Code of Practice Excavation
Code of Practice Excavation
CODE OF PRACTICE
Excavation
Government of Western Australia
Department of Mines, Industry Regulation and Safety
CODE OF PRACTICE
Excavation
Disclaimer
The information contained in this publication is guidance material only. It is provided in good
faith and believed to be reliable and accurate at the time of publication.
To ensure you understand and comply with your legal obligations, this information must be
read in conjunction with the appropriate Acts and Regulations which are available from the
Parliamentary Counsel’s Office https://www.legislation.wa.gov.au/
The State disclaims all responsibility and all liability (including without limitation liability in
negligence) for all expenses, losses, damages and costs you might incur as a result of the
information being inaccurate or incomplete in any way, and for any reason.
In this disclaimer:
State means the State of Western Australia and includes every Minister, agent, agency,
department, statutory body corporate and instrumentality thereof and each employee or agent
of any of them.
Information includes information, data, representations, advice, statements and opinions,
expressly or implied set out in this publication.
Loss includes loss, damage, liability, cost, expense, illness and injury (including death).
Reference
Commission for Occupational Safety and Health, Excavation: Code of practice, Department of
Mines, Industry Regulation and Safety 89pp.
ISBN 978 1 920836 72 6 (web)
© State of Western Australia (Department of Mines, Industry Regulation and Safety) 2022
This publication is available on request in other formats for people with special needs.
Further details of resources safety publications can be obtained by contacting:
Safety Regulation Group – Regulatory Support
Department of Mines, Industry Regulation and Safety
303 Sevenoaks Street
CANNINGTON WA 6107
Telephone: 1300 307 877
NRS: 13 36 77
Email: [email protected]
II
Foreword
This code of practice is issued by the Commission for Occupational Safety and Health (the
Commission), under provisions of the Occupational Safety and Health Act 1984 (the Act).
The introduction of the Act enabled the establishment of the Commission. It comprises
representatives of employers, unions and government, as well as experts, and has the
function of developing the occupational safety and health legislation and supporting guidance
material, and making recommendations to the Minister for Mines and Petroleum; Commerce
and Industrial Relations for their implementation. To fulfil its functions, the Commission
is empowered to establish advisory committees, hold public inquiries and publish and
disseminate information.
The Commission’s objective is to promote comprehensive and practical preventive strategies
that improve the working environment of Western Australians. This code of practice has been
developed through a tripartite consultative process and the views of employers and unions,
along with those of government and experts have been considered.
Codes of practice are admissible in court proceedings. Courts may regard a code of practice
as evidence of what is known about a hazard, risk or control and may rely on the code of
practice in determining what is reasonably practicable in the circumstances to which the code
of practice relates. However, compliance with the legislation may be achieved by following
another method, such as a technical or an industry standard, if it provides an equivalent or
higher standard of work health and safety than the code of practice.
III
Scope
This code of practice applies to all workplaces in Western Australia covered by the Act where
excavation occurs, and to all persons with the potential for exposure to hazards resulting from
excavation in those workplaces, including:
• all areas where equipment is used to excavate
• all areas where processes associated with excavation are undertaken.
The document provides practical guidance to prevent occupational injury and disease in all
workplaces where excavation and associated earthworks are performed.
Excavation work may range from shallow trenching and simple foundation excavation to large
and complex excavations for buildings and structures and deep sewers where the risk of
serious injury is very significant.
Definitions
Appendix 1 defines the terms used in this code of practice.
IV
Contents
Foreword... .......................................................................................................................... III
Introduction......................................................................................................................... 2
1 General.......................................................................................................................... 3
1.1 Purpose........................................................................................................................................3
1.2 Scope............................................................................................................................................3
1.3 Exclusions...................................................................................................................................3
1.4 Australian Standards.................................................................................................................3
1.5 Definitions....................................................................................................................................3
1.6 Safe systems of work: workplace policies and procedures..............................................4
1.7 Other people at the workplace.................................................................................................4
1.8 Preplanning and coordination.................................................................................................4
1.9 Referenced documents............................................................................................................5
3 Competent person........................................................................................................ 9
4 Preplanning................................................................................................................. 11
4.1 General.......................................................................................................................................11
4.2 Support systems and retaining structures.........................................................................13
4.4 Benching....................................................................................................................................14
4.3 Battering....................................................................................................................................14
4.5 Dewatering systems................................................................................................................15
4.6 Barriers and warning signs....................................................................................................16
4.7 Provision for movement of persons in, around and across an excavation..................18
4.8 Inspections................................................................................................................................19
4.9 Direct supervision....................................................................................................................19
4.10 Establishing an area for placement of excavated materials, plant and other loads...20
4.11 Traffic management................................................................................................................20
4.12 Location of underground services and other structures..................................................20
4.13 Sources of information for assessing ground conditions...............................................24
4.14 Factors to consider to avoid cave-ins..................................................................................25
6.1 General.......................................................................................................................................38
6.2 Working around mobile plant.................................................................................................40
1
7 Public safety around excavations.............................................................................. 41
7.1 General.......................................................................................................................................41
7.2 During working hours..............................................................................................................42
7.3 Outside working hours............................................................................................................42
7.4 Special precautions.................................................................................................................42
9 Safe slopes.................................................................................................................. 52
9.1 General.......................................................................................................................................52
9.2 Placing the excavated material.............................................................................................54
9.3 Cohesive strength and earth pressure.................................................................................55
10 Types of excavations..................................................................................................57
10.1 General.......................................................................................................................................57
10.2 Mechanical excavation – open cut.......................................................................................57
10.3 Mechanical excavation in clay, or rock................................................................................58
10.4 Mechanical excavation – blasting........................................................................................58
10.5 Excavators, trench diggers and backhoes..........................................................................60
10.6 Bulldozers and scrapers.........................................................................................................60
10.7 Vacuum excavation.................................................................................................................61
10.8 Hand excavation in sand........................................................................................................61
EXCAVATION – CODE OF PRACTICE
2
11 Ground support systems............................................................................................62
11.1 Excavations without shoring..................................................................................................62
11.2 Cutting the face of an excavation to a safe slope.............................................................63
11.3 Excavation support..................................................................................................................63
11.4 Closed sheeting or shoring....................................................................................................64
11.5 Telescopic sets.........................................................................................................................66
11.6 Specifications for timber shoring of trenches....................................................................66
11.7 Stability of affected buildings or structures........................................................................68
11.8 Sacrificial sets...........................................................................................................................68
11.9 Soldier sets................................................................................................................................68
11.10 Alternative soldier set: hydraulic support systems...........................................................69
11.11 Tunnelling..................................................................................................................................70
11.12 Shafts.........................................................................................................................................71
11.13 Side lacing.................................................................................................................................71
11.14 Shields or boxes.......................................................................................................................72
12 Removal of shoring..................................................................................................... 76
12.1 General.......................................................................................................................................76
12.2 Removal of steel trench boxes..............................................................................................79
3
Introduction
Excavation is regarded as one of the most hazardous construction operations.
Excavation failure occurs very quickly, giving a worker virtually no time to escape, especially if
the collapse is extensive and the excavation is a trench. Normally, a slab of earth collapses off
the trench face under its own weight and breaks against the opposite wall of the excavation,
burying and crushing any person in its path. This can result in potentially fatal injuries or
suffocation.
This code of practice sets out industry-wide guidelines for establishing and maintaining a safe
working environment wherever excavation, including trenching, is carried out.
The construction industry should be aware of its obligations to protect workers and members
of the public under the Act, Regulations and codes of practice.
This code provides practical advice about the safe practices required in carrying out all forms
of excavations, including trenching, in various soil types. Advice is given on the provision of
protective systems to prevent cave-ins, to protect workers when cave-ins occur and to protect
workers from material that could fall or roll from an excavated face or from the collapse of
adjacent structures.
Protective systems include support systems (steel, aluminium and timber), battering, benching
and shield systems.
The code is based on current knowledge and construction methods. However, it is not
intended to exclude other techniques that can be shown to meet the requirements of providing
a safe workplace.
The advice provided on safe slopes for various soil types in Section 9 and Figure 16 of this
code should be used only as a guide. Examination of site conditions by a competent person
is necessary to determine safe slopes for excavations.
Safe slopes depend on the height of the face, soil type and geological conditions, the
moisture content of the soil and any surcharge loads.
Soil moisture content and geological conditions may change as excavation progresses,
causing safe slopes to become hazardous.
EXCAVATION – CODE OF PRACTICE
4
1 General
1.1 Purpose
The Occupational Safety and Health Act 1984 (the Act) contains general duties which describe
the responsibilities of people who affect safety and health at work. These duties apply to the
safe work practices to be followed in excavation, including trenching, to ensure, as far as is
practicable, a safe working environment for those involved. The Act and Occupational Safety
and Health Regulations 1996 (the Regulations) should be read in conjunction with this code of
practice.
1.2 Scope
This code provides information to assist with the planning, preparation and conduct of work
practices, including the installation or provision of protective systems to protect workers from
earth collapse or ground movement while working in and around excavations. The code also
includes information on support systems, battering and benching, and shield systems.
1.3 Exclusions
This code is not intended to cover excavations carried out on mine sites, which are covered by
the Mines Safety and Inspection Act 1994 and its Regulations.
1.5 Definitions
The terms ‘excavation’, ‘excavation work’ and ‘competent person’ are used extensively in this
code of practice.
• ‘Excavation’ means a hole in the earth, or a face of earth, formed after rock, sand, soil or
other material is removed (such as a trench, ditch, shaft, well, tunnel, pier hole, cutting or
caisson or a hole drilled in the earth).
• ‘Excavation work’ means work to make, fill or partly fill an excavation.
• ‘Competent person’ is defined in regulation 1.3 of the Regulations as follows:
– ‘competent person’, in relation to the doing of anything, means a person who has
acquired through training, qualification or experience, or a combination of those things,
the knowledge and skills required to do that thing competently.
Section 3 of this code provides advice on the knowledge and skills required of a competent
person for various types of excavation work.
Appendix 1 defines the terms used in this code of practice.
EXCAVATION – CODE OF PRACTICE
5
1.6 Safe systems of work: workplace policies and procedures
Policies and procedures should be developed and implemented for each workplace where
excavation work is to be carried out to ensure safe systems of work. These should include:
• hazard identification and risk assessment and control processes
• monitoring performance and reviewing control measures
• mechanisms for consulting with workers
• induction and training programs
• an agreed system for reporting and recording information on identified hazards or other
relevant safety and health information
• safe work methods (e.g. job or task procedures)
• ongoing inspection and maintenance programs
• emergency rescue procedures
• review of safety management policies and procedures.
The exact location of other underground services, such as telephone and telecommunications
cables, drainage pipes and soakwells, fuel lines and storage tanks, should also be established.
Site plans and drawings from public utilities and relevant local government authorities may be
useful, but could be outdated and inaccurate.
6
Consideration should be given to the possibility of encountering toxic atmospheres during
excavation operations, especially if gas pipes or fuel lines cross, or are close to, the excavation
line. Where toxic atmospheres are encountered, testing must be carried out to establish
the nature of the atmosphere so that the correct personal protective equipment (PPE) can
be provided. Hazardous substances may be present in excavated material where the work
is carried out in existing or old industrial areas and landfill sites. The Commission code
of practice, Personal protective clothing and equipment should be referred to for further
information on the need for personal protective equipment, such as respiratory protection.
Before any excavation work commences, the existence, or otherwise, of overhead power
lines in the vicinity of the excavation should be established. Consideration should be given to
safe methods of operation of excavation and lifting equipment around overhead power lines.
Section 8.14 of this code provides information on the safe operation of plant near overhead
power lines.
All plant and equipment to be used must be properly maintained in accordance with the
provisions of the Act and Regulations and plant operators must be appropriately trained and
certificated, if necessary.
Sufficient industrial grade portable ladders complying with the requirements of
AS/NZS 1892 need to be on hand to enable workers to gain access to, or egress from, the
excavation. Workers should not be permitted to climb up or down components of shoring
systems since this may weaken the shoring and trigger a collapse.
Unless a competent person determines otherwise, workers should not be allowed to enter
a trench excavation unless it has been safely sloped, benched, shored or the workers are
protected by a trench shield.
Workers and members of the public must be protected from falling into excavations by the use
of appropriate barriers and warning signs.
Provision should be made for the regular inspection of the excavation by a competent person
in accordance with the relevant sections of this code. The condition of soil surrounding
excavations can change quickly due to the soil drying out, changes in the water table or water
saturation of the soil, or if a previous excavation has disturbed virgin ground. The soil condition
and state of any battering and benching of excavation faces and any shoring needs to be
frequently checked for signs of earth fretting, slipping, slumping or swelling.
7
2 Training, supervision and hazard
management
2.1 General
A principal objective of the Act is to promote safe working environments and to prevent harm
to workers. To do this, it imposes duties of care on employers, employees and others, and
requires employers and workers to cooperate in ensuring that workplaces and work practices
are safe and without risks to health.
One of the employer’s primary duties under the Act is to provide:
‘such information, instruction, and training to, and supervision of, the employees as is
necessary to enable them to perform their work in such a manner that they are not exposed
to hazards’.
Employers owe this same duty of care to independent contractors and the contractor’s
employees working at the workplace. The Commission guidance note, General duty of care in
Western Australian workplaces provides detailed information on the duty of care.
In fulfilling this obligation, there should be a structured system of education and training to
enable both employers and workers to:
• identify and manage the risks involved in excavation
• keep up-to-date with the current state of knowledge within the industry on means of
eliminating hazards and controlling risks to safety and health.
equipment
• the selection, fitting, care, use and storage of protective clothing and equipment
• first aid training to the minimum requirements of the Commission code of practice, First aid
facilities and services.
