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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

HEBEI XINNUO ROLL FORMING MACHINE CO., LTD (Also named Botou Kexinda Roll Forming Machine Co., Ltd) located in Botou, enjoying convenient
and effective transportation for being close to No.104, 106 national road and having Jinghu, Shihuang high speed way through all the area, is the
professional manufacturer of metal sheet cold roll forming machines for about 20 years. We not only produce different types of professional roll forming
machines, but also develop intelligent automatic roll forming production lines, C&Z shape purlin machines, highway guardrail roll forming machine lines,
sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines,
etc. Our machines feature beautiful appearance, long service life, good performance, simple operation, reasonable price, good quality.
With the principle of credibility first, mutual benefit and honoring commitment, we can achieve win-win situation.

CE CERTIFICATION ISO CERTIFICATION SGS CERTIFICATION

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

QUOTATION
Quotation Details

No. Product Name qty Unit Price(USD) Amount Price(USD)

01 DRYWALL U CHANNEL MACHINE LINE (without punching) 1 Set 14,000 14,000

Total Amount (FOB TIANJIN)

TOTAL SAY US DOLLAR FOURTEEN THOUSAND ONLY

Delivery &Transportation
Delivery Time 30 working days

transportation Customers bear freight

1. Payment Terms: T/T 30% with order, balance should be paid before loading.
Payment Terms 2. Payment Terms: 100% IRREVOCABLE AT SIGHT L/C.

If necessary, engineer is available to service machinery overseas; but all the relevant cost and extra
Installation
100USD/day for our engineer will be paid by the buyer.

Warranty One year since the machine leave seller's factory.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

CATALOG
一、 OVERVIEW

二、 PROFILE DRAWING

三、 PRODUCTS

四、MACHINE COMPONENTS

五、WORKING FLOW

六、MAIN PARAMETERS

七、LOADING PICTURES

八、SPARE PARTS WITH MACHINE

九、TECHNICAL SERVICES

十、TRAINING

一、Overview:
Light steel keel for construction (keel for short) is a continuous hot-dip steel plate (strip) or a color-coated steel plate (strip) with
continuous hot-dip steel plate (strip) as the base material, which is produced by cold bending process. To make wall section steel.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

1. Classification

According to the load type, there are master keel and non-travel keel. According to the part of use, there are ceiling keels and wall keels (codes
are D and Q respectively). 0 Ceiling keels are divided into load-bearing keels (the main force-bearing components in the ceiling skeleton) and
cladding keels (the components that fix the veneer in the ceiling skeleton) ; The main keel and the secondary keel; the side keel and the side
keel. The wall keel can be divided into horizontal keel (also called keel along the top and ground), vertical keel and through keel.
According to the specifications of the section height of the keel, the wall keel has 50, 75, and 100 series, and the ceiling keel has 38, 45, 50, and
60 series. According to the cross-sectional shape of the keel, it can be divided into C-shaped keel (code C), U-shaped keel (code U), T-shaped keel
(code T) and L-shaped keel (code L), H-shaped keel (code H, which means keel) The cross-sectional shape is H-shaped), V-shaped keel (code V,
which means the keel cross-section shape is] or A-shaped), CH-shaped keel (code CH, which means the keel cross-section is CH-shaped) seven
forms, respectively with the corresponding accessories and A certain form of panel is suitable for use.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS
2. Application

Light steel keel is a replacement product of wood keel. It is used as a ceiling or wall keel. It is matched with various decorative panels
(paper-faced gypsum board, mineral wool board, etc.) to form a lightweight ceiling or partition wall, with its excellent thermal , Acoustics,

mechanics, process performance and changeable decoration styles are widely used in decoration engineering.

Our company' light keel steel production line has absorbed the strengths of different manufacturers and combined with our own years of

practice and research and development, according to different customers’ requirement, we manufacture high standard machine and normal

standard machine two kinds.

The R&D team of our company's rolling shutter door machine has 30 years of practical experience to ensure the maturity of the technology.

Our factory has an annual output of 300 units sandwich panel forming machine. According to the feedback of various markets, it is constantly

updated and improved to make the machine more practical and convenient.

二、Profile Drawing: (this profile drawing is only for reference)

size: 1 inch*2.5 inch*1 inch material: 0.64mm(22 gauge) thickness length:4.5 inch
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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

三、 Products:

XINNUO MACHINE XINNUO MACHINE

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

四、Machine Components:
No. Components Quantity Remark
1 3T Manual decoiler 1 set Hydraulic decoiler can be added if required

2 Main machine for roll forming 1 set

3 PLC Control system 1 set
4 Hydraulic system 1 set

5 Post cut 1 set

6 Stacking 1 set

五、Working Flow:

六、Main Parameters:

Raw material specification

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

1. Suitable raw material: GI, PPGI and etc.

2. Raw material thickness: 0.64 mm(can be custom-made)

Whole machine specification

3. Size of machine: about 5.0*1.2*1.5m

4. Weight of the machine: about 2.0 tons

5. Voltage: 380V 50/60 Hz 3 Phase (can be custom-made)

1 3T Manual Decoiler
(1) Un-powered;

