Shard Manual 1.3
Shard Manual 1.3
Here we show you how to make adjustments from a standard CURA profile.
For this model we need only 3 (P1, P4, P5), easy to create profiles.
For the new PROFILE P5_gyroid it is essential to use Cura Version 5 or later, It will work with
older versions, but the weight of the parts will be higher and the printing time longer.
The development of a complex, airworthy RC flight model to express on any standard 3D printer is
a very complex and extensive process. Therefore, we appeal to your fairness not to forward the STL
data you have acquired to third parties. Our STL files are provided with indelible copyright water-
marks that can be verified at any time.
Thank you for your understanding and have fun with your PLANEPRINT MODEL!
Cooling sheets_p1_Shard.stl
ADDITIONAL SETTINGS
Interconnects_p1_Shard.stl
MATERIAL LW-PLA, ~ 2 g
ADDITIONAL SETTINGS
None required
Motor tool_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Motormount 43mm_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Mount battery_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Mount rc_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Parts 1_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Parts 2_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Parts 3_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Parts 4_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Rim_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Servo brackets_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Spinner plate_p1_Shard.stl
ADDITIONAL SETTINGS
None required
Wing protectors_p1_Shard.stl
ADDITIONAL SETTINGS
None required
ADDITIONAL SETTINGS
Tire back_p4_Shard.stl
ADDITIONAL SETTINGS
Tire_p4_Shard.stl
ADDITIONAL SETTINGS
Hinges_p4_Shard.stl
ADDITIONAL SETTINGS
None required
Aileron 1 left_p5_Shard.stl
Aileron 1 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 13 g*
*Weighed
ADDITIONAL SETTINGS
None required
Aileron 2 left_p5_Shard.stl
Aileron 2 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 13 g*
*Weighed
ADDITIONAL SETTINGS
None required
Aileron 3 left_p5_Shard.stl
Aileron 3 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 10 g*
*Weighed
ADDITIONAL SETTINGS
None required
Canopy 1_p5_Shard.stl
MATERIAL LW-PLA, ~ 17 g*
*Weighed
ADDITIONAL SETTINGS
None required
Canopy 2_p5_Shard.stl
MATERIAL LW-PLA, ~ 17 g*
*Weighed
ADDITIONAL SETTINGS
None required
Canopy 3_p5_Shard.stl
MATERIAL LW-PLA, ~ 24 g*
*Weighed
ADDITIONAL SETTINGS
None required
Elevator 1 left_p5_Shard.stl
Elevator 1 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed
ADDITIONAL SETTINGS
None required
Elevator 2 left_p5_Shard.stl
Elevator 2 right_p5_Shard.stl
ADDITIONAL SETTINGS
None required
Fuselage 1_p5_Shard.stl
MATERIAL LW-PLA, ~ 66 g*
*Weighed
ADDITIONAL SETTINGS
None required
Fuselage 2 left_p5_Shard.stl
Fuselage 2 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 47 g*
*Weighed
ADDITIONAL SETTINGS
None required
Fuselage 3_p5_Shard.stl
MATERIAL LW-PLA, ~ 59 g*
*Weighed
ADDITIONAL SETTINGS
None required
Fuselage 4_p5_Shard.stl
MATERIAL LW-PLA, ~ 60 g*
*Weighed
ADDITIONAL SETTINGS
None required
Fuselage 5_p5_Shard.stl
MATERIAL LW-PLA, ~ 46 g*
*Weighed
ADDITIONAL SETTINGS
None required
Fuselage 6_p5_Shard.stl
MATERIAL LW-PLA, ~ 12 g*
*Weighed
ADDITIONAL SETTINGS
None required
ADDITIONAL SETTINGS
HS left_p5_Shard.stl
HS right_p5_Shard.stl
MATERIAL LW-PLA, ~ 18 g*
*Weighed
ADDITIONAL SETTINGS
None required
Rudder 1_p5_Shard.stl
MATERIAL LW-PLA, ~ 14 g*
*Weighed
ADDITIONAL SETTINGS
None required
Rudder 2_p5_Shard.stl
MATERIAL LW-PLA, ~ 15 g*
*Weighed
ADDITIONAL SETTINGS
None required
SFG 1 R+L_p5_Shard.stl
MATERIAL LW-PLA, ~ 3 g*
*Weighed
ADDITIONAL SETTINGS
SFG 2 R+L_p5_Shard.stl
ADDITIONAL SETTINGS
Spinner_p5_Shard.stl
MATERIAL LW-PLA, ~ 7 g*
*Weighed
ADDITIONAL SETTINGS
INFO: On www.planenprint.com/shard
under Free tuning parts you will find a
version for larger props.
