Serial Number Range

Z-40/23N from SN Z40N07-100 to

Z40N16-3178

Z-40/23N RJ from SN Z40N16-3179 to

Z40N16-3999

Part No. 119818

Rev D9
November 2018
 November 2018

2 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018

How to Read Your Serial Number

Part No. 119818 Z-40/23N, Z-40/23N RJ 3

 November 2018

Table of Contents

400 Boom Components

This manual is updated frequently. If you have a 401.1 Boom Pins and Bearings...........................................60
printed manual, you can keep it up to date by 402.1 Secondary Linkage....................................................62
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 403.1 Upper Pivot................................................................64
information, visit the Parts Lookup System on the 404.1 Primary Boom Wear Pads (to SN 681)......................66
Genie website at www.genielift.com. 404.2 Primary Boom Wear Pads (from SN 682)..................68
405.1 Primary and Extension Booms..................................70
How to Read Your Serial Number..........................................3 406.1 Cable Track (to SN 681).............................................72
Parts Stocking List.................................................................7 406.2 Cable Track (from SN 682)........................................74
How to Order Parts................................................................8 407.1 Jib Boom and Platform Rotator.................................76
Service Parts Fax Order Form...............................................9 408.1 Rotating Jib Boom Assembly.....................................78

500 Pumps and Manifolds

501.1 Hydraulic Power Unit.................................................80
Electronic Version 502.1 Function Manifold......................................................82
Click on any page number to view the figure. 503.1 Jib Rotate Manifold (to SN 611).................................84
503.2 Jib Rotate Manifold (from SN 612)............................86
504.1 Jib Manifold (to SN 677)............................................88
001 Parts Stocking List
001.1 Parts Stocking List.....................................................10 504.2 Jib Manifold (from SN 678)........................................90

100 Decals 600 Platform Components

101.1 Decals with Words.....................................................12 601.1 Platform Components................................................92
102.1 Decals with Symbols.................................................16 602.1 Platform Control Box - View 1....................................96
603.1 Platform Control Box - View 2....................................98
200 Chassis Components 604.1 Joystick Controller...................................................100
201.1 Front Axle Assembly..................................................18
202.1 Rear Axle Assembly (to Z40N15-2823).....................20 700 Hydraulic Hoses and Fittings
202.2 Rear Axle Assembly (from Z40N15-2824).................22 701.1 Drive Chassis..........................................................102
203.1 Drive Chassis Components - View 1.........................24 702.1 Turntable Components.............................................104
204.1 Drive Chassis Components - View 2 (to SN 197)......26 703.1 Boom Components..................................................106
204.2 Drive Chassis Components - View 2 (from SN 198)...28
800 Accessories
205.1 Drive Chassis Components - View 3.........................30 801.1 Flashing Beacon......................................................108
206.1 Fuse Box Assembly...................................................32 802.1 Air Line to Platform..................................................110
207.1 Power Cables (to SN Z40N15--2778)........................34 803.1 Platform Accessories - View 1.................................112
207.2 Power Cables (from Z40N15-2779)...........................36 804.1 Platform Accessories - View 2.................................114
208.1 Battery Charger (to Z40N09-765)..............................38 805.1 Platform Overload....................................................116
208.2 Battery Charger (from Z40N09-766)..........................40 806.1 Hostile Environmental Package - Primary Boom
Wipers...............................................................................118
300 Turntable Components 807.1 Hostile Environmental Package - Cylinder Bellows..120
301.1 Turntable Rotator.......................................................42
808.1 Inverter....................................................................122
302.1 Turntable Components - View 1.................................44
809.1 Lift Guard Contact Alarm (from January 2017)........124
303.1 Turntable Components - View 2.................................46
304.1 Ground Control Box - View 1.....................................48 Indices
305.1 Ground Control Box - View 2.....................................52 Part Number Index.............................................................126
306.1 Turntable Cover - View 1............................................54 Part Description Index.......................................................130
307.1 Turntable Cover - View 2............................................56 Cross References
308.1 Wire Harness Diagram..............................................58 Fittings Cross Reference...................................................136

4 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 119818 Z-40/23N, Z-40/23N RJ 5

 November 2018

Notes

6 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018

Parts Stocking List

Part No. 119818 Z-40/23N, Z-40/23N RJ 7

 November 2018

How To Order Parts

8 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018

Fax Order Form

Part No. 119818 Z-40/23N, Z-40/23N RJ 9

 001 Parts Stocking List November 2018

001.1 Parts Stocking List

10 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 001 Parts Stocking List

001.1 Parts Stocking List

Item Part No. Description Qty.

A — GENERAL SERVICE PARTS —

-- 1257733GT PAINT,WET,TRAFFIC BLACK (1 GL)**
1-gallon
-- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK
12-ounce spray paint
-- 1268GT PAINT,AEROSOL,GENIE GRAY***
12-ounce spray paint
-- 1283776GT SEAL MARKER,CROSS
CHECK,BLUE,TUBE
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
12-ounce spray paint
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
O-ring kit, SAE
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
1-gallon
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
1-gallon
-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
Plug and cap kit, SAE
-- 36555GT CHOCK,CYLINDER (SERVICE TOOL)
-- 49612GT O-RING KIT (ORFS FITTINGS)
O-ring kit, ORFS
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
Plug and cap kit, ORFS
-- 66399GT GREASE,DIELECTRIC 4 OZ**
-- 93500GT PARKER DIGITAL PRESSURE GAUGE
--
1 — MANUALS —
-- 27581GT MANUAL,AEM SAFETY
-- 31779GT MANUAL,RESPON,A92.5 BOOM
2 — HYD FILTERS —
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
3 — FUSES —
-- 18576GT FUSE,200 AMP
-- 43179GT FUSE,500 AMP,VERY FAST ACTING

