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© © All Rights Reserved
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You are on page 1/ 17

Solid. Precise.

Customised.

Horizontal EST.
machining centres

4-axis 5-axis
1947
GERMANY
Quality
02 03

willThe Hüller
always
Hille premium

prevail
promise
We know what we can do and where we want to go. And we’re good at what we
do. We live for mechanical engineering. Our Hüller Hille 4 and 5-axis machining
centres are renowned for their robustness and reliable performance. They meet
the most demanding manufacturing criteria. Giving you the optimum setup for
your specific discipline. And there’s more to us than just milling machines – we
offer solutions along the process chain. We deliver quality with added value, 24|7,
throughout the entire life cycle of your machine. Trust pays off.

Reliability
Hüller Hille

Horizontal
machining centres

Stability

S pe e d
Solid. Precise. Customised.

This is what Hüller Hille stands for. Our premium machining centres are developed and built in
Germany. For the international market and heavy-duty machining of a broad workpiece range.
They are made by skilled workers who really know their way around a machine. High-precision
mechanics and a synthesis of the best components are brought together to create a customised Precision
powerhouse. Individually configured to suit your manufacturing needs.
04 05

Z is for
Reliability Typical
Hüller Hille
A high level of dynamics

zenith,
and precision. For reliable
machining of the most de-
manding applications.

zero
and zeal We are at the zenith
of our industry

We have zeroed in on nothing else since 1947, with our zeal


for producing machine tools at top international level.

Our past has taught us what we can do and what we’re good at. Mechanical engineering par excel-
lence is our focus. Every machine in our NBH series incorporates our many years of experience in
economical application technology. Our employees are experts in their field; they know how preci-
sion works. We continually ensure that we are ready for the future. Sustainability and ecology are
not new concepts for us. We want to keep making our machines more efficient and transparent.
That’s what we’re working on. For you and your production process.
06 07

Precision
Precision

is blue
It’s a fact:
many great cars come
from Württemberg. But
the home of premium
machine tools is Baden.
And we intend to keep
it that way.

Tolerance with one another? Yes, always.


In manufacturing? Never.

Tolerance is anchored in our corporate values. Our behaviour to-


wards others is characterised by openness, tolerance and respect
for each individual. After all, that’s what the people of Hüller Hille
are known for. But our tolerance definitely comes to an end where
precision and efficiency in production are concerned. Then absolute
peak performance is called for. For everyone, down to the micro-
metre level.
08 09

Stable by design –

optimal
in interaction

Precision

Experts in accuracy

A high-precision workpiece is only as accurate as the machine on which it is


made. We set the highest standards for ourselves, and are constantly improving
our own performance and our machining centres. The tiniest µ can make all the
difference at the end of the process chain. We know how it works.

Manufacturi ng
High-precision mechanics
The unique NBH machine concept combines high-precision mechanics
with individuality. No matter whether it involves 4 axes or 5. A stable

without
underlying structure with perfect damping sets these machines apart. But
it is the interaction of optimally matched components that truly enables
reliable, heavy-duty machining.

Thermal stability

compromise
Our thermally stable machines achieve the highest dimensional accuracy
of the workpiece. For consistent quality. Constant and efficient cooling
of important assemblies minimises temperature influences to safeguard
long-term accuracy and process reliability.

Perfect interaction
Greater mechanical accuracy, e.g. in the angularity and straightness of the
axes, as well as robust guide systems, result in added precision. Meas-
uring systems ensure uninterrupted monitoring of the assemblies. We
deliver high long-term accuracy as standard – not as an extra. But it still
takes people to make the technology work exactly as it should.
Steel with
10 11

added
value?
NBH
Where others reach
their limits, we’re just
Stability
getting interested.

Definitely! Extreme power is


nothing without
perfect precision

Solid Precise
Robust by tradition. The advanced, stable The robust machine design and high long-
construction of our NBHs ensures they have term accuracy enable especially dimension-
a long service life. Powerful work spindles ally conforming and contoured workpieces.
deliver an extraordinary cutting volume The complete machining of precision parts
during roughing, whilst extreme holding with small shape and position tolerances
forces in the rotary axes achieve a high can be carried out with fewer settings to de-
surface quality during finishing. liver higher machining accuracy. Precision
as standard.

