TR7730 KENWOOD Text
TR7730 KENWOOD Text
SERVICE MANUAL
R-7730
VHF FM TRANSCEIVER
®KENWOOD 2m FM TRANSCEIVER
BUBY ON AiR RPT
1 2 56
a 2
Oty. yoal .- Ao
TR-7730
CONTENTS
SPECIFICATIONS ........0.2... 00 eee eee 2 DISPLAY UNIT (X54-1520-11) 2.2...
ee ee 12
CIRCUIT DESCRIPTION .................00. 2 M, MR BOARD (J25-2757-14) 2.0...ee ee 12
PC BOARDS M.S, TONE BOARD (J25-2757-14) .. 0.0.00.
06. 12
RX.TX UNIT (X44- 1450-10) (K, M TYPE). ...... 8 SCAN, HOLD BOARD (J25-2758-14) ......... 12
RX.TX UNIT (X44-1450-51, -61) (T, WTYPE).... 9 PARTS LIST 2... ee eee 13
FINAL UNIT (X45-1190-10) 2.2...
eee eee 10 DISASSEMBLY ... 0.0.0.0... 0.0.0 eee 18
PLL UNIT (X50-1750-10) 2.2.2.2 eee. 10 LEVEL DIAGRAM......... 00.20.2202 eee 20
CONTROL UNIT (X53-1230-10, -61) ......... 11 ADJUSTMENTS ©. 2... 0... cee ee nee 21
M.CH BOARD (J25-2715-04) .. 0.2... 2. eee 11 PACKING ©... 6. ee eee 28
RPT BOARD (J25-2744-04) 1... .........0.. 11 SCHEMATIC DIAGRAM (K, MTYPE)........
... 29
SCHMITT BOARD (J25-2755-14) ............ 11 SCHEMATIC DIAGRAM (T, WTYPE)........... 30
10K/5K or 25K/5K (J25-2756-04) ........... 11 REFERENCE DATA ......... cee ee ee 31
H|/LOW BOARD (J25-2756-04) ........0...., 11 BLOCK DIAGRAM ............... BACK COVER
TR-7730
SPECIFICATIONS/CIRCUIT DESCRIPTION
[General]
SeMICONdUCtOIS .........cccee
eeececseeneeeeteteeeneneees ICs 15 (K,M) 16 (W, T)
Transistors 46 (K,M) 49 (W, T)
FETs 7
Diodes 91 (K,M) 95 (W, T)
Frequency range ..........-.2-eeeeeeeceeeseeeenaeee
vanes 144.000 to 147.995 MHz (K,M) 144.000 to 145.995 MHz (W, T)
Frequency synthesizer ’ Digital contro!, phase locked VCO
Mode .......c.ccccccecsccerssnececeeseneeceneeeentetseneeeee FM (F3)
Antenna impedance ..................ccsceeeseeeeeeneee 50 ohms
Power requireMent ..........cccceceeeeetee seeneeeeeen eee13.8 VDC 415%
Grounding ...........ceeeeceeeceenee eteeener eeeenen taeneneNegative
Operating temperature —20°C to +60°C
erent0.4A in receive mode with no input signal
Current Crain .........cc ce cececsece ec eereeeeteteeeaeer
5.5A in HI transmit mode (Approx.)
3A in LOW transmit mode (Approx.)
Less than 2.5 mA for memory back up (from power supply)
Dimensions. ...........c..ccceeeeeecteeeeeseentereeeenenans 147.5 mm (5-3/4) wide
51.5 mm (2”) high
198.0 mm (7-3/4") deep
(projections excluded)
Weight........-:::.ccsseeeeecceeecneeseeseessseaeeeeseneeees 1.5 kg (3.3 Ibs) (Approx.)
{Transmitter Section]
RF output power
(at 13.8 VDC, 50 OD load) ........0.. cece HI 25 Watts min.
LOW 5 Watts approx. (Adjustable)
Modulation ............:.0:0600 Variable reactance direct shift
Frequency tolerance Less than + 20x 10°
(-—10°C~ +50°C)
Spurious radiation .........cccccccceeeeeeeeeeeeneneeeeeee HI Less than — 60 dB
LOW Less than — 53 dB
Maximum frequency deviation (FM} ............... +5 kHz
Microphone .............cccceccen
eereneeeeeeene eneeneenees Dynamic microphone with PTT, up, down, switches, 500 2
{Receiver Section]
CirCUitry 0.0... ccccceeee eee enecneneneneeereeteenteneeetner Double conversion superheterodyne
Intermediate frequency ..........:ccccceeveeeeeeenerees 1st IF 10.7 MHz
2nd IF 455 kHz
Receiver Sensitivity .........cccccecnsesseeveeeueeneeeers Better than 0.5 »V for 30 dB S/N
Better than 0.25 zV for 12 dB SINAD
Receiver selectivity ...........ccccceeeesenseeeeeeneeeees More than 12 kHz (—6 dB)
Less than 25 kHz (— 60 dB)
Spurious reSPONSe............
cccceeeecetee eee ereee eesBetter than 60 dB
Squelch sensitivity ... eesvsasssesesesteaeesestenes 0.16 pV (threshold)
Audio OUtPUL 2... cee ece ete c cer eeeenea rea neaennees More than 2.0 watts across 8 ohm load (10% dist.)
Note: Circuit and ratings are subject to change without notice due to developments in technology.