Part No. 119818 Z-40/23N, Z-40/23N RJ 11

 100 Decals November 2018

101.1 Decals with Words

12 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119874GT DECAL KIT WORDS Z40 30 52969GT DECAL,COSMETIC,GENIE

does not include items 23 25-28, 30, 31, BOOM,HORZ..........................................1
38, 39, 42 and 43 31 72833GT DECAL,LABEL,OPEN,LATCH................2
1 27204GT DECAL,ARROW BLUE...........................1 32 72867GT DECAL,LABEL,LIGHTS***......................1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1 33 82366GT DECAL,CHEVRON RANDO HD.............1
3 27206GT DECAL,TRIANGLE,BLUE.......................2 34 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
4 27207GT DECAL,TRIANGLE,YELLOW.................2 35 97893GT DECAL,NOTICE,SIDE
5 28161GT DECAL,WARN,CRUSH HAZARD FRC/WINDANSI......................................1
HAND......................................................2 37 114117GT DECAL,BATT CONN DIAGRAM.............1
6 28165GT DECAL,INSTRUCT,FOOTSWITCH 38 114129GT LABEL, PCON SOFTWARE,Z40............1
OPER......................................................1 to SN Z40N15-2761
7 28174GT DECAL, POWER TO PLATFORM 39 114130GT LABEL,TCON SOFTWARE,Z40.............1
230V**.....................................................2 to SN Z40N15-2761
8 28175GT DECAL,WARNING-COMPART 40 114131GT DECAL,TIRE SPECS..............................4
ACCESS.................................................2
41 114132GT DECAL,GROUND CONTROL
9 28176GT DECAL,LABEL,MANUAL NOT HERE.....1 PANEL,Z40.............................................1
10 28177GT DECAL,WARN,CRUSH HAZARD 42 114133GT PLATFORM CONTROL PANEL,
PLAT.......................................................2 LABEL.....................................................1
11 28181GT DECAL,WARN,FALL HAZARD...............1 43 114134GT DECAL,OP INST.,PLATFORM................1
12 28235GT DECAL,POWER TO PLATFORM 115V...2 (to SN Z40N11-990)
13 28236GT DECAL,WARN,IMPROPER 44 114156GT DECAL,GENIE Z40/23N.........................1
OPERATION...........................................1 option
14 28372GT DECAL,NOTICE,BATTERY CABLES.....2 44 114165GT DECAL,GENIE Z40/23NRJ.....................1
option
15 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................1 45 114180GT DECAL,WHEEL LOAD...........................4
16 31508GT DECAL,DANGER,ELECT 46 114114GT DECAL,LABEL,TRANSPORT.................1
HAZARD,PLUG.......................................1
46 114180GT DECAL,WHEEL LOAD...........................4
17 31785GT DECAL,NOTICE,CHARGER INSTRUC...1
47 114114GT DECAL,LABEL,TRANSPORT.................1
18 31787GT DECAL,DANGER,TIP-OVER 47 114350GT DECAL,AC INVERTER POWER,115V....2
BATTERY................................................2
48 114350GT DECAL,AC INVERTER POWER,115V....2
19 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................2 48 114389GT DECAL,DANGER,GENERAL SAFETY....2
20 37052GT DECAL,NOTICE,MAX LOAD 500 LBS....1 49 114389GT DECAL,DANGER,GENERAL SAFETY....2
20A 37052GT DECAL,NOTICE,MAX LOAD 500 LBS....1 49 114390GT DECAL,DANGER,ELECT HAZARD***....2
(models with 4' platform) 50 114390GT DECAL,DANGER,ELECT HAZARD***....2
20B 30080GT DECAL,NOTICE,MAX LOAD 500 LBS....1 50 114397GT DECAL,DANGER,TILT ALARM..............1
(models with 5' platform)
51 114397GT DECAL,DANGER,TILT ALARM..............1
21 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................2 51 114427GT DECAL,LABEL,CLEAR...........................1

22 43658GT DECAL,LABEL,PWR TO CHARGR 52 114427GT DECAL,LABEL,CLEAR...........................1

230V........................................................1 52 227131GT DECAL,OPER INST,Z40 PLAT AUS.......1
23 44779GT DECAL,GENERATOR OPTION..............1 (from SN Z40N11-991)

24 44980GT DECAL,LABEL,PWR TO CHARGR 53 227131GT DECAL,OPER INST,Z40 PLAT AUS.......1

115V........................................................1 (from SN Z40N11-991)

25 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2 53 227213GT DECAL,OPER INST,DC BOOM GND
AU...........................................................1
26 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1 (from SN Z40N11-991)
29 52947GT DECAL,OPERATING 54 1256898GT LABEL,TCON SOFTWARE,Z40.............1
INSTR,GROUND....................................1 from SN Z40N15-2762
(to SN Z40N11-990)

Part No. 119818 Z-40/23N, Z-40/23N RJ 13

 100 Decals November 2018

101.1 Decals with Words

(continued)

Item Part No. Description Qty.

54 227213GT DECAL,OPER INST,DC BOOM GND

AU...........................................................1
(from SN Z40N11-991)
55 1256898GT LABEL,TCON SOFTWARE,Z40.............1
from SN Z40N15-2762
55 1256899GT LABEL, PCON SOFTWARE,Z40............1
from SN Z40N15-2762
56 1256899GT LABEL, PCON SOFTWARE,Z40............1
from SN Z40N15-2762

14 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 100 Decals

101.1 Decals with Words

(continued)

This Page Intentionally Left Blank

Part No. 119818 Z-40/23N, Z-40/23N RJ 15

 100 Decals November 2018

102.1 Decals with Symbols

16 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119875GT DECAL KIT SYMBOLS Z40 31 114248GT DECAL,LABEL,TIPOVER,TILT AL SY.....1

does not include items 8-10, and 22-25
32 114252GT DECAL,LABEL,TIP OVER LMT
1 27204GT DECAL,ARROW BLUE...........................1 SWTCH...................................................1
2 27205GT DECAL,ARROW YELLOW LRG 9".........1 33 114298GT DECAL,LABEL,DRIVE ENABLE
PATCH.....................................................1
3 27206GT DECAL,TRIANGLE,BLUE.......................2
34 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
4 27207GT DECAL,TRIANGLE,YELLOW.................2
5 28174GT DECAL, POWER TO PLATFORM 35 114114GT DECAL,LABEL,TRANSPORT.................2
230V**.....................................................2 36 114345GT DECAL,LABEL,TIPOVER,BATTERIES....2
6 28235GT DECAL,POWER TO PLATFORM 115V...2 37 114427GT DECAL,LABEL,CLEAR...........................1
7 40434GT DECAL,LANYARD ANCHORAGE 38 1256898GT LABEL,TCON SOFTWARE,Z40.............1
POINT.....................................................2 from SN Z40N15-2762
8 43658GT DECAL,LABEL,PWR TO CHARGR 39 1256899GT LABEL, PCON SOFTWARE,Z40............1
230V........................................................1 from SN Z40N15-2762
9 44980GT DECAL,LABEL,PWR TO CHARGR
115V........................................................1
10 44981GT DECAL,LABEL, AIR LINE 110 PSI.........2
11 52969GT DECAL,COSMETIC,GENIE
BOOM,HORZ..........................................1
12 72867GT DECAL,LABEL,LIGHTS***......................1
13 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................4
14 82473GT DECAL,SYMBOL-COMP ACCESS........1
15 82481GT DECAL,SYMBOL-BATTERY SAFETY.....2
16 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
17 82544GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................2
18 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
19 82601GT DECAL,LABEL,MAX CAPACITY***........1
20 82602GT DECAL,DANGER,MAX SIDE
FRC,667N...............................................1
21 82604GT DECAL,DANGER,SIDE FRC 400N........1
22 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
23 114129GT LABEL, PCON SOFTWARE,Z40............1
to SN Z40N15-2761
24 114130GT LABEL,TCON SOFTWARE,Z40.............1
to SN Z40N15-2761
25 114132GT DECAL,GROUND CONTROL
PANEL,Z40.............................................1
26 114133GT PLATFORM CONTROL PANEL,
LABEL.....................................................1
27 114156GT DECAL,GENIE Z40/23N.........................1
option
28 114165GT DECAL,GENIE Z40/23NRJ.....................1
option
29 114180GT DECAL,WHEEL LOAD...........................4
30 114247GT DECAL,LABEL,FALL HAZARD***..........1

Part No. 119818 Z-40/23N, Z-40/23N RJ 17

 200 Chassis Components November 2018

201.1 Front Axle Assembly

18 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

201.1 Front Axle Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175GT SCREW,HHC,3/8-16 X 1 29 825019GT ROD END,.375X3.69,ZAG......................4