Solid. Precise. Customised. This is what Hüller Hille machines are all about. No mat- Customised Hüller Hille
ter whether they have 4 axes or 5. We can do both. Our NBH series will impress you 4 or 5 axes – 10,000 possibilities for all- Our comprehensive expertise flows into
with its proverbial Hüller Hille quality – with well-engineered machine concepts that round perfection. The machining centres every one of our machines. But we are
are designed for simultaneous precision machining as well as for heavy-duty cutting. can be configured to suit your requirements. about more than just technology. Optimal
We offer individual workpiece and system process designs for the best cost structure,
Premium machines for demanding production processes. Any component, no matter automation and suitable handling systems. energy efficient equipment, ergonomics,
how complex, can be manufactured precisely and with the highest surface quality. You receive tailor-made machine concepts ease of maintenance and operation at the
and turnkey solutions. workplace, and transparency on the shop
floor. Sustainability goes premium.
12 13

Horizontal Complex
Work spindle
solutions
5-axis
• Modular spindle variants
for the optimal machining
task for complex workpieces in

machining centres
heavy-duty machining with
maximum dimensional
Tool changer
accuracy
• Fast, electromechanical tool
changer with mechanical posi-
tive locking during swivelling Machine column
Tool magazine • Cast design, double wall,
optimally ribbed, thermo-
• Cassette magazine
symmetrical construction

Swivel rotary table Alternatively:


• Disc magazine
B to A-axis
• Pick-up disc magazine
With its highly dynamic and powerful drive, • Chain magazine
the swivel rotary table enables simultaneous • With various capacities
machining. Coupled with the high-torque for optimal adaptation to Service-friendly access
gear spindle, which has proven its worth in your production process • To the auxiliary units
the 4-axis range, optimum cutting results
can be achieved. The swivel rotary table is
versatile for use in individual or automation
solutions.

Robust guide sys-


tem
• Thanks to back-
Swivel head lash-free profile guide
with absolute, direct
C-axis displacement encoder
in enclosed design
A compact and flexible swivel head allows
maximum utilisation of the available work-
space. With the use of a dynamic motor spin-
dle, the most precise simultaneous machining
is made possible – as is turning, in combina-
tion with a Hirth coupling.

Safe chip disposal


Automation
• Integrated in the
• Simple connection to machine bed Extremely inherently
flexible pallet storage
rigid machine bed
systems
• Cast design
Swivel rotary table with
gear drive • Heavily ribbed with
Tilt head high vibration damping
Workspace • Backlash-free direct drive
A-axis in the B-axis
characteristics

• Optimum accessibility to Pallet changer


The combination of maximum torque on the • High holding torque
the XXL workspace for • Fast 180° swivel changer
tool and high workpiece weights allows a for simultaneous machining
ergonomic working
wide application area. This is complemented • Rotatable setup station • High precision
by the option of combined milling-turning • Main time parallel setup positioning
machining. • High dynamics
Nothing run-
14 15

of-the-mill
about us Stability

Complex efficiency
in combination
For an even wider range of work-

Horizontal
pieces, our NBHs are capable of
multitasking. The combination
of two technologies – milling and

4-axis
turning on one machine – enables
complete, powerful machining
under one setting. Full flexibility

machining centres
­for more efficient production.

When less is more

All pallet

Mill
The complexity and demands of your
workpiece indicate whether you need a
4 or 5-axis machine. The NBH’s unique
cutting performance is yours in either case. sizes
As is the variety of different pallet sizes.
For precise work on complex components. The right pallet size
from 400 mm to
2000 mm for you.

Turn
To enable not only milling but also turning in one setting on a
machining centre, the table can be equipped with a fast-turn-
ing B-axis. This allows complex workpiece geometries to be
achieved on one workpiece, combining 5-axis milling with
most turning operations. Synchronisation of the rotary table
with the swivel head enables skiving of cylindrical spur gears.
400 500 500 630 800 800 1000 1250 1600 2000
× × × × × × × × × ×
500 500 630 630 800 1000 1000 1250 1600 2500

Special dimensions on request


You have the choice.
16 17

We have the machines.