Item Rating
Operating
voltage Vec 13.0 Vv
PLL CIRCUIT (X50- 1750-10) The PLL IF signal is amplified by 010 and buffered by 011
VCO Q1 : 2SK19 (GR) generates 143.900~ 148.995 MHz and Q9, and then applied to pin 2 of IC3 (TC9122P) the
(K, M) or 144.00~ 145.995 MHz (W, T) during transmission programmable divider. 1C3 is supplied with frequency divid-
and 133.200~ 138.295 MHz (K, M) or 133.30~135.295 ing data from the control unit :550~ 1049 (K, M} or 550~
MHz (W, T) during reception. 749 (W, T) in BCD, and the PLL IF frequency is also divid-
The VCO signal is buffered by Q2 and amplified by O3 and ed to a 10 kHz signal for a phase-lock comparison signal.
Q4. It is then mixed with the HET signal (from Q5) by Q12 IC2 (TC5082P-GL) is the 10.24 MHz oscillator. Its output
to obtain a PLL IF signal (5.4~ 10.495 MHz [K, M} or 5.5~ is divided by 1024 to 10kHz for IC1‘s reference signal.
7.49 MHz [W,T]). These comparison and reference signals are input to the
The HET signal is generated by O5, a third overtone oscilla- phase comparator (IC1 : TC5081P) and the resultant DC
tor using a 46.1666 MHz crystal to generate 138.5 MHz for output signal is applied through the low pass filter Q8 and
transmission and a 42.6 MHz crystal to generate 127.8 MHz Q7 to the VCO tank circuit through varicap diode (D2 :
for reception. Both frequencies are shifted 5 kHz when the 1$2208) to control the VCO output frequency. if the PLL
5K control signal from the control unit (X53-1120-10) is unlocks, the voltage at IC1 pin4 drops to turn off Q6 and
applied to D9 and D10 to shunt TC3 and TC4. D11, which shuts off Q3.
The resonant frequencies of L5, L7, L10, and the VCO
tank circuit and the HET frequency are switched for recep-
tion and transmission using the 8R (8V DC during recep-
tion) and 8T (8V DC during transmission) control lines.
[ sw AMP
TX : 143.900~148.995 MHz (K, M)
RX : 133.200~138.295 MHz (K, M)
TX : 144.00~145.98 MHz (W, T)
MOD RX : 133.30~134.30 MHz (W, T)
TX,RX UNIT 01
——~al TX : 138.5MHz
FROM Ic2 182208
RX : 127.8MHz |
F.CONT
D2
182208
5.5 MHz~7.49 MHz (W, T)
5.4 MH2~10.49 MHz (K, M)
TC3, 4 7
aQ1li~g TX : 46.1663MHz (X2)
28C460 RX: 42.6Miz (X1)
(B)
N = 550~749 (Ww, T)
N = 540~1049 (K, M)
CONTROL UNIT
FROM 1C1 CONTROL UNIT
+5kHz SHIFT
10.24MHz
OSC/DIVIDE (1/1024)
mm on
GNO Pout De Dt Ca C3 C2 Ci B4 ;
[ia] fi7] [ie] [ts] 14 fa] fiz] | [to] ymbo!
Symbol N ame Celontent anditoperation | emarks
Pin Programmable counter Programmable counter input terminal to which the signal to be Bulld-in bias
h ‘ input terminal divided rs input crreuit
GND OUT Pout Programmable counter Programmabie counter output terminal. Outputs 1/N of the
D output terminal. imput frequency. The output pulse width equals 5 bit of
- 2 the input
n
c 4 J Ai~Aa | x1 Terminal
to set the dividing ratio. The followmg input Built-in
BR ~< B8,~8& | x 10 Program input | combination is prohibited pull-down
4 Ci~C. | x 100 terminals AL Ar Ay Ae 8 Br By Be Cy Cr Cs Co Di Di cesistor
A “ 0,~O. } = 1000 10000
000 060 000 0 0
4 6 10000000 0 00 0 0
Voo_IN 1 1000 0000000 0 0
4 0 0 100000000 0 0 2,
4 1°01 00 000 000 0 0 0
EE a
ce) 1 1 o 0 0 0600 0 0 6 0 0 Qo
@ Frequency Indicator
The frequency indicator uses a 4 digit dynamically driven
LED display. The BCD data from the microprocessor D
port (pins 8~11) is converted by decoder driver 1C2 (TC
5022BP} into the segment signals which are applied to the
corresponding segments of all digits. The signals from the
E port (pins 12~15) turn ON Q7 through Q10 (2SC1959)
to light the digits.
VOD GND ow 46atisi0 08 @ PLL Data (Frequency Dividing Data}
The frequency dividing data is output from ports D, E, G,H
PIN NO 8 7 6 4 1 and | (pins 9~11, 12, and 22~32) in BCD. It is 550 when
PIN NAME Q, Qh On Qu | XTout “VF is displayed, 650 when 5.7/7 is displayed, 749 when
—_ Dividing ratio | 1/256 |1/1024| 1/2048] 1/4096 | 1/1 5.44 is displayed and 1049 (K, Monly) when 2.4% is
displayed.
seatbut frequency] 40 kHz |10 kHz| 5 kHz |2.5 kHz |10.24 © Reset Circuit
; Current flows through D36 when the power source voltage
Fig. 4 TC5082P-GL (PLL unit, 1C2) supplied to the microprocessor exceeds about 3.5V. The
collector voltage of O5 (2SC1815 (Y)}) then becomes H and
a pulse is generated by the CR differentiating circuit. This
| | | f | FL. pulse is applied to and resets the microprocessor.
SIN
@ Switch Circuit
Rin | | | | | | [ | One terminal of each contro! switch is connected to one of
the control pulse signal output terminals of the micropro-
Poor — HIGH IMPEDANCE JL _-- JL —_--- cessor and the other terminal to one of the input terminals.
Ly When a control switch is turned ON, the corresponding
PHASE OUT TP LI LJ output pulseIse signal
sig p to the corresponding
is input p g input
inp ter-
minal and the prescribed function is performed Diodes are
used to prevent the control pulse signals from being input
Fig. 5-A TC5081P (PLL unit, 1C1) Timing chart
to the wrong circuit.