8
2.3 Safety and health
Employers should consult with workers in the development of procedures applying to hazard
identification, assessment of risk and methods used to control the risk.
Employers need to take all practicable steps to:
• provide and maintain a safe working environment
• provide and maintain facilities for the safety and health of workers
• ensure that workers are protected from hazards in the course of their work
• provide procedures to deal with emergencies that may arise while workers are at work
• consult and cooperate with safety and health representatives, if any, and other workers at
the workplace regarding safety and health at that workplace.
Before commencing work on a project, workers need to be informed by their employer of:
• hazards they may be exposed to while at work
• hazards they may create while at work that could harm other people
• how to minimise the likelihood of hazards becoming a source of harm to themselves and
others
• the location and correct use of safety equipment
• emergency procedures.
Employers should inform workers of the results of any safety and health monitoring carried out
in the workplace.
Workers are responsible for their own safety and health while at work and should take
reasonable care to ensure that their actions do not harm or place others at risk. One of their
obligations is to cooperate with their employer on safety and health matters and not to
interfere with or misuse anything provided by their employer to protect safety and health.
Employers, so far as is practicable, are also responsible for the safety and health of people
who are not employees. Employers need to take all practicable steps to ensure that the work of
the employer or workers does not harm any other person while at work, including members of
the public or visitors to the workplace.
Excavated slopes considered to be safe may quickly become hazardous due to changes in
weather or geological conditions.
Workers should not be permitted to work under raised loads and must be protected from
loads or objects falling from excavation equipment or other equipment.
9
To ensure appropriate hazard management, an identification of the hazards and an
assessment of the risks from these hazards should be carried out in conjunction with safety
and health representatives. If there are no safety and health representatives, other workers
should be involved in developing the hazard identification, assessment and management
process.
A job safety analysis that lists the hazards and suggests safety procedures should be
prepared. The minimum requirements for this job safety analysis (JSA) include:
• a JSA that is specific to the current project and task
• an identification of the hazards
• an assessment of the risks from the hazards identified
• control measures required to eliminate or minimise the risks from the hazards
• identification of the person responsible for implementing and monitoring the control
measures.
Where possible, the hazard should be eliminated, or the risk reduced, by changing or modifying
the proposed work method or construction method, or by use of alternative equipment.
Where the hazard cannot be eliminated, control measures should be implemented to isolate
the hazard and to minimise risk to workers. In these circumstances, measures, such as
barricading areas of danger, provision of specific safety training and work instructions, use of
protective equipment and posting of warning signs, should be implemented. Such measures
should be discussed with workers and evaluated to ensure that they are effective and do not
create additional hazards.
The accepted means of planning to prevent injury is to identify hazards and then assess and
control the risk. At the control stage, there is a preferred order of hazard control measures that
should be applied.
EXCAVATION – CODE OF PRACTICE
10
3 Competent person
Employers should ensure a competent person maintains supervision of workers when
excavation work is being carried out.
A competent person is defined in the Regulations as:
‘one who has acquired through training, qualification or experience, or a combination of those
things, the knowledge and skills required to do that thing competently’.
A competent person should be capable of identifying existing and predictable hazards or
dangerous and unsafe working conditions in and around excavations, and be authorised to
take prompt corrective action to eliminate them. A competent person should have knowledge
of, and experience in, the installation and use of protective systems and their causes of failure,
and the ability to detect conditions in excavations that could result in cave-ins.
The term competent person is used extensively throughout this code and the necessary
capabilities of the competent person in each particular instance will vary depending on the
complexity of the excavation work being carried out.
The scope of excavation work, by definition, varies from straightforward and simple
excavations, such as shallow trenching, to extremely complex and deep excavations in
unstable ground where engineer-designed support systems are needed.
The knowledge and skills required of a competent person will increase as the complexity of the
excavation work increases. Size is not the only determinant of knowledge and skills needed.
Many small size excavation works will be complex because of the soil conditions and stability
considerations.
Many simple and straightforward excavations will only require experience while work that
is more complex may require training and qualifications as well. It is the complexity of the
excavation that determines the need for training, qualification or experience, or a combination
of those, to carry out regular inspections.
Because of the technical issues involved in many situations covered in this code, a competent
person will need either to be an appropriately experienced engineer, or to act on advice from an
engineer on a specific aspect of the excavation. This may include situations excavations that
are:
• deeper than six metres
• adjacent to ponded water
• in soils with slip planes or variable ground conditions
• involving complex dewatering
• where it is necessary to evaluate the pressure on trench walls from surcharge loads;
for example, excavated material, machinery or adjacent structures, so as to determine
appropriate ground support systems.
EXCAVATION – CODE OF PRACTICE
11
All competent persons should have a sound knowledge of:
• how to identify and locate underground services
• the hazard identification and risk management process for excavation work
• safe work practices for excavation work
• how to identify soil types and other factors that affect the safety of an excavation
• occupational safety and health legislation and relevant Australian Standards.
EXCAVATION – CODE OF PRACTICE
12
4 Preplanning
Assessing means of reducing excavation risk
Regulation 3.108 states:
A person who, at a workplace where excavation work is to be done, is an employer, the main
contractor or a self-employed person must consider, as part of the assessment process
referred to in regulation 3.1, whether any identified risk of injury or harm to persons doing the
work, persons in an excavated area or persons otherwise in the vicinity of the work may be
reduced by any of the following means:
(a) temporary support systems;
(b) battering;
(ba) benching;
(c) other forms of retaining structures whether of a temporary or permanent nature;
and
(d) dewatering systems,
for use or application during and after the work.
4.1 General
Preplanning and coordination between those involved in excavation operations and activities is
essential to ensure the safety of workers and protect members of the public.
Safety in and around excavations should be considered as part of job planning from the
commencement of a project. Identification of hazards should be part of the planning, design
and estimating process.
Particular hazards should be identified by those people involved in excavation projects before
excavation commences and during the life of the project as site conditions change. Hazard
identification should be an ongoing process. Identifying hazards at an early stage should
enable methods of operation and protective systems to be chosen which will reduce risk as far
as practicable throughout all stages of the project.
A systematic approach to documenting hazards for large or complex excavations during the
planning phase of a project is necessary to enable information to be effectively utilised during
the construction phase. This should include identifying any in ground services in the area being
excavated due to the potential for engulfment from water or gas.
Before excavation commences, all available information should be collected about the exact
location and details of the excavation, and disposal areas for excavated material, so that
suitable methods of working can be planned and the most appropriate plant for the job can be
obtained.
Workers should be instructed on current industry best practices for stabilising and shoring up
EXCAVATION – CODE OF PRACTICE
the walls of an excavation to prevent collapses and maintain the integrity prior to commencing
or entering an excavation.
13
From a consideration of the nature of the material to be excavated and the method of its
disposal, the type of excavation, the length of haul, and the amount of compaction needed, it is
possible to select the most suitable items for:
• excavating plant (when quantities are large, it may be productive to use different types of
plant for the various materials to be excavated)
• stockpiling on site (a site may need to be found for temporary stockpiling of materials)
• transporting the excavated material (the length of haul, the nature of the haul route, the
conditions of tipping, or spreading, and the type of excavator used are factors to consider)
• placing the material (the methods and plant used for transporting and compacting the
material should be evaluated)
• dewatering equipment, if required, and the system to be used.
Collapses or cave-ins occur in excavation work for a number of reasons and are seldom due
to one factor only. A collapse or cave-in is the separation of a mass of soil or rock material
from the side of an excavation, or the loss of soil from under a support system or trench shield,
and its sudden sliding or falling into the excavation in sufficient quantity to entrap, bury or
otherwise injure and immobilise a person.
Cave-ins often occur because of inadequate investigation being carried out before work
commences, and the failure to use methods and install protective systems shown to be
necessary by an analysis of the soil structure of the face. Poor workmanship, the use of
defective materials, poor maintenance and the failure to adequately provide for temporary
loads above the face and loads from nearby structures are other causes of collapse, as well
as inadequate subsoil drainage and weather changes that alter the ground water level and
condition of the soil.
Collapse of an excavation may endanger life and property.
Regulation 3.108 requires that consideration be given, as part of the risk assessment process,
to whether any identified risk of injury or harm to persons doing excavation work, or in the
excavation or in the vicinity of the work, may be reduced by:
• temporary support systems
• battering
• benching
• other retaining structures
• dewatering systems.
This provision applies to persons carrying out the excavation work and persons carrying out
other activities in the excavation, such as pipe laying, surveying, concreting, etc. It also applies
to members of the public in the vicinity of the work.
The risk assessment process should also consider the establishment and maintenance of safe
access and egress to the excavation and workplace, along with a secure structure to prevent
unauthorised access, particularly after hours.
No item of plant, excavated material or other load must be placed near an excavated area
EXCAVATION – CODE OF PRACTICE
where there is risk that the sides of the excavation may collapse or the plant, material or other
load may fall into the excavation.
Therefore, materials and equipment should be kept at least 600 mm from the edge of an
excavation and where possible, this should be a minimum of two metres (see Figure 1). These
area from the edge of the excavation is known as the ‘zone of influence’, which refers to the
volume of soil around the excavation which may be affected by an external load.
14
Figure 1 Excavated material and loads near excavations
As such, the location of laydown or storage areas should be considered during the preplanning
phase.
The means of reducing the risk of injury or harm mentioned above are explained in Sections
4.2 to 4.5 of this code.
and require different design considerations, often making it more efficient to use adjustable
metal jacks or struts.
Shields or trench boxes differ from shoring in that they do not support the trench face. They
are intended primarily to protect workers from cave-ins. The space between the trench box and
the sides of the excavation are backfilled to prevent lateral movement of the box.
15
Trench shields are generally used in open areas where drainage is satisfactory. However, they
may also be used in combination with sloping and benching. Further information on support
systems and retaining structures is contained in Section 11 of this code.
4.3 Battering
Battering, often referred to as sloping, is a way of preventing cave-ins by cutting the face back
to a safe incline (see Figure 2). Advice from a competent person is always needed to assess
safe slopes since the angle of incline required to prevent collapse varies with the soil type, the
height of the face, the moisture content of the soil and any surcharge loads acting on the face.
Figure 2. Battering.
It is not necessary to batter the face of excavations which a competent person determines are
in stable rock, or has assessed there is no risk of a potential cave-in.
Battering the sides of an excavation to provide safe working conditions is often only
economical for shallow excavations in open ground with minimal obstructions. For deeper
excavations and trenches, shoring or the use of shields can usually provide a quicker and
more economical option by reducing the quantity of excavation, placement, backfill, and issues
involved with land restoration in built up areas.
Workers need to be protected from loose rock or soil falling or rolling from a sloping face.
Hand scaling of loose material from the face may be necessary, and in some instances,
protective barriers may be necessary on the face to contain falling material.
Workers also need to be protected from excavated or other materials or equipment that could
fall or roll into the excavation.
Information on safe slopes is provided in Section 9.
4.4 Benching
Benching is a method of preventing collapses or cave-ins by excavating the sides of an
excavation to form one or a series of horizontal levels or steps, with vertical surfaces between
levels (see Figure 3).
As for battering, the type of soil determines the horizontal to vertical ratio of the benched side.
Benching is suitable only for cohesive type soils.
EXCAVATION – CODE OF PRACTICE
Generally, the bottom vertical height of a trench excavation should not exceed 1.2 metres
for the bench. Subsequent benches should also be 1.2 metres vertical height. In all benching
operations, the overall slope of the excavated sides should not exceed the safe slopes
mentioned in Section 9.1.
16
Figure 3 Benching
adjacent to one side of the excavation will usually suffice. Wellpoints are usually spaced about
one metre apart.
The wellpoints are connected to a header or ring main which is connected to the pumping
plant. Duplicate pumps should be on standby, if the dewatering system fails, as rapid ingress
of water can lead to cave-ins.
17
In wider trenches, or where water volumes are large or the water table is high, a line of
wellpoints may be required on both sides of the excavation. Groundwater can be lowered
about six metres by this method. If greater depths of excavation are required, a second stage
installation can be installed at a lower level after the excavation has proceeded as far as the
dewatering will permit.
Other systems for lowering ground water levels beyond six metres are available and expert
advice should be sought to obtain the most suitable arrangement.
Environmental issues may arise where it is necessary to lower groundwater levels, particularly
for lengthy periods. This is a matter which should be addressed by the contractor before work
commences.
In addition, the disposal of large quantities of water from an excavation may present problems
which require careful planning.
When work is finished, wellpoints can be recovered by pumping water down each point to
loosen it in the ground and then by simply withdrawing it.
The flow from each wellpoint will depend on the nature of the soil, porosity, etc. and the depth
of the water table. The spacing of the wellpoints and the capacity of the pump should be
designed to accommodate the volume of water.
Water control may also involve the prevention of flooding from surface run off. This may occur
after heavy rain, or from overflowing stormwater drains because of the intensity of the rainfall
or from under-design or lack of maintenance.
Consideration should also be given to the possibility of flooding from swamps, dams,
reservoirs, lakes or rivers where the proximity of the excavation to these bodies of water and
the terrain may allow overflow to enter the excavation.
Excavations in close proximity to bodies of water may also be at risk of collapse and flooding
if the depth of excavation is lower than the water level. Where excavations are to be made
adjacent to ponded water, advice should be sought from engineers experienced in this work.
If water is controlled, removed or prevented from accumulating by the use of dewatering
systems or other equipment, a competent person should monitor the operation to ensure its
effectiveness.
Excavations that are subject to run off from heavy rains will also require inspection by a
competent person at appropriate intervals.
