APPROVED CHECKED PREPARED

Nurdin Afif David

Gage R&R Report Report No: 004

Performed by: Davit
Part Name: Stopper FR seat back Gage Name: Vernier Caliper Date: 08 - Juli - 2023
Part No.: 72577-X7V13 Gage No.: No. of Operator: m= 3
Specification: 2,6 ± 0,1 Gage Type: 0 ~ 300 mm No. of parts: n= 10
No. of trials: r= 3

Part Appraiser A ( Irwan DC ) Appraiser B ( Haris P ) Appraiser C ( Bangkit R ) Part

No. Trial 1 Trial 2 Trial 3 Range Trial 1 Trial 2 Trial 3 Range Trial 1 Trial 2 Trial 3 Range Avg

1 2,65 2,64 2,64 0,0100 2,64 2,64 2,63 0,0100 2,61 2,62 2,62 0,0100 2,632

2 2,64 2,65 2,64 0,0100 2,64 2,64 2,64 0,0000 2,62 2,63 2,62 0,0100 2,636

3 2,63 2,64 2,64 0,0100 2,65 2,65 2,65 0,0000 2,65 2,64 2,65 0,0100 2,644

4 2,65 2,65 2,63 0,0200 2,64 2,64 2,64 0,0000 2,63 2,63 2,63 0,0000 2,638

5 2,64 2,64 2,64 0,0000 2,65 2,65 2,65 0,0000 2,65 2,66 2,65 0,0100 2,648

6 2,65 2,64 2,64 0,0100 2,63 2,64 2,63 0,0100 2,61 2,62 2,61 0,0100 2,630

7 2,65 2,65 2,64 0,0100 2,65 2,65 2,65 0,0000 2,65 2,65 2,65 0,0000 2,649

8 2,64 2,63 2,64 0,0100 2,65 2,65 2,65 0,0000 2,64 2,65 2,65 0,0100 2,644

9 2,65 2,65 2,62 0,0300 2,64 2,64 2,63 0,0100 2,63 2,62 2,63 0,0100 2,634

10 2,63 2,62 2,62 0,0100 2,63 2,63 2,63 0,0000 2,62 2,62 2,63 0,0100 2,626

Avg 2,643 2,641 2,635 0,0120 2,642 2,643 2,640 0,0030 2,631 2,634 2,634 0,0080 2,638

X1 = 2,6396667 R 1 = 0,012 X 2 = 2,641666667 R 2 = 0,003 X 3 = 2,633 R 3 = 0,0080

m
= RP =
å X 2,6381 0,023
R i 0,01

R = i = 1
m
=
0,00767 LCL R = R ´ D 3 = 0 D 3 = 0

X DIFF = X MAX - X MIN =

0,00867 UCL R = R ´ D 4 =
0,0198 D4 = 2,58

Measurement Unit Analysis (confidence level: 99%) % Total Variation

é EV ù
Repeatability - Equipment Variation (EV) % EV = ê ú 100 % =
ë TV û
11,8% K1 = 0,5908

EV = R ´ K1 = 0,0045 K 2 = 0,5231
Reproducibility - Appraiser Variation (AV) é AV ù
% AV = ê ú 100 % = 11,6% n= 10
ë TV û

AV = é( X ´ K2 ) 2 - (EV 2 /(n ´ r))ù = n = number of parts

êë DIFF úû 0,0045 r = number of trials r= 3

Repeatability & Reproducibility (GRR) é R&Rù

%R & R = ê ú100% = 16,6%
ë TV û

GRR = EV 2
+ AV 2
= 0,0064
é PV ù
Part Variation (PV) % PV = ê ú 100 % = 98,6% K3 = 0,3146
ë TV û
PV = RP ´ K3 = 0,0378
Total Variation(TV) é PV ù 8,3869
ndc = 1 . 41 ê ú =
ë GRR û
TV = GRR 2 + PV 2
= 0,0383
Remarks
%R&R:

1. Under 10 % = Measurement system is acceptable.

2. Between 10 - 30 % = Marginal (May be accepted based upon importance of application,

cost of gage, cost of repair, etc.

3. More than 30 % = Needs Improvement.

Note : ndc ought to be greater than or equal to 5.

Kesimpulan :

Masih bisa diterima karna walaupun di atas 10% tapi masih di bawah 30%, dan untuk TBSP-QAS-001-F001

menurunkannya lagi perlu di ganti dengan alat yang lebih rumit