Manual Skyjack
Manual Skyjack
MANUAL
SJ3215 E, SJ3219 E
DC ELECTRIC SCISSORS
249533AAA
May 2023
ANSI/CSA
This manual is for MEWPs with serial numbers:
SJ3215 E: A100 040 000 & Above
SJ3215 E: C100 040 000 & Above
SJ3219 E: A100 040 000 & Above
SJ3219 E: C100 040 000 & Above
DANGER Orange
WARNING.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
Yellow
WARNING CAUTION.
Green
Emergency-
CAUTION lowering
CAUTION indicates a potentially hazardous procedure.
situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert
against unsafe practices. Blue
Safety
information.
IMPORTANT
IMPORTANT indicates a procedure essential for
safe operation and which, if not followed, may
result in a malfunction or damage to the MEWP.
Section 3 – Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Overview of the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Manual storage box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-1 Main power disconnect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-2 Base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3-3 Platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Features and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-1 Lowered travel position and elevated travel position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-2 Drive speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-3 Tilt switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4-4 Brake release system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4-5 Emergency-lowering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section 5 – Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1 Energize the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2 Raise or lower the platform with the base control console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3 Energize the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.4 Raise or lower the platform with the platform control console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.5 Raise and lower with the SGLE platform control console (optional equipment) . . . . . . . . . . . . . . . 49
5.6 Drive forward or rearward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Section 6 – Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1 Use the emergency-lowering function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Release the brakes manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3 Winch and tow the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.4 Use the platform control console from the ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4-1 Disconnect and remove the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4-2 Operate the MEWP from the ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.5 Move the MEWP for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5-1 Hoist the MEWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5-2 Drive and tie down the MEWP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.6 Charge the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.7 Use the Maintenance Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.7-1 Deploy the maintenance support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.7-2 Store the maintenance support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.8 Guardrail lock-pin locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.9 Fold the guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.10 Fold the Rapidfold guardrail system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.11 Move the MEWP through a doorway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Section 7 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.1 Standard and optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.2 Owner’s Annual Inspection Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.5 Maximum Platform Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.6 Floor Loading Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Section 8 – Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.1 Base control console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2 Platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8.3 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.4 Left side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.5 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.6 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8.7 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.8 Right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.9 Battery tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.10 Hydraulic tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Rear view
IMPORTANT
Only use original or manufacturer-approved parts
for the MEWP.
NOTE
Refer to the Skyjack website (www.skyjack.com) for
machine registration and latest service bulletins before
you do frequent, periodic or annual inspections.
1.4-3 Owner
The owner is responsible for the maintenance
inspections and repairs. Refer to the service manual
for the maintenance instructions, the recommended
intervals and inspection areas. Keep a record of
the annual inspection on the label on the scissor
assembly (refer to Section 7.2).
WARNING
Only trained, qualified, and competent personnel
who understand the mechanical procedures may
do maintenance on the MEWP. The use of a MEWP
that is not correctly maintained or in the correct
working condition could result in death or serious
injury.
WARNING
Do not operate this MEWP without correct training
and authorization. If you do not obey, there is a
risk of death or serious injury.
WARNING
MEWP familiarization must be given to a qualified
operator. If you do not obey, there is a risk of death
or serious injury.
WARNING
It is the responsibility of the operator to fully
understand and follow all instructions and
warnings contained in this operation manual and
on the MEWP. If you do not obey, there is a risk of
death or serious injury.
Platform
Fall-protection
anchorage AC socket
Extension platform
Base
Battery tray
Hydraulic tray
Display panel
Brake-release button
FAMILIARIZATION
3.2 Manual storage box 3.3-2 Base control console
Refer to Section 3.1 for the location of the base control
The manual storage box is weather-resistant. It
console.
contains the operation manual and other important
documents. You must keep these documents in this
box. Refer to Section 3.1 for the location of the manual
storage box.
2 3
8
7
FAMILIARIZATION
3.4 Features and Devices
3.4-1 Lowered travel position and
elevated travel position
The available MEWP functions depend on these
factors:
▪ MEWP configuration (lowered travel position or
elevated travel position)
▪ Chassis angle
▪ Platform load
The MEWP is in the lowered travel position when the
platform is below height “A”.
The MEWP is in the elevated travel position when the A
platform is at or above height “A”.
Maximum drive
Model A - Height
height
2 Emergency-lowering switch
2
FAMILIARIZATION
The platform load-sensing system prevents normal
MEWP movement when the platform is overloaded
and in a stationary position. Refer to Section 7.5 for
the platform capacities.
WARNING
WARNING
Crush hazard. Personnel on the ground must stay
Fall hazard. Do not try to use the base controls
away from the pothole protection device. If you do
to free a snagged platform until you remove all
not obey, there is a risk of death or serious injury.
personnel from the platform. If you do not obey,
there is a risk of death or serious injury.
3.4-9 Maintenance support
Use the maintenance support 2 when you do an
inspection of the lift mechanism or do maintenance.
Refer to Section 6.7 for the procedure on how to use
the maintenance support.