(a) suitable barriers are erected between the person at risk and the likely cause of the
danger; and
(b) suitable signs that warn of the risk are erected at the place where the excavation
work is to be done.
18
Regulation 3.109(1) provides for suitable barriers to be erected between the person at risk and
the likely cause of danger. Note that no mention is made of the height of the barrier, the type of
the barrier or the distance of the barrier from the edge of the excavation.
The decision as to whether a hoarding, barricade or simple barrier of reflective tape or mesh is
used will depend on the nature of the excavation work being carried out.
A hoarding is defined in the Regulations as “a substantial and fully sheeted fence or screen”,
while a barricade is defined as a “temporary fence consisting of rigid vertical and horizontal
members”.
The location of the barrier from the edge of the excavation will also depend on the nature of
the excavation work being carried out. In deep excavations, the barrier may need to be placed
well back from the edge of the excavation to protect the edge from collapse and allow work to
be carried out around the edge of the excavation.
A suitable barrier placed well back from the excavation edge will provide protection for
members of the public and some workers. However, workers inside the barrier near the edge
will need some other form of barrier, such as edge protection or shoring of the sides of the
excavation.
Many excavations in the metropolitan area, and other areas, are of considerable depth. For
example, sewer trenches may exceed a depth of five metres and simple barriers will not
provide adequate protection to the public or workers. In these situations, hoardings may be
required to provide protection for the public, and careful attention given to the provision of
barriers and edge protection needed at the edge of the excavation.
Regulation 3.109(1) also provides for suitable signs that warn of the risk to be erected where
excavation work is carried out. Signs should be placed at appropriate locations around the
perimeter of the excavation where they can be easily seen. Signs should comply with the
requirements of AS 1319.
Other forms of visual warning should also be considered and may be appropriate dependent
on the nature of the excavation work. Traffic cones and reflective mesh may be suitable to
warn of low-level hazards on an excavation site and bollards and earth mounds could be used
in association with these visual items.
19
Barriers and warning signs in relation to public safety are covered in Section 7 of this code.
Provision for movement of plant in, around and across an excavation is discussed further in
Sections 6.2, 7.2, 7.3, 8.13 and 8.14.
20
4.8 Inspections
Inspections of the excavation should be made daily before the start of work and as needed
throughout each shift. A competent person should carry out inspections.
Inspections should look for indications of any situation that could result in cave-ins, failure of
protective systems and any hazardous substances or toxic atmospheres being encountered.
Inspections should be carried out:
• daily and before work commences
• when tension cracks, sloughing, undercutting, water seepage, bulging or other similar
events occur or when disturbed soil is encountered. These events are described in Section 5
and shown in Figures 6 to 13
• when the size, location or placement of the spoil heap changes
• when any indication of movement in an adjacent structure is noticed
• after every rainstorm and any earthquake or seismic event.
Where inspections reveal hazardous situations, workers must be removed from the excavation
until precautions have been taken to ensure their safety.
Inspections should be documented when hazardous situations are identified.
21
4.10 Establishing an area for placement of excavated materials, plant
and other loads
No loads near excavation work
Regulation 3.110 states:
A person who, at a workplace where excavation work is done, is an employer, the main
contractor or a self-employed person must ensure that no item of plant, no excavated
material and no other load is placed near the excavated area in a position where there is risk
that —
(a) the sides of the excavated area may collapse; or
(b) the plant, material or other load may fall into the excavated area.
Prior to excavation commencing, consideration should be given to the need for a dedicated
area to be set aside for stockpiling excavated material and to accommodate idle plant and
equipment and other materials until they are required on site. This area should be clearly
signposted to alert workers to its location.
Without a temporary stockpile area, the excavated material and plant is usually placed above
the face of the excavation. Unless these temporary loads have been provided for, collapse of
the face may occur.
See Sections 5 and 9.2 for further information regarding placement of excavated material near
the edge of a trench or other excavation.
also be determined if they are in close proximity and may have a bearing on the safety of the
excavation. The precise location of sewerage services where cut-ins are required on a sewer
main in a trench should be established at the preplanning stage. This will avoid the need to
remove any part of the support system for cut-in purposes.
Tunnelling into unsupported ground should never be undertaken.
22
Underground services are widespread and should be assumed to be present until proven
otherwise. Trench excavations in street reserves will almost certainly encounter underground
services within the trench or in the face of the excavation parallel to the line of excavation.
Many injuries occur when underground services are struck, penetrated or damaged during
excavating. Electric shock or electrocution may result from striking electricity cables with
excavation equipment. However, not all accidents happen immediately. Some happen much
later due to the effects of corrosion on a damaged or weakened service line. Pipe leaks
or bursts, gas flames or explosion can cause personal injury and disrupt vital community
services.
When planning an excavation, a complete search for the location of underground services
should be undertaken before work commences. At this stage, many risks associated with
working near existing underground services can be minimised.
Once the records are obtained, they should be kept in the work area and be accessible to all
workers.
Although records of underground services should be made when installed, many changes
to the land surface may have occurred since the services were installed, for example road
widening and regrading. It is important to check the location of services when working from
old records. This may be carried out by visual inspection of valve pits and covers, use of pipe
and cable locating instruments and careful spot excavation under direct supervision.
It should be noted that some services have no metallic content and therefore cannot be
located by electromagnetic cable and pipe locators. Ground penetrating radar can be used to
determine the approximate location of non-conductive underground infrastructure.
All digging to locate an underground service should be carefully carried out by hand
approaching the service from the side. Mechanical excavating equipment should never be
used to locate services.
Exposed service pipes should not be used as hand or foot holds or supports of any kind. Care
needs to be taken to avoid any damage to protective coatings or cathodic protection.
In addition to the risk of personal injury caused by directly striking underground cables and
mains, previously dug trenches have a weakening effect on the face of an excavation if they
are in close proximity.
Information on the location of underground services may be obtained by contacting the Dial
Before You Dig WA organisation. All public utilities and most service providers are members of
the organisation. Operational guidelines are available from the website.
Dial Before You Dig WA operates as a coordinated underground facilities referral service
providing a single point of contact for enquirers who wish to identify the facilities installed
underground at the site of a proposed excavation in most public areas in Western Australia.
While providing a valuable source of information for the location of underground services in
road reserves and other public areas, the information provided may not always be complete. In
addition, it cannot provide information on the location of privately owned underground facilities
EXCAVATION – CODE OF PRACTICE
on private property.
‘As built’ or ‘as constructed’ drawings may be available to show the location of underground
services on private property. However, these are often unreliable or lost, so exploratory hand
digging will be necessary to locate or confirm the location of services.
23
A contingency plan to be adopted in case of an emergency arising from damage to an
underground service should be kept at the excavation site and communicated to workers. It
should provide, as a minimum, emergency telephone numbers, containment procedures and
procedures to ensure the safety of workers.
All work that is carried out within any urban, rural or regional road reserve in Western Australia
needs to comply with the requirements of the Utilities Providers Code of Practice for Western
Australia issued by the Utility Providers Services Committee.
The Code specifies procedures that should be carried out prior to commencing work, during
work and requirements for reinstatement and restoration. Underground services are often
backfilled with selected material to protect the coating of the service pipe. Generally, the
backfill is fine grained to eliminate the risk of stone damage to plastic services. Any special
backfill that is disturbed needs to be reinstated to its original standard.
The Code is also a source of information for contacting utility providers and sets out
information on the allocation of space and alignments for utility providers within road reserves
and rail reserves.
The Utility Providers Code of Practice for Western Australia has adopted the code of practice by
Main Roads Western Australia, Traffic Management for works on roads to be used for all traffic
control and safety purposes.
The main hazards that may arise from working near underground services are outlined in this
section.
Electricity cables
It is not possible to give a description of all types of underground electricity cables, so any
services not identifiable in the underground power alignment should be treated as electric
cables. Specialist knowledge may be needed to make a positive identification.
Injury may occur or a loss of electricity supply may result if hand tools or machinery damages
a cable sheath or conductor insulation. The explosive effects of arcing current, any associated
fire or flames, or electric shock can cause serious or fatal injury.
All work near underground cables needs to be carried out in accordance with the requirements
of the distribution authority (Western Power or other distribution authority).
Work should not commence until services identified as electric cables are de-energised and
required precautions are taken.
Workers should not handle any cable or move any cable until the distribution authority has
issued permission.
All electrical hazards and physical hazards associated with working near an electricity cable
should be identified and the risks assessed. Formal safe working procedures need to be
developed by the employer in association with the safety and health representative, if any.
The risk of contact with overhead power lines is covered in Section 8.14.
EXCAVATION – CODE OF PRACTICE
Gas pipes
Damage to gas pipes can cause gas to escape, which may lead to fires or explosions. Gas
escape can occur immediately if the damage is severe or some time later if damage has
occurred to the protective coating of the pipe. If damage occurs, contact the distribution
authority who will undertake repairs. Damage that is not reinstated while the excavation is
open can be extremely difficult and costly to repair at a later date.
24
Gas pipes are usually yellow coloured or have a yellow stripe. Gas mains and services
belonging to the gas distribution authorities and are usually buried at depths from 300 mm to
one metre.
Depending on the location and ground conditions, the mains are usually made from
polyethylene, UPVC or steel and, in older suburbs, cast iron. Where the mains are plastic or
steel and operate at high-pressure, they have a marker tape above them, 150 mm below
ground level.
The pressure in gas mains can range from 1.25 kPa to 1900 kPa and should be treated with
extreme caution. If a high-pressure main is fractured, gas will escape with an explosive force
and probably catch fire, destroying anything in the vicinity.
If excavation work exposes gas pipes, the exposed pipes should be adequately supported.
Distribution authorities have requirements for excavations near their infrastructure and must
always be consulted prior to excavation work commencing.
Trenches should be adequately ventilated where gas pipes are exposed. In areas where LPG is
reticulated, such as Albany, it may be necessary to use air movers to ensure leaking LPG does
not accumulate in the bottom of trenches (see Section 8.8).
Gas installations on consumers’ premises are constructed from copper, plastic or steel. The
depth of cover is usually 300 mm to 750 mm. This type of installation can be isolated at the
meter if a leak occurs downstream from the meter.
The minimum clearance between any gas pipe and other services is 150 mm, although 300
mm is preferred.
Fuel lines
These may contain liquid petroleum, oil or various types of gas. Damage can cause similar
outcomes to gas pipe damage mentioned above. It is important to identify the product within
the fuel line to enable appropriate safety measures to be undertaken.
Telecommunication cables
EXCAVATION – CODE OF PRACTICE
Although the possibility of personal injury from a damaged telecommunication cable is small,
the possibility of creating a hazardous situation due to interruption of communication during
an emergency is very real.
25
Some telecommunication services contain fibre optic cables, which carry light signals
generated by lasers. While the risk from a broken fibre optic cable is low, exposure to the laser
beam may be harmful to the eyes and skin if in close proximity.
Telecommunication cables are usually coloured white or have a white stripe.
26
4.14 Factors to consider to avoid cave-ins
Shoring in excavation work etc.
Regulation 3.111 states:
(1) If, at a workplace —
(a) any excavation work or earthwork is to be done and there is a risk that the matter
forming, or adjacent to, the excavated area or the earthwork may fall or dislodge; or
(b) a person is required to work in an excavated area or other opening in the ground that
is at least 1.5 metres deep,
then a person who, at the workplace is an employer, the main contractor or a self-employed
person must ensure that while a person is working in or near the work, area or opening, the
work, area or opening is shored in a manner which will prevent it from collapsing or moving.
(2) A person does not commit an offence under subregulation (1) if, proof of which is on the
person, the sides of the work, area or opening have been assessed by a competent person
to be self-supporting by virtue of the angle of the slope of the sides or the stability of the
matter comprising the sides.
Regulation 3.111 requires that every person working in or near an excavation needs to be
protected from earth collapse or movement by an adequate protective system that has the
capacity to resist, without failure, all loads that could be expected to be applied to the system.
In addition, regulation 3.111 requires that if a person is required to work in an excavation 1.5
metres or more deep, then the person be protected by shoring.
The only exception to these requirements is where a competent person has determined that
the excavation is made entirely in stable rock and an examination by the competent person
shows no indication of a cave-in. The requirements of a competent person for the purposes of
this code are set out in Section 3.
Protective systems were discussed in Sections 4.2 to 4.4 and include sloping and benching,
support and shoring, and shield systems.
In assessing the risks to persons working in or near an excavation or earthwork, consideration
needs to be given to the type of work being carried out. If a worker is on their knees laying
pipes in a trench or working in a bent position, a trench less than 1.5 metres deep may present
considerable risk. Changing soil and geological conditions, together with rain and seepage, can
cause a safe slope to slump or flatten out.
In fulfilling the requirements of regulation 3.111, workers must be protected from risks at any
depth.
The following factors should be considered when deciding upon a system of support for an
excavation.
• Nature of the ground:
– soil or rock type
– presence of any faults or bedding planes in the soil or rock
EXCAVATION – CODE OF PRACTICE
– made-up ground
– moisture content of the soil or rock. Cohesiveness of the soil or rock may change,
depending on whether the material is wet or dry
– height of the face.
27
Water control: Water control may involve the relatively simple removal of small amounts of
water at the bottom of an excavation by electrically driven sludge pumps or it may involve
the use of dewatering systems to control large quantities of water in situations where
an excavation is below the level of the ground water table. Water control and dewatering
systems were discussed in Section 4.5.
• Proximity of underground services, such as electricity, gas, sewer, water mains, drains or
telephone cables and other hazards including fuel lines, soak wells and underground tanks:
Enquiries should be made to the appropriate authority in regard to the location of services
prior to excavation. Underground services and other structures were discussed in Section
4.12.