2 6021GT WASHER,LOCK,.375 30 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
3 1255452GT ROD END,.375 X 2.25,ZAG
4 110622GT SCREW,HHC,M20 X 90 GR.8.8
5 33278GT WASHER,FLAT,.75 HARDENED
6 6888GT SCREW,HHC,1/4-20 X 1
7 6356GT WASHER,LOCK,.25
8 6638GT WASHER,FLAT,USS,1/4"Y
9 110998GT SUBASSY,STEER SENSOR..................1
includes items 10
-- 110452GT COVER,STEERING SENSOR
10 110533GT SENSOR,STEER ANGLE.......................1
11 119910GT SPRING,COMP,300 OD X .63LG...........1
12 110556GT STEER SENSOR ACTUATOR,HEX.......1
13 110370GT PIN,1.5DIA X 3.45LG,1 HOLE................4
14 119876GT FRONT AXLE ASSY,Z40........................1
includes item 15 and 20
15 110876GT BEARING,1.5"ID X 1.75OD X1.25L........2
16 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
17 119877GT STEER YOKE ASSY,Z40........................2
-- 25817GT BEARING,1.00IDX1.25ODX1.00L
18 45043GT HUB ASSEMBLY MODEL#60-8***.........2
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***
-- 40145GT BEARING RACE (LARGE) (45873)
inner cone not included
-- 40146GT BEARING RACE (SMALL) (45873)
outer cone not included
-- 45110GT SEAL-GREASE,MODEL 60-8
-- 45111GT CAP,DUST,45873 HUB KIT
19 18596GT WASHER,FLAT,1.56 X 2.5 X .061
20 119426GT BUSHING,1.5ID X 1.75OD X 1.1LG.......2
21 110875GT PIN,1.00DIAX3.44LG,2HOLE.................2
22 110362GT CYLINDER,STEER,DOUBLE
RODDED**..............................................1
-- 119427GT SEAL KIT (110362)
for 110362
-- 1259444GT GLAND NUT ASSY,Z40 STEER CYL
for 110362
-- 128514GT ROD END,20MM,Z40 STEER CYL***
23 10598GT SCREW,HHC,1/2-13 X 3
24 6033GT WASHER,LOCK,0.5"
25 13066GT WASHER,FLAT,.5 HARDENED
26 67443GT NUT,NYLOCK,M20X2.50
27 110871GT PLATE,STEERING LINK,MACHINED**...4
28 8516GT SCREW, HCC, 3/8-16 X 1.50

Part No. 119818 Z-40/23N, Z-40/23N RJ 19

 200 Chassis Components November 2018

202.1 Rear Axle Assembly (to Z40N15-2823)

20 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

202.1 Rear Axle Assembly (to Z40N15-2823)

Item Part No. Description Qty.

1 110665GT MOTOR CONTROLLER,48VAC,3PH.....2

-- 119781GT MOUNT,CABLE TIE,SWIVEL,NYLON
to SN 1158
-- 226254GT CLAMP,CABLE,MOTOR CONTROLLER
from SN 1159
2 128030GT SCREW,SHC,1/4-20 X 1.75
3 6638GT WASHER,FLAT,USS,1/4"Y
4 6091GT NUT,NYLOCK,1/4-20
5 49818GT SCREW,PHILLIPS,PHM,10-32 X .38
6 6607GT WASHER,LOCK,#10 PLTD
7 49413GT WASHER,FLAT, M5 YELLOW ZINC
8 6145GT SCREW,HHC,1/4-20 X 1.5
9 110880GT BRACKET,CONTACTOR MOUNT..........1
10 74267GT CONTACTOR,DRIVE,24V,180A***.........1
-- 74468GT SPRING, RETURN (FOR 74267)
-- 74469GT FIXED CONTACT (FOR 74267)
-- 74470GT MOVING CONTACT (FOR PN 74267)
11 19418GT SCREW,SHC,5/8-11 X 1.75..................12
12 13064GT WASHER,FLAT,.625 HARDENED........12
13 107712GT WHEEL DRIVE. Z-40***..........................2
-- 106123GT O-RING,END COVER,4HP/4HB***
for 107712
-- 1286600GT SEAL KIT,WHEEL DRIVE
(106148/106445/107712)
for 107712
-- 1286601GT BEARING KIT,WHEEL DRIVE
(106148/106445/107712)
for 107712
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
for 107712
-- 232486GT SNAP RING,WHEEL DRIVE
for 107712 (large snap ring for end cover)
-- 58320GT KIT,TORQUE HUB COVER(101584)**
for 107712
-- 74714GT BEARING KIT-74097 TORQUE HUB**
for 107712 (inventory limited to stock on
hand as component is no longer available)
14 110561GT WELDMENT,REAR AXLE.......................1
15 119438GT SCREW,SHC,M6 X 224 X 30,GR 8.8.....4
16 49407GT WASHER,LOCK,M6
17 25926GT WASHER,FLAT,M6 PLTD.
18 110356GT MOTOR,DRIVE,AC 4.3KW W/BRAKE.....2
-- 119899GT BRAKE (110356) Z40
19 110965GT O-RING,.188 X 5'OD,BUNA N,70A.........2

Part No. 119818 Z-40/23N, Z-40/23N RJ 21

 200 Chassis Components November 2018

202.2 Rear Axle Assembly (from Z40N15-2824)

22 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

202.2 Rear Axle Assembly (from Z40N15-2824)

Item Part No. Description Qty. Item Part No. Description Qty.

1 50793GT SCREW,HHC,5/16-18 X 2.......................4 -- 74714GT BEARING KIT-74097 TORQUE HUB**

for 107712 (inventory limited to stock on
2 13064GT WASHER,FLAT,.625 HARDENED........12
hand as component is no longer available)
3 1255013GT MOTOR, DRIVE, AC, INT.BRK, Z40.......2
26 19418GT SCREW,SHC,5/8-11 X 1.75....................8
-- Brake
4 128030GT SCREW,SHC,1/4-20 X 1.75....................8
5 6638GT WASHER,FLAT,USS,1/4"Y...................12
6 6091GT NUT,NYLOCK,1/4-20............................12
7 110665GT MOTOR CONTROLLER,48VAC,3PH.....2
-- 226254GT CLAMP,CABLE,MOTOR CONTROLLER
8 74267GT CONTACTOR,DRIVE,24V,180A***.........1
-- 74468GT SPRING, RETURN (FOR 74267)
-- 74469GT FIXED CONTACT (FOR 74267)
-- 74470GT MOVING CONTACT (FOR PN 74267)
9 110880GT BRACKET,CONTACTOR MOUNT..........1
10 49818GT SCREW,PHILLIPS,PHM,10-32 X .38
11 6607GT WASHER,LOCK,#10 PLTD
12 49413GT WASHER,FLAT, M5 YELLOW ZINC
13 6145GT SCREW,HHC,1/4-20 X 1.5
14 6356GT WASHER,LOCK,.25
15 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
16 110554GT COVER,REAR AXLE..............................2
17 236301GT MACHINING, HUB MOUNT, Z40............1
18 6873GT SCREW,FHM,10-32 X 1.........................2
19 6178GT NUT,NYLOCK,10-32...............................2
20 119432GT FORMING,FUSE MOUNT BRACKET.....1
21 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
22 18576GT FUSE,200 AMP.......................................1
23 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....2
24 110965GT O-RING,.188 X 5'OD,BUNA N,70A.........2
25 107712GT WHEEL DRIVE. Z-40***..........................2
-- 106123GT O-RING,END COVER,4HP/4HB***
for 107712
-- 1286600GT SEAL KIT,WHEEL DRIVE
(106148/106445/107712)
for 107712 (inventory limited to stock on
hand as component is no longer available)
-- 1286601GT BEARING KIT,WHEEL DRIVE
(106148/106445/107712)
for 107712
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
for 107712
-- 232486GT SNAP RING,WHEEL DRIVE
for 107712 (large snap ring for end cover)
-- 58320GT KIT,TORQUE HUB COVER(101584)**
for 107712

