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SDS150 Eng

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0% found this document useful (0 votes)
24 views

SDS150 Eng

Uploaded by

b2mgarantie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

COMPACT CATALOGUE

SECTIONAL
DIRECTIONAL CONTROL VALVES
SDS150
Features
Simple, compact and heavy duty designed sectional valve from 1 to 12 sections for open and closed centre hydraulic systems.
H Fitted with a main pressure relief valve and a load check valve on every working section
H Available with parallel, tandem or series circuit.
H Optional carry--over port.
H A wide variety of port and circuit valves.
H Available manual, pneumatic, hydraulic, electro--hydraulic, and remote with flexible cables spool control kits.
H Diameter 20 mm (0.79 in) interchangeable spools.

Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40°C temper-
ature.

Nominal flow rating 90 l/min


Operating pressure (maximum) parallel or tandem circuit 315 bar 4600 psi
series circuit 210 bar 3050 psi
Back pressure (maximum) on outlet port T 25 bar 360 psi
∆p=100 bar -- 1450 psi
Internal leakage A(B)→T 3 cm3/min 0.18 in 3/min
fluid and valve at 40°C
Fluid Mineral base oil
Fluid temperature with NBR (BUNA--N) seals from --20° to 80°C
with FPM (VITON) seals from --20° to 100°C
Viscosity operating range from 15 to 75 mm2/s from 15 to 75 cSt
min. 12 mm2/s 12 cSt
max. 400 mm2/s 400 cSt
Max level of contamination 19/16 -- ISO 4406
Ambient temperature from --40° to 60°C

NOTE -- For different conditions please contact Sales Dept.

Additional information
This catalogue shows the product in the most standard configurations.
Please contact Sales Dpt. for more detailed information or special request.

WARNING!
All specifications of this catalogue refer to the standard product at this date.
Walvoil, oriented to a continuous improvement, reserves the right to
discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN 7th edition November 2000:
INCORRECT USE OF THE PRODUCT. This edition supersedes all prior documents.

2 DBC003E
SDS150
Dimensional data
Optional top outlet
(must be used in carry--over configuration) WALVOIL Production batch :
Valve type P0000001 P00 = production year (2000)
E 114231009 00001 = progressive number
MADE IN ITALY
38.2 F 114.5
1.50 4.51
35.5 35.5 43.5
1.40 1.40 1.71
11
0.43

0.35
2.01
51

M8
Carry--over
“C” optional

MADE IN ITALY
114231009
P0000001
WALVOIL
6.61
168
5.71

2.68
258 max

3.54
145

68

P
90
10.16

1.77
45

MADE IN ITAKY
38.5
1.52

27.5
1.08

Pos.1
1.42
36

16°
67.5
2.66

0
38 16°
1.50
Pos.2
37
1.46 121
M 10 10
50 45 45 51 4.76
1.97 1.77 1.77 2.01 0.39

E F Weight E F Weight
TYPE TYPE
mm in mm in kg lb mm in mm in kg lb
SDS150/1 154 6.06 71 2.80 11 24.2 SDS150/7 424 16.7 341 13.4 40.7 89.7

SDS150/2 199 7.83 116 4.57 16 35.3 SDS150/8 469 18.5 386 15.2 45.7 101

SDS150/3 244 9.61 161 6.34 20.9 46.1 SDS150/9 514 20.2 431 17.0 50.6 112

SDS150/4 289 11.4 206 8.11 25.9 57.1 SDS150/10 559 22.0 476 18.7 55.6 123

SDS150/5 334 13.2 251 9.88 30.8 67.9 SDS150/11 604 23.8 521 20.5 60.5 133

SDS150/6 379 14.9 296 11.7 35.8 78.9 SDS150/12 649 25.6 566 22.3 65.5 144

Standard threads
BSP UN--UNF
PORTS
(ISO 228/1) (ISO 11926--1)

Inlet P and carry--over C G 3/4 1 1/16--12 UN--2B (SAE 12)


A and B ports G 1/2 7/8--14 UNF--2B (SAE 10)
Outlet T G 3/4 1 1/16--12 UN--2B (SAE 12)
PILOT PORTS
Hydraulic G 1/4 9/16--18 UNF--2B (SAE 6)
Pneumatic NPTF 1/8--27 NPTF 1/8--27

DBC003E 3
SDS150
Performance data (pressure drop vs. flow)

Open centre
From side inlet to side outlet.

40
(bar) 540
(psi)
A1 A12 30 12 sections

Pressure drop
8 sections 360
P T
20 4 sections

B1 B12 1 section
180
10

0
0 30 60 90 120
Flow (l/min)

Inlet to work port


From side inlet to A port (spool in position 1) or B port (spool in position 2).