Previously dug excavations have a weakening effect on a trench wall if they are in close
proximity to the trench face. The hazards of working close to previously disturbed ground
are considerably increased when the ground is either very wet or very dry. Under these
conditions, it may be necessary to use a steel shield or sheet piling to ensure safe working
conditions.
• Point sources of instability that may require additional local support:
Closed sheeting should be used in unstable ground, possibly reverting to soldier sets when
the excavation has progressed to more stable ground.
• Hazards, natural or artificial, such as:
– intersecting existing service excavations
– telephone and electricity supply poles
– manholes and other shafts
– bends in an excavation
– leaking water, drainage or sewerage services
– corners created by the joining of pipe systems, i.e. ‘T’, ‘Y’ or ‘square’ junctions
– trees.
• Static loads near an excavation, including:
– the excavated material. An excavation in wet clay, three metres deep and one metre wide,
will create a heap weighing approximately six tonnes per linear metre of excavation. This
needs to be considered when designing a support system if the excavated material is
located near the trench
– buildings, including garages, sheds, outbuildings, etc.
– concrete slabs for new plant and equipment
– water tanks or towers
– brick or stone walls
– embankments
– dams.
In case of static loads nearby, additional supports may need to be installed.
• Dynamic loads near an excavation, such as:
EXCAVATION – CODE OF PRACTICE
28
• Ground vibration – the collapse of a trench may be caused by ground vibration
accompanying dynamic loads. Such vibration may come from:
– heavy traffic
– rail stock passing close to an excavation
– excavation and compaction machinery
– construction works in the immediate vicinity (for example pile driving)
– rock breakers
– use of explosives.
29
5 Daily site inspections
In the course of daily routine inspections, it is important to watch for unsafe situations, which
are common during excavating and backfilling. Surveillance of trench walls and support
systems should be carried out frequently.
Other natural or artificial hazards, such as chemicals or hazardous substances like naturally
occurring asbestos, may be present in the ground and pose a threat to health. Consideration
should be given to having soil testing carried out or analysed by an independent hygienist as
part of the inspection process.
All workers should immediately report to their employer any situation at the workplace that
may constitute a hazard to any person if the worker cannot correct it. Workers at sites where
an excavation is taking place, as well as others having reason to visit such sites, should be
made aware of hazards likely to cause injury to themselves or others.
Adequate protection needs to be provided to safeguard workers from loose rock or soil that
could fall or roll down the face of an excavation. Protection may be carried out by scaling
to remove loose material or by the installation of protective barriers on the face to stop and
contain falling material.
Workers should also be protected from excavated material, other materials or plant and
equipment falling or rolling into the excavation.
Materials, plant and equipment should be kept or placed at least 600 mm from the edge of
the excavation. The face of dumped excavated material should be kept at a safe slope and
retaining devices or toe boards may be necessary to retain this 600 mm minimum clearance
and prevent spoil from ‘running’ or sliding back into the excavation. See later paragraph ‘Loads
too close to edge of trench’ on page 38, Figure 5, and Section 4.10.
Spoil should be placed so that it channels rainwater and other runoff water away from the
excavation. When a trench is being excavated beside an old service line, spoil should be placed
on the side opposite the old service line to prevent excessive loading on previously weakened
ground.
When it is necessary to place spoil close to a trench due to nearby fences, buildings, trees, etc.,
the weight of the spoil pile may overload the sides of a trench, requiring the supporting system
to be strengthened at these locations.
If it is necessary to place surcharge loads from stored material, plant or equipment near the
edge of a sloped excavation face, the slope of the face may need to be flattened below the
maximum allowable slope. A competent person should determine safe slopes, especially
where surcharge loads are present.
An adequate system of safety should always be in place to protect workers from cave-ins or
the risk to safety and health arising from one or more of the following:
• the fall or dislodgement of earth or rock
EXCAVATION – CODE OF PRACTICE
30
Systems of safety were discussed in Sections 4.2 to 4.4 and include:
• Battering – protects workers from cave-ins by excavating the sides of an excavation at
an incline, with the angle of incline varying with the soil type, the height of the face, the
moisture content of the soil and the application of surcharge loads.
• Benching – similar to a sloping system but with horizontal levels and vertical slopes to give
an overall benched slope.
• Support systems – generally refer to a structure used to support the sides of an excavation
or to the underpinning or bracing of an adjacent structure or underground installation.
Support systems are either shoring systems or shield systems.
• Shoring systems – steel or aluminium hydraulic or mechanical shoring system or a timber
system to support the sides of an excavation and prevent cave-ins by the use of sheeting.
• Shield systems – structures, usually manufactured from steel, which is able to withstand
the forces imposed on it by a cave-in and protect workers who work within the structure.
Shields can be permanent structures or designed to be portable and be moved along as
work progresses. Shields used in trenches are referred to as trench shields or trench boxes.
Figure 5 Worker in unsupported trench. Sides of trench need to be assessed by a competent person to
be self-supporting.
EXCAVATION – CODE OF PRACTICE
31
Loads too close to edge of trench
Excavated material, pipes, tools or timber placed too close to the edge of an excavation are
hazards likely to injure workers in the excavation if they are accidentally knocked or fall into the
excavation.
Excavated material close to the edge of an excavation adds load to the excavated face. The
probability of collapse without warning is increased (see Figure 6).
Generally, excavated material should not be placed closer to the edge of a supported trench
than one-third of the trench depth.
For unsupported trenches, this distance will depend on the depth of excavation, moisture
content and cohesive strength of the material and profile of the excavation. Generally,
excavated material should be placed outside a 45-degree slope line passing through the
bottom of the excavation and in no case closer than 600 mm from the edge of the excavation.
Figure 6 Excavated material, pipes and tools too close to the edge of trench
EXCAVATION – CODE OF PRACTICE
32
Cracks near and parallel to the edge of a trench
Cracks indicate that the ground support system has shifted or the support may be inadequate
or incorrectly placed. Collapse may occur suddenly (see Figure 7).
33
Water swelling or uplift of the trench bottom
This occurrence indicates soil movement, probably due to wet, unstable soil at the toe of the
support system (see Figure 9).
The danger is that if supports are undermined, they may kick-in and cause a sudden collapse.
An adequate trench support system is vital for safety in this situation.
34
Workers climbing on trench supports
This is a dangerous practice as the worker may slip or fall, or a tom or waling may be moved
causing the support system to be weakened or collapse onto the worker (see Figure 11).
Ladders or other means of access should be provided and used for entry to and exit from the
trench. See Section 8.1 for further information.
35
Trench in or near previously dug ground
This situation requires special attention since collapse or cave-in is very likely. Where another
service pipe is parallel to the trench, the previously dug soil may be waterlogged and that side
of the new trench is more likely to collapse. Unfortunately, the previous excavation may not be
apparent.
Where pipes are alongside or crossing a trench, there is also a danger if a pipe failure occurs.
Good trench support is essential and temporary support for the pipe is necessary. A ladder
adjacent to the hazard should be provided to allow quick escape in case of an emergency.
This should be in addition to the usual entry and exit ladders. Figure 13 shows some possible
situations.
At intersecting new
trenches install four solder
sets to support the corners
36
Nearby machines causing vibrations
Nearby machinery that can cause vibrations, include rock breakers and stationary plant, such
as compressors or pile drivers. Vibrations may also be due to adjacent railway traffic, road
vehicles or mobile compactors further along the trench or at adjacent road works.
The support system used needs to be adequate to cope with the extra load these vibrations
may cause.
Set A
Excavated material
37
Gas pipes near a trench
Temporary support should be provided for a gas pipe if it is in close proximity to the
excavation. Some gases are heavier than air, and even minor leaks will cause gas to collect
as an unseen hazard in the bottom of a trench. The situation where gas pipes are in close
proximity to an excavation should be reported to the relevant distribution authority. See Section
4.12 for further information regarding gas pipes.
Excavated material
38
Removal of ground support systems
No part of a ground support system should be removed until the trench is ready for final
backfill and compaction.
39
6 Safe practices in and around
excavations
6.1 General
It has been stated previously in this code that excavation is one of the more dangerous of
construction operations.
People working in an excavation include those undertaking excavation work and anyone
carrying out other activities in the excavation, such as pipe laying, surveying, concreting etc.
Certain excavation work not to be done in isolation
Regulation 3.112 states:
(1) If a person is required to work in an excavated area or in another opening in the ground,
either of which is at least 1.5 metres deep, then a person who, at the workplace, is
an employer, the main contractor or a self-employed person must ensure that the
first-mentioned person does not do any work without at least one other person being
present in the immediate vicinity of the area where the work is being done.
(2) A person does not commit an offence under subregulation (1) if, proof of which is
on the person, the sides of the excavated area or opening have been assessed by a
competent person to be self-supporting by virtue of the angle of the slope of the sides
or the stability of the matter comprising the sides. In accordance with regulation 3.112,
another person must be in the immediate vicinity when excavation work is being carried
out to a depth of 1.5 metres or more unless the sides of the excavation are stable or cut
back to a safe slope as assessed by a competent person, or the sides are adequately
supported to prevent a cave-in.
However, it is good practice to ensure that persons working in trenches supported by shoring
systems or shield systems are assisted by another person in the immediate vicinity in case of
an accident no matter the depth of the excavation.
Where the excavation work is at a remote location, effective means of communication, such
as a telephone or two-way radio, should be available to maintain regular contact and to call for
assistance in the case of an emergency. However, having access to mobile communication
does not remove the requirement for another person to be in the vicinity of the excavation if at
a depth of 1.5 metres or more as per the regulation 3.112.
Maintaining good housekeeping in and around an excavation area helps it to be a safer place
for workers and the public.
Rain and frost are common weather hazards affecting work in excavations. Wet conditions on
some soils may require cessation of work. When work recommences, all drainage channels
should be cleared and surfaces should be maintained in a non-skid condition.
Excavations need to be provided with barriers and warning signs to prevent workers and
EXCAVATION – CODE OF PRACTICE
others, especially children, from accidentally falling into holes or down a slope (see Section
4.6). Security needs to be maintained during lunch and tea breaks.
Warning devices, such as signage, lights and protective barriers, need to be effective at all
times, including outside of working hours and at night.
40
Tip truck
Excavator
Dozer
Vibrating roller
Grader
EXCAVATION – CODE OF PRACTICE
41
6.2 Working around mobile plant
One of the most important matters to be considered around excavation sites is the danger
inherent in working near mobile plant and vehicles.
Vehicles and mobile plant moving, reversing, loading and unloading in and around workplaces
are activities frequently linked with workplace injuries and fatalities.
Traffic and pedestrian movement should be planned and controlled so that pedestrians and
plant can operate safely at the site at the same time. Where practicable, traffic and pedestrians
should be kept apart and work in separate areas. The movement of site visitors should be
limited with barriers and signage. See Section 8.11 for further information.
Operators of mobile plant often have severely restricted visibility of ground workers or nearby
pedestrians, particularly those close to the plant. See Figure 17, which shows the blind spots
for operators of typical excavation equipment.
An effective system of communication based on two-way acknowledgement between mobile
plant operators and ground personnel should be established before work commences and
relevant personnel trained in the procedures involved.
The system should stop ground personnel approaching mobile plant until the operator has
agreed to their request. Similarly, the system should stop operators from moving plant closer
than a set distance from ground personnel until the operator has been advised by ground
personnel that they are aware of the proposed movement.
Mobile plant operators and ground workers should be made familiar with the blind spots
of particular items of plant being used. Induction training programs should emphasise the
dangers of personnel working in close proximity to mobile plant, and adequate supervision
should be provided.
Mobile plant operators and ground workers should be provided with and required to wear
reflective or high-visibility clothing in accordance with the requirements of AS/NZS 4501.
Mobile plant operating near ground personnel should be equipped with a reversing alarm and a
revolving light.
Regulation 3.6 requires that workplaces are arranged so that persons are able to move safely
within the workplace and that passages enabling persons to move within the workplace are
kept free of obstruction.
Regulation 3.22 requires that the movement and speed of vehicles and plant be managed in a
way to minimise the risk of injury to pedestrians and operators.
EXCAVATION – CODE OF PRACTICE
42
7 Public safety around excavations
7.1 General
Excavation work presents particular hazards to members of the public unless protective
measures are taken.
The safety of the public must be considered where excavation work is carried out.
Regulation 3.109 of the Regulations requires that where any person is at risk because of
excavation work, suitable barriers are erected between the persons at risk and the likely cause
of danger.
The type of barrier will depend on the level of risk and may consist of a hoarding, barricade or
simple barrier and reflective tape.
A hoarding is defined in the Regulations as a substantial and fully sheeted fence or screen,
while a barricade is defined as a temporary fence consisting of rigid vertical and horizontal
members. The decision as to whether a hoarding or a barricade is necessary will depend on
the location and nature of the excavation work being carried out.
In many instances, because of the nature and/or location of the work, the risk of injury or harm
to members of the public will be negligible and neither barricading nor hoarding will be needed.
In these situations, simple barriers and reflective plastic tape or mesh around excavations will
be sufficient.
However, where members of the public are likely to be in the vicinity of excavation works and
the risk of injury or harm is real, a decision has to be made whether a barricade or hoarding is
required for protection. In these situations, a hazard identification, risk assessment and control
exercise should be carried out to determine the level of risk and the control measure to be
implemented.
Regulation 3.109 also requires that suitable signs that warn of the risk are erected. These
should be placed at appropriate locations around the perimeter of the excavation. All signs
need to comply with the requirements of AS 1319.Where excavation works may cause a
distraction to passing traffic, barrier screens, also known as anti-gawking or anti-debris
screens can be erected. These can help to reduce visibility into the work area while also
offering protection to workers from flying debris that may come from the roadway. Open
weave mesh screens can also be used to provide protection to workers in high wind or coastal
areas.
