DESEIN PRIVATE LIMITED

CONSULTING ENGINEERS
Cat. I Approved √

I
Cat. II Approved as noted
Commented - to be submitted along
Cat. III
with compliance report

Cat.
Cat. IV Received for Information

Letter No. D4033/MOM Dated 6 APRIL 2018

Reviewed By Vipin Patil for DESEIN
The Company's approval conveyed herein neither relieves the
Vendor/Contractor of his contractual obligation and his
responsibility for correctness of dimension, material of
construction, weights, quantities, design details, assembly fits, all
conforming to the relevant codes & standard as per specification
and performance requirement, nor does it limits the Owner's /
Owner's Engineers' right under the contract.
Document

BGR-PPD-0253-QA-MQP-ME-0286,Rev.
Title

02 - MQP FOR TANKS

 MANUFACTURING QUALITY PLAN Project : 3X660 MW GHATAMPUR THERMAL POWER PROJECT

BGR ENERGY SYSTEM LTD., 443, ITEM: - MS/MSRL/CS/CSRL/SS TANKS QP. No : BGR-PPD-0253-QA-MQP-ME-0286 Package: BALANCE OF PLANT PACKAGE (GA3-BOP)
ANNA SALAI,
TEYNAMPET, CHENNAI - 600 018. 053598/CO CONTS/026A/NUPPL/GA3-BOP /CONTRACT-
Rev No: 02 Contract No.:
MAIN SYSTEM : PTP,UF,RO,MB(WTS) & ETP 1 /SUPPLIES/2013 ; Dt:24.04.2017
Date : 31.03.2018 Main Supplier M/s BGR ENERGY SYSTEMS LIMITED

Componenet/ Class of AGENCY

S.NO Characteristic / Test Type of check Quantum of check Reference Documents Acceptance Norms Format of Record Remarks
Operation Check
D* M C L

1 2 3 4 5 6 7 8 9 ** 10 11

1.0 Raw Materials/Bought out Items

As per Approved As per Approved

Chemical Composition & Mechanical Chemical Analysis &
Major 1/Heat Drawings/Relevent Material Drawings/Relevent Material MTC √ P R R
Properties Mechanical Properties
1.1 Plates & Pipes Standard Standard

Soundness Major # U.T 100% ASTM A 435 ASTM A 435 MTC/UT Report √ P R R # UT for Plate THk. > 25mm

Chemical Composition & Mechanical Chemical Analysis & Material Test certicate
1.2 Flanges & Fittings Major 1/Heat/lot IS2062 / ASTM A234 WPB Relevant Material code √ P R R
Properties Mechanical testing / Lab TC

As per Approved As per Approved

1.3 Rubber Mechanical Properties Major Mechanical Testings 1/Batch Drawings/Relevent Material Drawings/Relevent Material MTC √ P R R
Standard Standard

2.0 In Process Inspection

Welding Procedure Specification,Procedure

Third party approved WPS,PQR
2.1 Welding Control Qualitfiaction Test & Welder Performance Major Review 100% ASME SEC-IX ASME SEC-IX WPS,PQR,WPQ. √ P R R
submission for NUPPL review
Qualification

Cutting/Shearing of Plates/Sheets/Coils for

Major Visual 100% Manufacturer's Standard Manufacturer's Standard √ P R R
forming
2.2 Shell Forming Inspection Report

Diameter,Outer Circumference & Ovality Major Visual & Measurement 100% Manufacturer's Standard Manufacturer's Standard √ P R R

Ovality, Circumference, Height, Thickness &

Major Visual & Measurement 100% App Drawing / Relevant Code App Drawing / Relevant Code Inspection Report √ P R R
Surface Condition

2.3 Dish End Forming Crown Radius,Knuckle Radius & Straight face Major As per Template 100% App Drawing / Relevant Code App Drawing / Relevant Code Inspection Report √ P R R

ASME-VIII,Div-1 Mandatory
Surface Defects Major DPT 100% ASME-V, Article-6 Inspection Report √ P R R
appd-8

2.4 Assembly of Fittings Fit up & Dimensions Major Visual & Measurement 100% As per Approved Drawings As per Approved Drawings Inspection Report √ P R R

100% on butt weld joints & ASME SEC-VIII, Div-

2.5 Root Weld Soundness Major DPT ASME SEC-V,Article-6 DPT report √ P R R
10% on fillet weld joints 1,Mandatory appendix-8

Based on Joint Efficiency # 100% RT on Weld seam where

Approved Drawing / data Approved Drawing / data sheet /
2.6 Finished Weld Soundness Major # RT mentioned in Approved RT Report √ P R R Reinforcement Pad is placed. RT Flims
sheet / IS 803 IS 803
Drawing shall be Reviewed by BGRESL.