FAMILIARIZATION
The alarm makes a beeping sound when a control
function operates. On some MEWPs an amber
flashing light goes with this alarm.
CAUTION
Skyjack-approved modifications and attachments
3.5-5 Display panel can change the MEWP specifications. Refer to the
applicable instructions and labels.
This display panel, located outside the hydraulic
tray, shows operation and parameter information.
Examples are the hours of operation, tilt angle, and IMPORTANT
error codes. It is also used to troubleshoot the MEWP. Refer to the labels of the optional equipment for
the actual weight. Include this weight to calculate
the total load on the platform. Include personnel
and other materials in the total load.
The weight of the attached parts, panels,
occupants, and tools put together must not be
more than the rated platform capacity.
WARNING
Do not use AC power on the platform when in
hazardous areas.
FAMILIARIZATION
1 Orange indicator: This light shows that the
unit access control unit is on. The keypad always
has power regardless of the emergency-stop,
Access control is an added function of the Elevate™ off/platform/base key switch, or main power
telematics. The owner can control access to MEWP disconnect position.
operation with this function. An ElevateTM telematics
device and an access control unit keypad are
2 Green/red indicator: A green light shows that
necessary for this function. the access control unit is in operation. A red light
that flashes shows that the keypad received a
The access control function does not have an effect cancel input.
on: emergency-lowering, load sensing, the horn, and
when you lower the platform. These functions are
3 Checkmark button: Press this button after you
always available. The access control unit does not enter a PIN code.
allow the MEWP to operate without an approved code 4 Cancel button: If you push an incorrect button
or card. when you enter the PIN code, push the cancel
The MEWP owner supplies PIN codes or Smart ID button to start again.
cards to the operator to unlock and start the MEWP. Operation
The owner also sets the timeout limits for the
To operate a MEWP with an Elevate™ telematics
Elevate™ telematics access control unit. access control unit:
IMPORTANT 1. Make sure the orange light on the keypad is on.
Skyjack does not supply or reset PIN codes 2. Turn these power connections on, if they are not
or Smart ID cards or set timeout limits. If there already on:
are problems with the access control unit or its ▪ The main power disconnect switch
operation, speak to the MEWP owner.
▪ The emergency-stop button on the base
With the Trackunit Manager, the MEWP owner can control console
customize the access control to the MEWP ▪ The off/platform/base key switch.
(https://www.trackunit.com/services/manager/). 3. Enter the keypad PIN code or tap the Smart ID
The touch-sensitive keypad beeps to identify an input. card provided by the MEWP owner. Use one or
Press the buttons to enter the pincode. the other, not both.
NOT USED
IMPORTANT
If the set time of the access control unit expires,
1 enter the PIN code or tap the card again.
2
▪ Enter the PIN code on the keypad and press
the checkmark button.
Result: The orange light changes to green
to indicate an approved ID.
OR
▪ Hold the Smart ID card in front of the keypad.
Result: A beep identifies that the reader
4 3 read the card. The green light identifies an
approved ID.
4. Operate the MEWP.
Do the function tests as specified in Section 4.3. The ECOTray system prevents potential hydraulic leaks
from dripping onto floors and internal components.
When you do the function tests, make sure that the
green light on the keypad is ON. This light confirms that
the access control unit is in operation. Do the function
tests for these power connections in the set time:
▪ The main power disconnect switch
▪ The emergency-stop button on the base control
console
▪ The off/platform/base key switch.
WARNING
Do an inspection on the MEWP for damage or
loose or missing parts. If damage is found, lock
and tag the MEWP and remove it from service. If
you do not obey, there is a risk of death or serious
injury.
WARNING
If the MEWP is damaged, or has been modified
from the initial factory-delivered condition without
permission from Skyjack, lock and tag the MEWP.
Remove the MEWP for servicing. If you do not
obey, there is a risk of death or serious injury.
Make sure the MEWP is on a firm, level surface are correctly attached, there is no visible damage,
before you do the visual and daily maintenance and the movement is not blocked.
inspections. If you do not obey, there is a risk of
machine damage. 4.2-3 Electrical
WARNING Do a check on these areas for chafed, corroded, and
loose wires:
Turn the main power disconnect switch to the
▪ Base to platform cables and wiring harness
off position before you do the visual and daily
maintenance inspections. If you do not obey, there ▪ Battery tray wiring harnesses
is a risk of death or serious injury. ▪ Hydraulic and electrical wiring harnesses.
4.2-4 Hydraulic
WARNING Do a check on these areas and make sure there are
Do not operate a MEWP that does not function no signs of leakage:
correctly. Lock and tag the MEWP, and remove it ▪ Hydraulic tank, filter, fittings, hoses
for servicing. Only a qualified service technician
▪ All hydraulic cylinders
must repair the MEWP. If you do not obey, there is
a risk of death or serious injury. ▪ All hydraulic manifolds
▪ The ground area below the MEWP.
2 1
WARNING
Do not use tires other than the tires that Skyjack
specifies for this MEWP. Do not mix different types
of tires or use tires that are not in good condition.
