the machines produce outputs that meet specifications.
Set machines to complete full cycles for fabricating large quantities of parts.
Supervise machines during operation, making necessary adjustments to improve results.
Inspect and measure finished products, comparing them with requirements to ensure proper process completion.
Perform daily checks and maintenance on machinery to ensure functionality.
Software Used
CAD Software: AutoCAD (2D and 3D), Inventor (3D)
CAM Software: Fusion 360, Solid Work
HANDLING DEVICES
Linear Hight Master
Micrometre
Bore Dial
Air Gauges
Vernier Caliper
Plug Gauges
Trimas
Handling Machining Software’s:
FANUC SERIES Oi-T
FANUC SERIES Oi MATE-MC
Handling Machines & Controls
MAKINO - Fanuc Control
AMS - Fanuc Control
BFW - Mitsubishi Control
HASS - Hass Control 5 Axis Machine
DAHLIH - Fanuc Control
COSMOS - Mitsubishi Control
DOOSAN - Fanuc Control
TRAINING
Trainings Attended:
CNC Programming classes.
Geometrical Dimensioning & Tolerance (GD&T)
Tooling lecture through SECO TOOLS.
Implant Trainings
Johnson India (10-day training program)
Tamil Nadu State Transport Corporation (TNSTC) from Government of Tamil Nadu undertaking
Godrej Consumer Products Limited
Jyothy Laboratories Limited
NDA Workshop (Industry program)
Research Training
Nicola Educational & Research Institute
Standards
Ensure each component's machining complies with product standards (API, ASME, ASTM, NACE, IEC, ISO) and
customer specifications, including machine safety, maintenance, and operation.
Production Document Preparation
Prepare and maintain daily, weekly, and monthly production status reports.
Develop OEE (Overall Equipment Effectiveness) reports to meet customer demand effectively.
Create technical specifications for materials and special processes to meet machining requirements.
DISTINGUISHED ACHIEVEMENTS
Designed and implemented innovative work holding and tool holding techniques.
Designed and fabricated V-Block fixtures and jigs for flanged gate valve bodies.
Developed new manual programming techniques to achieve quicker cycle times and reduce tooling costs.
Analyzed and implemented rapid tooling strategies to minimize cycle time during operations.
EDUCATION
Bachelor of Engineering from St. Joseph’s College of Engg & Tech (2013 - 2017)
