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PRE-COMMISSIONING TEST REPORT

STATION 220/66/11kV MRSS (220kV AIS EXTN. SS)

BAY 220kV OUTGOING LINE-2 CRP

OBJECT/EQUIPMENT RED670 MAIN-1

COMMISSIONING ENGINEER Mr. AKASH A G

ABB POWER PRODUCTS SYSTEM INDIA LTD. Bangalore.

CUSTOMER
MUNDRA SOLAR TECHNOPARK PVT. LTD.

MUNDRA, GUJARAT

Doc. Type: Pre-Commissioning Test Report Purpose : 87L, 21L

Relay model: RED670
Doc ref no.: 1MNS500726-ABAA Created by : AKASH A G
Language: English Company : APPSIL Dept. : 2RLA7
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 2 of 8
.

CHECKLIST

Kind of check Remarks

Relay Serial Number I2230005

Technical key AA1D1Q07FN1

Visual check for transport damage FOUND OK

Visual check of external wiring FOUND OK

Check of relay grounding FOUND OK

Check of settings Checked and found OK

Check of C.T. circuits Checked and found OK

Check of P.T. circuits Checked and found OK

Secondary injection with test set type Injected and found OK

Check of input signals Checked and found OK

Check of Output contacts Checked and found OK

Check of LEDs Checked and Found OK

Check of tripping Checked and Found OK

Check of disturbance recorder Checked and found OK

As-built drawings done DONE
Final check Checked and found OK

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 3 of 8
.

MEASUREMENT

Phase CHANNEL Applied Ratio Measured

LOC_CT_R TRM_2_CH.01 1.0∟0° (A) 800/1 A 800.05∟0°(A)
LOC_CT_Y TRM_2_CH.02 1.0∟-120° (A) 800/1 A 800.09∟240°(A)
LOC_CT_B TRM_2_CH.03 1.0∟120° (A) 800/1 A 800.02∟120°(A)

REM_CT_R LDCM_2_CH.01 1.0∟0° (A) 800/1 A 799.81∟0°(A)

REM_CT_Y LDCM_2_CH.02 1.0∟-120° (A) 800/1 A 799.77∟240°(A)
REM_CT_B LDCM_2_CH.03 1.0∟120° (A) 800/1 A 799.63∟120°(A)

VT_R TRM_2_CH.6 63.51∟0° (V) 220kV/110 V 127.02∟0° (kV)

VT_Y TRM_2_CH.7 63.51∟-120°(V) 220kV /110 V 127.03∟-120°(kV)
VT_B TRM_2_CH.8 63.51∟120° (V) 220kV /110 V 127.02∟120° (kV)

LIST OF PROTECTION TESTED

1. LINE DIFFERENTIAL
2. ZONE 1,2,3,4
3. SOTF
4. VT FUSE FAIL
5. BRC
6. POWER SWING DETECTION
7. O/V
8. DIR. O/C
9. DIR. E/F

DIFFERENTIAL PROTECTION (87L)

1. DIFFERENTIAL PROTECTION:

a. DIFFERENTIAL PICKUP AND TRIP TEST:

Idmin : 0.20 IB
EndSection1 : 1.25 IB
EndSection2 : 3.00 IB
SlopeSection2 : 30.0%
SlopeSection3 : 80.0%
IdUnre : 10.0 IB
I2/I1Ratio : 15.0%
I5/I1Ratio : 20.0%

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 4 of 8
.

Set current Pickup Idmin, LOC = 0.2x1=0.2 REM= 0.2x1=0.2

R Phase Y Phase B Phase

SIDE Result
Pickup (mA) Trip (ms) Pickup (mA) Trip (ms) Pickup (mA) Trip (ms)
LOC 200.0 34.1 200.0 39.32 200.0 38.11 Ok
REM 200.0 39.1 200.0 34.82 200.0 34.30 Ok

b. DIFFERENTIAL STABILITY:

Stability between LOC Side and REM Side

LOC Side REM Side IB ID

Phase Condition Remarks
(A) (A) (A) (A)
R phase 1.00∟0° 1.00∟180° 800.64 0.022 Stable No Trip
Y phase 1.00∟-120° 1.00∟60° 800.45 0.022 Stable No Trip
B phase 1.00∟120° 1.00∟300° 800.52 0.022 Stable No Trip

c. DIFFERENTIAL UNSTABILITY:

Unstability between LOC Side and REM Side

LOC Side REM Side IB ID

Phase Condition Remarks
(A) (A) (A) (A)
R phase 1.00∟0° 1.00∟0° 800.64 1600.72 Unstable Tripped
Y phase 1.00∟-120° 1.00∟-120° 800.45 1600.72 Unstable Tripped
B phase 1.00∟120° 1.00∟120° 800.52 1600.72 Unstable Tripped

d. SLOPE TEST:

SLOPE TEST PERFORMED AND FOUND OK (TEST RESULTS ARE ATTACHED).

e. HARMONICS RESTRAINT:

Level of Harmonics 50Hz Current 100Hz Current Status

2nd Harmonics 1A 0.16A Blocked
15% 1A 0.14A Tripped

Level of Harmonics 50Hz Current 250Hz Current Status

th
5 Harmonics 1A 0.210A Blocked
20% 1A 0.200A Tripped

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 5 of 8
.

DISTANCE PROTECTION (21L)

2. DISTANCE PROTECTION

FOLLOWING TESTS WERE DONE AND FOUND OK (RESULTS ARE ATTACHED).