@ Encoder and UP/DOWN Switch Input Circuit
The mechanical encoder output signals are appl ied to the
Voo
Schmitt circuits formed by I1C102 (TC7404UBP}, then
R @-tdo BD: applied to part A (pins 33~36) of the microprocessor. The
microprocessor judges UP/DOWN and counts the number
POour of applied pulses. One turn of the dial equals 50 step
P output.
—{ >» ® Scan Circuit
f Scan operation is controlled entirely by the micio processor .
—@ voo It starts when the SCAN switch is pressed andstops when
either the HOLD switch is pressed or the transmit signal
imc vss (8T) becomes H. Scan operation temporarily st ops when
; the squelch stop signal (input to the SS termiml ) becomes
, H. Variation of the frequency dividing data for the least
PHASE . oe woe, oe . . oo
OUT significant digit is detected by the circuit crtsisting of
Q1, Q2 and the OR circuit D10~13 so tha a pulse is
Ain @—f>o— Aout obtained every time the data changes. This pulse signal is
; . ; . applied to the scan stop terminal (pin 4) of the Micropro-
Fig. 5-B TC5081P (PLL unit, 1C1) Equivalent circuit cessor to momentarily suspend slow scannity after the
frequency has been changed.
TR-7730
CIRCUIT DESCRIPTION
LED
7 Decoder
~ ie
ie 9997007 river
ic2
E3%E2461 4E0
15 414 113 [12 Latch
ICc3
4
89,10,11 EO
GE
EO 5kHz data
10 kHz data
Abit
2bit PLL
| H >
= 100 KH? data
q 19 ch 19-40
leh 19— “pr
V Memory 2en 19-39 {C1 ——_&—=—_—— MHz data
. channe 3ch 19-38 Sbit
@ M switch 14438 switch ach 19-+37 INT
@ MR switch 14-37 Sch 19-+37.38 +)
@ SCAN Ni Vec ~~
switch 1337 on RES
@ HOLD 7 c A mu Reset by
switch 1340
@ MS switch 13-38 4 2
2 +f 33,34 35,36
. UP/DOWN
Schmitt switch
(MIC)
Power supply |
4° Transmit signal (8T) for backup
Squelch stop signal (SS) Rotary a Other circuit
encoder
Power supply
IC4
Pin] Pin | input [Output Note Pulse Pin| Pin | Input |Output Note Pulse
No. signal | signal signal No, signal | signal signal
1 CL1 Clock signal 400 kHz (Level at 14500 MHz)
@ Power Supply for control system When the POWER SW is turned ON, the levels at both the
Transistor O6 (2SC496 (Y)) generates 5V for the frequency INT (pin 6) and UP/DOWN (pins 35 and 36) terminals be-
display. A 6V AVR (Automatic voltage regulator) IC (1C4 : come H, returning the microprocessor to operation as be-
NJM78LO6K) supplies power to the microprocessor through fore the POWER SW was turned OFF.
diode D18. Input port B pins (87~40) are grounded by Q3 and O4
@ Backup Circuit when the POWER SW is turned OFF, and scan operation is
The level at the microprocessor INT terminal becomes L stopped by momentarily simulating the transmission mode
when the POWER SW is turned OFF, and the micropro- through Q11.
cessor enters the backup mode. In this mode, all output
ports are low to minimize power consumption. At power
Upper =
OFF, the backup supply is 024 (2SC2603 (E)) on the Pin No. 24 13
RX.TX unit. ean
AM a
“p |
FM
81 @>
RBI (2 1) RBO
TTT PM Alarm
ORIVER |ORIVER | Lic= ~ +} borers
BIH |URBI A YB pc* yD pea bh pe fd fe fT ets 7. | Upper Colon Anode 19 |Segb Anode
« fe * * L L L L L L L |
L | oH L L L L [ L L L L {| Lb L L H 8 Dig 3 Cathode 20 Seg c Anode
L [ok L L L L H H H H H H L L
L * H L L L L H H L L L L L 9 dp 2 Anode 21 dp 1 Cathode
L [= [oL H L L | H H L H H L H L 10 ; 4
Dig Cathode 22 Seg g Anode
Lo 7 7 7 7 7 7 7 7 7 7 7 3
Boje pepe L |RH PERE PE PTH TR PE Pe | aa 11 Sege Anode | 23 |AM Anode
L | om H H L H L H H L H H L
L | oe L H H L H L H H H H H L 12 Alarm Anode 24 AM, PM Cathode
L [of H H H L H H H L L H L L
L | om L L L H H H H H H H H L
Ea eB OO ee Fig.9 4-digit LED LN543RK (Display unit, D1)
L| L H L HH H H H H H L L
L |» H H L H L H H L L L L L
L | so L L H H H H L H H L H L
L [so H L H H H H H H L L H L
L | oe L H H H L H H L L H H L
L | H H H H H L H H L H H L 4
wy ; Undetermined a |
*% ; Don't Care GND Eq 7 ce] Vin
Table 6 TC5022BP (Control unit, 1C2) Truth table Vref MIN. [2 3] Vref MAX.
4 2 vo1G}-<[-4 4] Vcc
oar -oO TT. INPUTS OUTPUT
CLOCK _)> ce at 3 do | ptt 4+
POLARITY 73 CLOCK A POLARITY On * Vo2 EE _ pe | V010
° os ie Dimmer
control E > 5B vos
Vss ¢8V Lice Gb" 93 4 Level change
Voo. 16V * n:0~3
Table 7 TC4042BP Truth table.