Only replace the tires with the same types that are
approved by Skyjack. The use of other tires can
make the MEWP less stable. If you do not obey,
there is a risk of death or serious injury.
2 Wheel nuts
▪ Make sure the castle nut is in position and is
tight.
▪ Make sure the cotter pin is correctly installed.
2 1
5 4 6
4.2-6 Rear
Do the inspection that follows:
7 AC power socket (optional)
1 Main power disconnect switch ▪ Make sure the socket is free of dirt or
blockages.
▪ Turn the main power disconnect switch to the
off position.
▪ Make sure the switch rotates and stays in the
on and off positions.
▪ Make sure the cables are not loose.
2 Base controls
▪ Make sure there is no visible damage and all
the switches are in their off/neutral positions.
3 Ladder
▪ Make sure there are no loose or missing parts.
▪ Make sure there is no visible damage.
4 Battery charger
▪ Make sure the battery charger is correctly
installed and in good condition.
▪ Make sure there is no visible damage.
5 Brake release switch
▪ Make sure there are no loose or missing
fasteners.
▪ Make sure there is no visible damage.
6 Emergency-lowering switch
▪ Make sure there are no loose or missing
fasteners.
▪ Make sure there is no visible damage.
1
2
WARNING
Explosion hazard. Keep flames and sparks away.
Do not smoke near the batteries. Batteries release
explosive gas while you charge them. Charge the
batteries in a well-ventilated area. If you do not
obey, there is a risk of death or serious injury.
WARNING
Corrosion hazard. Do not touch battery acid. Wear
the correct PPE. If the battery acid touches you,
immediately flush the area with cold water and get
medical aid.
4
4 4
2
1
2
3
5
1 5 3
▪ Make sure there are no loose or missing parts. ▪ Make sure there is no indication of hydraulic
leakage.
▪ Make sure there is no visible damage.
▪ Make sure there is no dirt and blockages. ▪ Make sure there are no loose wires or missing
fasteners.
2 Hydraulic and electric tray 6 Display panel
▪ Make sure the hydraulic and electric tray ▪ Make sure the panel is correctly attached, and
latches correctly and is in good condition. there is no visible damage.
3 Hydraulic tank
▪ Make sure the hydraulic filler cap closes
tightly.
▪ Make sure there is no visible damage or
hydraulic leaks.
▪ Hydraulic oil level:
1. Fully lower the platform.
2. Do a check on the gauge on the right side
of the hydraulic oil tank. The hydraulic
oil level must be between minimum and
maximum marks.
4 Hydraulic pump and motor
▪ Make sure there are no loose or missing
fasteners.
▪ Make sure there is no visible damage.
5
2
1
6
7
5
WARNING
Do not operate a MEWP that does not function correctly. Lock and tag the MEWP, and remove it for
servicing. Only a qualified service technician must repair the MEWP. If you do not obey, there is a risk of
death or serious injury.
WARNING
Fall hazard. Use the three points of contact principle when you use the MEWP ladder to enter or exit the
platform. If you do not obey, there is a risk of death or serious injury.
WARNING
Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform.
Do not lower the platform unless the area below is clear of personnel and obstructions. If you do not obey,
there is a risk of death or serious injury.
If a function operates correctly, proceed with the next test. If a function fails or an error code appears on the
display panel, lock and tag the MEWP and remove it for servicing.
Display panel
Functions Actions
Do these function tests from the base control console.
1. Turn the main power disconnect switch to the off position.
Main power disconnect 2. Pull the emergency-stop button.
switch (Refer to Section 5.1) 3. Use the base controls to raise or lower the platform.
▪ Result: The platform does not raise or lower.
1. Turn the main power disconnect switch to the on position.
Base emergency-stop 2. Push the emergency-stop button.
button (Refer to Section 5.1) 3. Use the base controls to raise or lower the platform.
▪ Result: The platform does not raise or lower.
1. Pull the emergency-stop button.
Raise and lower 1. Turn and hold the off/platform/base key switch to the base position.
(Refer to Section 5.2) 2. Turn and hold the lower/neutral/raise switch to the raise or lower position.
▪ Result: The platform rises or lowers.
1. Raise the platform.
Emergency lowering 2. Use the emergency-lowering switch to lower the platform.
(Refer to Section 6.1)
▪ Result: The platform lowers.
1. Use base controls to raise the platform or drive the MEWP.
Flashing light (Optional ▪ Result: The light flashes.
equipment) 2. Stop all the MEWP motion.
▪ Result: The light does not flash.
Do these function tests from the platform control console
Platform emergency- 1. Push the emergency-stop button.
stop button 2. Use the platform controls to try to drive the MEWP.
(Refer to Section 5.3) ▪ Result: The MEWP does not drive.
1. Pull the emergency-stop button.
2. Do not use the function-enable switch, and try to drive the MEWP by moving
Function-enable switch the controller handle forward.
▪ Result: The MEWP does not drive.