 ZONE TEST FOR ALL ZONES 1, 2, 3, 4 (AS PER THE RELAY SETTINGS).
 FAULT LOCATOR CHECKED OK.
 TRIP CONTACTS & LEDS CHECKED OK.
 BLOCKING OF DISTANCE PROTECTION FOR VT FUSE FAIL CHECKED OK.
 BLOCKING OF DISTANCE PROTECTION FOR PSB CHECKED OK.

ZONE OPERATING TIME AND FAULT LOCATION FOR PH-N FAULTS

APPLIED FAULT IMPEDANCE OHM OPERATED ACTUAL MEASURED OPERATING

LEVEL ZF ZONE DISTANCE(KM) TIME (S)
10% of line 0.059 ZONE1 0.22 0.041
50% of line 0.296 ZONE1 1.07 0.038
80% of line 0.474 ZONE1 1.70 0.054
100% of line 0.592 ZONE2 2.10 0.319
120% of line - ZONE2 - 0.314
140% of line - ZONE2 - 0.316
160% of line - ZONE3 - 1.024
175% of line - ZONE3 - 1.016
200% of line - ZONE3 - 1.016
-5 % of line - ZONE4 - 0.516

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 6 of 8
.

ZONE OPERATING TIME AND FAULT LOCATION FOR PH-PH FAULTS

APPLIED FAULT IMPEDANCE OHM OPERATED ACTUAL MEASURED OPERATING

LEVEL ZF ZONE DISTANCE(KM) TIME (S)
10% of line 0.034 ZONE1 0.20 0.038
50% of line 0.171 ZONE1 1.02 0.041
80% of line 0.274 ZONE1 1.65 0.034
100% of line 0.342 ZONE2 2.09 0.319
120% of line - ZONE2 - 0.314
140% of line - ZONE2 - 0.316
160% of line - ZONE3 - 1.024
175% of line - ZONE3 - 1.016
200% of line - ZONE3 - 1.016
-5 % of line - ZONE4 - 0.566

3. SOTF

 SOTF CHECKED OK WITH MAKING CB CLOSE COMMAND AND ZONE2 FAULTS.

 RELAY TRIPPED INSTANTANEOUSLY.
 SOTF OPERATING TIMING OBSERVED IN ZONE2 IS 43 ms.

Result: Relay OPTD instantaneously and found OK.

4. VT FUSE FAIL

APPLIED VOLTAGE (V)

VTFF STATUS
R Y B
0 63.51 63.51 DETECTED
63.51 0 63.51 DETECTED
63.51 63.51 0 DETECTED
40 63.51 63.51 DETECTED
55 63.51 63.51 NOT DETECTED

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 7 of 8
.
5. BROKEN CONDUCTOR

APPLIED SETTING OPERATING CURRENT OPERATED TIME

PHASE
VOLTAGE (V) CURRENT (A) (A) (Sec)
R 63.51∟0° 0.1 0.09 15
Y 63.51∟240° 0.1 0.09 15
B 63.51∟120° 0.1 0.09 15

6. POWER SWING

POWER SWING BLOCKING CHECKED OK FOR ZONES 1, 2, 3 & 4.

POWER SWING BLOCKED THE DISTANCE PROTECTION & UNBLOCKING TRIPPING ALSO CHECKED.

7. O/V PROTECTION

SETTING SET TIME APPLIED OPERATED TIME

VOLTAGE (V) (Sec) VOLTAGE (V) (Sec)
69.87 5.0 69.9 5.014
88.91 0.1 90.0 0.115

8. DIR.O/C PROTECTION

I Start : 1.0 x In
Directional mode : Non-directional
Time multiplier : 0.2
Timer delay : 1.0 Sec
Operating curve type : IEC Norm. Inv.
Characteristic angle : 55 deg

Applied Current (A) Calculated Time (Sec) Operated Time (Sec)

Phase
2 TIMES 4 TIMES 2 TIMES 4 TIMES 2 TIMES 4 TIMES

R 2.0 4.0 2.02 0.99 3.03 2.08

Y 2.0 4.0 2.02 0.99 3.03 2.08
B 2.0 4.0 2.02 0.99 3.03 2.08

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM
 PRE- COMMISSIONING TEST REPORT OF NUMERICAL
RELAY
Station: 220/66/11kV MRSS (220kV AIS EXTN. SS)
RELAY: 220kV OUTGOING LINE-2 CRP DATE:22/12/2022
RED670 MAIN-1 Page 8 of 8
.

9. DIR.E/F PROTECTION

I Start : 0.20 x In
Directional mode : Non-directional
Time multiplier : 0.31
Timer delay : 1.0 Sec
Operating curve type : IEC Norm. Inv.
Characteristic angle : 45 deg

Applied Current (A) Calculated Time (Sec) Operated Time (Sec)

Phase
2 TIMES 4 TIMES 2 TIMES 4 TIMES 2 TIMES 4 TIMES

R 0.4 0.8 3.105 1.54 4.115 2.56

Y 0.4 0.8 3.105 1.54 4.123 2.55
B 0.4 0.8 3.105 1.54 4.118 2.55

INTERNAL FUNCTIONAL TESTS

Check of LEDs Checked Ok.

Check of Trip Relays Checked Ok.
Check of Binary Inputs & Outputs Checked Ok.
Alarm and Trip Functions Checked Ok.
Relay DR and events Checked Ok.
Remarks Relay Tested and found working satisfactorily.

Tested by – Witnessed by – Witnessed by – Reviewed by –

M/s APPSIL M/s HEIL M/s BVIL M/s ADANI
Sign

Name Mr. Akash A G Mr. SELVA M Mr. THIRUVARUL MUTHU Mr.GANAPATHY

Date 22.12.2022 COMMISIONING ENGINEER QUALITY ENGINEER DY.GM