Fig. 10 TA7612AP (Display wa t, 1C1)
Fig. 8 TC4042BP Block diagram
ECGLOSTS
GL8LDSZ
GLOLVSZ
8S00SC
XL’XHA
IN‘)
GUV08
Od
M3IA
OCJI-ME
(OL-OSVL-VPX)
(AdAL
LINN
O979SZC
8ESZOSZ
96V0SC
£09ZOSZ
SLLLVSZ
S}JUgUOdWIO)
apis
MalA
W1-29SVSZ
==
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PLASE
Q1,4: 3SK74(L) Q2 : 2SC2538 Q3: 3SK76 or 3SK92 Q5, 7~10 : 2SC460(B) O6 : 2SC1923(0) 011~14 : 2SC1815(Y) 015~18, 20, 23, 24 : 2SC2603(E)
O10 - SCATTISIE) 094,96 97 - 96C408IY) 0229, 28 20 : 25C458(B) 026 : 2SA1015(Y) 032 : 2SA562TMLY)
IC1 : TA7302P IC2 : TA7OG1AP IC3: HA1366W IC4 :uPC78LO8A
D1, 4~7, 12, 13,15, 20: 181555 D2, 3,8~11: 1N6O0 D14: 181212 D16: XZ-060 D17 : XZ-070 D18: XZ-100 D19: XZ-090 D23,
24 : WZ-040
++
> >
SIN
GO
[on o>)
Np =
0 >>
r
>
WwW
Oo
©
=
y
~ A
S 2D
GDH oS
QO
ed
+O
53
a. c~~
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Q
=
A (L9-‘LS-OSVL-VYX)
M‘L)
XY
(AdAL
XL
LINN
A
2D
aa
86
93(qo)
Os
he
Z
°
fn
-
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Z V
A S}JUsUOdUWIO)
Opts
MBIA
aD
aa
7LQ
O38
—- “>
Q3
O
tS
28
3 a N
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Rae \+
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aag
Q1,4. SOK/4(L] QZ: 2502088 3: 35K76 or 35K9Z2 Q5, 7~10 : 2SC460(B) OG : 2SC1923(0) Q11~14 : 2SC1B15(Y) Q15~18.
20, 23, 24 : 2SC2603(E)
B88
cc cle Q19 : 2SA1115(E) O21, 25, 27 : 2SC496(Y) O22, 28~31 : 2SC458(B) Q26 : 2SC1015(Y) O32 : 2SA562TM(Y)
an wna wm
Oo
Qa
od
aoa
Oo
IC1 : TA7302P IC2: TA7O61AP IC3: HA1366W_ 1C4 : uwPC78LO08A
D1, 4~7, 12, 13,15, 20~22 : 1$1555 D2,3,8~11:1N60 D14: 181212 D16: XZ-060 D17: XZ-070 D18: XZ-100 D19: XZ-090 D23, 24 : WZ-040
GdV08
M3aIA
7-HL
Id
EZ
TR:7730 Pc BOARD VIEWS
WFINAL UNIT (X45-1190-10) Components side view V PLL UNIT (X50-1750-10) |= Components side view
I 0)
2SA1015
28C1775
2801815
2801923
25C1959
2802240
1SS99
D4,6:
2SC460
D3: 1N60
25C496
D2: MI-303
E
2SC2603
NN
D1 : MI-402
B
ge©
2SK19
C 1 : VP-15E1305
NJM78LO6K
Transistor terminal
GNO
25C2240(GR
indication
ouTPUT
2SC1775(E)
2SC460(B)
TC5081P
Q5,9~11
GL
TC5082P
Q1:
2SK19(GR) : 12 Q2,
2SC1923(0) 03,4:
3SK74(L)
O6
Q7
):
Q8 : 2SK30A(O) IC1 : TC5081P IC2: TC5082P-GL IC3 :8C9122P
D1,2: 182208 D3: 182588 D4,5,9, 10, 12,14: BA2438
:
D11,13 181555 D6~8 :
1N60
(X53-1230-61)
view
side
MARK
a—
1C5:TC4011BP
2SC2603(E)
Q12:
1N60
D42:
Components
W M. CH BOARD (J25-2715-04
view
side
VY
SCHMITT BOARD
(J25-2755-14)
Components side view
YLW
RED
BLK
GRN --—
ORA -—
BRN WHT x z a) g
a] oO Clo
1C102 : TC7404UBP ~
=
¥ 2 OQ & 2D
+ @ wee -
¥ RPT BOARD (J25-2744-04) Go roo a
Components side view E E
! = z
V
10k/5k or
BOARD HE/LOW 25k/5k,
(J25-2756-04) view side Congsonents
(R ———
5: Q1~3,
2SC1815(Y) : 11 Q4,
2SA1015(Y) : Q6
2SC496(Y)
Q7~10 : 2SC1959(Y) IC1 : wRD650C-078 IC2 : TC5022BP
IC3 : TC4042BP IC4 : NIM78LO6K
YLW
BLK
WHT/ BLK
BRN
XZ-060
WHT/BRN
181555
37~39,
16~20,
D4~7,
XZ-090
MA522
D21
D1~3, 22~31, 8~15, :
1N60 34 33,
35,
41
D32:
1N60
only)
D386
:
D40
(Q)
(T,
W
:
TR:-7730 Pc BOARD VIEWS
©
ad
O ORG VW DISPLAY UNIT (X54-1520-11)
= G2 KS Foil side view
~|>
BLK LN233RP
LN333GP
LN433 YP
BLU
YEL % Sy
1C1 : TA7612AP
D1 > LN543RK
D2,4 : LN333GP
D3,11,12 : LN233RP
D5~10 : LN433YP
a) oO O} >~
= Ol WwW
YEL Wd S Ol > &
LW
‘| WHT
NN 2NSNGNENEXTIBNO) S| ch
ao} NIN alo ©
Ot
Ww
; rcs
Vv M, MR BOARD (J25-2757-14) Vv M.S, TONE BOARD (J25-2757-14) Vv SCAN, HOLD BOARD (J25-2758-14)
F oil side view Foil side view Components side view
BLK
BLK
/ WHT /BLK
BRN
VA
TR°773¢
PARTS LIST
Note 1: 3. Resistance value
K: U.S.A. T: Britain) W: Europe xX: Australia ——— 7]
Note 2: xs 1
Only special type of resistors (example: cement. metal film. etc.) and @@®@ @- means 22 x 10? = 22008 (2.2 kM)
capacitors (example: electrolytic. tantalum, mylar. temp. coeff. capacitors) ‘Example:221 + 2200 223 -» 22 kQ 225 + 2.2 MQ
are detailed in the PARTS LIST. For the value of all common type com- 222 4 2.2 kX 224 -+ 220 kQ
ponents, refer to the schematic diagram of the P.C. board illustration
Resistors not otherwise detailed are carbon type (1/4W or 1/8W).