Part No. 119818 Z-40/23N, Z-40/23N RJ 23

 200 Chassis Components November 2018

203.1 Drive Chassis Components - View 1

24 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

203.1 Drive Chassis Components - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 6637GT SCREW,HHC,1/4-20 X 1.75 32 Ref., COVER, FUSE BOX

(refer to 206.1)
2 6638GT WASHER,FLAT,USS,1/4"Y
33A 110885PGT FORMING,FRONT CHARGER
3 6091GT NUT,NYLOCK,1/4-20
MOUNT...................................................1
4 79452GT CONVERTER, DC-DC, 48-26 VOLT**.....1 (to SN 1901)
-- 216186GT DC-DC CONVERTER, RETRO KIT 33B 216397GT MOUNTING BKT,DC-DC
-- 216228GT HARNESS, KIT,48-24 CONVERTER, CONVERTER.........................................1
(one bracket per machine) (from SN 1902)
5 49826GT SCREW,PHILLIPS,PHM,10-32 X.625
34 216185GT MOUNTING BRACKET,DC
6 6146GT WASHER,FLAT,MS,#10,Y CONVERTER.........................................1
7 6178GT NUT,NYLOCK,10-32
8A 110886PGT FORMING,REAR CHARGER MOUNT....1
(to SN 1901)
8B 216397GT MOUNTING BKT,DC-DC
CONVERTER.........................................1
(one bracket per machine) (from SN 1902)
9 6888GT SCREW,HHC,1/4-20 X 1
10 6356GT WASHER,LOCK,.25
11 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
12 Ref. CHARGER
(refer to 208.1 or 208.2)
13 6090GT SCREW,HHC,1/4-20 X .75
14 6889GT NUT,LP NYLOCK,1/4-20
15 107578GT GROUND STRAP,24"LONG...................1
16 6096GT SCREW,HHC,1/2-13 X 2 GR5
17 6095GT WASHER,FLAT,USS,1/2",Y
18 6198GT NUT,NYLOCK,1/2-13
19 59746GT SCREW,HHC,5/8-11 X 4.0***...............16
20 13064GT WASHER,FLAT,.625 HARDENED........32
21 110878GT NUT,NYLOCK,5/8-11,GR.8
22 110619PGT PLATE,REAR AXLE BOLT SPACER.......4
23 110554PGT COVER,REAR AXLE PAINTED..............2
24 110877GT TIRE/WHEEL ASSY,REAR,N-MARK......2
Solid, Non-marking, rear (9 x 9.5 inch bolt
center)
-- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
25 101723GT CLAMP,HOSE,UHMW............................2
26 6145GT SCREW,HHC,1/4-20 X 1.5
27 94908GT TIRE & WHEEL ASSY,FRONT N-M........2
Solid, Non-marking, front (8 x 8 inch bolt
center)
-- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
28 110609PGT PLATE,FRONT ACCESS PAINTED........1
29 Ref. AMMETER, 39243/47906/66412
(refer to 208.1)
30 70606GT BLOCK,CABLE CLAMP,2/0 DOUBLE.....1
31 Ref., ENCLOSURE,FUSE BOX
(refer to 206.1)

Part No. 119818 Z-40/23N, Z-40/23N RJ 25

 200 Chassis Components November 2018

204.1 Drive Chassis Components - View 2 (to SN 197)

26 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

204.1 Drive Chassis Components - View 2 (to SN 197)

Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1
2 6638GT WASHER,FLAT,USS,1/4"Y
3 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
4 52707-SGT COVR W/DECALS,NON-STEER
Z45/25.....................................................1
5 50770-SGT COVER,DR CHASSIS
FRONT,NON-OSC..................................1
6 119287GT COUNTERWEIGHT,CAST,554LBS........1
Required for replacement: Qty 4 P/N
128066
7 107574PGT TUBE,CHASSIS SPACER PAINTED......4
8 119815PGT PLATE,WASHER,FLAT,RETAINING,PT...4
9 36128GT SCREW,HHC,1-8 X 5 GRD.2
10 13775GT WASHER,FLAT,1.063 X 2 X .134
11 29764GT NUT,NYLOCK,1-8

Part No. 119818 Z-40/23N, Z-40/23N RJ 27

 200 Chassis Components November 2018

204.2 Drive Chassis Components - View 2 (from SN 198)

28 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

204.2 Drive Chassis Components - View 2 (from SN 198)

Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1.........................8

2 6638GT WASHER,FLAT,USS,1/4"Y.....................8
3 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................8
4 52707-SGT COVR W/DECALS,NON-STEER
Z45/25.....................................................1
5 50770-SGT COVER,DR CHASSIS
FRONT,NON-OSC..................................1
6 119287GT COUNTERWEIGHT,CAST,554LBS........1
7 107574PGT TUBE,CHASSIS SPACER PAINTED......4
8 119815PGT PLATE,WASHER,FLAT,RETAINING,PT...4
9 128066GT SCREW, HHC, 1-8 X 4, GRID .2.............4

Part No. 119818 Z-40/23N, Z-40/23N RJ 29

 200 Chassis Components November 2018

205.1 Drive Chassis Components - View 3

30 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

205.1 Drive Chassis Components - View 3

Item Part No. Description Qty.

1 824228GT SCREW,THUMB,A-REG,3/8-16X1,ZAG..4
2 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4
3 119878GT LID-BATTERY BOX W/DECALS Z40......1
-- 119879GT LID-BATTERY BOX W/SYMBOLS Z40
4 19520GT BATTERY CABLE ASSY,9.5"JUMPER....6
5 13002GT SCREW,HHC,5/16-18 X 1 GR5
6 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
7 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0...4
8A 56461GT BATTERY, 390AH L16,WET...................8
8B 823684GT BATTERY,AGM,6V/390A,L16..................8
models with AGM option from SN 1859
9 36369GT BEARING,0.75IDX1.00ODX0.75L..........2
10 36212GT WASHER,THRUST,.75 X 1.38X.13
11A 119880GT BATTERY BOX ASSY,LH SIDE Z40.......1
(includes item 9) to SN 2179
11B 161941GT BATTERY BOX ASSY, LH.......................1
(includes item 9) from SN 2180
12 66094GT NUT-THIN HEAVY HEX, 1/4-20
13 128015GT BATTERY CABLE ASSEMBLY (Z40)......2
14 119787PGT FORMING,BATTERY CONN
HANDLE,PT............................................4
15 8915GT SCREW,HHC,1/4-20 X 1.25
16A 128016GT BATTERY CABLE ASSEMBLY
Z40,LFT..................................................1
to Z40N14-2675
16B 128017GT BATTERY CABLE ASSY Z40,RIGHT.....1
to Z40N14-2675
16C 1251892GT HARN ASSY, POWER PACK, Z40..........1
from Z40N14-2676
17 45209GT WEAR PAD,4X2X.5 W/INSERT***
18 6090GT SCREW,HHC,1/4-20 X .75
19 6356GT WASHER,LOCK,.25
20 13000GT SCREW,HHC,5/16-18 X 1.25
21A 119881GT BATTERY BOX ASSY,RH SIDE Z40.......1
(includes item 9) to SN 2179
21B 161940GT BATTERY BOX ASSY, RH......................1
(includes item 9) from SN 2180
22A 66900GT LATCH,ROTARY, W/KNOB,LEFT............1
installed on RIGHT side of chassis
22B 66901GT LATCH,ROTARY, W/KNOB,RIGHT
(shown) installed on LEFT side of chassis
23 6002GT NUT,LP NYLOCK,5/16-18
24 106241GT INSULATION,48V BATT.BOX LID...........2
models with AGM option from SN 1859
25A 101426PGT FORMING,BATTERY BOX LATCH RH
25B 101425PGT FORMING,BATTERY BOX LATCH LH

Part No. 119818 Z-40/23N, Z-40/23N RJ 31

 200 Chassis Components November 2018

206.1 Fuse Box Assembly

32 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

206.1 Fuse Box Assembly

Item Part No. Description Qty.