3. Release the controller.
1. Squeeze and hold the function-enable switch.
2. Press the steering rocker switch on the top of controller handle to steer left
Steer (Refer to Section 5.7)
and right.
▪ Result: The steer wheels turn left and right.
1. Squeeze and hold the function-enable switch.
2. Slowly push the controller handle until the MEWP starts to move.
3. Release the controller handle so that it goes back to the center position.
Drive (Refer to Section 5.6) ▪ Result: The MEWP moves forward and then stops.
4. Slowly push the controller handle until the MEWP starts to move. Then,
release the handle, so that it goes back to the center position.
▪ Result: The MEWP moves rearward and then stops.
249533AAA SJ3215 E, SJ3219 E
42
Visual and daily maintenance inspections Section 4 – Inspections Before Operation
Functions Actions
1. Release the controller handle and do not use the function-enable switch.
▪ Result: The green light on lift/off/drive switch turns off after 10 seconds.
Anti-tiedown 2. Squeeze and hold the function-enable switch for at least 7 seconds then
slowly push the controller handle to drive the MEWP forward.
▪ Result: The MEWP does not drive forward.
IMPORTANT
The brakes engage instantly when you release the function-enable switch. This
causes the MEWP to stop immediately.
1. Drive the MEWP forward and rearward. Release the controller handle.
▪ Result: The MEWP stops. Do not operate the MEWP if it pulls to one
Brakes side while it stops. A service technician must do a check on the brake
adjustments.
2. Drive the MEWP forward and rearward. Release the function-enable switch
only.
▪ Result: The MEWP stops. Do not operate the MEWP if it it pulls to one
side while it stops. A service technician must do a check on the brake
adjustments.
1. Move the lift/off/drive switch to the lift position.
2. Squeeze and hold the function-enable switch.
Raise and lower
3. Push the controller handle to raise or pull the controller handle to lower
(Refer to Section 5.4)
the platform.
▪ Result: The platform rises or lowers.
1. Push the horn button.
Horn
▪ Result: The horn makes a sound.
WARNING
Crush hazard. Make sure all personnel on the ground stay away from the
pothole protection device. If you do not obey, there is a risk of death or serious
injury.
Functions Actions
10. Push the emergency-stop button.
Pothole protection 11. Use the MEWP ladder to exit the platform.
(continued)
12. Remove the block.
1. Pull the emergency-stop button.
2. Raise the platform until it is at a height of approximately 1.8 m (6 ft).
Elevated travel speed 3. Drive the MEWP forward and rearward.
▪ Result: The MEWP drives slower than when it was in the lowered travel
position.
1. Do not push the SGLE button.
2. Raise the platform.
SGLE (Optional ▪ Result: The platform does not raise.
equipment) 3. Push the SGLE button. Squeeze the function-enable switch.
(Refer to Section 5.5) 4. Raise the platform.
▪ Result: The platform rises.
5. Pull the controller handle to fully lower the platform.
SJ3215 E, SJ3219 E
Daily Operator’s Checklist
Serial Number:
Model: Operator’s Name
(Printed):
Hourmeter Reading:
Date:
Operator’s Signature:
Time:
P PASS
Use the applicable section of the operation manual to in-
N/A NOT APPLICABLE
spect each item. Check or complete the applicable box for
each item as you inspect it. Add a comment if the item does not pass inspection.
P N/A Comments
2211AA
NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print.
WARNING NOTE
The lower function is not proportional.
If you do not hear a beep and the light does not
6. Squeeze the function-enable switch.
come on, lock and tag the MEWP. Remove the
MEWP for servicing. If you do not obey, there is a 7. Pull the controller handle to lower the platform.
risk of death or serious injury. 8. Move the controller handle to the neutral
central position to stop. Release the function-
3. Turn the off/platform/base key switch to the enable switch.
platform position.
WARNING
WARNING
Push the emergency-stop button when you are at
Fall hazard. Use the three points of contact the necessary location or elevation. This prevents
principle when you use the MEWP ladder to enter unintended MEWP movement. If you do not obey,
or exit the platform. If you do not obey, there is a there is a risk of death or serious injury.
risk of death or serious injury.
4. Enter the platform and close the gate.
WARNING
5. Pull the emergency-stop button on the platform
control console. If the tilt alarm makes a sound, and the platform
does not rise or does not fully rise:
5.4 Raise or lower the 1. Fully lower the platform immediately.
2. Make sure the MEWP is on a firm, level
platform with the platform surface.
control console If you do not obey, there is a risk of death or
serious injury.
1. Energize the platform control console (refer to
Section 5.3).
WARNING
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
platform. Do not lower the platform unless the
area below is clear of personnel and obstructions.
If you do not obey, there is a risk of death or
serious injury.
NOTE WARNING
The drive or lift function is enabled for 10 seconds. Crush hazard. Personnel on the ground must stay
The power to both drive and lift circuits disconnects away from the pothole protection device. If you do
if the function-enable switch is not used within 10 not obey, there is a risk of death or serious injury.
seconds.