. : : 4. Tolerance
Order carbon resistors and capacitors according to the following example: e
; J = +5% (Gold) K = +10% (Silver)
A carbon resistor’s part number is RDI4BY 2E222J.
A ceramic capacitor’s number is CK45F1H103Z,. CC45TH1H220J. CAPACITORS
6 = Tolerance
Cord c D G J K M x Zz P No cord
+40 | +80 |+ 100] More than 10 nF —10 ~ +50
(%) |+0.25} +05 | +2 +5 +10 | +20 —~20 ;}—20 | —O | Lessthan4.7,F —10 ~ + 75
1
Abbreviation Abbreviation |
Cap. Capacitor ML Mylar Type | Type Hl
Cc Ceramic S Styren
E Electrolytic T Tantalum
MC Mica
13
TR-7730
PARTS LIST
Item Name mack Parts No. Ref. No. Parts No. maces Description
14
TR773C
PARTS LIST
Ref ~No. Parts No. necks Description Ref. No. Parts No. mack Description
15
TR-7730
PARTS LIST
Ref. No. Parts No. mn eks Description Ref. No. Parts No. meeks Description
C129 CS15E1A150M T 15pF 10V T/}]c10 C91-0466-05 Cap. 0.0014uF
C130 C91-0131-05 Cc 0.01uF C11 CC45SL2H330J c 33pF 500V
C131 CS15E1A150M T 15uF 10V Ty] C12 CC45CH1HORS5C Cc 0.5pF +0.25pF
C132 CE04W1HR47M E 0.47uF 50V C13 CC45CH1HO30C Cc 3pF +0.25pF
C139~141 |C91-0131-05 Cc 0.01 uF c14 CC45SL2H3305 Cc 33pF 500V
C15 CC45SL2H100D c 10pF +0.5pF SO00V
TC! CO5-0030-15 Ceramic trimmer 20pF C16 CC45CH1HOR5SC Cc 0.5pF +0.25pF
Ci7 CC45SL2H2205 c 22pF 500V
E23-0046-04 Square terminal x 3 cig C91-0131-05 c 0.01 4F
C21 CC45SL2H150J Cc 15pF 500V
J1~5 E40-0273-05 Mini connect wafer 2P C30, 31 |CC45SL1H101J Cc 100pF
J6 E40-0673-05 Mini connect wafer 6P C35 CE04W1C221M E 220uF 16V
J7 E40-0773-05 Mini connect wafer. 7P
J8 E40-0273-05 Mini connect wafer 2P J1 E31-2093-05 we | Coax. connector with 2P lead
JQ E40-1173-05 Mini connect wafer 17P J2 E40-0373-05 Mini connect wafer 3P
J10 E40-0873-05 Mini connect wafer 8P J3 E31-2093-05 xx | Coax. connector with 2P lead
J11 E40-0673-05 Mini connect wafer 6P Ja E04-0152-05 UHF type receptacle
Ji2 E40-0273-05 Mini connect wafer 2P J5 E11-0403-05 Phone jack
J6 E08-0304-05 Power jack Backup
L1 L33-0002-05 Choke coil 1pH J7 E40-0373-05 Mini connect wafer 3P
L2 L34-0948-05 Tuning coil E23-0046-04 Square terminal x 6
L3 L34-0452-05 VHF coil 36 6T E30- 1688-05 we DC cord (D) with 6A Fuse
L4 L34-0691-05 VHF coil 5¢ 5T
L5 L79-0482-05 vw | Helical resonator (A) 4 MHz 2pole FO1-0760-05 wx | Heat sink
L6 L79-0483-05 vr | Helical resonator (B) 4 MHz 3pole FO5-6021-05 Fuse 6A
L7,8 L30-0281-05 [FT 10.7 MHz
L10 L30-0504-05 IFT 455kHz J41-0006-05 Cord bushing DC cord
Li1 L30-0503-05 {FT 455 kHz
L12 L40-6825-04 Ferri-inductor 6.8mH L1 L34-0951-05 Coil (A) Ad 2.5T
L13 L40-1021-03 Ferri-inductor 1ImH L2 L34-0438-05 Coil 0.94 4H
Li4 L40-1541-27 Ferri-inductor 150mH L3 L34-0952-05 Coi! (B) 4 5.5T
Lis L15-0016-05 Choke trans. 14,5 L34-0953-05 Coil (C) Ad 3.5T
L16 L40-1511-03 Ferri-inductor 150uH L6 /L33-0025-05 Choke coil 1H
L17 (A), (B))/L71-0219-05 MCF 10.7 MHz L7 L39-0409-05 Detector coil
Li8 L72-0315-05 Ceramic filter CFW455F L8 L33-0002-05 Choke coil ThH
L19 L79-0446-05 Ceramic discri CFY455S LQ L34-0955-15 Coil (E) 46 3.5T
L20 L34-0683-05 Tuning coil L10 L33-0074-05 Heater choke
L11 L33-0002-05 Choke coil TuH
x1 L77-0327-05 Crystal 10.245 MHz
N30- 2604-11 Round screw x 7
N30-3008-11 Round screw x 2 1C N30-2606- 11 Round screw x 2 Back up