-- 119402GT ASSEMBLY, ENCLOSURE, FUSE BOX

1 119399GT FORMING,COVER,FUSE BOX..............1
2 119400GT GASKET,FUSE ENCLOSURE................1
3 43179GT FUSE,500 AMP,VERY FAST ACTING.....1
4 66717GT FUSE BLOCK, ANN & ANL FUSE..........2
5 119401GT FORMING,FUSE BOX............................1
6 73723GT CONN RECEPT,FLANGED....................1
7 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
8 12344GT NUT,NYLOCK,6-32
9 70684GT STRAIN RELIEF, 3/4, NPT, GRY............5
10 18576GT FUSE,200 AMP.......................................1
11 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
12 6146GT WASHER,FLAT,MS,#10,Y
13 49819GT SCREW,PHILLIPS,PHM,10-32 X .5

Part No. 119818 Z-40/23N, Z-40/23N RJ 33

 200 Chassis Components November 2018

207.1 Power Cables (to SN Z40N15--2778)

34 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

207.1 Power Cables (to SN Z40N15--2778)

Item Part No. Description Qty.

1 110809-9500GT CABLE ASSY #4 BLACK 5/16................1

2 110805-9450GT CABLE ASSY #2 RED 5/16....................1
3 110807-4500GT CABLE ASSY #2 RED ANDERSON.......1
4 110811-11250GT CABLE ASSY #2 BLACK 5/16 & 3/8......1
5 110808-7000GT CABLE ASSY #2 BLACK ANDERSON...1
6 110810-10600GT CABLE ASSY #2 RED 5/16 & 3/8...........1
7 110807-3750GT CABLE ASSY #2 RED ANDERSON.......1
8 110805-7750GT CABLE ASSY #2 RED 5/16....................1
9 110808-3550GT CABLE ASSY #2 BLACK ANDERSON...1
10 110805-1700GT CABLE ASSY #2 RED 5/16....................2
11 110806-1300GT CABLE ASSY #2 BLACK 5/16................1
12 110804-1800GT CABLE ASSY #4 RED 5/16....................2
13 110804-1200GT CABLE ASSY #4 RED 5/16....................2
14 110804-1400GT CABLE ASSY #4 RED 5/16....................2

Part No. 119818 Z-40/23N, Z-40/23N RJ 35

 200 Chassis Components November 2018

207.2 Power Cables (from Z40N15-2779)

36 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

207.2 Power Cables (from Z40N15-2779)

Item Part No. Description Qty.

1 1251859GT CABLE ASSY, BATT JUMPER, Z40.......1

2 110807-3750GT CABLE ASSY #2 RED ANDERSON.......1
3 110808-7000GT CABLE ASSY #2 BLACK ANDERSON...1
4 1251861GT CABLE ASSY #4 RED............................1
5 110811-11250GT CABLE ASSY #2 BLACK 5/16 & 3/8......1
6 110810-10600GT CABLE ASSY #2 RED 5/16 & 3/8...........1
7 1251860GT CABLE ASSY #4 BLACK........................1
8 110805-7750GT CABLE ASSY #2 RED 5/16....................1
9 1251915GT CABLE ASSY, FUSE JUMPER, Z40......1
10 110805-1700GT CABLE ASSY #2 RED 5/16....................2
11 110806-1300GT CABLE ASSY #2 BLACK 5/16................1
12 110804-1800GT CABLE ASSY #4 RED 5/16....................2
to SN Z40N15-2824
13 110804-1200GT CABLE ASSY #4 RED 5/16....................2
to SN Z40N15-2824
14 110804-1400GT CABLE ASSY #4 RED 5/16....................2
to SN Z40N15-2824

Part No. 119818 Z-40/23N, Z-40/23N RJ 37

 200 Chassis Components November 2018

208.1 Battery Charger (to Z40N09-765)

38 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

208.1 Battery Charger (to Z40N09-765)

Item Part No. Description Qty.

-- 133286GT DECAL, POWER TO CHARGER, UNIV

-- 139720GT KIT,UNIV CHRGR UPGRADE,Z40/Z45
-- 54794GT CHARGER,48V,110VAC,60H,25A
-- 54795GT CHARGER,48V,200-250VAC,50H,25A
-- 54796GT CHARGER,48V,200-250VAC,60H,25A
-- 54797GT CHARGER,48V,100-125VAC,60H,25A
-- 58494GT CHARGER,48V,110/60,12A,EERATNG
1 27263GT TIMER (23442)(41896)(36314)...............1
-- 18078GT RELAY,CHARGER TIMER**
1A 27830GT TIMER(24059,41897,41898,41899).......1
-- 19533GT RELAY,CHARGER .TIMER(19531/32)
2 13008-6GT FUSE ASSY-BOOM CHARGER.............1
3 13008-3GT CAPACITOR,6
MFD,660VAC-CHARGR*........................1
4 40532GT CASE COVER ONLY 18710/18720........1
5 40537GT SCREW,CHARGER COVER,#10 X .5
6 6178GT NUT,NYLOCK,10-32
7 6146GT WASHER,FLAT,MS,#10,Y
8 40538GT SCREW,HEATSINK/DIODE ASSY
9 27262GT HEATSINK ASSY W/DIODES (23442)....1
10A 40398GT TRNSFRMR(36316 &17)(41898 &99).....1
10B 40523GT TRANSFORMER,CHARGER36314/41896
10C 40524GT TRANSFORMER,CHARGER36315/41897
11 Ref. Chassis
12 36294GT SCREW,HHC,1/4-20 X 2.75
13 6638GT WASHER,FLAT,USS,1/4"Y
14 6091GT NUT,NYLOCK,1/4-20
15 13008-5GT AMMETER-BOOM CHARGER...............1
16 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
17 6935GT LOCKNUT,ELEC,1/2"..............................1
18 36313GT BRACKET,CHARGER GAUGE
MOUNTING............................................1
19 40533GT SCREW,FUSE ASSY,#7 PHMS X .625
20 40534GT WASHER,LOCK,#10, CHARGER FUSE
21 40536GT SCREW,TIMER,#8 PHMS X.375

Part No. 119818 Z-40/23N, Z-40/23N RJ 39

 200 Chassis Components November 2018

208.2 Battery Charger (from Z40N09-766)

40 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 200 Chassis Components

208.2 Battery Charger (from Z40N09-766)

Item Part No. Description Qty.