4. Move the controller handle until you are at the
necessary height. WARNING
5. Squeeze the function-enable switch. Do not drive the MEWP elevated in areas where
6. Pull the controller handle to lower the platform. electrical cables or debris are in the path of travel.
If you do not obey, there is a risk of death or
7. Move the controller handle to the neutral central
serious injury.
position to stop. Release the function-enable
switch. 1. Energize the platform control console (refer to
Section 5.3).
NOTE
The SGLE does not have an effect on these functions:l 2. Move the lift/off/drive switch to the drive
lower, drive, steer or emergency lowering. position.
3. The indicator light turns green to indicate drive
function in enabled.
WARNING 4. Squeeze and hold the function-enable switch.
Push the emergency-stop button when you are at
the necessary location or elevation. This prevents NOTE
unintended MEWP movement. If you do not obey, The drive or lift function is enabled for 10 seconds.
there is a risk of death or serious injury. The power to both drive and lift circuits disconnects
if the function-enable switch is not used within 10
seconds.
5. Move the controller handle to drive at the
necessary speed and in the necessary direction.
6. Move the controller handle to the neutral
central position to stop. Release the function-
enable switch.
WARNING
Look for overhead obstructions or other possible
hazards around the MEWP when you raise the
platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious
injury.
WARNING
When you push, winch or tow, do not move the
MEWP at a speed faster than 3.2 km/h (2.0 mph). If
you do not obey, there is a risk of death or serious
injury.
WARNING
Runaway hazard. After you release the brakes the
MEWP rolls freely on slopes. Disengage the brakes
manually only if the MEWP is fully restrained or the
MEWP is on a level surface.
Keep the travel path clear at all times.
If you do not obey, thetre is a risk of death, serious
inury, and/or MEWP damage.
WARNING
Tip-over hazard. Disengage the brakes manually
before you push, winch, or tow the MEWP. If you
do not obey, there is a risk of death or serious
injury.
1. Release the brakes manually. Refer to
Section 6.2.
2. Push, winch, or tow the MEWP to the necessary
location.
3. Put the MEWP on a firm, level surface.
4. Push the emergency-stop button to reset the
brakes.
CAUTION
Make sure the platform control console cable does
not become entangled with the MEWP or objects
that surround the MEWP. If you do not obey, there
is a risk of MEWP damage.
1. Before you operate the MEWP, do a full worksite
inspection to identify possible hazards in your
work area. Refer to Section 2.4.
2. Cordon off the pathway you plan to travel.
WARNING CAUTION
Crush hazard. Make sure that there are no Make sure each lock pin is correctly installed with
personnel in the path you will travel. Tell personnel the detent ball of each lock pin fully through the
around the path before you move the MEWP. Use hole.
a second person to monitor the movement of
the MEWP. Make sure that person stays at a safe 11. Install the platform control console onto the
distance. If you do not obey, there is a risk of death mounting bracket. Install the lock pin in the
or serious injury. mounting bracket.
12. Put the control cable into the railing clamp and
3. Connect the cable of the platform control install the lock pin.
console to the electrical connector at the rear
13. Connect the cable of the platform control
of the MEWP.
console to the electrical connector on the
4. Stay behind or to the side of the MEWP. platform.
WARNING
Fall hazard. Use the three points of contact
principle when you use the MEWP ladder to enter
or exit the platform. If you do not obey, there is a
risk of death or serious injury.
transport
When you drive a MEWP onto or remove it from a
transport vehicle on a public road, give protection to
the person(s) involved. Protection can include:
▪ Warning cones
▪ Road signs and signaling devices
▪ Applicable personal protective equipment, such
1
as reflective clothing
▪ Flag personnel to warn other vehicles of the Figure 01 Lift and tie-down points
MEWP and other related vehicles
▪ Other applicable control measures.
Obey all the national, state/provincial/territorial, and
local safety rules when you move the MEWP for
transport. Only qualified personnel with authorization
must drive the MEWP on to or remove it from a
transport vehicle.
Be sure the vehicle capacity and load equipment,
hoists, chains, straps, and other related items are
sufficient to withstand the maximum MEWP weight.
Park the transport vehicle on a level surface. Use
wheel chocks or blocks to prevent unintended vehicle
movement during this operation.
WARNING
Only qualified riggers must operate the machinery
during a lift.
WARNING
When you transport the MEWP it must be attached
to a truck or trailer deck. Use the available
tie-down points 1 to attach the MEWP. Refer to
Figure 01. If you do not obey, there is a risk of
death or serious injury.
3 3
Center of gravity
2a
CAUTION
Burn hazard. Do not touch the surface of the
charger when it is in operation, especially in higher
1 temperature environments. Let the charger cool
4
before you touch it. If you do not obey, there is a
5 risk of death or serious injury.
6
1. Supply sufficient airflow for the batteries and the
charger.
IMPORTANT
Indicator
No. Condition Description Do not let materials or fabric be in contact with the
type
charger. It is necessary for the charger to have access
Battery charger is to cool air for it to operate correctly. Clean the charger
AC
1 Blue connected to the AC cooling fins if they are clogged with debris to make
power
power. sure the charger functions at its best.