N35-3006-46 Bind screwx2 Module
R96 R92-0616-05 Metal film 10k9 41% 1/4W W,T
R101 RCO5GF2HS5R6J Solid 5.62 1/2W R3 R92-0144-05 Metal film 12
R107 R92-0616-05 Metal film 10kQ2 41% 1/4W W,T
R108 RN14BK2E4703F Metal film 470kQ £1% 1/4W W,T]]vR1 R12-5024-05 Trim. pot 100kQ (B)
R126 R92-0617-05 Metal film 7.5kQ 21% 1/4W W,T]] yao R12-0053-05 Trim. pot 500 (B)
Rg
VR2
tata tds
R12-1020-05
Tim pot
Trim. pot 1kQ (B)
1k (B) PLL UNIT (X50-1750-10)
VR4 R12-1020-05 Trim. pot 1kQ (B) C3 CC4S5CH1HORSC Cc O.5pF =-+0. 25pF
VR5~7 R12-1405-05 Trim. pot 3kQ. (B) C4 CC45TH1HO80D C -&pF £0.5pF
VR8 R12-4403-05 Trim. pot 50k2 TI} cs CC45CH1H020¢ C —_-2pF +0.25pF
VRQ R12-2409-05 Trim. pot 5kO. W,T] |ce CC45CH1HO50C c 5pF +0.25pF
C7 CE04W1A220M E 22yuF 10V
R92-0150-05 Short jumper Cit CC45CH1HO70D c 7pF +0.5pF
C12 CC45CH1HO30C c 3pF +0.25pF
C13 CC45CHiHO50C Cc 5eF +0.25pF
FINAL UNIT (X45-1190-10) C14 CEO4W1A101M
ee
E
—Tesoancroim | J uaF Tov
100uF 10V
17
TR°7730
DISASSEMBLY
Flat screw
Ornamental nut (N32-2604-46)
(N13-0302-04)
Sub panel
Rotary encoder
(W02-0316-05)
2 Heat sink
. (FO1-0760-05) Cordbbushing
ZA ; (J41.0006-05)
CB
x) DC cord (D) with 6A Fuse
{E30- 1688-05)
Final unit
(X45-1190-10)
DQ
“SI
a
. a oN I> 4
Se SxiC ig
S S 34
oO “ SS
. >
fu Ww
Bind screw x 2 | aU
(N35- 3006-46) Round screw x 7
(N30-2604-46) Power jack
(E08-0304-05)
y Phone jack Round screw x 2
18
TR773l
DISASSEMBLY
Case {upper) =f Model name plate
{A01-0905-03)
Switch mask x 2
(BO3-0517-04)
17
<<
Speed nut x 3
(N14-0512-05)
Panel
(A20-2433-04) Qa
Flat screw x 4
(N32-2604-46) Sp
Knob (B) M.CH Front glass
(K23-0737-04) (B10-0629-04) | be: | '
Push knob (A) M a < re
(K27-0416-05) BSS
Push knob (B) MR a eSN
(K27-0417-05) EI P&S Cushion cloth (E)
(G10-0$1 5-04)
Case (lower)
Knob (A) x 2 VOL, SQU (A\01-0906-03)
(K23-0736-04)
Main knob Rourd flat screw x 13
(K21-0752-03) (N33-2605- 45)
Knob (C) RPT
Push knob (E) x 2 SCAN, HOLD (K23-0743-04) Cushion cloth (D)
(K27-0420-04)
Push knob (D) MS (G10-0673-14)
Push knob (C) x 3 10K/5K, H/L, TONE = (K27-0419-05) Cushion (A) x 2
(K27-0418-05) (G13-0638-04)
Cushion cloth (B) x 2
(G10-0611-04) SP grill cloth
(B50-07 14-04)
Round flat screw x 4
(N33-2606-45)
19
nN
{e)
RECEIVER SECTION
15dBy (10.7 MHz) AV(10.245MHz] 30mvV 400mvV 380mV 9mv 63V
- 7dBy 22dBy (10.7 MHz} 30dBu
18dBy (145 MHz)44dBy 18dBy 55dBy 80dBy 110dBy §=—118dBy /.63V /63V /.63V /.63V /80.
aA LI7—MCF
~ bres Q 10 Q 11 Q i2 IC3 SP
OFZZuL
ANT L5 Q3 L6 Q4 A B Q6 Li8 1c 1 Q7 Qs Qs Lig 1 1
-{} of Ha2
4 l !
{RF AR HLF -
4 6 4 10
[e+ W
6V——*OTP2
RF 144MHz
!
'10.7MHz
!
' 455KHz 455KHz
!! AE
t
t 1 1
Notes: 1. To inject signal generator output connect a 0.01uF capacitor 3. In measuring the circuit from the base of O11 to the SP ter-
between the signal genetator and the check point. minal, an SSG signal of 144MHz, OdBy, 1 kHz MOD, 5kHz
2. In measuring the circuit from the ANT terminal to the base of DEV is applied to the ANT terminal, and the AF control is
Q10, unmodulated 144 MHz, 10.7MHz, and 455 kHz signals adjusted to obtain an AF output of 0.63V/82. The signal
from an SSG are applied to the check point to obtain a 20dB voltage at each point is measured with an AF VTVM.
NQ sensitivity.