40
(bar) 540
(psi)
A1 A12 30

360
Pressure drop

P T P→A12(B12)
20
P→A1(B1)
B1 B12
180
10

0
0 30 60 90 120
Flow (l/min)

Work port to outlet


From A port (spool in position 2) or B port (spool in position 1) to side outlet.

40
(bar) 540
(psi)
A1 A12 30
Pressure drop

A1(B1)→T 360
P T
20
A12(B12)→T
B1 B12
180
10

0
0 30 60 90 120
Flow (l/min)

NOTE -- Measured with spool type 1.

4 DBC003E
SDS150
Hydraulic circuit

2 parallel working sections

A1 B1 A2 B2

P
T

125
1800

Ex.: SDS150/2/AC(XG--125)/18L/18L/RC

Intermediate pressure compensated flow divider section

A1 B1 A2 B2

P
T

125
1800

Ex.: SDS150/2/AC(XG--125)/18L/DFG/18L/RC

2 inlet cover and mid return manifold section

A1 B1 B1 A1

P P

125 125
1800 1800

T
Ex.: SDS150/2/AC(XG--125)/18L/CS1/18L/BC(XG--125)

DBC003E 5
SDS150
Hydraulic circuit

Inlet cover

TYPE CODE DESCRIPTION


AC(XG) 614261001 Side inlet with pilot operated pressure relief
valve
AD(XG) 614261004 Top inlet with pilot operated pressure relief
valve
AC(YG3) 614261010 Side inlet with direct pressure relief valve
AC(SV) 614261003 Side inlet with relief valve blanking plug

P P P

125 125 125


1800 1800 1800

AC(XG--125) AD(XG--125) AC(YG3--125) AC(SV)

Working sections

TYPE CODE DESCRIPTION


P-- 18L 614161001 Parallel
Q-- 18L 614151001 Parallel without valve prearangement
S-- 18L 614171001 Series
SP-- 18L 614181001 Tandem

A B A B A B A B

P--18L Q--18L S--18L SP--18L

6 DBC003E
SDS150
Hydraulic circuit

Intermediate sections

TYPE CODE DESCRIPTION


CS1 614402100 Mid return manifold section
DFG 614461020 Pressure compensated flow divider section
EI1(XG) 614521010 Secondary pilot operated pressure relief
valve
EI2(XG) 614521025 Mid inlet with secondary pilot operated
pressure relief valve

125 125
1800 1800

CS1 T DFG EI1(XG--125) EI2(XG--125)

Outlet cover

TYPE CODE DESCRIPTION


RC 614361001 Side outlet
RD 614361005 Top outlet
RE 614361002 Top outlet with carry--over
RK 614361004 Top outlet with closed centre

T T T

C
T

RC RD RE RK

NOTE -- Codes are referred to BSP thread.

DBC003E 7
SDS150
Assembling parts

PART CODE DESCRIPTION


1. 5TIR110149 Tie rod kit for 1 section valve
5TIR110194 Tie rod kit for 2 sections valve
5TIR110239 Tie rod kit for 3 sections valve
5TIR110284 Tie rod kit for 4 sections valve
5TIR110329 Tie rod kit for 5 sections valve
5TIR110374 Tie rod kit for 6 sections valve
5TIR110419 Tie rod kit for 7 sections valve
5TIR110465 Tie rod kit for 8 sections valve
5TIR110509 Tie rod kit for 9 sections valve
5TIR110555 Tie rod kit for 10 sections valve
5TIR110599 Tie rod kit for 11 sections valve
5TIR110644 Tie rod kit for 12 sections valve
1.
Tie rod tightening torque 40 Nm (29.6 lbft)
M10 nut -- wrench 16
2. 2. 5STA125190 Brakets kit

8 DBC003E
SDS150
Inlet cover options

Description example:
FE SDS150 / A C (XG - 125) EL-- 12VDC *

1. 2. 3. 4.

Pressure relief valve setting in bar

4. 2.

SV

3.
F
X

L
Y
1.

EL SV

1. Inlet cover body * 4. Inlet valves options


CODE DESCRIPTION TYPE CODE DESCRIPTION
3FIA111400 AC--AD type body F 3XCAR410200 Inlet anti--cavitation valve
L XCAR410311 Hydraulic pilot unloader valve (FC1.5)
EL YCAR410305 12 VDC electromagnetic controlled
2. Inlet port options * unloader valve
CODE DESCRIPTION YCAR410320 24 VDC electromagnetic controlled
3XTAP732200 G 3/4 plug (n.1 plug required) unloader valve
SV XTAP526340 Relief valve blanking plug --

3. Inlet relief options


TYPE CODE DESCRIPTION
VMP10/1 pilot operated pressure relief valve type X (standard)
(XG-- 125) X006211120 Range 25 to 315 bar / 360 to 4600 psi
standard setting 125 bar / 1800 psi
VMD10/1 direct pressure relief valve type Y
(YG2-- 125) 3XCAR110212 Range 80 to 160 bar / 1160 to 2300 psi
standard setting 125 bar / 1800 psi
(YG3-- 175) 3XCAR110213 Range 125 to 250 bar / 1800 to 3600 psi
standard setting 175 bar / 2500 psi
(YG4-- 220) 3XCAR110214 Range 200 to 315 bar / 2900 to 4600 psi
standard setting 220 bar / 3200 psi
Standard setting is referred to 10 l/min flow.