VS_p5_Shard.stl
MATERIAL LW-PLA, ~ 14 g*
*Weighed
ADDITIONAL SETTINGS
None required
MATERIAL LW-PLA, ~ 5 g*
*Weighed
ADDITIONAL SETTINGS
None required
ADDITIONAL SETTINGS
None required
Wing 1 left_p5_Shard.stl
Wing 1 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 65 g*
*Weighed
ADDITIONAL SETTINGS
ADDITIONAL SETTINGS
None required
Wing 2 left_p5_Shard.stl
Wing 2 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 50 g*
*Weighed
ADDITIONAL SETTINGS
None required
Wing 3 left_p5_Shard.stl
Wing 3 right_p5_Shard.stl
MATERIAL LW-PLA, ~ 36 g*
*Weighed
ADDITIONAL SETTINGS
None required
X_p5_Shard.stl
ADDITIONAL SETTINGS
None required
Filament
• normal PLA( or Tough PLA) about 135 grams
• LW-PLA 1000 grams (recommended)
• TPU (A95) about 10 grams
• LW-TPU Colorfabb VarioShore about 10 grams
(strongly recommended for tires, but it also works with normal TPU)
Materials
• some tapping screws
(simply search for: M2 flat head tapping screw assortment)
• Grub screw Ø3mm, 4 pieces
• Metal screw 3*20mm with self-locking nut, 4 pieces Rod connection
• Metal screw 3*37mm with 2 nuts, 2 pieces
• CA super glue (liquid and liquid medium)
• CA activator
• Carbon tube Ø8mm*1000mm (inside 6mm), 2 pieces
• Carbon rod Ø4*1000mm, 3 pieces*
• Steel wire Ø1mm*200mm
• Self-adhesive Velcro tape Metal screw 3*37mm
• Velcro strap (2 pieces)
• Servo cable extension 100mm, 2 pieces
• Rod connection, 4 pieces
• Neodym-Super-Magnet 5x5x5mm, 4 pieces
• Pull/Pull Steel Wire Control Set 0.8mm, 2 pieces
• Metal rod clamp, 4 pieces Pull/Pull Steel Wire Control Set
• some Hair gums
• some Cable ties
Tools
• Cutter knife
• small Philips screwdriver
• Drill Ø1.5mm, Ø2.5mm, Ø4mm
• needle-nose pliers Metal rod clamp
ENGINE PROPDRIVE V2 3548 900KV (HobbyKing) or comparable motors. Pay attention to the position
You can also use any other motor that fits a 14x7 propeller! of the motor shaft
RECEIVER 5 Channel
Dimensions:
max. 30 mm
max. 30 mm max. 15 mm 43 mm
STEP 2 Insert the interconnects into the slots provided on one side.
STEP 3 Apply a lot of glue to the side with the interconnects. It is important that there is glue everywhere,
especially on the outside and inside of the wall surfaces, in order to achieve a perfect connection.
The interconnects only serve to align the parts to each other. It is better not to apply glue here,
otherwise it can happen that the glue suddenly hardens while the parts are being put together and
stops the process.
Use medium viscosity CA glue, thinner glue would run down the parts too easily.
After assembly, align the two parts exactly and wipe off the excess CA glue from the surface
with a cloth. Now spray with activator spray along the gluing surface and carefully press the parts
together.
Spacer
Slots thin
TPU hinge
First put the TPU hinges into the wing and put the aileron onto the hinges.
Then fold the aileron a little to the side and put a drop of thin liquid on each
hinge! CA glue. Wait until the glue has completely coagulated (due to capillary
action) into the slots of the hinges and straighten the aileron again. Push it all the
way to the wing, printed spacers provide the correct distance. Now spray some
activator spray on each hinge to cure the CA glue. Repeat on the other side of
the hinges. Do not use too much glue and test if each hinge holds well.
SFG 1 R+L_p5_Shard.stl
The carbon rods must be glued
in at right angles to the side
force generator.
Wing protectors_p1_Shard.stl
Wing 3 left_p5_Shard.stl
Carbon rods
Ø4mm*40mm
SFG 2 R+L_p5_Shard.stl
Wing 2 left_p5_Shard.stl
Interconnects_p1_Shard.stl
Wing protectors_p1_Shard.stl
Carbon tubes
Ø8mm*1000mm
Servo brackets_p1_Shard.stl
The sleeve for the tension belt
(green) must be aligned as
shown here so that the belt can
be secured with a screw.
Servo aileron
Mount the servos as shown
in the picture.
Servo brackets_p1_Shard.stl
Parts 4_p1_Shard.stl
Rod connections
medium liquid
Interconnects_p1_Shard.stl
Fuselage 2 right_p5_Shard.stl
Fuselage 2 left_p5_Shard.stl
Parts 1_p1_Shard.stl
Carbon rods
Ø4mm*265mm
Parts 3_p1_Shard.stl
Parts 1_p1_Shard.stl
The beveled
medium liquid side is in front!