80dB 5mV
Notes: 1. Voltages in MIC AMP are measured by an AF VTVM with an input of 1 kHz, 2mV. 90 dB 15.8mV
2. Voltage measurements before OUT terminal are read from an RF VTVM with OUT 100 dB 50 mV
CARIES GRSUTITIONIGY GT CL POWST DOSITION,
120 dB 0.5V
TR=7731
ADJUSTMENT
21
TR-7730
ADJUSTMENT
VOLTAGE CHECK
Measuring point Adjustment
Item Condition Specifications Remarks
Test
equipment
Unit Ter-
minal
Unit Part Method
1. Voltage 1} Connect DC ;DVM RX.TX |8C 7.8~8.25V Verify all voltage
check power (13.8V) 8R 7.8~8.25V levels.
to the radio. 8T OV
ST 13~13.8V
Control |Pin 21 5.0~5.4V
Pin 16 5.0~5.4V
PLL ADJUSTMENT
Measuring point Adjustment
Item Condition Test . Ter- . Specifications Remarks
equipment} Unit minal Unit Part Method
1.PLL (1) 1) Remove the |Osciilo- PLL R51 PLL 7,10 Adjust for square
PLL shield. scope (Emitter wave.
f : 147.000 of Q9) | | | | OK
MHz
Disconnect the
coax.
connector J2 NANhe NG
from the RX.
TX unit.
2) RF V.M PLL TP4 PLL L5 MAX (0.4V) () : reference
vajue
2. PLL (2) 1) f: 144.000 |f counter |PLL TP4 PLL L14 133.3000 MHz
MHz
£100 Hz
Receive.
Transmit. L13 144.0000 MHz
2) f : 144.005 TC4 133.3050 MHz
MHz
Receive. £100 Hz
Transmit. TC3 134.0050 MHz
3) f : 144.000 L14 133.3000 MHz
MHz
£100 Hz Check
Receive,
Transmit. (Lis fF 144.0000MHz |
3. Lock voltage} 1) f : 144.000 [DVM PLL TP1 PLL TC1 1.9V
MHz
Receive. +0.01V
Transmit. TC2 2.0V
2) f : 148.990 7V or less
MHz
Receive. Check
Transmit. 6V or less
4. Unlock 1) Ground TP1 |DVM PLL ULB Approx. 8V Check O.4\/ or
voltage on the PLL less at locied state.
unit.
f : 145.000
MHz
2) Disconnect
ground from
TP1.
5. Lock voltage] 1) Replace the |DVM PLL TP1 PLL Tcl 1.7V 40.3V
check PLL shield.
6. Frequency 1): 144.000 lf counter {PLL TP4 PLL L14 144.0000 MHz
adjustment MHz
Transmit. £100 Hz
Receive. L13 133.3000 MHz
22
TR*773C
ADJUSTMENT
RECEIVER ADJUSTMENT
Item Condition Measuring point Adjustment Specifications Remarks
Test Unit Ter- Unit Part Method
equipment minal
1. Helical 1) Disconnect RX.TX j|TP1 RX.TX |L5,6 Adjust L5 and 6
resonator the LR coax. to obtain the
connector J4 waveform shown 144.00MHz 148.990MHz
from the RX. at right.
TX unit.
Connect the ANT 146.00MHz
sweep generator
output to the Sweep gen IN
ANT terminal. : TP Detector Oscilloscope
2) Reconnect H
the LR coax. see! TR7730 H
connector on 7
the RX.TX
unit.
2. Sensitivity 1) Connect a 100KnA S me-
ter to the M terminal on
the RX.TX unit. Connect | |SSG ANT EXT SP IN we OUT
an AF V.M, oscilloscope OUT Lb
and an 8Q foad to the 22pF S 25
EXT.SP terminal. Connect Bo. my T o y°
an SSG (MOD : 1kHz, load Oscilloscope 65 18516 GND
DEV : 5kHz) to the ANT
terminal. TR-7730
2): 145.000 IRF V.M RX.TX |TP2 IRX.TX [L20 4} MAX (0.7V)
MHz PLL L5
3) SQ VOL: External |RX.TX |M RX.TX |L7,8 MAX
Min. S meter
Receive the
SSG signal.
4) SSG output [AF V.M, |Rear EXT. RX.TX |L11 MAX
level : 40dBu |Oscillo- panel sP
scope
3. S meter 1) SSG output {S-indica- RX.TX |VR1 Adjust VR1 so
level: 15dBu |tor that the LED “8”
Disconnect the indicator is lit.
external S meter
from the M terminal.
4. Squelch 1) SSG output
jevel : —10dBu
Fine tune the
SSG frequency
so that the SSG
signal is received
at maximum
strength.
2): 145.020 |BUSY- Must go off.
MHz indicator
Turn the Squelch 9 o'clock to Chick
squelch control! {control 12 o'clock
until noise is setting
gated.
3)4#:145.000 |BUSY- Must be lit when
MHz indica- the SSG signal is |Chick
tor again received.
4) SQUELCH
VR: Min.
5. Sensitivity 1) SSG output JAF V.M < REFERENCE > S/N 20 cB or Chic k
measurement! level : -GdBu Japenese "SG" American “SG“ more
f : 145.000 ~6 0B 0.25 nV
MHz Oda 0.5 nV
23
TR-7730
ADJUSTMENT
TRANSMITTER ADJUSTMENT
Measuring point Adjustment
Item Condition Specifications Remarks
Test Unit Ter- Unit Part Method
equipment minal
1. Setting Connect the Directional!
power meter to coupler
the ANT ter- Power (4) AN Power
minal. supply meter
f : 146.000 MHz
RX.TX unit, : :
TC1 : centered Linear Oscilloscope
RX.TX unit, 7 T
VR6 :fully TR-7730 AE OUT
clockwise
2. Power and =| 1) Transmit. DC A.M, RX.TX |L2 } MAX 30W or more
RF indicator Power Tcl
adjustment meter tT RX.TX |VR6 29W
2) HI/LOW: RX.TX |VR5 5W
LOW
3) HI/LOW : RX.TX |VR6 20W
HI
24
TR-773C
ADJUSTMENT
MICROPROCESSOR OPERATION CHECK
Item Control functions Microprocessor functions Remarks
1. 1) Disconnect DC power. Reconnect after] 5.777 is displayed. Reset operation check
waiting 20 sec.