1 128375GT CHARGER 48V/30A AUTO AC X-LED....1

(includes item 6) (order power cord
separately)
-- 133286GT DECAL, POWER TO CHARGER,
UNIV.......................................................1
-- 139858GT HARN.CHARGER INTERLOCK Z34......1
-- 228946GT ASSY,LED,IES CHARGER
-- 228947GT CLIP,RETAINING,IES CHARGER
2 Ref. Chassis
3 6326GT SCREW,HHC,3/8-16 X 3
4 6097GT WASHER,FLAT,USS,3/8",Y
5 4828GT NUT,NYLOCK,3/8-16
6 228973GT KIT,ASSY,LED,IES CHARGER...............1
7A 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
7B 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
7C 25388GT PLUG,FUSED,250V,13AMP,U.K.**
8A 128118GT BUSHING,STRAIN RELIEF,.875/.40......1
(domestic)
8B 139318GT BUSHING,STRAIN RELIEF,.875/.30
(UK)
9 128825GT BRACKET, CHARGER CORD AND LED
10A 128645GT CORD AC IEC320-C19 TO 220EU.........1
10B 128377GT CORD AC IEC320-C19 TO 110US
10C 128376GT CORD EURO AC IEC320-C19PIGTAIL

Part No. 119818 Z-40/23N, Z-40/23N RJ 41

 300 Turntable Components November 2018

301.1 Turntable Rotator

42 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 74712GT SCREW,SHC,5/8-11 X 2.75,A574........12 -- 147211GT BRAKE KIT, SWING DRIVE

to SN Z4009-767 for 147209; from SN 968 to 2422
-- 139861GT SCREW,HHC,5/8-11 X 2.75 GR8 BO....12 -- 147212GT MANIFOLD KIT, SW DRIVE
from SN Z4009-768 for 147209; from SN 968 to 2422
2 13064GT WASHER,FLAT,.625 HARDENED........34 -- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 147209; from SN 968 to 2423
3 21175GT SCREW,SHC,5/8-11 X 4,A574...............6
to SN Z4009-767 -- 48904GT ELBOW,90D,520220-4-4
not included, must order seperately
-- 139865GT SCREW,HHC,5/8-11 X 4.00 GR8 BO.....6
from SN Z4009-768 19C 824050GT SWING DRIVE ASSEMBLY
from SN 2423, relaces 77082 and 147209
4 8255GT SCREW,HHC,3/8-16 X .75
5 6021GT WASHER,LOCK,.375 -- 48904GT ELBOW,90D,520220-4-4
not included, must order separately
6 50469GT BRACKET,DRIVE SENSOR,ENABLE.....1
-- 824051GT SEAL KIT, SWING DRIVE
7 Ref Chassis Wire Harness (see figure for 824050; from SN 2423
308.1)
-- 824052GT VALVE BLOCK, SWING DRIVE
8 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC**....1 for 824050; from SN 2423
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) 20 107651GT PROTECTOR,SLEW BOLT.....................1
-- 110160GT HARNESS,LS,D.E. Z45
-- 97128GT ROLLER ARM,LIMIT SWITCH***
9 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
10 6146GT WASHER,FLAT,MS,#10,Y
11 6178GT NUT,NYLOCK,10-32
12 54145-800GT RETAINING PIN, ASSY..........................1
13 50776PGT PLATE,SWING LOCK,PAINTED***.........1
14 6198GT NUT,NYLOCK,1/2-13
15 6095GT WASHER,FLAT,USS,1/2",Y
16 56680GT SCREW,SHC,1/2-13 X 4.50 ZINC
17 101815GT BEARING,SWING CHASSIS..................1
-- 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE..1
18 25068GT SCREW,SHC,5/8-11 X 4.5,A574..........16
to SN Z4009-767
-- 139866GT SCREW,HHC,5/8-11X4.50GR8
PLAIN....................................................16
from SN Z4009-768
19A Ref: Swing Drive Assy
77082 is no longer available; used to SN
967, order 824050
-- 128446GT MANIFOLD,TURNTABLE ROTATION***
for 77082; to SN 967
-- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 128446; to SN 967
-- 48904GT ELBOW,90D,520220-4-4
not included, must order seperately
-- 77246GT SEAL KIT,SWING MOTOR***
for 77082; to SN 967
19B Ref: Swing Drive Assy.............................1
147209 is no longer available; from SN 968
to 2422, order 824050
-- 147210GT SEAL KIT,SWING DRIVE***
for 147209; from SN 968 to 2422

Part No. 119818 Z-40/23N, Z-40/23N RJ 43

 300 Turntable Components November 2018

302.1 Turntable Components - View 1

44 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 300 Turntable Components

302.1 Turntable Components - View 1

Item Part No. Description Qty.

1 119784PGT COVER,CENTER SWING

CHASSIS,PTD........................................1
2 6888GT SCREW,HHC,1/4-20 X 1
3 6638GT WASHER,FLAT,USS,1/4"Y
4 70647PGT PLATE,FRONT COVER PAINTED..........1
5 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
6 6095GT WASHER,FLAT,USS,1/2",Y
7 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
8 88269PGT BRACKET,HIGH PRESSURE FILTER.....1
9 110448GT FILTER ASSY,HIGH PRESS
W/SWITC................................................1
-- 119900GT SWITCH,CLOGGING INDICATOR
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
10 8255GT SCREW,HHC,3/8-16 X .75
11 6021GT WASHER,LOCK,.375
12 6097GT WASHER,FLAT,USS,3/8",Y
13 94077GT SENSOR,LEVEL,4.5 DEG......................1
ANSI/CSA
-- 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5
CE models
-- 42439GT SENSOR,LEVEL 3 DEG**
Austraila models
14 60106PGT FORMING,SWING CHASSIS TRAY
PTD.........................................................1
15 MOTOR W/TACH 48VDC,3.5HP.............1
Refer to 501.1
16 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
17 4828GT NUT,NYLOCK,3/8-16
18 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................2
19 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
20 6146GT WASHER,FLAT,MS,#10,Y
21 6178GT NUT,NYLOCK,10-32
22 128319GT FORMING,DRAW LATCH MOUNT.........2
23 Ref., INVERTER.....................................1
refer to 808.1
24 8516GT SCREW, HCC, 3/8-16 X 1.50
25 5397GT WASHER,FLAT,USS,5/16",Y
26 50974GT BUMPER,RUBBER,COVERS.................2
27 54363GT BRACKET,RUBBER
BUMPER,ENGCOVER...........................2
28 60000-SGT BULKHEAD,SWING
CHASSIS,LH,PAIN..................................1
29 6175GT SCREW,HHC,3/8-16 X 1
30 6091GT NUT,NYLOCK,1/4-20

Part No. 119818 Z-40/23N, Z-40/23N RJ 45

 300 Turntable Components November 2018

303.1 Turntable Components - View 2

46 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 300 Turntable Components

303.1 Turntable Components - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 54231GT WEAR PAD,4.88 X 1.5 X .5.....................1 28 45162GT STRAINER ASSEMBLY,1.25" NPT***.....1