Barriers and warning signs were discussed under Section 4.6 in relation to preplanning.
EXCAVATION – CODE OF PRACTICE
43
7.2 During working hours
The following precautions should be taken during working hours:
• display warning signs at the work site and erect appropriate barriers around the excavation
• set up warning signs on approach roads to the excavation, particularly where the work is
not readily visible from a distance, and provide a temporary bypass for vehicular traffic if
necessary. It may also be necessary to arrange for a traffic controller to warn and control
traffic. Where excavation work is carried out on gazetted roads, all signage, traffic control
and safety measures should comply with the code of practice by Main Roads Western
Australia, Traffic management for works on roads. The need for a traffic management
control plan to be prepared prior to work commencing was discussed in Section 4.11
• establish access, with direction signs for pedestrians, around or over an excavation
• consider whether temporary barriers, such as heaps of earth, are needed to prevent
accidental vehicle entry to a hazardous location
• do not leave any hazard unguarded during work breaks.
44
8 Worker safety in and around
excavations
Everyone involved in excavation work should be aware of their responsibilities under the Act.
Employers must, so far as is practicable, provide and maintain workplaces in which workers
are not exposed to hazards, and this is especially important given that excavation is one of the
most hazardous of construction activities due to the risks involved.
The following matters should receive careful attention to minimise the risks to workers.
8.1 Access
Careful planning is necessary to give safe access and egress for workers and plant under
normal working conditions. Full provision for the safety and rescue of workers in the case of an
accident should not be overlooked and this includes the free movement of stretchers.
Access to surfaces more than one metre above or below ground level should be by fixed
means using either a ladder, stairway or ramp.
In trenches, access ladders or other means of access should be provided at intervals of not
more than 30 metres where people are working and near junctions or angles in the trench line.
Ladders must be secured and extend a minimum of 900 mm above the landing. Metal ladders
should be used with caution where electricity or overhead power lines are present. Workers
should not use shoring to climb into or out of an excavation.
Portable timber or metal ladders must comply with AS/NZS 1892.
Normal access routes used within an excavation should, wherever practicable, permit workers
to pass without bumping into obstructions. Walking in an excavation should occur on a secure
footing without risk of being hit by falling debris.
In the situation where an excavation or trench is heavily shored and headroom is limited,
access to and from work should be along well-defined routes that can be protected more
readily and the use of other routes should not be permitted.
Secure footing is essential for safe access. Loose stones and large rock projections should
be removed, and in some cases, it may be necessary to provide a timbered walkway to ensure
safe walking. Accumulations of mud should be prevented and sloping walkways should be
cleated or otherwise made slip proof.
45
Emergency procedures should be developed in consultation with workers and safety and
health representatives, where applicable.
The main objectives in emergency evacuation planning are to ensure that:
• everyone knows what to do in the event of an emergency
• preparations for potential and unexpected incidents at the workplace have taken place.
A selection of key people should be appointed to manage emergency procedures, such as
emergency response personnel, site wardens or first aiders. Roles and responsibilities should
be clearly defined and a clear line of reporting established.
Specialised training may be required for those responsible for managing emergency
evacuation procedures. Some emergencies will only take a short time to become a significant
incident. Depending upon the location and geographical factors of the site, emergency service
response times could be affected, especially if remote or around rough terrain. Therefore, it
may be necessary for some workers to be trained in the use of specialised logistical support
and devices, such as winches, stretchers, breathing apparatus or first aid.
Workers should be trained in set emergency evacuation procedures with regular drill practice
undertaken. Any shortfalls identified during training or practice should be addressed.
A risk management process should be used to ensure that any changes at the workplace have
been taken into account and will not impact emergency response procedures.
In the event of an emergency, only rescue traffic should be permitted in the area and this may
include vehicles from an on-site response team or an emergency services agency, such as
DFES, and all access ways cleared immediately.
Workers and mobile plant operators should always park their vehicles clear of access routes or
haul roads to leave adequate clearance for emergency traffic. Rescue teams will then be able
to use routes normally used by plant. Rescue traffic may also include stretchers, and these
should be considered and provided for when planning details of access.
Wherever possible, some alternative access should be provided for emergency use. Open
excavations should have a spare ladder provided at the top of the excavation, which should be
left in a place known to all workers and reserved solely for emergency use. It should be painted
red or yellow to emphasise its emergency role.
Emergency access and egress also implies safe egress from the face of an advancing
excavation. At the face, while supporting members are being placed, protection cannot be as
good as where the supporting work is completed. This zone of reduced protection should be
kept short by keeping the support as close as practicable to the face being excavated.
Workers should be provided with a clear run to safety should there be a fall of earth. This
requires the floor of the excavation to be kept as clear as possible of loose spoil, tools, timber,
etc. Full walking headroom should be provided where practicable in a trench near the working
face, and constant attention is needed by all workers and supervisors to keep the floor clear of
hazards. The provision of sufficient headroom for safety near the face will often prove difficult
and therefore should receive special attention.
EXCAVATION – CODE OF PRACTICE
46
8.3 Working alone
See Section 6.1 for the requirements of regulation 3.112, as a person must not carry out
certain excavation work if they are alone.
In dry conditions, frequent watering may need to be applied to haul roads and work areas to
reduce the level of nuisance dust. Oiling or sealant may be suitable for some work areas.
Ensure that any runoff water does not affect the excavation site. Runoff water can be
controlled with a silt fence, shallow trench or other barrier, which will help to reduce soil
erosion and limit water ingress into the excavation. Keeping natural vegetation and topsoil
around an excavation can also help to control water runoff and limit soil erosion.
47
• Isolation – if using earthmoving plant, a fully enclosed operator cabin can effectively control
exposure to dust and respirable silica when fitted with properly designed and maintained
high-efficiency particulate arrestance (HEPA) air filtration.
• Respiratory protective equipment (RPE) – RPE does not prevent or control dust from
becoming airborne and it should not be used as a primary form of control, but rather in
combination with higher order controls like water suppression. The correct respirator for the
job should be selected in accordance with AS/NZS 1715.
• Induction, information, training and supervision – the employer, main contractor, self-
employed person or person having control of the workplace must provide induction, and
training about dust hazards including silica hazards and must supervise safe controls.
Information provided should cover:
– health risks from inhaling dust and respirable crystalline silica (RCS)
– control measures used to minimise the risk to safety and health
– correct use of the methods used to minimise exposure
– correct use and care of respiratory protection
– potential need for and details of any health surveillance processes.
The training given has to take into account the level of risk posed by the dust/respirable silica
exposure. A record should be kept of who was trained, who conducted the training, when it
was given, and the topics covered.
48
8.9 Adequate lighting
Trenches and open excavations, including shafts and drives, where daylight is insufficient,
must be provided with adequate lighting. A suggested minimum is lighting of 40 lx for
walkways or access and 160 lx for general work areas, or equivalent arrangement.
Glare should be eliminated. When contrasted with a deficiency of light, glare considerably
increases the risk of falls from slipping or tripping.
Workers operating near traffic should be provided with and be required to wear warning vests
or other suitable garments marked with or made of reflective or high-visibility materials.
In shafts shallow enough for workers on top to see and talk to workers below, no difficulty
should arise, but in shafts of intermediate depth, in which the workers climb up and down
ladders, there is need for an effective signalling system and there may be a requirement for
automatic locking of winding gear while workers are moving.
See Section 6.2 for factors to be considered when working around mobile plant.
49
8.12 Ramps and runways
Ramps or runways used for running plant into and out of an excavation need to be constructed
of appropriate strength, width and grade for the plant being used. Ramps intended for use by
track vehicles only should be marked as such and no other vehicles allowed to use them.
Ramps or runways should normally have a clear width of at least 3.7 metres for non-passing
traffic and at least 6.7 metres when providing for passing traffic and be fitted with substantial
wheel guards where there is any risk of vehicles slipping sideways into the excavation. A
substantial earth windrow may be sufficient in some cases. Frequent careful examination and
maintenance is needed to keep ramps in a safe and serviceable condition.
Ramps used for foot traffic within the job should preferably be not steeper than one vertical
in six horizontal unless cleats are used and in no case steeper than one in four. To climb a
steeper grade than this, flights of steps alternating with landings should be used.
Provision for movement of persons in, around and across an excavation was discussed in
Section 4.7.
Where there is no access permit, all power lines should be treated as being live and without
written confirmation of the line voltage from the distribution authority, the highest line voltage
should be assumed and a six metre ‘danger zone’ used.
Regulation 3.64 of the Regulations specifies a ‘danger zone’ around overhead power lines of
different voltages, which must not be entered by workers, plant or material. This ‘danger zone’
is within:
50
(a) 0.5 metres for insulated overhead line or aerial bundled conductor line not more than
1000 volts
(b) 1.0 metres for uninsulated overhead line not more than 1000 volts
(c) 3.0 metres for overhead line exceeding 1000 volts but not more than 33000 volts
(d) 6.0 metres for overhead line exceeding 33000 volts.
WorkSafe’s Guidelines for work in the vicinity of overhead power lines provides guidance on the
operation of cranes and the use of other plant and equipment in the vicinity of overhead power
lines. The guidelines promote a ‘no go’ distance beyond the ‘danger zone’ which should not
be entered by the lifting hook of a crane or the boom of an excavator or backhoe. This ‘no go’
distance is the horizontal distance from the centre line of the lift to the perimeter of any load.
Figure 18 shows required clearances for excavation plant and lifting equipment from overhead
power lines in accordance with WorkSafe’s guidelines.
Pole or tower
Figure 18 Clearance for excavation plant and lifting equipment from overhead power lines
If, for any reason, it is necessary for a person or any plant or material to enter the ‘danger zone’,
the prior authorisation of the distribution authority must be obtained before entry is made.
In instances where it is necessary to operate lifting equipment within the ‘no go’ zone (but still
outside the ‘danger zone’), a dedicated spotter should be used. In these circumstances, the
following measures should be implemented:
• increase the visibility of the power lines by the use of ‘tiger tail’ wrapping around the lines
• use engineering controls on lifting equipment:
– mechanically slow down or limit the normal operating cycle of the plant to increase the
available reaction time for assessing distances
EXCAVATION – CODE OF PRACTICE
– limit the height/rotational movement of boom type plant with mechanical stops to
prevent the boom being in proximity to overhead power lines
– fit plant with programmable zone limiting devices
– use electrically insulated plant and equipment
• keep workers away from the area with clear instruction to stand clear of the plant and load
at all times
51
• install warning notices in a prominent position in the operators cabin to alert operators to
check for the presence of power lines
• ensure the plant operator is using suitable personal protective equipment, such as, rubber
soled boots, electrically tested insulating gloves, safety helmet, rubber insulating mat or
equipotential earth mat. Clothing should be dry, especially in humid or wet conditions
• dry taglines (tail ropes) made of natural fibre, such as hemp, sisal or other non-conductive
material, should be used to control the load. Due to their conductive properties, synthetic
ropes should not be used. The tagline needs to be prevented from approaching or being
blown into contact with any power line
• mobile equipment should be provided with a steel earthing chain. The chain should be
bolted or welded to the carrier chassis and be of sufficient length to allow at least one
metre of chain to be in contact with the ground. Earthing chain should not be used when the
equipment is operating near the rails of an electric train system.
When operating or travelling in an unfamiliar area, the operator should always check for the
presence of overhead power lines.
Proximity warning devices, insulating boom guards and similar devices all have limitations and
should not be relied upon to give protection against electric shock.
In the event that mobile plant does contact live power lines, or arcing occurs, the operator
should observe the following precautions:
• remain inside the cab
• warn all other personnel to keep away from the item of plant and not to touch any part of
the plant, rigging, tail ropes or load
• try, unaided, and without anyone approaching the machine, to move it until clear of the
power line
• if the machine cannot be moved away, remain inside the cab. If possible, get someone to
inform the electricity distribution authority at once. Take no action until the distribution
authority confirm that the conditions are safe
• if it is essential to leave the cabin because electrical contact or arcing has caused a fire or
other life-threatening emergency, jump clear as far away from the machine as possible. Do
not touch the machine and the ground at the same time
• when moving away from the machine, shuffle or hop slowly across the affected area. Large
steps should be avoided as one foot could be in a higher voltage area and the other in a
lower voltage area. Under some circumstances, the voltage difference between the two
areas could kill (see Figure 19).
• ensure someone remains near the machine at a safe distance, to warn others of the danger
of approaching.
High voltage contact will result in electrical current flowing down the
EXCAVATION – CODE OF PRACTICE
bottom and through the machine to the ground. The ground will then
be energised with a high voltage near the machine and lower voltage
further away.
52
Following any contact with live power lines or arcing, a competent person should inspect the
machine for possible damage caused by the contact or arcing before further use. Wire rope
should be replaced if it touches the power lines, as the arc will usually weld, melt or badly pit
the rope.
In the case of wheeled machinery, it is important that this inspection consider the possible
degradation of rubber tyres caused by high temperatures.
All tyres suspected of being subjected to heat from any source should be replaced.
8.15 Scaffolding
Scaffolding may be required for certain special excavation work when access to high faces is
needed.
Scaffolding must be erected and dismantled in accordance with the requirements of
regulations 3.66 to 3.81 and the relevant parts of AS/NZS 1576 and AS/NZS 4576.
8.17 Drainage
In all excavations, the safety of faces depends largely on the effectiveness of steps taken to
control surface and ground water. Where practicable, surface water should be collected in
drains and discharged clear of the working area. All sub-soil drains found should be effectively
diverted and the water led away from the site.