Flashing Low charge— continue 2. Do a visual and manual inspection of the DC
Battery Amber to charge. output wires and terminals. Make sure they are in
2a charge good condition before each use.
<80% Solid High charge—
green continue to charge. WARNING
High charge— Explosion hazard. Be careful when you use fuels,
Green
Battery continue to charge or solvents, or other flammable materials near the
flash
2b charge stop the charge. charger or batteries. A spark from the charger or
>80% batteries can cause a fire or explosion. If you do
Solid Charge complete— not obey, there is a risk of death or serious injury.
green stop the charge.
Charger fault—refer to 3. Connect the power supply cable to a correctly
Solid red grounded outlet between 100 to 240 VAC, 50/60
Fault/ the service manual.
3 Hz. The charger automatically senses and
error Amber Error found—refer to adjusts to the voltage range of the AC input.
flash the service manual.
NOTE
Charge Solid The charger starts automatically in 4-6 seconds,
4 Charger output is on.
output yellow regardless of the remaining battery charge (down
Charge to 1 VDC terminal voltage). The LEDs show that the
Algorithm
profile/ charge continues.
5 or fault/ N/A.
error
error code
display
Select
Charge
6 charge N/A.
algorithm
profile
WARNING
Explosion hazard. Do not disconnect the DC
output wires near the batteries when the charger is
ON. This can cause an arc, which can then cause
the batteries to explode. You must disconnect the
AC power supply cable from its outlet, and then
the charger DC connections. If you do not obey,
there is a risk of death or serious injury.
1
WARNING
Electrocution hazard. Do not touch parts of the
charger output wires that are not insulated, the
battery connector, or the battery terminals. If you
do not obey, there is a risk of death or serious
injury.
WARNING
WARNING Use the maintenance support when you do an
Do not charge the batteries in hazardous areas. inspection and/or maintenance or repairs in the
confines of the lift mechanism. If you do not use
the supports, there is a risk of death or serious
injury.
WARNING
Crush hazard. Do not put parts of your body
through the scissor assembly unless the
maintenance support is correctly deployed. If you
do not obey, there is a risk of death or serious
injury.
6.7-1 Deploy the maintenance support 6.7-2 Store the maintenance support
1. Remove all personnel and material from the 1. Turn the main power disconnect switch to the
platform. on position.
WARNING WARNING
Look for overhead obstructions or other possible Look for overhead obstructions or other possible
hazards around the MEWP when you raise the hazards around the MEWP when you raise the
platform. Do not lower the platform unless the area platform. Do not lower the platform unless the area
below is clear of personnel and obstructions. If below is clear of personnel and obstructions. If
you do not obey, there is a risk of death or serious you do not obey, there is a risk of death or serious
injury. injury.
2. Raise the platform until there is adequate 2. Raise the platform until there is adequate
clearance to deploy the maintenance support clearance to retract the maintenance support
1 . 1 .
3. Deploy the maintenance support. 3. Retract the maintenance support into the
4. Lower the platform until the maintenance storage bracket.
support touches the cross members with labels, 4. Fully lower the platform.
and the platform stops.
5. Turn the main power disconnect switch to the
off position.
Required
Not required
WARNING
Fall hazard. To prevent a fall, keep away from the sides of the platform when you fold or unfold the
guardrails. If you do not obey, there is a risk of death or serious injury.
WARNING
Before you operate this MEWP, make sure that the guardrail system does not have loose or missing lock
pins. The guardrail system must be in the vertical position. Lock all pins correctly. An incorrectly locked
guardrail can cause a fall, which can result in death or serious injury.
WARNING
Fall hazard. Use the three points of contact principle when you use the MEWP ladder to enter or exit the
platform. If you do not obey, there is a risk of death or serious injury
1 Guardrail lock pin with lanyard: Use this pin to lock the guardrails. Refer to Section 6.8.
1
2
b a
10
11
12
13
14
15
Fully-folded Guardrails
6. Follow the same steps shown in the illustrations in Section 6.9 in reverse (Step 15 to Step 1) to unfold the
guardrails.
2
3
NOTE
Make sure to exit the platform to perform the remaining rapidfold procedure after step 7.
RapidFold Guardrails
1. Follow the same steps shown in the illustrations in Section 6.10 in reverse (Step 9 to Step 1) to unfold the
rapidfold guardrails.
6.11 Move the MEWP through a 9. Pull the emergency-stop button on the base
control console.
doorway 10. Turn the off/platform/base key switch to the
platform position.
WARNING 11. Pull the emergency-stop button on the platform
Make sure the MEWP is on firm, level surface. If control console.
you do not obey, there is a risk of death or serious 12. Move the high speed/low speed switch to the
injury. low speed position for reduced speed.
13. Move the lift/off/drive switch to the drive position.
1. Make sure the height/width of the doorway is
14. Use as low a speed as practical to drive the
sufficient to let the MEWP drive through.
MEWP forward through the doorway.