Machine portfolio:
Horizontal
machining centres

4-axis 5-axis
Pallet size Motor spindle Gear spindle Swivel rotary table Swivel head Tilt head Combined
in mm B to A-axis C-axis A-axis milling-turning
→ More info on page 12 → More info on page 12 → More info on page 12 → More info on page 14

400 × 500 NBH 40

500 × 500 NBH 50 NBH 500

500 × 630 NBH 60 NBH 600

NBH 630BA MT
630 × 630 NBH 63 NBH 630 NBH 630 BA NBH 630 C
NBH 630C MT
General information
www.hueller-hille.com 800 × 800 NBH 80 NBH 800 NBH 800BA NBH 800C NBH 800C MT

1000 × 1000 NBH 100 NBH 1000 NBH 1000BA NBH 1000A NBH 1000A MT

800 × 1000 NBH 1100 NBH 1100A

1250 × 1250 NBH 1250 NBH 1250A

1600 × 1600 NBH 1600 NBH 1600A


Technical data
→ on page 30
2000 × 2000 NBH 2000 NBH 2000A
18 19

Are you all


tooled up? Speed

Disc magazine Pick-up disc magazine Chain magazine


Cassette magazine
60 | 120 tool locations 40 tool locations 32 | 60 | 90 tool locations
Up to 400 tool locations
The universal magazine as a Simple, robust and proven many The space saving alternative.
stand­alone unit with tool handling times over. Quick pick-up tool Good visual accessibility, flexibil- The unique Hüller Hille tool magazine with full flexi-
device and integrated tool changer. change directly into the spindle. ity and modular expansion for up bility, for large quantities or oversized tools. Main time
Reliable and low-maintenance. Mechanical tool taper cleaning as to 90 tool locations. parallel changeover of complete tool sets, tool location

400
standard. codes, electronically managed tools and patented, in-
tegrated taper cleaning in the handling device. Precise
and fast insertion into the spindle.
tools
Unique: the Hüller Hille
cassette magazine effort-
lessly changes 50 tools in
just a few minutes.

Modular tool magazines:


the key to seamless machining processes
Versatile: disc magazine with
two independent magazine Once the tool is in place, you’re quids in. Keeping non-productive times short
discs enables extremely fast saves you hard cash. Optimise your cut-to-cut time with individual tool changes.
provision of up to 120 tools. This has to be done at lightning speed with precise positioning. Unique tool mag-
azine technology from Hüller Hille offers you high tool capacity and maximum
ease of setup. Invest in exactly the reliable manufacturing solution you really
need. Ensure high flexibility with the right magazine for complete machining of
complex components. We’ll get you all tooled up and ready to go.
A cut above
20 21

the rest Lean


back and
watch it
Valuable options for
even more efficient
processes
Tool management
– from Hüller Hille
For even greater ease of use:
comparison of existing and
required tools in the magazine.
Tool monitoring
Tool monitoring can be expanded
as required, up to and including a
complete safety package especial-
ly for unmanned production.
Drilling and
milling head support
The drilling and milling head
support enables the use of angle
drilling heads, multi-spindle
happen
Requirements calculation based heads or thread cutting apparatus
on automatically determined tool
runtimes.
to reduce unit costs.
Intelligent automation
makes your production
an automatic success