During construction, checks should be made for inflow from seepage and springs. When
found, such inflows should be collected into a sump and pumped clear of the excavation. Such
seepage may cause faces to slump, and localised shoring may be needed. Springs coming
through the floor of an excavation may cause dangerous unstable conditions leading to cave-
in.
See Section 4.5 for further information on water control.
53
9 Safe slopes
9.1 General
The face of an excavation may be cut back to a safe slope as an alternative to shoring. Sloping
(battering) the face may be a safe and viable method if there is sufficient space at the site.
A slope is safe when the material is stable. That is, the slope does not flatten when left for a
considerable period, there is no movement of material down the slope and the toe of the slope
remains in the same place.
Different soils, when dumped in heaps, will assume a characteristic shape and settle naturally
at different slopes. The angle which a sloping face of loose earth makes with the horizontal
is sometimes referred to as the angle of repose. However, it is poor practice to relate the safe
slope of an excavation to the angle of repose, even though the safe slope may be similar in
some types of soil to the angle of repose.
On some excavations, typically those of long-term duration, an analysis of soil samples
will enable an engineer experienced in soil mechanics to calculate safe slopes. However,
in trenching works of shorter duration, this is usually not practicable and excavated slopes
should be sufficiently conservative to avoid the risk of collapse.
The safety of the slope can change if the local geology and condition of the soil changes. The
presence of water has a substantial effect on the safe excavated slope of any material. If the
material is wet by rain or seepage water, it may slump or flatten out.
The safe slope for a face will depend on the depth of cut, the type of soil, the moisture content
and condition of the material in the face and the length of time the face will be required to
stand. The location of any underground services near the excavation will also affect the safe
slope. In a shallow trench for pipe laying, where the material is uniform and known to be stable
and the trench will be back filled within a short time, vertical faces may be safe. However,
the excavation of a vertical sided trench in which workers are required to work should be
considered as dangerous and advice from a competent person should always be obtained.
In considering the stability of an excavated slope, it is important to note that, as a rule of
thumb, the magnitude of horizontal forces is a function of the square of the total depth of the
face. Therefore, at a depth of two metres, horizontal forces are four times the magnitude of
such forces in a one-metre deep cut, nine times in a three-metre deep cut, 16 times in a four-
metre deep cut and so on. These simple calculations indicate the very significant impact of the
rate of increase of horizontal forces with increasing depth.
As mentioned previously, a safe slope depends on many factors and a competent person (see
Section 3) should determine safe slopes for excavations. For excavations deeper than six
metres, safe slopes should be determined by an engineer.
In trench excavation over long distances, soil types can change dramatically and different
weather conditions will alter the strength and stability of excavated faces, as will the length
of time the excavation is open. A competent person should determine a safe slope as soil
EXCAVATION – CODE OF PRACTICE
conditions change.
54
Where there are no adverse geological conditions present, such as slip planes, or high
groundwater levels, the following guide to safe slopes in various soil conditions may apply:
• For most types of soil for excavations up to six metres depth, one-and-a-half horizontal
distance to one vertical distance (equivalent to an angle of approximately 34 degrees from
the horizontal). This slope may be safe, even for granular soils, such as crushed rock, gravel,
non-angular poorly graded sand (e.g. Bassendean sand), and loamy sand with very little
cohesive properties.
• Weak cohesive soils, such as angular well graded sand (e.g. Karrakatta sand or Spearwood
sand), silt, silty loam and sandy loam may be safe at slopes of one horizontal to one vertical
(45 degrees) for excavations up to six metres.
• Cohesive soils with a greater compressive strength, such as clay, silty clay and sandy clay,
may be safe at steeper angles, three-quarters horizontal distance to one vertical distance
(equivalent to an angle of approximately 53 degrees from the horizontal).
Granular soils
Cohesive soils
Figure 20 Slopes which may be safe for various soil types. These slopes may not be safe in all conditions.
EXCAVATION – CODE OF PRACTICE
55
Typical circumstances that may require a safer slope (or shoring and other precautions)
include where:
• there are surcharge loads
• there are planes of weakness or soil layering
• the ground to be excavated is not level
• groundwater will be encountered
• there are vibration forces.
For the three types of soil mentioned above, there may be situations where these slopes will
not be safe due to adverse geological conditions or the presence of groundwater. Saturation
will considerably flatten these slopes. Conversely, there may be situations where steeper
slopes are safe due to favourable geological conditions or the absence of groundwater. Where
the excavation is deeper than 1.5 metres, steeper slopes should only be used on the basis of
assessment and advice of an appropriately experienced engineer.
At depths greater than three metres, faces should be stabilised with horizontal benching, which
will also prevent material from the top of the slopes falling down to the working area. When
horizontal benching is used, consideration should be given to the width of the bench where
machinery is required to operate.
Support to the face of an excavation can sometimes be effectively provided by the use of
chemical stabilisation techniques which involve injection under pressure of chemical solutions
which bind and solidify soil. This method of stabilisation is only possible in porous soils and
is expensive. However, under certain circumstances where space limitations are a major
consideration and it is not feasible to cut the face of an excavation back to a safe slope,
chemical injection may be economical.
If excavated material is very close to a trench, it may roll into the excavation. To prevent this,
toe boards should protrude at least 300 mm above the toe of the excavated material.
56
9.3 Cohesive strength and earth pressure
In their natural condition, soils have varying degrees of cohesive strength and frictional
resistance. Examples of materials with virtually no cohesive strength are dry sand, saturated
sand and gravels with minimum clay content.
Ground encountered in trench excavations can generally be categorised as one of three main
kinds:
• hard, compact soil
• soil liable to crack or crumble
• loose or running material.
Of these materials, hard compact soil is the type that can cause the most trouble because
the face often looks good, and this can lead to risks being taken; loose or running material
is in most respects the safest, because the need for precautions is obvious from the start.
Soil liable to crack or crumble is doubtful, and should be consideration carefully before the
treatment to be given is determined. Useful information can often be obtained by inquiring
from local authority officers.
Where there is any doubt about the cohesiveness of a soil, a simple field test is to remove a
handful of natural soil and mould it into a ball with both hands. Leave it standing and observe
the shape and separation tendencies of the soil over a period of time.
Non-cohesive faces may be very treacherous. With just the right amount of moisture, they
look, for a short time, safe and solid. Very little loss of water by evaporation will make the soil
crumble, as would an increase in the water content from rain or other causes.
Figure 21 shows an example of ground failure where a worker is pinned and crushed by the
soil. Trench collapses of this nature may cause fatal injuries.
Trench cave-ins occur very quickly giving a worker virtually no time to escape, especially if the
collapse is extensive.
Evaluating pressure on a trench wall is a complex matter requiring consideration of a number
of factors including soil type, moisture content, effect of the weight of the excavated material
and adjacent machinery loadings, and should be undertaken only by engineers experienced in
such matters.
Engineering advice on the need and application of ground support systems should be sought,
except in the situation of shallow trenches.
EXCAVATION – CODE OF PRACTICE
57
A B
This is a very dangerous situation, requiring Shear plane failure along the seepage (slippage)
ground support. No worker should be in the plane.
trench unless support has been installed.
C D
Worker trapped and crushed against the trench Worker badly injured and probably smothered
wall by the quick collapse. after being crushed against the opposite wall by
the collapsing ground. The weight of a wedge
of sand over a one metre length of trench two
metres deep is about three tonnes; more than
EXCAVATION – CODE OF PRACTICE
58
10 Types of excavations
10.1 General
The safety system chosen will depend on the nature of the excavation being undertaken.
Careful consideration needs to be given to safety issues when planning the work where the
excavation involves other than shallow trenching and small quantities of material.
A common cause of injury involves workers being struck by excavating machinery including
where machinery is driven into, or falls into, an excavation due to operator error or inadequate
barriers. Barricades should be installed where necessary to prevent vehicles and equipment
from accidentally falling into an excavation.
Excavated soil should be graded away from an excavation to assist in vehicle control.
See also Section 6.2 and Figure 17 showing the blind spots of operators of typical excavation
equipment and the need for an effective system of two-way communication between
operators and ground personnel.
A check should be carried out to ensure all drivers and operators have appropriate licences and
any certificates of competency required under the Regulations.
The Regulations do not specify what support system is required for the range of excavation
work that may be carried out. For complex excavation work, such as excavation for deep
sewers, an engineer experienced in this type of work should approve the ground support
system in writing.
• unusual obstacles and existing conditions, such as buildings, trees, power lines and sloping
ground
• distance that excavated material is to be placed away from the excavation
• the need to ensure access and egress are not prevented.
59
As the excavation increases in depth, the sides should be battered to prevent collapse. The
bulk of this work is done by machine, but in deep excavations, trimming by hand is often
required. This is accomplished by shovelling or pushing the material with a long handled tool
or shovel to the bottom of the excavation where it is picked up by the excavation equipment.
Care needs to be taken to avoid over excavation. Frequent ‘boning’ or levelling is necessary to
check the depth of cut. Hand trimming of the excavation is often required.
It is a regulatory requirement that the blast plan be followed. Components of the blast plan
may be submitted to one or more competent persons within the organisation responsible for
authorising the blast.
60
Within seven days of the use of an explosive, the shotfiring licence holder must make a proper
written record of the blast. Copies of the blast plan and proper written record of an explosive
are to be kept by those responsible for their preparation for a period of two years after the use
of the explosive.
By maintaining written records of the use of explosives as part of the blast plan, details
surrounding the conduct of the blast and post-blast analysis are documented. This will be
important should there be a complaint or incident in relation to the blast.
Blasting within a townsite requires a permit from the local government authority and public risk
insurance. Blasting should be on a very limited scale in built up areas and only take place after
all nearby buildings have been thoroughly inspected, photographed if required and recorded.
Adequate warning signs need to be displayed and all precautions against flying material taken
by the use of pegged or weighted blasting mats or similar aids.
In open country, it is possible to make maximum use of explosives. With shallow trenches, the
ground can often be broken up to its full depth in one operation. In deeper trenches, benching
would have to be undertaken.
It is important that all drilling for blasting be carried out as quickly as possible and blasting
be conducted soon after to avoid the possibility of extraneous matter entering drill holes.
It is good practice to temporarily plug drill holes prior to charging. If extraneous material is
allowed to enter drill holes, the amount of charge possible in each hole will be reduced, thereby
diminishing the force of the explosion and fragmentation of the rock. The possibility of misfires
will also be increased if delays occur. It is important to count the number of charged holes
prior to blasting and identify any misfires which occur.
A mobile rotary percussion drilling rig is generally used for the above type of drilling operations.
If drilling is to be carried out by hand drills, it is important that an adequate supply of
compressed air and sufficient air drills and drill rods be supplied to minimise delays.
Although any drilling activity will involve risks of manual handling injury, the use of hand drills
will create additional manual handling hazards, which should be considered during excavation
operations. The use of hand drilling equipment will also involve risk of vibration injuries
occurring, which needs to be assessed and controlled.
Long periods of repeated exposure to the noise of drilling equipment may expose workers to
excessive noise. Regulation 3.46 requires that workers must not be exposed to noise levels in
excess of the exposure standard specified in regulation 3.45.
Regulation 3.47 requires that workers be provided with personal hearing protection, selected
in accordance with the requirements of AS/NZS 1269.3, if it is not practicable to avoid them
being exposed to noise above the exposure standard. The Commission code of practice,
Managing noise at workplaces should be referred to for practical guidance on managing noise,
which may be damaging to hearing.
Drilling activity may also generate significant quantities of dust requiring respiratory protective
equipment to be provided to workers. Respiratory protective equipment must be selected in
accordance with the requirements of AS/NZS 1715 and comply with the requirements of
EXCAVATION – CODE OF PRACTICE
AS/NZS 1716. The Commission code of practice, Personal protective clothing and equipment
provides further information on respiratory protection.
61
10.5 Excavators, trench diggers and backhoes
Selection of excavation equipment best suited to the task is made by considering the following
factors:
• depth of excavation
• quantity and disposal area of excavated material. Large excavators are able to dump
excavated material away from the excavation site.
Trench diggers and backhoes are used mainly in:
• sand to depths of approximately 1.5 m
• deeper in softer clay and limestone.
embankments or trenches from across the line of a trench rather than parallel to it.
62
10.7 Vacuum excavation
Vacuum or suction excavators are items of plant that use a boom-mounted high-pressure
suction hose to excavate small, precise holes. These machines are useful for locating or
excavating underground utility services and reduce the risk to workers of contacting or cutting
utility pipes, which can occur with other mechanical excavation methods.
A high-pressure air lance or water jet is used to loosen soil and other granular material, which
is then removed by the vacuum hose and drawn into a hopper where it can be emptied back
into the excavation later.
Vacuum excavators can extract and store a range of materials, such as stone, rubble,
sand, mud and liquids. They can also be used to carry out the removal of low or high-risk
contaminated soils, such as asbestos, or other hazardous materials or chemical substances.
63
11 Ground support systems
As discussed in Section 4, systems of safety include battering, benching, support systems,
shoring systems and shield systems.
One of these systems of safety must be used to ensure safe excavation and prevent cave-
ins, and selection is usually dependant on the depth of excavation. The particular system
employed will also be influenced by many other factors, such as the location of the excavation
and the nature of the soil.
The most basic system does not require any ground support system at all.
