TECHNO

GEARS WORKS
PVT. LTD.INTERNSHIP

VIVEK D PARMAR
EN. - 200170119016
 About
Company
Techno Gear Works Pvt Ltd is a big deal in India for making gears and
gear boxes since 1950. They're based in Valsad, Gujarat, and they're
known for their top-quality stuff. They started small with just four
machines but now have 125 machines and check everything properly.
They've been making gears of different sizes for over 50 years, like Spur,
Helical, and lots more, for all sorts of needs. Their success comes from
their skilled team who keep getting better, making them grow about
15% each year. They're always trying new things to make their products
even better and want to keep being the best in gear making.
 Work
Flow

RAW GEAR SURFACE PACKAGING

MATERIAL CUTTING FINSHING AND DISPATCH
Handle Raw Material like gear Precisely cut the thread on the Finished the surface of the gear Carefully Pack the gear in
disk and racks. Getting ready for raw disk and racks. Several face and gear thread as well. wooden box and getting ready
the further Gear cutting Machining process included. Getting ready for industrial to dispatch
operation application
 Facing
Turning
Milling
Drilling
Hobbing
Shaping
Boring
Wire cutting
Grinding
CNC Operations

OPERATIONS
 Facing is the process of cutting a flat surface
perpendicular to the axis of rotation of the
workpiece. It ensures that the end of the raw
material is flat and smooth, allowing for proper
alignment and mounting in subsequent machining
operations.

Facing operations are typically performed on a

lathe machine. Specifically, a lathe equipped with a
facing tool or facing head attachment is commonly
used for facing processes. These tools allow the
cutting tool to move radially inward towards the
center of rotation of the workpiece, thereby
removing material to create a flat surface

FACING
perpendicular to the axis of rotation.

OPERATION
 Turning involves removing material from the outer
diameter of a cylindrical workpiece to achieve the
desired diameter and surface finish. Skilled
technicians use turning lathes to shape the raw
material into precise circular disks, ensuring
uniformity and dimensional accuracy.

urning operations are primarily performed on lathe

machines. These machines are specifically
designed for turning cylindrical workpieces. These
machines use various cutting tools, such as single-
point cutting tools, boring bars, and drills, to
remove material from the outer diameter of the
workpiece, shaping it to the desired dimensions

TURNING
and surface finish.

OPERATION
 Milling is a machining process that uses rotary
cutters to remove material from a workpiece. It is
one of the essential operations in raw material
handling at Supreme Work 2, as milling machines
add intricate details and achieve precise
dimensional accuracy. This process allows for the
creation of complex shapes, slots, and contours on
the surface of the raw material, enhancing its
functionality and aesthetics.

Lathes are commonly used for milling operation.

These attachments may include milling heads,
rotary tables, or milling slides, which allow for the
cutting tool to move in multiple axes to create

MILLING
complex shapes and features on the workpiece.

OPERATION
 Drilling is the process of creating holes in a
workpiece using a rotating cutting tool called a drill
bit. In the raw material handling process, drilling
may be performed to create holes for mounting or
to accommodate other components in the final
product.

Several types of machines are useful for drilling

operations, depending on the size, complexity, and
precision requirements of the workpiece. These
machines may use different types of drill bits, such
as twist drills, center drills, or flat-bottom drills,
depending on the specific drilling requirements
and material properties.

DRILLING
OPERATION
 Hobbing is a gear manufacturing process used to
cut gear teeth on cylindrical workpieces, known as
blanks or gears. It involves the use of a specialized
cutting tool called a hob, which has equally
spaced teeth around its circumference. The
essence of hobbing lies in its ability to produce
accurate and precise gear teeth with excellent
surface finish and tooth profile. It offers versatility
in producing various types of gears, including spur
gears, helical gears, worm gears.

In the Techno Gear Workshop, gear thread cutting

is performed on a hobbing machine, a fundamental
operation in gear manufacturing. Here, cylindrical
workpieces undergo precision machining as a
hobbing tool, equipped with evenly spaced teeth,

HOBBING cuts into the rotating workpiece, gradually forming

the gear teeth.

OPERATION
 Shaping is a gear manufacturing process utilized to
cut gear teeth into a workpiece using a shaping
machine. In this operation, a cutting tool called a
shaper cutter, with the desired tooth profile, is
mounted on the shaper machine. In the Techno
Gear Workshop, shaping operations for gear
manufacturing are carried out with precision on
shaping machines. The workpiece, typically a
cylindrical gear blank, is clamped onto a
reciprocating table that moves back and forth in a
linear motion. As the workpiece moves past the
rotating shaper cutter, the cutter progressively
cuts into the workpiece, forming the gear teeth.

SHAPING
OPERATION
 Boring is a crucial operation in gear manufacturing,
particularly when precise alignment and
dimensional accuracy are required. Jig boring,
specifically, is a specialized machining process
used to create accurate bores or holes in gear
components with exceptionally tight tolerances.

In the Techno Gear Workshop, boring operations

for gear manufacturing are executed with
meticulous precision using jig boring machines.
Specifically, when intricate bores or holes are
required in gear components, jig boring becomes
indispensable. These specially designed machines
employ precise spindle movements and adjustable
fixtures to securely hold and position the gear
workpiece. Through controlled movements and

BORING carefully calibrated tooling, jig boring ensures the

creation of gear components with exceptional

OPERATION dimensional accuracy and alignment.

 Grinding in gear manufacturing refers to the
process of shaping and refining gear components
using abrasive wheels to achieve precise shapes
and surface finishes. It's a crucial step in ensuring
gears meet exact specifications for various
applications.
In the Techno Gear Workshop, grinding operations
are diverse and essential for gear manufacturing.
Surface grinding smooths gear surfaces, while
ID/OD grinding focuses on inner and outer
diameters, ensuring precise dimensions and
concentricity. Thread grinding creates accurate
thread profiles, guaranteeing proper engagement
and functionality. These grinding processes,
guided by advanced CNC systems, uphold the

GRINDING
workshop's commitment to producing high-quality
gears that meet stringent industry standards and
performance requirements.

OPERATION
 Gear inspection is vital in manufacturing, ensuring
gears meet precise standards. It involves assessing
factors like tooth profile and surface finish to
confirm accuracy. Advanced tools like CMMs and
gear analyzers are used for precise measurement,
while automated systems streamline the process.
This ensures gears perform effectively in industries
like automotive and aerospace.
By adhering to strict inspection protocols and
leveraging cutting-edge inspection technologies,
manufacturers uphold stringent quality standards.
This ultimately ensures the reliability and
effectiveness of gears in their intended

GEAR
applications

INSPECTION
THANK YOU