2 4828GT NUT,NYLOCK,3/8-16 29 54443GT BULKHEAD,SWING,RIGHT,Z45
DC/BE.....................................................1
3 5397GT WASHER,FLAT,USS,5/16",Y
30 81579GT HORN,24VDC,SPADE TERMINALS***....1
4 8516GT SCREW, HCC, 3/8-16 X 1.50
31 50744-SGT BRACKET, RETURN FILTER..................1
5 36179GT POWER UNIT,AUX PUMP 24VDC.........1
32 54360GT CUP,PROP ROD,DC/BI...........................1
-- 37184GT MOTOR, 24V (36179)
33 6888GT SCREW,HHC,1/4-20 X 1
-- 37185GT PUMP ASSEMBLY (36179)
-- 37186GT VALVE,CHECK (36179) 34 6175GT SCREW,HHC,3/8-16 X 1
35 50959GT FORMING,SWING CHASSIS,RH...........1
-- 37187GT SEAL KIT, 37185 PUMP
36 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
-- 37191GT GASKET, PUMP / MOTOR (36179)
37 62088GT WASHER/BULKHEAD***........................1
-- 37192GT COUPLER, PUMP / MOTOR (36179)
38 60065GT TUBE,PLASTIC .5 NPT X 18".................1
-- 49878GT NYLON WASHER,(36179)
6 14033GT SCREW,HHC,3/8-16 X 2.75
7 6097GT WASHER,FLAT,USS,3/8",Y
8 7713GT NUT, LP NYLOCK, 3/8-16
9 Ref. Ground Controls (refer to 304.1 or
305.1)
10 6638GT WASHER,FLAT,USS,1/4"Y
11 6090GT SCREW,HHC,1/4-20 X .75
12 119042PGT BRACKET,GROUND CONTROL BOX
PNT.........................................................1
13A CONTROLLER ASSY,TCON (110989)....1
Original 110989 TCON Controller (to SN
2761) is no longer available. For first-time
replacement, order both TCON (1256894)
and PCON (1256897). New software
required; contact Genie Service. After
installation of both controllers, replace
individually.
13B 1256894GT CONTROLLER ASSY,TCON Z40
(from SN Z4015N-2762)
14 28646GT ZERK,GREASE,1/8 NPT........................1
15 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1
16 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE..1
17 36294GT SCREW,HHC,1/4-20 X 2.75
18 6091GT NUT,NYLOCK,1/4-20
19 Ref. Function Manifold (refer to 502.1).....1
20 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
21 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
22 6021GT WASHER,LOCK,.375
23 8255GT SCREW,HHC,3/8-16 X .75
24 6095GT WASHER,FLAT,USS,1/2",Y
25 42019GT TANK BREATHER,NYLON **.................1
26 77435GT STRAP ASSY,29.25LG,W/RUBBER.......2
27 50966GT TANK,HYDRAULIC,8 GALLON,DC/BI.....1
-- 56022GT PLUG,3/4 MAGNETIC PIPE SQ.DRV.....1

Part No. 119818 Z-40/23N, Z-40/23N RJ 47

 300 Turntable Components November 2018

304.1 Ground Control Box - View 1

48 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 300 Turntable Components

304.1 Ground Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 66812GT BUTTON,PUSH,RED MUSHROOM 12B 128580GT SWITCH TOGGLE SPDT 3P MOM

HEAD......................................................1 SHDR......................................................1
(PlatformLevel) (from SN 1696)
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
includes 1 N.C. contact -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 66818GT CONTACT, N.C. 13A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1
2 19506GT HOUR METER,10-80 VOLTS***.............1
(Turntable Rotate) (to SN 1695)
includes mounting bracket
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
3A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 13B 128580GT SWITCH TOGGLE SPDT 3P MOM
(Jib Rotate Option) (to SN 1695) SHDR......................................................1
(Turntable Rotate) (from SN 1696)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
14A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
3B 128580GT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1
SHDR......................................................1
(Platform Rotate) (to SN 1695)
(Jib Rotate Option) (from SN 1696)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
4 49819GT SCREW,PHILLIPS,PHM,10-32 X .5
14B 128580GT SWITCH TOGGLE SPDT 3P MOM
5 6178GT NUT,NYLOCK,10-32
SHDR......................................................1
6A 128580-SGT SWITCH TOGGLE SPDT 3P MOM (Platform Rotate) (from SN 1696)
SHDR......................................................1
15 6090GT SCREW,HHC,1/4-20 X .75
(Function Enable) (to SN 1695)
16 6638GT WASHER,FLAT,USS,1/4"Y
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
17 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
6B 128580GT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 18 12344GT NUT,NYLOCK,6-32
(Function Enable) (from SN 1696) 19 73730GT CONN,RECEP 12 WAY,GRY FLANGE....1
7 147094GT ASSY, CIRCUIT BREAKER 15A.............1 20 39540GT ALARM,STEADY TONE***......................1
8A 128580-SGT SWITCH TOGGLE SPDT 3P MOM order 72326 mounting ring separately
SHDR......................................................1 -- 72326GT NUT - PLASTIC,RING FOR ALARMS
(Secondary Boom Up/Down) (to SN 1695) for 39540
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 21A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
8B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR......................................................1
SHDR......................................................1 (Primary Boom Ext/Ret) (to SN 1695)
(Secondary Boom Up/Down) (from SN -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
1696)
21B 128580GT SWITCH TOGGLE SPDT 3P MOM
9A 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR......................................................1
SHDR......................................................1 (Primary Boom Ext/Ret) (from SN 1696)
(Primary Boom Up/Down) (to SN 1695)
22 229567GT PLUG,SANTOPRENE .5 BLACK
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* DOME.....................................................2
9B 128580GT SWITCH TOGGLE SPDT 3P MOM 23A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 SHDR......................................................1
(Primary Boom Up/Down) (from SN 1696) (Auxiliary Power) (to SN 1695)
10 1277226GT ASSEMBLY,CIRCUIT BREAKER,15AMP -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
11A 128580-SGT SWITCH TOGGLE SPDT 3P MOM 23B 128580GT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 SHDR......................................................1
(Jib Boom Up/Down) (to SN 1695) (Auxiliary Power) (from SN 1696)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* 24 824878GT LIGHT,LED IND. RED 24V NH................1
11B 128580GT SWITCH TOGGLE SPDT 3P MOM original light no longer available
SHDR......................................................1
25A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1
(Jib Boom Up/Down) (from SN 1696)
-- 83093GT KEY SINGLE***......................................1
12A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 -- 85239GT NUT,RETAINER (96008).........................1
(PlatformLevel) (to SN 1695) -- 88827GT GASKET,KEYSWITCH,PLASTIC***.......1
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**......6

Part No. 119818 Z-40/23N, Z-40/23N RJ 49

 300 Turntable Components November 2018

304.1 Ground Control Box - View 1

(continued)

Item Part No. Description Qty.

25B 83131GT KEYSWITCH,3 POS

W/KEYS,LOCKING.................................1
-- 83093GT KEY SINGLE***
-- 85239GT NUT,RETAINER (96008)
26 128008GT GROUND CONTROL BOX W/DECAL
Z40..........................................................1
27 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1

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November 2018 300 Turntable Components

304.1 Ground Control Box - View 1

(continued)

This Page Intentionally Left Blank

Part No. 119818 Z-40/23N, Z-40/23N RJ 51

 300 Turntable Components November 2018

305.1 Ground Control Box - View 2

52 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 300 Turntable Components

305.1 Ground Control Box - View 2

Item Part No. Description Qty.