SV XTAP526340 Relief valve blanking plug


NOTE (*) -- Items are referred to BSP thread.

DBC003E 9
SDS150
Working section options

Description example: 1 mounted on A port.


2 mounted on B port.
EL SDS150 / P -- 1 8 L . P 1 (G3 - 100) * 3 mounted on A and B ports.

1. 2. 3. 4. 5.
Port relief valve setting in bar

3.

1. Working section kits * 8


TYPE CODE DESCRIPTION
Q 5EL1113010 Parallel without valve prearrangement
P 5EL1123000 Parallel
S 5EL2123000 Series
SP 5EL3123000 Tandem I
Include boby, seals, rings and load check valve.
9B--10B--11B

2. Spool options
TYPE CODE CIRCUIT DESCRIPTION
1 3CU2410120 Double acting, 3 positions, with A and B
closed in neutral position
1CS 3CU2410200 Double acting, 3 positions, with A and B
closed in neutral position, metering type
1A 3CU2421200 Double acting, 3 positions, with A open to tank 11
in neutral position
1B 3CU2422130 Double acting, 3 positions, with B open to tank
in neutral position 1.
2 3CU2425200 Double acting, 3 positions, with A and B open
to tank in neutral position
3 3CU2431180 Single acting on A, 3 positions, B plugged;
requires G1/2 plug (see part I)
4 3CU2435100 Single acting on B, 3 positions, A plugged; 8PC
requires G1/2 plug (see part I)

3. “A” side spool positioners


TYPE CODE DESCRIPTION
8 5V08110000 With spring return in neutral position
9B 5V09110000 With detent in position 1 and spring return in 8EI3
neutral position
10B 5V09110000 With detent in position 1 and spring return in
neutral position
11 5V11110000 With detent in position 1, neutral and 2
11B 5V11210000 With detent in position 1 and 2, spring return
in neutral position
8PC 5V08111709 Proportional pneumatic kit
8EI3 5V08110350 12 VDC ON/OFF electro--hydraulic kit
5V08110351 24 VDC ON/OFF electro--hydraulic kit

NOTE (*) -- Items are referred to BSP thread.

10 DBC003E
SDS150
Working section options

5. II 4. “B” side options


TYPE CODE DESCRIPTION
L 5LEV110000 Standard lever
P SLP 5COP110000 Without lever, with dust proof plate
TQ 5TEL110110 CD cable connection
TP 5TEL110005 CG cable connection
LCB 5CLO211100 Mechanical joystick
U
4.
5. Port relief options
C
L TYPE CODE DESCRIPTION
Anti--shock valve
P(G2-- 63) 5KIT210212 Range 40 to 80 bar / from 580 to 1150 psi
P3T standard setting 63 bar / 900 psi
P(G3-- 100) 5KIT210213 Range 63 to 200 bar / from 900 to 2900 psi
standard setting 100 bar / 1450 psi
P(G4-- 200) 5KIT210214 Range 160 to 315 bar / from 2300 to 4600 psi
standard setting 200 bar / 2900 psi
SLP
Anti--shock and anti--cavitation valve
U(G2-- 63) 5KIT310112 Range 63 to 125 bar / from 900 to 1800 psi
standard setting 63 bar / 900 psi
U(G3-- 100) 5KIT310113 Range 100 to 250 bar / from 1450 to 3600 psi
2. standard setting 100 bar / 1450 psi
U(G4-- 200) 5KIT310114 Range 200 to 315 bar / from 2900 to 4600 psi
TQ standard setting 200 bar / 2900 psi
Standard setting is referred to 10 l/min flow.

C 5KIT410100 Anti--cavitation
P3T 5TAP528320 A and B ports valve blanking plugs

TP I Port plug *
TYPE CODE DESCRIPTION
G 1/2 3XTAP727180 Plug for single acting spool

II Optional handlevers
TYPE CODE DESCRIPTION
LCB AL01/M10x200 170012020 For L lever box L= 200mm/7.87in
AL08/M12x250 170013125 For LCB joystick L= 250mm/9.84in