Fuselage 1_p5_Shard.stl
Carbon rods
Ø4mm*150mm
Fuselage 1_p5_Shard.stl
Interconnects_p1_Shard.stl
Fuselage 3_p5_Shard.stl
Fuselage 4_p5_Shard.stl
Fuselage 5_p5_Shard.stl
Interconnects_p1_Shard.stl
Elevator 1 left_p5_Shard.stl
Parts 2_p1_Shard.stl
Tailplane assembly
Glue all parts, including
the carbon rods.
VS_p5_Shard.stl Hinges_p4_Shard.stl
Rudder 2_p5_Shard.stl
HS right_p5_Shard.stl
Fuselage 6_p5_Shard.stl
HS left_p5_Shard.stl
Parts 2_p1_Shard.stl
Rudder 1_p5_Shard.stl
Parts 2_p1_Shard.stl
Finally, glue the hinges as described on page 31.
These three hinges are wider!
Make sure that the ropes are taut and hang the rod clamps
in the second hole from the inside.
Servo brackets_p1_Shard.stl
Servo brackets_p1_Shard.stl
Tire_p4_Shard.stl
Carbon rods
Ø4mm*265mm
Gear Leg R+L_p5_Shard.stl
Parts 1_p1_Shard.stl
Hair gums
Parts 2_p1_Shard.stl
~5
0
m
m
/1
.9
in
ch
Tire back_p4_Shard.stl
Bend the steel wire with needle nose pliers into a U-shape as shown in the picture, so that it can be put
through the PLA part. Then bend the two ends about 45° down and the ends about 5 mm pointed. Make
sure that the two wires are aligned exactly in the direction of flight and put the wheel mount on top and
pour thin CA glue into the holes. Mount the tire with a piece of steel wire and apply a drop of medium CA
glue to the outside of each tire. Make sure that no glue gets inside the tire!
Screw the gear tightly enough to the PLA part in fuselage 6 so that it can still be moved and connect the
control horns with two hair gums.
Controller assembly
Mount rc_p1_Shard.stl
Mount battery_p1_Shard.stl
Mount rc_p1_Shard.stl
Carbon rod
Ø4mm*170mm
Parts 3_p1_Shard.stl
Parts 4_p1_Shard.stl
Spinner plate_p1_Shard.stl
Canopy 2_p5_Shard.stl
Carbons rods Ø4mm*30mm,
2 pieces
Carbon rod
Ø4mm*75mm Super-Magnets – the counterpart is glued
Canopy 1_p5_Shard.stl into the fuselage (ensure correct alignment!)
Parts 4_p1_Shard.stl
Decals
In your download you will find a folder with templates for decals in various vector formats (in original size)
as well as various suggestions for coloring.
nch
m /3.9 i
100
m inch
mm /4.3
110
Expo setting
Flight phase normal 3D acro
Technical specifications
WINGSPAN 1300 mm/51.2 inches
Elevator up
Elevator down
Aileron left
Aileron right
Rudder left
Rudder right
By using the download data, an RC model airplane, called Avoid water contact with all components that are not spe-
„model“ for short, can be manufactured using a 3D printer. cially designed and protected. Moisture damages the elec-
As a user of this model, only you are responsible for safe tronics.
operation that does not endanger you or others, or that
does not damage the model or property of others. Never take an item of the model or accessory in your mouth
as this can lead to severe injuries or even death.
PLANEPRINT.com assumes no responsibility for damage to
persons and property caused by pressure, transport or use Never operate your model with low batteries in the trans-
of the product. Filaments, printing supplies, hardware or mitter or model.
consumables that can not be used after faulty 3D printing
will not be replaced by PLANEPRINT.com in any way. Always keep the model in view and under control.
Use only fully charged batteries.
When operating, always keep a safe distance from your
model in all directions to avoid collisions and injuries. Always keep the transmitter switched on when the model
is switched on.
This model is controlled by a radio signal. Radio signals can
be disturbed from outside without being able to influence Always remove the battery before disassembling the model.
it. Interference can lead to a temporary loss of control.
Keep moving parts clean and dry at all times.
Always operate your model on open terrains, far from cars,
traffic and people. Always allow the parts to cool before touching them.
Always follow the instructions and warnings for this product Always remove the battery after use.
and any optional accessories (servos, receivers, motors,
propellers, chargers, rechargeable batteries, etc.) carefully. Make sure that the Failsafe is properly set before the flight.
Keep all chemicals, small parts and electrical components Never operate the model with damaged wiring.
out of the reach of children.
Never touch moving parts.