2. Main dial 1) Turn the main dial. Indication changes in 5kHz increments.
2) 5K/10K SW : 10K,Turn the main dial. ||ndication changes in 10 kHz increments.
3. UP/DOWN 1) Press the UP or DOWN switch once. When pressed, the frequency indication increases or decreases in} The frequency indica-
2) 5K/10K SW: 5K 5 kHz increments. tion changes in 10 kHz
steps with 5K/10 kHz
SW at 10K.
2)Press and hold the UP or DOWN switch.] The frequency indication increases or decreases continuously.
3) Press the UP and DOWN switch The frequency does not change.
simultaneously.
4. Memory 1) M.CH switch : 1~5 “200 is displayed.
entry M.R switch : ON
2) M.R switch : OFF “LOO is displayed.
M.S switch : ON
3) M.S switch : OFF Pressing the M switch causes the displayed frequency to be
M.CH switch : 1~5 stored in the selected memory corresponding to the M.CH
M switch : ON switch setting.
4) M.CH switch : 5 The displayed frequency is stored in the transmit frequency In memory channel 5,
Set the main dial in a position different |memory of memory 5. the transmitting
from that set during step (3). frequency is different
Set in transmit mode and then press from the receiving
the M switch. frequency.
5) Return to receive.
5. Memory 1) M.CH switch : 1~5 Each frequency stored during step 4. (3) is displayed.
recall! M.R switch : ON
2) Turn the main dial. The frequency displayed does not vary. M.R operation has
3) UP/DOWN switch : ON priority.
4) M.S switch : ON
5) SCAN switch : ON
6) M.S switch : OFF
7) M.CH switch : 5 The frequency stored during step 4. (4) is displayed.
Set in transmit.
8) Return to receive.
M.R switch : OFF
6. SCAN 1} Squelch control : Max The frequency increases in increments of 5 kHz.
SCAN switch : ON
2) Press and hold the SCAN switch. Scan speed becomes faster.
3) Squelich contro! : Min. BUSY indicator is lit and scan stops.
4) Squelch control : Max Scan resumes.
5) Set in transmit. Scan stops. .
6) Set in receive.
SCAN switch : ON
7) HOLD switch : ON Scan stops.
8) SCAN switch : ON
7. Memory 1) M.S switch : ON Frequencies stored in the memory during step 4. (3) Memay scan has
scan are scanned. priority.
2) Squelch control : Min. BUSY indicator is lit and scan stops. Scanning order
13233
j<-4
1~5 on tinuous.
3) Squelch control : Max Scan resumes.
4) Set in transmit. Scan stops.
5) Return to receive. Scan resumes.
SCAN switch : ON
8. Switch 1) M.R : ON Memory reading Prioriy
priority Ist
2) M.S : ON Memory scan 2nd
3) SCAN, HOLD : ON Scanning operation 3rd
4) UP DOWN : ON UP/DOWN operation 4th
5) Main dial 5th
6) M: ON Memory entry 6th
25
TR:°7730
ADJUSTMENT
TOP VIEW
oR ae
LILItLI “LF
26
TR-773(
ADJUSTMENT
BOTTOM VIEW
OTTTITITINTTTATOVATOTATAT
VR4
VRi
M
I7HATIITI® |
} ~ hu
27
TR-7730
PACKING
Packing fixture (B) 2SA1015 NJM78LO6K
(H10-2536-04) 2801775
28C1815
28C1923
28C1959
28C2240
NG
Warranty card
(B46-0058-10) K ~ Cc
Angle ass‘y Operating manual
(A13-0618-22) (B50-3911-00)K, M
(B50-3912-00) T 2802538
(B50-3913-00) W
i \S
6
Cushion
(H12-0474-04) Protective cover 2SC458
(H20-1417-03) 2SC460
a,
Microphone 3
(T91-0311-05) T
(T91-0313-05) K, M, W
28C496 TC5081P
Packing fixture (A) TCS5082P-GL
(H10-2551-02)
28A1115
Protective bag 2SC2603
(H25-0079-04)
TA7061AP
TA7302P
f i
1 g
2SA562-TM
Carton case (inside)
(HO1-2760-03) K, M, W HA1366W
{HO1-2761-03) T
Oo 10]
(e)
1 Le)
7
LN23 3RP
LN33 3GP
* Protective bag (H25-0103-04) LN433YP
Phone plug (E12-0001-05)
DC cord (C) (E30- 1689-05)
Fuse 6A (FO5-6021-05)
Foot x 2 (JO2-0022-05) (Rear)
Foot (J02-0420-04) (Front)
Foot mounting hardware x 2 (J21-2676-04)
Protective bag (H25-0029-04)
Boss x 4 (J32-0748-04} uPC78LO8A
Bind screw x 4 (N35-3012-45)
Accessary bag (H25-0049-03) ee
iNpUT
Round screw x 4 (NO9-0008-04) ‘GND
Flange nut x 4 (N14-0510-04) OUTPUT
MA522
Flat washer x 4 (N15-1060-46)
Spring washer x 4 (N16-0060-46) uPC78M08H
Bind screw x 6 (N35-3006- 45) AN»
Sa OUTPUT
*
GNO
INPUT
28
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RX SENSITIVITY S LEVEL SENSITIVITY
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