Agile and stable Automatically individual


Workpiece 4-way drilling Semi and fully automatic Workpiece and pallet
measurement Clamping hydraulics and milling head production handling
clamping
Measuring probe with infrared 2-way to 11-way clamping hy- We redefine flexibility in production for We offer you an individual and economical
or radio signal transmission for draulics with up to 240 bar for For heavy drilling and milling you. Intelligent automation concepts enable solution for automated workpiece and pallet
measuring the workpieces or actuating clamping devices in heads (up to 50 kg) for transmit- customised turnkey solutions for processes handling.
clamping devices in the work- the setup station as well as the ting high torques and cutting that are both agile and stable. Regardless of NBH machining centres can be expanded to
space. The probe is automatically workspace area. power. whether your production is semi-automatic form flexible manufacturing cells or systems.
inserted into the spindle. or fully automatic. Optimum coordination of Combination with other machines for differ-
the interfaces between machine and automa- ent machining technologies is also possible.
tion allow consistently high production qual-
ity. Dependable performance with seamless • Pallet handling – round storage systems
interaction of all competences. • Pallet handling – linear storage systems
• Pallet handling – flexible storage systems
• Robot and gantry loader automation
22 23

We’re
Our heavy-duty machine tools
are up to the toughest tasks,
industries and materials. With-

building
out fail. Every single day.

the future
for you

Never has there been more We accelerate We provide for We overcome We stay on the
opportunity for new beginnings. progress people boundaries move
We’re taking off. Mechanical engi- Agricultural Aerospace Drive technology
Towards the future. neering machinery
Giving new perspectives to chal- We need new mobility options.
Meeting technical progress head The technologies of sustainable lenges and overcoming bounda- This keeps us on the move and
We look to the future with curiosity and confidence, ries in the process. A necessary makes us strive for something
on. Trends drive mechanical engi- agriculture must be efficient and
trusting in our skills and our machines. Every chal- neering and make new opportu- ecological for functioning local change of perspective to discover new. Future forms of mobility are
lenge you give us spurs us on. Our NBHs are ready for nities available. Agile engineering supply structures. Economical new horizons. High-precision alternative and clean. We help en-
for efficient and precise solutions. engineering for long-term protec- engineering for extraordinary sure high quality implementation.
action wherever they’re needed. Customised for your cutting power. Intelligent drive for long-term
tion of the investment.
machining task. The future is now. growth.
We transport
heavy loads We restructure We take We work on the
Commercial & Plant technology responsibility future
construction vehicles Renewable energy Digitalisation

Industries
Intelligent building technology
for a safe and energy efficient We promote access to and Smart and networked systems are
The future of transport is chang-
plant infrastructure. The drive for expansion of alternative forms our future. Individual solutions
ing. The construction site of to-
networking and reliably facilitat- of energy and their sustainable are the key to new developments.
morrow is digital and sustainable.
ing everyday life. Perfect engi- development for future gener- All the necessary information in
Powerful engineering for high
neering for intelligent solutions. ations. Complex solutions for the right place at the right time.
performance deployment.
futureproof technologies. Including from our machines.
24 25

Digitally networked,
intelligent and
transparent

Reliability Virtualisation in the Digital support in


development process production
Eye on the prize The route to top quality
The digital transformation is changing the way we Man and machine complement each other. The intel-

Smart
think. We rely on agile product development and ligent machine constantly provides data on quality
integrated engineering. Simulations provide inspira- and efficiency along the value chain. Consistent mon-
tion that we follow up on and implement efficiently itoring of the machine status assures you of reliable
and consistently across all disciplines. A common production. Connectivity and automation solutions
language connects – we see effective interfaces as optimise your production process.
the basis for networking and transparency.

chatbots Full transparency


Always know what the machine
is doing
Smart maintenance
Longer service life instead of
unexpected setbacks

made of
Knowledge helps you stay ahead. The digital foot- Predictive monitoring actively enables the initiation
print throughout the machine life cycle provides of preventive measures; condition monitoring pre-
information on the current condition of the plant; vents problems from occurring in the first place and
processed real-time data allows you to take appropri- provides information for the sustainable protection

Industry 4.0
ate action. Thanks to the comprehensive overview, of resources. Our service team is there for you with
you control the resource and energy requirements real-time support and remote diagnosis for targeted

steel.
for sustainable manufacturing. and rapid assistance.