64
11.2 Cutting the face of an excavation to a safe slope
The safe slope for faces will depend on the depth of cut, the type and condition of material in
the face and the length of time the face will be required to stand before backfilling. In a trench
where the material is uniform and known to be stable and the trench will be back filled within a
short time, vertical faces may be safe for depths of up to 1.5 metres. However, consideration
needs to be given to the type of work being carried out in a trench. If a worker is on his knees
laying pipes or working in a bent or seated position, a trench less than 1.5 metres deep may
present significant hazards and risks.
A safe slope may be judged by the careful examination of the size, shape, nature and bedding
of the material in the face. A competent person is needed to make this judgement, which
requires experience and knowledge of the local area. The capabilities of a competent person
are set out in Section 3.
All loose or hanging rock should be removed and frequent inspections are necessary as
weather conditions can quickly loosen excavated faces.
Where an excavation exceeds three metres in depth, it should be horizontally benched to
stabilise the slopes and to prevent material from the top of the slopes falling down to the
working area. Benches should be at about three metre vertical intervals and should not be less
than 1.2 metres wide. They should be sloped to reduce the possibility of water scouring.
For large excavations, face slopes and widths of benches should be determined by the size
and type of excavating machinery used. On large works, detailed construction planning should
be carried out and be approved by an engineer before work commences (see Section 9, Safe
slopes).
65
11.4 Closed sheeting or shoring
This is a primary method of ground support in trench excavation where unstable ground
conditions, such as in soft ground or ground liable to be wet during excavation including
sand, silt or soft moist clay, are encountered and there is danger of the ground ‘running’ or
collapsing. Closed sheeting or shoring is also used when the location of an excavation or the
depth of cut makes battering or benching impractical.
The two basic types of shoring are hydraulically operated metal shoring and timber shoring.
Figure 22 shows the components of closed timber sheeting for trench excavation. Walers
and toms are installed as soon as practicable during the excavation process. Vertical closed
sheeting is then inserted. When using this type of ground support, capping over the toms
should extend to the full width of the trench, as these support the toms.
Bearers are used to support the set of toms and walers. To ensure that walers are correctly
located, toms are secured to the walers.
It is common to use of shoring or sheeting using hydraulic jacks and steel struts, walers and
sheeting although aluminium and sometimes timber components are also used. The use of
metal shoring has largely replaced timber shoring because of its adaptability to various depths
and trench widths and its ability to evenly distribute pressure along a trench line. Steel sets are
usually quicker and simpler to install.
Timber used in ground support systems should, wherever possible, be hardwood. Hardwood
timber will usually creak or groan when it is overloaded whereas softwood may fail suddenly
without warning.
Excavation of material below the bottom of the ground support system is only permitted if the
system is designed to resist the forces of the full depth of the excavation. However this over-
excavation should not exceed 600 mm.
Specifications for timber shoring of trenches are shown at Section 11.6 of this code.
EXCAVATION – CODE OF PRACTICE
66
1
11
14
12
13
3
15
4
16
17
5
8 19
6
7
18
9 10
1. Maximum distance between bearers, 13. Timber walkway with joints over bearers.
3.5 m. 14. Minimum height.
2. Maximum distance between toms, 1.8 m. 15. Waling joints over bearers.
3. Waling minimum size, 100 mm x 100 mm. 16. Pressure boards below bearers.
4. Maximum spacing between walers, 0.5 m. 17. Bearers from which all sets are suspended,
5. Cap. or on which top set of walings and struts
6. Tom. are placed; minimum size 100 mm x
100 mm. Where bearers are used to
7. Bearer.
provide access over trench, minimum
8. Lacing to support timber waling, minimum access width is 450 mm requiring five
size, 75 mm x 25 mm. bearers. Access should not occur at tom
9. Vertical sheeting driven securely into trench points. Guard rails must be provided to
bottom. both sides of access.
10. Twin toms, minimum size 100 mm x 18. 18. Capping over toms and bearers,
100 mm. 100mm x 25mm.
11. Central capped tom. 19. 19. Two bearers accompanied by two
12. Vertical timber sheeting, minimum size, capped toms should be used to ensure full
235 mm x 38 mm. support of waling joints.
Figure 22 Closed sheeting – vertical timber trench support in loose or running ground, for trenches with a
maximum depth of 5.0 metres
EXCAVATION – CODE OF PRACTICE
67
11.5 Telescopic sets
In trenching, when unstable ground, such as wet sand, is being excavated and the excavation
exceeds five metres in depth, it may be necessary to excavate the trench in two stages – upper
and lower.
A section of the upper stage should be excavated and supported first. The lower section
should then be sheet piled, excavated and supported through the interior of the upper support
system without damaging the upper system or creating a dangerous situation in the lower
level. Considerable expertise is needed to do this properly; a person inexperienced in this
double support system must obtain expert assistance.
This method of trench support requires great care to ensure the correct degree of support
and safety. If a deep excavation collapses on a person, the result could be fatal. The method
should only be used after consultation with contractors and authorities who have experience in
close sheeted excavations. Figure 22 shows a cross sectional sketch of a telescopic set using
timber components.
Note:
68
1473
914
610
4876
305
610
305
Laths 230
2438
864
69
11.7 Stability of affected buildings or structures
Stability of affected buildings, etc.
Regulation 3.113 states:
If any excavation work or earthwork to be done at a workplace is likely to adversely affect
the stability of any building or structure or any road then a person who, at the workplace, is
an employer, the main contractor or a self-employed person must ensure that the work is
not commenced or continued unless the stability of the building or structure or the road is
protected by sheet piling, shoring, bracing, guying or other appropriate means.
Where the stability of adjoining buildings, roads, walls, paths, pavements or other structures
is endangered by excavation or earthwork operations, a support system, such as sheet piling,
shoring, bracing, guying or other appropriate means, needs to be provided to ensure the
stability and protection of the structure and the protection of workers. Sacrificial sets (see
Section 11.8), may also be used. Stability and protective measures need to be in place before
excavation work commences.
Unless the excavation is in stable rock, any excavation below the level of the base, or footing
of any foundation or retaining wall that could affect the stability of the structure, needs to be
secured by a suitable support system.
The effectiveness of the support system needs to be monitored as excavation work or
earthwork continues to ensure stability of the building or structure.
70
11.10 Alternative soldier set: hydraulic support systems
Hydraulic support systems are mainly used to provide mobile ground support while other
ground support, such as soldier sets are being installed.
These travelling support systems may become unreliable if not properly used and maintained.
Frequent inspections of pressure hoses and rams are necessary to detect abrasion, fatigue
or damage, such as bent or notched rams. Ground pressures should be considered prior to
installation of these supports; it is dangerous to rely on a hydraulic support system that is
under-designed in relation to the ground pressure. If this situation is likely, ground supports
should be increased.
When two hydraulic ground support sets (A and B) are installed no more than 1.5 metres apart,
the area between these sets can be considered to be supported; workers can enter this area to
erect a soldier set (C) midway between sets A and B.
One of the travelling sets A may then be removed and placed on the other side of set B, no
further than 1.5 metres away.
Three ground support sets are then operational in the trench in this order: soldier set C,
travelling support set B, travelling support set A.
The ground between travelling sets B and A is supported and workers may enter this area of
excavation to erect another soldier set (D) ensuring that the distance between sets C and D is
no more than 1.5 metres.
There are now four ground support sets in this order: soldier set C, travelling support set B,
soldier set D, and travelling support set A.
Travelling support set B may then be lifted out and placed on the other side of travelling
support set A, whereupon another soldier set may be erected between A and B.
This leapfrogging of the two travelling support sets is continued down the length of the trench,
leaving behind a soldier set each time a travelling support set moves.
When a trench has been fully supported by soldier sets, the travelling support sets should be
dismantled to prevent damage. After they have been inspected, the hydraulic supports should
be repaired, if necessary, and carefully stored away. Figure 24 illustrates how the hydraulic
support system is used.
71
A C B
1.5 m
C B A
C B D A
1.5 m
C D A B
A, B = Hydraulic set
C, D = Soldier set
11.11 Tunnelling
Generally, tunnelling is effective when an excavation is required at depth greater than six or
seven metres. Tunnelling is usually carried out using steel shields; however, all excavation for
tunnelling must be supported. It is a specialised aspect of excavation work.
As an approximation, the use of steel tunnelling shields becomes more economical than the
use of supported trenches at depths greater than six metres and about seven metres for a
battered trench. This is only a rough approximation, and a final decision can only be made after
careful investigation. Tunnelling requires engineering design and engineering supervision.
EXCAVATION – CODE OF PRACTICE
Steel shields and cylinders telescoped inside each other are frequently used to give a cover
section greater than 2.4 metres under roads. Typically, recoverable steel shields are used to
hold back the soil while excavation is taking place. If it is important that no settlement takes
place over the cover section at future dates, steel cylinders which are left in the ground are
used.
72
11.12 Shafts
A shaft is a vertical opening or inclined development usually opening into a mine for the
purposes of raising or lowering people and equipment, or for the provision of ventilation, and in
this situation is covered by regulations under the Mines Safety and Inspection Act 1994.
Comparatively shallow shafts sunk for investigating or constructing foundations for bridges,
dewatering or providing openings to underground facilities should be guarded by a suitable
guardrail and toe-board with gate rail for access. The sides of the shaft should be supported by
steel frames or sets of timber. In special cases, support can be provided by installing precast
concrete or steel caissons.
Shafts usually have special features and expert engineering advice needs to be obtained
before installation. In some cases, special ventilation facilities may have to be provided.
73
75 x 50 mm M.S.
190 mm 190 mm RHS
190 mm
190 mm
1½
Figure 25 Trench supports in sand. Steel soldier sets, horizontal timber sheeting boards (side lacing).
Maximum trench depth two metres.
74
Lifting point Upper module
Strut
Lower module
Lifting point
Panel
Post
Handling point
Cutting edge
Used correctly, steel trench boxes normally provide a safer means of trench shoring than other
conventional means. If abused or misused, steel boxes may cause serious injury during their
installation, use or removal.
Instructions for their use should be developed in consultation with the manufacturer and
safety and health representatives, if any. Supervisors need to ensure that plant operators
understand these instructions.
Trench boxes differ from other trench lining equipment in that they do not usually support the
sides of the excavation. They protect workers within the shield from cave-ins, although the
space between the shield and the sides of the excavation is backfilled to prevent lateral or
other hazardous movement in the event of sudden lateral loads.
Steel boxes for trench work are of light or heavy-duty construction, depending on the depth of
the trench. Light construction boxes, often referred to as backhoe boxes are normally used to a
maximum depth of two metres while heavy-duty boxes 2.4 metres high can be used up to 4.8
metres in depth. The use of steel boxes to greater depths needs to be approved by an engineer.
Trench boxes should not be subjected to loads exceeding those for which the system was
designed to withstand. Earth pressures are reduced when correct benching and battering
practices are used.
Whenever trench boxes are telescoped to extend the depth of shoring, the ground forces
acting on the box need to be checked to ensure the safe working load of the box is not
exceeded. This check should be performed by an engineer. Trench boxes are mainly used in
open areas where runs are long and relatively uninterrupted, and where access is available for
cranage to lower and raise the boxes or shields into and out of a trench. They are generally not
EXCAVATION – CODE OF PRACTICE
suitable where access is difficult and ground conditions prevent the use of lifting equipment,
but can be useful where other forms of support are difficult to install.
75
Installation of trench boxes
Installation procedures for steel trench boxes will depend on the soil conditions encountered
in the trench. In all situations, the box should be located squarely in the trench and not inclined
from the vertical. The box should not be wedged or jammed into the vertical position as this
may cause difficult removal problems.
Boxes should only be lifted from specific lifting points designated by the manufacturer, not
from struts or spreader bars.
For sandy conditions, the trench should be excavated to approximately one metre deep, the
steel box placed within the trench and the excavation completed from within the box. As the
excavation progresses, the box is pushed lower by pressure of the excavator bucket on the top
rail of the box. The box should not be struck or hit by the excavator to lower it.
In clay conditions where the excavated sides of the trench are stable, it may be possible to
excavate the trench to the desired depth and then install the steel box. After installation, the
space between the box and the excavated sides should be backfilled.
Excavation of material below the bottom of the steel box is only permitted if the steel box is
designed to resist the forces of the full depth of the excavation. However, this over-excavation
should not exceed 600 mm.
Workers are only permitted inside a steel box in which mechanical excavation is being carried
out, in accordance with documented procedures developed in consultation with the safety and
health representative, if applicable. In all situations where excavators are operating within a
steel trench box occupied by workers, the workers should wear high-visibility clothing and have
acknowledged the presence of the excavator operator.
If dewatering is carried out, the bottom of the submersible pump should be kept above the
bottom of the steel box. This reduces the flow of sand to the pump, and reduces the risk
conditions around the steel box.
The installation, use and removal of steel trench boxes should be supervised by a competent
person.
The removal of steel trench boxes is covered in Section 12.2.
The Act requires that employers provide and maintain plant and systems of work such that
workers, so far as is practicable, are not exposed to hazards.
The Act also requires that suppliers of plant ensure that the design and construction is such
that persons, so far as is practicable, who properly install, maintain or use the plant are not
exposed to hazards.
76
The Regulations require that if the design of plant is altered:
• the alteration is assessed for risk of injury
• the alteration is carried out by a competent person
• the plant is inspected and tested by a competent person before being returned to service.
77
12 Removal of shoring
12.1 General
Shoring and all support systems should be removed in a manner that protects workers from
cave-ins, structural collapse or being struck by structural members. Before removal begins, it
may be necessary to install other temporary structural members to ensure worker safety.
A trench wall is very unstable when ground supports are being removed or dismantled and
there is no guarantee the sides will not collapse at this time.
When a ground support system is being dismantled where the excavation was not properly
backfilled, the trench walls may not withstand the increase in side pressure that was previously
taken by the ground supports.