Reinforcement pad Approved Drawing / data

2.7 Air Tightness Major Pnematic Test 100% Approved Drawing / data sheet Inspection Report √ P W R Bubble Test @ 1.05 kg/cm2 (g)
welded with shell sheet

Doc.No : BGR-PPD-0253- REV…02

LEGENDS: * Records Identified with "Tick"(√) shall be essentially included by supplier in QA Documentation. QA-MQP-ME-0286 . CAT…..
** M: Manufacturer/Sub-Supplier C: Main Supplier, L: NUPPL/Desein : P-Perform, R-Review, W-Witness ;
COC;Certificate Of Compliance, IR;Inspection report, MTC;Manufacturer Test certificate, RTC;Routine Test certificate,
Manufacturer / Sub-Supplier Main-Supplier WPS;Welding Procedure specification, PQR;Performance Qualification Record,
WPQ;Welder Qualification Record

Signature Approval Seal

For NUPPL Use Approved By
 MANUFACTURING QUALITY PLAN Project : 3X660 MW GHATAMPUR THERMAL POWER PROJECT

BGR ENERGY SYSTEM LTD., 443, ITEM: - MS/MSRL/CS/CSRL/SS TANKS QP. No : BGR-PPD-0253-QA-MQP-ME-0286 Package: BALANCE OF PLANT PACKAGE (GA3-BOP)
ANNA SALAI,
TEYNAMPET, CHENNAI - 600 018. 053598/CO CONTS/026A/NUPPL/GA3-BOP /CONTRACT-
Rev No: 02 Contract No.:
MAIN SYSTEM : PTP,UF,RO,MB(WTS) & ETP 1 /SUPPLIES/2013 ; Dt:24.04.2017
Date : 31.03.2018 Main Supplier M/s BGR ENERGY SYSTEMS LIMITED

Componenet/ Class of AGENCY

S.NO Characteristic / Test Type of check Quantum of check Reference Documents Acceptance Norms Format of Record Remarks
Operation Check
D* M C L

1 2 3 4 5 6 7 8 9 ** 10 11

3.0 Final Inspection

As per Approved
Completeness & Dimensions Major Visual & Dimensions 100% As per Approved Drawings Inspection Report √ P W R
Drawings/Relevent standard
3.1 Complete Tank
Water Fill Test - Prior to Rubber lining As per Approved
Major Leak Tightness 100% As per Approved Drawings Inspection Report √ P W R
(If applicable) Drawings/Relevent standard

Rubber Lining - Inside Spark Test, Hardness Check, Thickness Visual , Measurement & IS 4682 Part - 1 & As Per IS 4682 Part - 1 & As Per
3.2 Major 100% Inspection Report/TC √ P W R
(If applicable) Check, Peel of Test for adhesion Testing Drawing Drawing

As per Approved
Pickling & Passivation (Only for SS Tanks) Major Visual 100% As per Approved Drawings Inspection Report √ P R R
Drawings/Relevent standard
Surface Preparation &
3.3
Painting
Approved Drawing / data Approved Drawing / data sheet
Profile roughness, Finish, Shade & DFT Major Visual & Measurement Random Inspection Report √ P W R
sheet / Mfr.Standard / Mfr.Standard

3.4 Final Documentation Compiling of quality documents Major Review 100% As Per MQP Dossier √ P R R

LEGENDS: * Records Identified with "Tick"(√) shall be essentially included by supplier in QA Documentation. Doc.No : BGR-PPD-0253- REV…02
** M: Manufacturer/Sub-Supplier C: Main Supplier, L: NUPPL/Desein : P-Perform, R-Review, W-Witness ; QA-MQP-ME-0286
. CAT…..
COC;Certificate Of Compliance, IR;Inspection report, MTC;Manufacturer Test certificate, RTC;Routine Test certificate,
Manufacturer / Sub-Supplier Main-Supplier WPS;Welding Procedure specification, PQR;Performance Qualification Record,
WPQ;Welder Qualification Record

Signature Approved By Approval Seal

For NUPPL Use

Note : The list of tanks will be as per approved process calculations (DBR).