2. Before you operate the MEWP, do a full inspection
15. Push the emergency-stop button when the
of the site (refer to Section 2.4). Identify hazards
MEWP is safely through the doorway.
in your work area.
16. Turn the main power disconnect switch to the off
3. Make sure the platform is fully lowered.
position.
4. Follow Section 6.4-1 to move the platform control
17. Disconnect the platform control console from
console to the base.
the base and put it on the platform.
18. Unfold the guardrails if they were folded.
WARNING
Before you operate this MEWP, make sure that
the guardrail system does not have loose or
missing lock pins. The guardrail system must be
in the vertical position. Lock all pins correctly. An
incorrectly locked guardrail can cause a fall, which
can result in death or serious injury.
WARNING
Fall hazard. Make sure each lock pin is correctly
5. Fold the guardrails if it is necessary. Refer to
installed with the detent ball of each lock pin fully
Section 6.9 for the procedure on how to fold the
through the hole. Failure to avoid this hazard could
guardrails. Refer to Section 6.10 for the rapidfold
result in death or serious injury.
guardrails procedure.
19. Put the platform control console back onto
WARNING the mounting bracket. Install the lock pin in the
mounting bracket.
Crush hazard. Make sure that there are no
personnel in the path you will travel. Tell personnel 20. Put the control cable into the railing clamp and
around the path before you move the MEWP. Use install the lock pin.
a second person to monitor the movement of
the MEWP. Make sure that person stays at a safe WARNING
distance. If you do not obey, there is a risk of death Fall hazard. Use the three points of contact
or serious injury. principle when you use the MEWP ladder to enter
6. Stay behind the MEWP. or exit the platform. If you do not obey, there is a
risk of death or serious injury.
7. Make sure the platform control console points in
the same direction as the front of the MEWP. 21. Connect the platform control console cable to
8. Turn the main power disconnect switch to the on the electrical connector on the platform right
position. front railing.
22. Use the MEWP ladder to exit the platform.
1857AA_ANSI
Inspection
Date
Inspector
Signature
WARNING
Do not use the MEWP if there is no inspection
recorded in the last 13 months (6 months). If you
do not obey, there is a risk of death or serious
injury.
IMPORTANT
The Owner’s Annual Inspection Record on the
scissor assembly must be filled out after an annual
inspection is completed.
7.3 Specifications
Models SJ3215 E SJ3219 E
Stowed Height (Railings Down) 1.67 m (65.75 in) 2.01 m (79.60 in)
Stowed Height (Railings Up) 2.03 m (79.92 in) 2.14 m (84.25 in)
Elevated Drive Speed Trip Height 1.37 m (54 in) 1.68 m (66 in)
Pothole Drive Cutout Height 2.20 m (86.5 in) 2.76 m (108.5 in)
Drive Height (Maximum) FULL
Standard operating times
Lift Time (No Load) 18 s 19 s
Lower Time (No Load) 39 s 32 s
Lift Time (Rated Load) 21 s 22 s
Lower Time (Rated Load) 28 s 25 s
Chassis
Normal Drive Speed (Stowed) 3.38 km/h (2.1 mph)
Elevated Drive Speed 0.8 km/h (0.5 mph) 0.97 km/h (0.6 mph)
Gradeability (Ramp Angle) 25%
Tires (Solid Rubber) 12 x 4 x 8
Hydraulic oil
Type ATF Dexron III
Tank capacity 8.8 L (2.32 gal)
Sound pressure level at platform level
Does not exceed: 70 db(A)
Whole Body Vibration
Whole body vibration on the platform does not exceed 0.5 m/sec2.
* Weight with standard 0.9 m extension platform. Refer to serial nameplate for specific applications. 2218AA
7.4 Environment
Model SJ3215 E SJ3219 E
Electromagnetic com-
Meets requirements of ISO 13766-1:2018
patibility (EMC)
Hazardous MEWP not rated for hazardous locations with potentially flammable gases, explosive gases or
location rating particles
Meets requirements of UL 583 standards as related to NFPA 505 Class I, Division 2, Group D
location. DO NOT charge the batteries in hazardous areas.
Operating temperatures
2222AA_ANSI
Tilt cutout
Manual side setting (side-
Model Wind rating Total platform capacity Extension platform capacity force to-side x
front-to-back)
0 m/s 272 kg 113 kg 400 N
2 Persons 1 Person 1.5˚ × 3.5˚
[0 mph] [600 lb] [250 lb] [90 lbf]
SJ3215 E
12.5 m/s 272 kg 113 kg 200 N
1 Person 1 Person 1.5˚ × 3.5˚
[28 mph] [600 lb] [250 lb] [45 lbf]
0 m/s 227 kg 113 kg 400 N
2 Persons 1 Person 1.5˚ × 3.5˚
[0 mph] [500 lb] [250 lb] [90 lbf]
SJ3219 E
12.5 m/s 227 kg 113 kg 200 N
1 Person 1 Person 1.5˚ × 3.5˚
[28 mph] [500 lb] [250 lb] [45 lbf]
NOTE 2223AA
Occupants and materials are not to exceed the rated
load. Refer to the capacity label at the entrance of the
platform and the front kick plate for more information
and models equipped with options.