The digital footprint


throughout the entire life
cycle of the machine allows
existing potential to be
exploited even further and
brings transparency and
automation to the shop
floor – your added value
for the digital production
of the future. We help you
along the way to the Smart
Factory.
26 27

Premium service from the


experts – because down-
time is not an option

Smart services Service


Real-time Pit stop for
service support your machine
We are your partner for comprehensive Don’t let faults happen in the first
support – directly on site and digitally. place. We provide regular preventive

Keep
Available to you at all times. 24|7. Our maintenance and servicing.
hotline is your direct link to a professional This protects your machine during its
initial diagnosis. Our real-time virtual life cycle, optimises plant availability
support connects you with our experts and makes for greater efficiency in the
around the world. Together we develop long term. On an individual basis, to
measures to solve the problem and pro- suit your needs.

your
vide assistance – advice and implementa-
tion in one.

machines
Spare parts Retrofit
Just-in-time beats Not only looks better,
warehousing but runs like new

purring
We offer you the benefit of a complete Taking your machine out of service is
range of original spare parts and exper- not an option. It, too, can be upgraded.
tise direct from the manufacturer. Quick- A customised concept, retrofits and
ly available, state of the art and at a fair first-class overhauls bring the plant up to
price. Enabling you to achieve maximum date, including improvements to energy
plant availability and utilisation. consumption and your carbon footprint.
28 29

At your
beck and
call
Eyes open
We see what you see – with
With our Smart Glasses Service, you benefit from
Service hotline Smart Glasses. This is the
fastest way to fix problems:
quick and easy on-site troubleshooting. We see your
machine through your eyes and tell you what to do –
directly. The expert doesn’t necessarily have to be on
Call us. We are your direct link with our support and your site to resolve problems quickly. We offer you contact
to a professional initial diagnosis own hands. to the manufacturer service where necessary.

or spare parts enquiry. Our service We are with you throughout the entire life cycle of
team will offer you quick and your plant. Customised concepts for your individual
scenario.
efficient assistance.

Our training courses help you build up


internal expertise and teach you how
to carry out measures competently
yourself.

Or 24|7 via
our website:
www.hueller-hille.com
4-axis Horizontal
4-axis machining centres
NBH 40 NBH 50 NBH 60 NBH 63 NBH 80 NBH 100 NBH 1100 NBH 1250 NBH 1600 NBH 2000
NBH 500 NBH 600 NBH 630 NBH 800 NBH 1000

Pallet size mm 400 × 500 500 × 500 500 × 630 630 × 630 800 × 800 1000 × 1000 800 × 1000 1250 × 1250 1600 × 1600 2000 x 2000
[500 × 500] [500 x 630] [630 × 630] [800 × 800] [1000 × 1000] [1000 × 1200] [1000 × 1000] [1600 × 1600] [2000 × 2000] [2000 × 2500]
[1000 × 1250] [2000 × 2500]

X-axis / mm 700 / 900 / 800 / 1000 / 1400 [1800] / 1800 / 1500 [1800/2000] / 2100 [2800] / 2800 [3500] / 4200 [4800] /
Y-axis / 630 / 800 / 800 / 850 [1050] / 1100 [1400] / 1400 / 1300 [1600] / 1800 [2100] / 2100 [3000] / 3000 [3900] /
Z-axis 700 900 800 1150 1400 1800 1400 [1600] 1800 [2100] 2100 [2600] 2600 [3200]

Interference area diameter (flattened) mm 700 900 900 900 (1150) 1360 (1600) 1700 (2000) 1500 [1800/2000] 2400 [2700] 3000 [3500] 4200 [4800]

Loading height on pallet mm 1000 1000 950 1300 1500 [1800] 1800 1800 [2100] 2200 [2500] 2600 [3500] 3500 [4400]

Loading weight on pallet kg 500 800 1000 1500 2000 3000 3500 [5000] 5000 [10,000] 10,000 [15,000] 20,000 [30,000]

Motor spindle NBH 40 NBH 50 NBH 60 NBH 63 NBH 80 NBH 100

Speed up to rpm 16,000 16,000 12,000 12,000 12,000 12,000

Drive power 40 % duty cycle, up to kW 52 52 66 66 66 66

Torque 40 % duty cycle, up to Nm 180 180 370 370 370 370

Gear spindle NBH 500 NBH 600 NBH 630 NBH 800 NBH 1000 NBH 1100 NBH 1200 NBH 1600 NBH 2000

