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Line Sizing

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Line Sizing

Uploaded by

fataniyajatin21
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Line Sizing

Line sizing by the Process engineers is one of the most important and critical activities for any project. Line
size is determined with proper sizing calculations considering various parameters.

Line sizing is the process of selecting the appropriate diameter for a pipeline or duct based on the
flow rate, fluid properties, and other factors. The goal of line sizing is to ensure that the pipeline can
handle the required flow rate with minimal pressure drop and energy consumption.

The factors that affect line sizing include the type of fluid or gas being transported, the flow rate, the
pressure and temperature of the fluid, and the length and layout of the pipeline or duct.
Additionally, the frictional losses that occur due to the roughness of the pipeline walls and the fluid
viscosity must also be considered.

The first step in line sizing is to determine the flow rate of the fluid or gas that will be transported
through the pipeline. The flow rate is a critical parameter in line sizing because it determines the
required diameter of the pipeline.

The next step is to select a pipeline diameter that can handle the required flow rate while minimizing
pressure drop. Pressure drop is the reduction in pressure that occurs as fluid flows through a
pipeline due to frictional losses. The pressure drop is proportional to the square of the flow rate and
inversely proportional to the diameter of the pipeline. Therefore, increasing the diameter of the
pipeline can reduce the pressure drop and improve efficiency.

These calculations ensure that the selected pipeline diameter will provide the required flow rate with
a minimal pressure drop.

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Recommended velocities &
max ΔP for Line Sizing:

[email protected] +91 9157256733


Steps for Line Sizing

[email protected] +91 9157256733


Factors affecting Line sizing decisions

Line sizing decisions, particularly in the context of pipelines, are influenced by several factors that
engineers and designers need to consider. Here is a brief overview of the key factors affecting line
sizing decisions:

Flow Rate: The required flow rate through the pipeline is a fundamental consideration. It
determines the diameter of the pipeline since a larger flow rate typically requires a larger pipe.

Fluid Properties: The physical and chemical properties of the fluid being transported, such as
viscosity, density, and corrosiveness, have a significant impact on line sizing. Highly viscous fluids
may require larger pipe diameters to reduce friction, while corrosive fluids may need special
materials or coatings.

Pressure Drop: The desired or allowable pressure drop along the pipeline is crucial. Smaller pipes
create higher friction and result in greater pressure drops. Engineers must balance the need for a
lower pressure drop with the cost of larger pipes and pumping equipment.

Pipe Material: The material of the pipe affects its size. Different materials have different pressure
and temperature ratings, which can dictate the pipe size required for a specific application.

[email protected] +91 9157256733


Factors affecting Line sizing decisions
Temperature: Operating temperatures affect the choice of materials and insulation, as well as
thermal expansion and contraction, which can affect pipe sizing.

Safety and Codes: Compliance with safety regulations and industry codes is paramount. These codes
often stipulate the minimum pipe sizes for specific applications.

Economics: The cost of the pipeline itself, as well as the cost of operating it (including energy costs
for pumping or compression), is a significant factor. Larger pipes may be more expensive to
purchase and install but could be more cost-effective in the long run due to lower operating costs.

Future Expansion: Considerations for future growth or capacity expansion can impact line sizing
decisions. Oversizing the pipeline from the start can be a good investment if expansion is expected.

Environmental Concerns: Environmental regulations may dictate specific pipeline sizes or materials
to prevent leaks or spills.

Pump or Compressor Specifications: The type and specifications of pumps or compressors used in
the system can impact line sizing. These devices need to match the pipeline's capacity.

[email protected] +91 9157256733

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