II

For special configurations see page 13

DBC003E 11
SDS150
Spools options

1 0 2 1 0 2 1 0 2
A B A B A B
1 1A 1B
P T P T P T

1 0 2 1 0 2 1 0 2
A B A B
2 3 4
P T P T P T
“B” port plugged “A” port plugged

“A” side spool positioners


NPT1/8--27
V1 V2

Operating features
Adjustment range : from 1 to 5.5 bar
64.5
2.54

from 14.5 to 79.8 psi


51 diagram 501A
2.01 Max.pilot pressure : 10 bar / 145 psi

1 0 2
8 111.5
4.39

1 0 2 8PC
1 0 2 11 Proportional pneumatic kit

V1 V2

1 0 15
Optional connector
code: 2X1001010

0 2 16
Connection ISO4400

Operating features
Nominal voltage : 12 VDC / 24 VDC
Power rating . . : 21 W
6.65
169

Duty cycle . . . . : 100%


L Pilot pressure . : from 10 to 50 bar
76 from 145 to 725 psi
2.99 V

1 0 2 9B

Feeder kit
1 0 2 10B (see page 13)
167
6.57

1 0 2 8EI3
ON/OFF electro--hydraulic kit
1 0 2 11B
V L

12 DBC003E
SDS150
Electro-- hydraulic feeder kit

PART TYPE CODE DESCRIPTION

4. 1. KE1R3 5KE1R31431 kit for 1 section


2. KE2R3 5KE2R31431 kit for 2 sections
KE3R3 5KE3R31431 kit for 3 sections
KE4R3 5KE4R31431 kit for 4 sections
KE5R3 5KE5R31431 kit for 5 sections
KE6R3 5KE6R31431 kit for 6 sections

3. 2. VRE 3XGIU632520 G 3/4 back--pressure valve


(carry--over configuration)
1. 3. 4RON427025 G 3/4 washer
4. RE 4TAP318010 M18X1.5 plug

NOTE -- Codes are referred to BSP thread.

Special configurations

Hydraulic spool control


Operating features
Adjustment range : from 5.8 to 19 bar / 84 to 276 psi -- diagram 024 Working section kit:
Max.pilot pressure : 100 bar / 1450 psi code 5EL112300B (standard section)
A B 51.5
2.03

1 0 2
8IM G 1/4
VA VB
VA VB
Ex.: EL SDS150/P--1IM 8IM

Spools:
1IM code 3CU2410420 63
2IM code 3CU2425420 2.48
271
Hydraulic spool control:
10.67
code 5IDR216000

Floating circuit

Working section kit:


code 5EL1123200 (special section 5)
A
1 0 2 3
A B
513
4th position
P T spool in floating
Ex.: EL SDS150/P--5 13...

Spool: code 3CU2441200


89
Spool positioner:
3.50
code 5V13210000

DBC003E 13
SDS150
Outlet cover options

Description example:
FS SDS150 / RC *

2.

3.
RE--RK option

4.

5.

1.

Outlet section parts Circuit option


PART CODE QTY DESCRIPTION PART CODE QTY DESCRIPTION
1. 3FIA211300 1 Outlet section body * 3. 4TAP318010 1 M18x1.5 plug for
2. 3XTAP732200 1 G 3/4 plug * carry--over (RE) and
closed centre (RK) configuration
4. 4GUA117218 4 17.17x1.78 NBR 70 SH
O--Ring seal
5. 4GUA122018 1 21.95x1.78 NBR 70 SH
O--Ring seal

NOTE (*) -- Items are referred to BSP thread.

14 DBC003E
SDS150
Installation and maintenance
The SDS150 valve is assembled and tested as per the technical specification of this catalogue.
Before the final installation on your equipment, follow the below recommendations:
-- the valve can be assembled in any position, in order to prevent working sections deformation and spools sticking mount the
product on a flat surface;
-- in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly
on the valve;
-- prior to painting, ensure plastic port plugs are tightly in place.

A2
A1
B2 T
B1
C

Carry--over configuration

Fitting tightening torque - Nm / lbft


THREAD TYPE P and C ports A and B ports T port
BSP (ISO 228/1) G 3/4 G 1/2 G 3/4
With O--Ring seal 70 / 51.6 50 / 36.9 70 / 51.6
With copper washer 70 / 51.6 60 / 44.3 70 / 51.6
With steel and rubber washer 70 / 51.6 60 / 44.3 70 / 51.6
UN--UNF (ISO 11926--1) 1 1/16--12 UN--2B (SAE 12) 7/8--14 UNF--2B (SAE 10) 1 1/16--12 UN--2B (SAE 12)
With O--Ring seal 95 / 70 60 / 44.3 95 / 70

NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and
surface finish. The manufacturer shall be consulted.

DBC003E 15
WALVOIL S.P.A.
42100 REGGIO EMILIA • ITALY • VIA ADIGE, 13/D
TEL. +39.0522.932411 • FAX +39.0522.300984
E--MAIL: [email protected] • HTTP: //WWW.WALVOIL.COM
SALES DEPARTMENT
TEL. +39.0522.932555 • FAX +39.0522.932455

DBC003E

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