** LCP: Local Concentrated Pressure is a measure of how hard the MEWP presses on the area in direct contact with the floor/tire.
OFL: Overall Floor Load (Pressure) is a measure of the average load the MEWP imparts on the whole surface directly
underneath the chassis. This has been calculated by dividing the MEWP weight by the overall floor area occupied by the MEWP
(on wheels).
Note: The floor covering (e.g., tile, carpet, etc.) or the structure (e.g., beams) of the operating surface must
be able to withstand more than the values indicated above.
Note: The LCP or OFL that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.
Red
DANGER.
Orange
WARNING.
Yellow
CAUTION.
Green
Emergency-
lowering
procedure.
Blue
Safety
information.
1
1
1 Base controls
▪ Select the off position to turn off power to the MEWP, the
platform position to energize the platform controls, or the
base position to energize the base controls.
▪ Turn and hold the lower/neutral/raise switch to lower or
raise the platform.
▪ Push the emergency-stop button to disconnect power
to the control circuit. Pull the emergency-stop button to
connect the power again.
1 Platform controls
▪ Squeeze and hold the function-enable switch to energize
the lift, drive, and steer functions.
▪ Select the lift, off, or drive mode.
▪ Operate the steering rocker switch to steer.
▪ Move the controller handle to control the lift and drive
movements.
▪ Select the low speed or high speed mode.
▪ Push the horn button to make a sound like a car horn.
▪ Push the emergency-stop button to disconnect power
to the control circuit. Pull the emergency-stop button to
connect the power again.
8.3 Rear
1
2 Platform capacity*
Shows the rated work load in each configuration. TM
kg kg kg
Horizontal load rating** 0 m/s (0 mph)
( lb) ( lb) ( lb)
Do not apply more than the specified side load. Operate the
MEWP when the wind speed, which includes wind gusts, is less (0 mph
> 0 m/s
3 Serial plate*
MEWP identification and specifications.
*The serial plate information changes with different MEWPs.
8
7
5 AC power plug
Connect the AC supply here.
TM
TM
7 No jewelry
Caution. Do not wear jewelry or loose clothing that could
3
12
10 12
11
10 Winch/tow/push procedure
1. Release the brakes manually. Refer to
Section 6.2.
2. Push, winch, or tow the MEWP to the necessary location.
3. Put the MEWP on a firm, level surface.
4. Push the emergency-stop button to reset the brakes.
12 Emergency-lowering identification
14
15 13
14 No insulation
TM
TM
SJ3215 E
1
6
2
1
4 3
2 Skyjack logo
3 Wheel load* TM
5 Model number*
Product identifier.
*The model number can be different from the one you see.
SJ3215 E
TM
6 Stay away
Stay away from the MEWP when it is in operation.
SJ3215 E
9
8 Annual inspection
Make sure the MEWP receives an annual inspection before
operation.
9 ECO logo
11
SJ3215 E 12
14
13
13 QR code
This code gives you fast access to the MEWP documentation
and the live MEWP data supplied by ELEVATE telematics
(optional equipment). S/N
14 SkycodedTM logo
8.5 Platform
3
3
X1
1 Fall-protection anchorages TM
TM
4 Hazard identification TM
6 Platform capacity*
Shows the rated work load in each configuration. TM
0 m/s (0 mph) kg kg kg
Horizontal load rating** ( lb) ( lb) ( lb)
Do not apply more than the specified side load. Operate the
MEWP when the wind speed, which includes wind gusts, is less (0 mph
> 0 m/s
8
Description Label Pictorial
TM
8 AC power plug
Connect the AC supply here.
Insert the platform control console cable in the bracket and lock
it with the lock pin.
8.6 Front
2 5
5 4
TM
TM
5 Maintenance support
Engage the maintenance support here.
8.7 Top
Extension
Entrance
Description Label Pictorial
the scissors.
A B
4. The maintenance support is now secured.
5 6 7 8
(A) Turn the main power disconnect switch to the off
position.
(B) Do the necessary inspection or maintenance.
5. Turn the main power disconnect switch to the on position.
6. Raise the platform until there is adequate clearance to retract
the maintenance support.
7. Store the maintenance support into the storage bracket.
8. Fully lower the platform.
Extension
2 2 3
Entrance
Description Label Pictorial
TM
2 Forklift pocket
Put the fork fully into the pocket to lift the MEWP.
TM
SJ3215 E
3
1
Description
6 Label Pictorial
2 Model number*
Product identifier
*The model number can be different from the one you see.
SJ3215 E
3 Skyjack logo
SJ3215 E
4 6
4 Wheel load* TM
TM
5 Stay away
Stay away from the MEWP when it is in operation.
6 Skycoded™ logo
SJ3215 E
10
1 ECO logo
TM
X2
1 Battery spacers
Put the spacers only as shown in the diagram.
300A
2 Fuse location TM
TM
HIGH/MAX
3 3
1 RapidFold logo
TM
TM