Speed up to rpm 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000

Drive power 40 % duty cycle, up to kW 22.5 46 81 80 80 80 80 80 80

Torque 40 % duty cycle, up to Nm 466 1130 1236 2600 2600 2600 2600 2600 2600

5-axis Horizontal
5-axis machining centres

NBH 630 BA NBH 630 C NBH 800 BA NBH 800 C NBH 1000 A NBH 1000 BA NBH 1100 A NBH 1250 A NBH 1600 A NBH 2000 A

Pallet size mm 630 × 630 630 × 630 800 × 800 800 × 800 1000 × 1000 1000 × 1000 800 × 1000 1250 × 1250 1600 × 1600 2000 x 2000
[800 × 800] [1000 × 1000] [1000 × 1250] [1000 × 1000] [1600 × 1600] [2000 × 2000] [2000 × 2500]
[1000 × 1250] [2000 × 2500]

X-axis / mm 1000 / 1000 / 1400 [1800] / 1400 [1800] / 1800 / 1800 / 1500 [2000] / 2100 [2800] / 2800 [3500] / 4200 [4800] /
Y-axis / 850 [1050] / 850 [1050] / 1100 [1400] / 1100 [1400] / 1400 / 1400 / 1300 [1600] / 1800 [2100] / 2100 [3000] / 3000 [3900] /
Z-axis 1150 1150 1400 1400 1800 1800 1400 [1600] 1800 [2100] 2100 [2600] 2600 [3200]

Interference area diameter (flattened) mm 900 900 (1150) 1200 1360 (1600) 1700 (2000) 1600 1500 [1800/2000] 2400 [2700] 3000 [3500] 4200 [4800]

5th axis type Swivel rotary table Swivel head Swivel rotary table Swivel head Tilt head Swivel rotary table Tilt head Tilt head Tilt head Tilt head

Swivel range degrees +30 to -120 0 to -225 +30 to -120 0 to -225 +60 to -120 +30 to -120 +60 to -120 +60 to -120 +60 to -120 +60 to -120

Loading height on pallet mm 800 1300 1100 [1400] 1500 [1800] 1700 1400 1800 [2100] 2200 [2500] 2600 [3500] 3500 [4400]

Loading weight on pallet kg 900 1500 1200 2000 3000 2500 3500 [5000] 5000 [10,000] 10,000 [15,000] 20,000 [30,000]

Motor spindle NBH 630BA NBH 630C NBH 800BA NBH 800C NBH 1000BA

Speed up to rpm 12,000 16,000 12,000 16,000 12,000

Drive power 40 % duty cycle, up to kW 66 42 66 42 66

Torque 40 % duty cycle, up to Nm 370 370 370 370 370

Gear spindle NBH 630BA NBH 800BA NBH 1000A NBH 1000BA NBH 1100A NBH 1200A NBH 1600A NBH 2000A

Speed up to rpm 10,000 10,000 6000 10,000 6000 6000 6000 6000

Drive power 40 % duty cycle, up to kW 46 80 46 80 46 46 46 46

Torque 40 % duty cycle, up to Nm 1130 2600 1390 2600 1390 1390 1390 1390

[...] = Option | Controller for all machining centres: Siemens 840D sl Technical data subject to change. Subject to modifications without notice.
Copyright © Hüller Hille GmbH | HH_NBH-4-5x_Iben02_0722 | Subject to technical modifications without notice. Illustrations show examples which may deviate from the delivered product. Reprinting, including excerpts, only with permission.

Hüller Hille GmbH


Steige 61 | 74821 Mosbach | Germany
T +49 6261 66-0 | E [email protected]

Hueller Hille Machine Tool (Qingdao) Com., Ltd.


8-6 Taiji Road, Bei'an street, Jimo District,
Qingdao, Shandong, P.R. China 266221
E [email protected]

www.hueller-hille.com

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