(2) Tension type

(3) Max. capacity: 3000kg;

(4) 卷内径 Coil inner-diameter: 508mm

2 Roll Forming Device:

(1) roller station: 12 stands

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

(2) Diameter of main shaft： Ø50mm

Material of main shaft：Cr12 steel

(3)
The main shaft have the high frequency grinding &heat Treatment and
the surface of shaft is chroming

(4) Material of roller: Cr12 steel

(5) Processing precision within 1.0mm

(6) Motor power : 5.5 KW

(7) Speed of forming 35-55m/min

In order to keep the product shape and precision, adopts welded

sheet structure, motor reducer drive, gear and chain transmission,
roller surfaces polishing, hard planting, heat treatment and
(8) galvanization treatment.
The polished surface and the heat treatment towards the roller also
can keep the plate surface smooth and not easy to be marked when it is
being stamped.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

(9) Technology and Inspection

Main frame after welding will go into the 12 meters Gantry milling,
More accurately ensure the balance of the entire base.
The holes in the middle plate are all automatically punched by CNC
machining machine, precision is more higher.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

Rollers produce technology: Forging--First time CNC machining

--Quenching treatment--Second time CNC machining--Machining key
channel -- Chroming
Inspect rollers chroming thickness 0.05mm, hardness 62-63HRC,
inner diameter and outer diameter of rollers and spacers, Assembly
can only be carried out after passing the inspection.

3 Hydraulic Cutting:

(1) Material of cutting die： Cr12

Cutting adopt hydraulic cutting, servo motor drive and automatic

(2)
tracking non-stop cutting.

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

Hydraulic cutting power：4kw

(3)

(4) Cutting length tolerance: ±2mm

Our machine is fully automatic cuttingmachine. It can set the product

cutting length and cutting quantities by setting in computer control
(5) system.
After you set the size information,the machine will produce as the
It is controlled by gear wheel oil pump.
your requirement.
After filling the hydraulic oil into the hydraulic oil tank, the pumps

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

drive the cutter machine to begin the cutting job.

The system includes a set of hydraulic tank, a set of hydraulic oil
pump, two hydraulic pipes. And one sets of electromagnetism valves.

4 PLC control system

Computer control cabinet 1 set to control the whole machine
work.
The control box, we make it ourselves. Our engineer is professional to
make this, and when the machine have problem, we can know how to
solve it very well, so, don’t worry about the after-sale service.
It adopts industrial computer to control. The target piece’s length is
adjustable and digit of it can be adjusted.
Computed mode has two modes: automatic and manual one. The
system is easy to operate and use.
Transducer: the use of it is to make the length more precise and the
main machine more stable while processing.
Processing precision : within 1.00mm
It contains liquid crystal screen,PLC programmer, industrial
transducer, transformer for the electronic machines and kits of every
part.
The seller should provide Chinese and English language screen.
Voltage: 380V 50Hz 3Phase

5 3 meters receiving table

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

No power

It adopts welded steel and supported roller to transmit the products,which is

used to collect the finished products.

七、 Loading Pictures:

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

八、 spare parts with the machine:

Spare parts for free
Encoder 1 pcs

Relay 1 pcs

Limit switch 2 pcs

Button 4 pcs XINNUO MACHINE

Oil pump 2 pcs

Nylon wheel 2 pcs

Protective tube 2 pcs

Solenoid valve 1 pcs

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

九、Technical Services:
1. The seller provides technical support related to the normal operation of this equipment for the buyer.
1. The warranty period is 12 months. During the warranty period, if there is problem with the equipment due to the seller, the seller
will repair it free of charge, if it is improperly used and maintained by the user, the seller will only charge the accessory cost fee. After
the warranty period, the seller will continue to provide technical support and favourable spare parts for buyer, and provide lifetime
maintenance services.
2. All after-sales services are handled by the seller. If a problem occurs and a report is received, the seller guarantees to reply within 2
hours and make a solution. XINNUO MACHINE

3. The technician sent to the buyer’s factory by the seller have high professional quality; they can provide the buyer with the best
service.
4. In order to assist the buyer to get familiar with the equipment faster and better, the seller promises to do a good job of training, and
accompany the buyer production for 2 days after the final acceptance.
5. Provide long-term and extensive preferential technical services and spare parts supply.
十、 Training:
After the equipment arrives at the buyer’s factory, the seller’s installers will train the trainers in combination with on-site installation,
commissioning and operation, and conduct special training. The training objects include equipment technicians, operators, and
XINNUO MACHINE
maintenance personnel. XINNUO MACHINE
Training content:XINNUO MACHINE
1. The structure and principle of the equipment
2. Program editing and equipment operation on the equipment
3. Equipment common fault identification and troubleshooting methods (including mechanical, electrical, hydraulic, pneumatic, and
lubrication parts)

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XINNUO DRYWALL KEEL STEEL TECHNOLOGY SOLUTIONS

4. Use, adjustment and maintenance of equipment components

5. Equipment maintenance
6. At least 3 people participated in the training, and the training time was not less than 3 working days

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