Removal should begin at, and progress from, the bottom of the excavation. Members should
be released slowly to note any indication of possible failure of the remaining support members
or possible cave-in.
Backfilling and compaction should progress together with the removal of support members.
Removal of sets should be done from the surface or from a supported area of trench.
No ground supports should be removed from a section of a trench where persons are working.
Under no circumstances should shoring be partly removed unless it is for the purpose of
complete removal and backfilling.
There are two recommended methods for removal of sets, both of which require workers in
the trench during dismantling.
Method 1
Without entering the excavation, workers push the excavated material back into the trench
along the entire length so that it is level with the bottom set of toms. They then enter the trench
and remove all bottom toms. When they leave the trench, it is backfilled to the next level of
toms. The lowest toms are again removed in the same way. This is repeated until all the toms
have been recovered, after which it is safe to remove the soldiers by means of a backhoe and
chains or lifting lug. Backfilling is then completed. This is the preferred method, as shown in
Figure 27.
EXCAVATION – CODE OF PRACTICE
78
Access ladder
Trench should be filled to the level of the bottom toms before workers can be allowed into excavation to remove
the bottom row of toms.
1. Backfill reaches the level of the bottom tom.
2. Soldiers are pulled out last, after the removal of the top tom.
3. The top tom is removed from the surface or from the trench after backfill has been placed to the level of the top tom.
Access ladder
3
2
For added side support during the removal process, while workers are still in the trench, the soldiers should be left in place
until all the toms have been removed, and then extracted with a backhoe.
Method 2
With this method, backfilling progresses from one end of the trench to the other, which is a
useful practice when a trench has restricted access.
Backfill is placed in the trench until it begins to run over the bottom tom. A worker then
approaches and removes this bottom tom. After the worker has left the trench or has gone
behind a complete soldier set, more backfill is added until it reaches the next tom in the set
being dismantled; this tom is then removed. The procedure is repeated until all the toms of the
set have been recovered. The two soldiers are then removed and the excavation is backfilled
until the fill reaches the bottom tom of the next set. The process is repeated along the whole
length of the trench.
EXCAVATION – CODE OF PRACTICE
Method 2 is less satisfactory than Method 1 because the area in front of the set being
dismantled has uncompacted soil to stabilise its walls, and these walls must frequently
withstand the additional weight of the excavator backfilling the trench.
79
Method 2 is also less efficient because backfill does not extend along the whole length of the
trench, from bottom tom to bottom tom. This means that the area of partially unsupported
ground around a worker in the trench is increased after the bottom tom has been removed
(see Figure 28).
It may sometimes be better to abandon the support material if its removal is dangerous.
The whole purpose of shoring excavation is defeated if workers expose themselves to
hazards while either installing or removing the shoring.
The trench should be backfilled to the level of the bottom tom before the tom is removed.
1. A small mobile front end loader/backhoe should be used for backfilling. Heavy excavators should be avoided
as they place an enormous load on the trench walls and cause excessive vibration.
2. Partially unsupported ground.
Set A
Since the soldier provides side-support near the set being dismantled, the set should be removed by the backhoe
only after the trench has been completely backfilled.
3. The worker is in a dangerous situation. Workers should not be in front of Set A while the backhoe is backfilling.
80
12.2 Removal of steel trench boxes
Steel trench boxes should only be removed from the ground by lifting at lifting points
designated by the manufacturer. They should never be lifted from spreader bars or struts,
which may be damaged in the process, as they are designed to resist axial loading only.
The possibility of damage to spreader bars increases with the width of the bar.
Dedicated chain slings should be used to extract steel boxes from the ground. The crane or
other lifting plant together with the slings, shackles, hooks and other lifting components needs
to be of sufficient capacity to lift the weight of the box and the associated ground frictional
forces safely.
Heavy-duty steel boxes are usually removed from the ground one side after the other by
partially backfilling the box before partially raising it and then compacting the soil before
repeating the process until the steel box has been walked side to side out of the trench.
A heavy-duty box weighing several tonnes will require a crane or excavator of at least 16 tonne
maximum capacity to remove it from the ground.
Light duty boxes which are not hinged like heavy duty boxes should be lifted end to end in a
seesaw action, and not side to side.
A crane or excavator of at least 12 tonne maximum capacity is required to remove light duty
boxes from the ground.
The manufacturer’s instructions should be followed in removal of steel trench boxes and the
operation supervised by a competent person.
81
13 Steel sheet piling
13.1 Uses of steel sheet piling
Steel sheet piling is generally used on major excavations, such as large building foundations, or
where large embankments are to be held back. It is also used where an excavation is in close
proximity to adjoining buildings.
The use of steel sheet piling is a similar method of trench support to closed sheeting, but does
not require as much expertise and time. However, skill is necessary to install walers and toms
that support the steel sheet piling safely (see Figure 29).
2
3
4
8
9
7
5 10
10. Twin steel jacks should be used where extra strength is required due to heavy loading.
Figure 29 Sheet piling in unstable ground. Sheet piling may be used when ground is so unstable that side
wall collapse would be likely immediately after excavation, for example, in loose and running sand. In such
cases, sheet piling needs to be carried out before excavating.
82
Steel sheet piling is formed from plates that are pickled and oiled before rolling, which makes
the sheets clean and free from rust or mill scale. If it is considered necessary to add to the
effective life of the sheeting by providing a protective coating, the sheets can be coated with a
tar base paint after the oil has been removed.
There are several types of steel sheet piling which can be obtained, all usually having similar
applications.
Internal propping
Generally, the work area protected by sheet piling is restricted and the total area is in use.
Removal of props supporting the sheet piling can be difficult in these situations, particularly if
the excavation is wet, which often occurs in the foundation excavation of large buildings.
Ground anchors
A ground anchor is a tie back to the soil behind the face requiring support. It can be said a
ground anchor is a cast in situ pile resisting tension forces only (see Figure 30).
Ground anchors
(soil reinforcement) in
compacted ground
Excavation surface
83
Ground anchors may be installed in either granular or clay soils. The design of ground anchors
should be carried out by an engineer experienced in this type of work.
One or more horizontal rows of variously spaced ground anchors may be used. The spacing
and sizes depend on the type of soil, the loads to be resisted and the physical limitations of the
method used to install the anchors. These factors also determine the dip angle of the anchor.
Ground anchors can be installed using ground anchor rigs, modified drilling rigs or modified
pile driving rigs.
In granular soil, the anchorage zone is usually a plug of grout located behind the active soil
limit line. This plug resists the tension force induced in the stressing cables, due to the shear
and cohesion forces developed along its length.
These forces are due, in part, to the overburden. Removal of soil above installed ground
anchors should only be carried out after approval has been received from an engineer.
Removal of the soil between the retaining wall and the active soil limit line may cause the
sheet piling to bend. This bending will release the load in the stressing cable, and hence render
the ground anchor useless and dangerous to workers within the excavation. On replacement
of the soil, the ground anchor may not develop its original load carrying capacity; also, the
anchorage of the stressing cable at the face of the sheet piling may be dislodged or loosened
– this depends on the type of stressing cable and the respective anchoring systems. While
the ground anchoring system is operative, periodic checks with hydraulic jacks and pressure
gauges are used to assess anchor behaviour over long periods.
EXCAVATION – CODE OF PRACTICE
84
14 Steel trench sheeting
Other methods of excavation may require the use of steel trench sheeting. Trench sheeting
is simply a lighter section of sheet piling. It is positioned and pneumatically driven in to final
depth. Toms and walings are placed into position as the soil is excavated. Timber can be used,
but generally, it is found more efficient to use adjustable jacks or struts, as shown in Figure 31.
Trench sheeting
Trench struts
85
14.1 Driving steel trench sheeting
Steel trench sheeting may be driven by any type of compressed air-operated jackhammer.
In some cases, a sledgehammer or heavy maul may be used. The potential for manual
handling injuries to occur in this operation is very high and should be addressed prior to
commencement of driving the steel sheet. Any projections on the underside of the anvil of
jackhammers should be removed to prevent damage to the driving cap and potential injury to
the operator.
During driving operations, workers may be exposed to noise levels in excess of the exposure
standard, and require hearing protection in accordance with AS/NZS 1269.3 to be provided.
Whatever type of hammer is used, it is essential to protect the heads of the sheets with a
special alloy cast steel cap, which is provided for that purpose. If the cap is omitted, the sheets
will become damaged and the tops will need trimming before the sheets can be re-driven.
The cap can be handled and placed on top of the sheets without difficulty and can be seen at
Figure 32.
Appropriate work
platform
Driving cap
86
Appendix 1 Definition of terms
Batter The stable, formed slope of an excavation or earth bank, cut to an angle
usually less than the natural angle of repose to prevent earth slippage.
Bearer A structural member, supported on foundation walls, piers, piles or
pressure boards on the sides of a trench.
Bench An excavation cut in steps to provide horizontal bearing and sliding
resistance.
Boning The operation of setting out levels by sighting over boning rods whereby,
from two given points, other points at the same level, or on the same
gradient, may be established.
Capping A member attached to the top face of toms to help position the tom
between the walers.
Cleat A block attached to soldiers to locate and support toms.
Close sheeting Vertical metal or hardwood timber members used to fully cover and
support a trench wall which are in turn supported by other members of a
support system.
Drive An excavation made below the surface of the ground, its longer axis being
horizontal or less than 45 degrees from horizontal.
Excavation Means a hole in the earth, or a face of earth, formed after rock, sand, soil
or other material is removed (e.g. a trench, ditch, shaft, well, tunnel, pier
hole, cutting or caisson or a hole drilled in the earth).
Excavation work Means work to make, fill or partly fill an excavation.
Face A sloping exposed surface resulting from the excavation of material.
Filling Any ground (usually compacted to some degree) made from excavated
material.
Lacing A structural member used to position and suspend walers.
Laths Short lengths of metal or hardwood timber about 1.25 to 1.5 metres long
used to support the side walls and supported in turn by walings and toms.
May Used to indicate an optional course of action.
Must Indicates that legal requirement exists, which must be complied with.
Requires Indicates that legal requirements exist, which must be complied with.
Safe slope The steepest slope at which an excavated face is stable against slips
and slides, having regard to the qualities of the material in the face, the
height of the face, the load above the face and the moisture conditions. A
safe slope does not flatten when left for a considerable period, there is no
EXCAVATION – CODE OF PRACTICE
movement of material down the slope and the toe of the slope remains in
the same place.
Set A term used in trenching to define an assembly of toms and soldiers
at a cross section supporting the sides of a trench. Steel sets are now
replacing the use of timber sets for trench work.
87
Shaft An excavation made below the surface of the ground, its longer axis being
vertical or less than 45 degrees from vertical.
Should Indicates a recommended course of action.
Sheet piling Vertical, close-spaced, or interlocking planks of steel, reinforced concrete
or other structural material driven to form a continuous wall ahead of
the excavation and supported either by tie-backs into solid ground, or by
progressive strutting (with walings as needed) from within the excavation
as the work proceeds.
Shield A steel or metal structure able to withstand the forces imposed on it by a
cave-in and thereby protect workers within it. Shields used in trenches are
usually referred to as trench shields or boxes.
Shore A substantial prop of steel or hardwood timber or other material used
in direct compression to give temporary support. It may be a horizontal
shore between two walls without direct support from the ground or
inclined as a raking shore, with the top end supporting a wall or similar
and the bottom end supported by the ground in the floor of the excavation
usually with the addition of a foot block.
Shoring Providing support by means of a shore or a system of shores.
Soil All materials encountered from the ground surface down to bedrock.
Soldier Vertical upright steel or hardwood timber used for supporting a trench
wall, taking the thrust from horizontal walings and supported by toms.
Spoil pile A heap of excavated material.
Strut Structural member (usually horizontal) in compression resisting thrust or
pressure from the face or faces of an excavation.
The Act Refers to the Occupational Safety and Health Act 1984.
The Regulations Refers to the Occupational Safety and Health Regulations 1996 and
regulation refers to individual regulations in the Regulations.
Tom Structural member used to hold soldiers against a trench wall or to press
walers apart in a close sheeted trench.
Trench A long, narrow, open excavation in which the horizontal width across the
top is less than twice the vertical depth of the deeper side.
Virgin ground Ground that is undisturbed and in situ, as distinct from transported, made-
up or backfill material.
Waler Horizontal member used to hold close sheeting in position.
EXCAVATION – CODE OF PRACTICE
88
Appendix 2 Referenced documents
Legislation
Dangerous Goods Safety (Explosives) Regulations 2007
Mines Safety and Inspection Act 1994
Occupational Safety and Health Act 1984
Occupational Safety and Health Regulations 1996
Australian Standards
AS/NZS 1269 Occupational noise management, Part 3: Hearing protector program
AS 1319 Safety signs for the occupational environment
AS/NZS 1337 Eye protectors for industrial applications
AS/NZS 1576 Scaffolding
AS/NZS 1715 Selection, use and maintenance of respiratory protective devices
AS/NZS 1716 Respiratory protective devices
AS/NZS 1801 Occupational protective helmets
AS/NZS 1892 Portable ladders, Part 1: Portable ladders – metal
Part 2: Portable ladders – timber
AS/NZS 2211 Safety of laser products
AS 2397 Safe use of lasers in the building and construction industry
AS/NZS 4501 Occupational protective clothing
AS/NZS 4576 Guidelines for scaffolding
Other documents
EXCAVATION – CODE OF PRACTICE
89
The State of Western Australia supports
and encourages the dissemination and
exchange of its information. The copyright in
this publication is licensed under a Creative
Commons Attribution 4.0 International
(CC BY) licence.