1 119584GT ASSY VOLTAGE DIV AND DIODE..........1

2 54534GT ANGLE,RELAY
MNT,W/NUTSERTS,PNT........................1
includes nutserts
-- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD
-- 34053GT ASSY,RELAY SOCKET, AUTO
3A 56302GT RELAY,24VDC,40/30A,SEALED***.........4
to SN 2778
3B 56302GT RELAY,24VDC,40/30A,SEALED***.........5
from SN 2779
4 73736GT CONN,RECEP 48 WAY,4 X 12................1
-- 54255GT LOCK,RECEP 12 WAY, 14-18GA
5 73803GT SCREW,SHM,PHP, #12 X .75
6 49819GT SCREW,PHILLIPS,PHM,10-32 X .5
7 6178GT NUT,NYLOCK,10-32
8 106404GT STANDOFF, 1/4" PASS THRU, BLK........1
9 110973GT GROUND CONTROL BOX ASSY...........1
-- 119429GT GASKET,GROUND CONTROL BOX
-- 30997GT CORROSION INHIBITOR,FOAM
10 81551GT SCREW,PHIL,PHM,6-32 X 1/4 SS
11 81550GT STANDOFF,6-32 X 3/8L X 1/4 HEX

Part No. 119818 Z-40/23N, Z-40/23N RJ 53

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306.1 Turntable Cover - View 1

54 Z-40/23N, Z-40/23N RJ Part No. 119818

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306.1 Turntable Cover - View 1

Item Part No. Description Qty.

1 106069GT STRUT,GAS,200 LB***...........................2

-- 27377GT RETAINER,GAS SPRING***
2 33555GT BALL STUD**..........................................2
3 5397GT WASHER,FLAT,USS,5/16",Y
4 6178GT NUT,NYLOCK,10-32
5 50990-SGT FORMING,ENG.COVER
SUPPORT,PNTD....................................1
6 75073GT HINGE,.375X.120THK.,SLOTTED..........2
7 6091GT NUT,NYLOCK,1/4-20
8 6638GT WASHER,FLAT,USS,1/4"Y
9 12906GT WASHER,FENDER,.25 X 1.25 X.062
10 8915GT SCREW,HHC,1/4-20 X 1.25
11 6888GT SCREW,HHC,1/4-20 X 1
12 4828GT NUT,NYLOCK,3/8-16
13 6097GT WASHER,FLAT,USS,3/8",Y
14 8516GT SCREW, HCC, 3/8-16 X 1.50
15 107594GT FORMING,GAS STRUT
MOUNT,PNTD**......................................1
16 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
17 6146GT WASHER,FLAT,MS,#10,Y
18 6178GT NUT,NYLOCK,10-32
19 75076GT KEEPER,LATCH (45363)........................2
20A 119882GT COVER ASSY W/WRD DECALS,LH
Z40..........................................................1
20B 101864GT COVER ASSY W/SYM DECALS,LH
to SN Z4008-333
20C T115412GT COVER ASSY W/SYM DECALS,LH
from SN Z4008-334
20D 50784GT COVER,TURNTABLE,LH,DC/BE
does not include decals, refer to section 1
21 56849GT PAD,REST,1"THICK,W/STUDS*.............1
22 7713GT NUT, LP NYLOCK, 3/8-16.......................2

Part No. 119818 Z-40/23N, Z-40/23N RJ 55

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307.1 Turntable Cover - View 2

56 Z-40/23N, Z-40/23N RJ Part No. 119818

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307.1 Turntable Cover - View 2

Item Part No. Description Qty.

1 42078GT SCREW,HHC,1-8 X 3 GRD.5

2 29605GT WASHER,LOCK,1"
3 38859GT WASHER,FLAT,USS,1",Y
4 110472GT COUNTERWEIGHT,CAST,5600LBS......1
-- 15243GT PLUG,NYLON .875 BLACK DOMED
5 7265GT RIVET,STEEL,P, .25 X .375....................4
6 77034PGT FORMING,CLEVIS PROP ROD,DC/BI....1
7 8179GT SCREW,HHC,1/4-20 X 2.25
8 6638GT WASHER,FLAT,USS,1/4"Y
9 6091GT NUT,NYLOCK,1/4-20
10 54455PGT TUBE,PROP ROD,12.25"LG,DC/BI........1
-- 55753GT BUMPER, PLASTIC, 1.25 O.D.
11 6888GT SCREW,HHC,1/4-20 X 1.........................6
12 12906GT WASHER,FENDER,.25 X 1.25 X.062.....6
13A 119884GT COVER ASSY W/WRD DECALS,RH
Z40..........................................................1
13B 119885GT COVER ASSY W/SYM DECALS,RH Z40
13C 77032GT COVER,TANK SIDE,DC/BI
does not include decals, please refer to
section 1
14 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
15 75076GT KEEPER,LATCH (45363)........................1
16 50790GT PLATE,COVER LATCH BACKING..........1
17 6178GT NUT,NYLOCK,10-32
18 139417PGT DOUBLER,BENT,COVER,DC/BI,RH......1
19 75073GT HINGE,.375X.120THK.,SLOTTED..........2
20 6146GT WASHER,FLAT,MS,#10,Y
21 45363GT LATCH,FLEXIBLE DRAW W/O
KEEPER.................................................1
22 60015GT PLATE,DRAW LATCH MOUNT...............1

Part No. 119818 Z-40/23N, Z-40/23N RJ 57

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308.1 Wire Harness Diagram

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308.1 Wire Harness Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

A 58253GT KIT,REPAIR,DEUTSCH PLUG,W/TUBE -- 1285689GT INSTRUCTIONS,INSTALL (LEVEL

(small kit) SENSOR ALARM)
for kit 1285812
B 83129GT KIT,REPAIR,DEUTSH CONNECTORS**
(large kit) 18A 1255859GT HARN,PBOX,OPA,PLUS1......................1
C 61794GT CRIMPER,DEUTSCH,LIGHT DUTY*** 18B 1255030GT PLUG,BLANKING...................................1
(tool)
D 110803GT HARNESS PROGRAM CAN PLUS1
E 1264822GT KIT, TRC RETROFIT, STNDRD
Telematics (includes 1264834)
-- 1264834GT INSTRN, TRC RETROFIT, STNDRD
1 107998GT HARNESS JIB MANIFOLD NRJ Z40......1
-- 110795GT HARNESS JIB MANIFOLD RJ Z40
2 110802GT HARNESS,PLAT BOX,Z40.....................1
3 110796GT HARNESS LS PLUNGER LOAD LIMIT...1
4 43955GT WIRE CABLE,12/3 CON.TPE
JKT..........................................664-inches
5 110255GT ASSEMBLY FOOT SWITCH...................1
6 88725GT HARNESS,LS,PRIM/EXT.......................1
7 110798GT HARNESS LS PRIMARY PIGTAIL Z40...1
8 110794GT HARNESS BOOM CONTROL CABLE
Z40..........................................................1
9 110800GT HARNESS LS OP SEC Z40...................1
10 110791GT HARNESS TURNTABLE TCON Z40.......1
11 110801GT HARNESS BASE BOX Z40....................1
12A 110812GT HARNESS FUSE BOX Z40....................1
(to SN 1901)
12B 162161GT HARNESS,FUSE BOX,Z40....................1
(from SN 1902)
13A 110792GT HARNESS MOTOR CTRL LEFT Z40.....1
(to SN 2823)
13B 1257650GT HARNESS, MOTOR CTRL LT, Z40.........1
(from SN 2824)
14A 110793GT HARNESS MOTOR CTRL RIGHT Z40....1
(to SN 1901)
14B 216636GT HARNESS MOTOR CTRL RIGHT Z40....1
(from SN 1902 to SN 2823)
14C 1257649GT HARNESS, MOTOR CTRL RT, Z40........1
(from SN 2824)
15 110797GT HARNESS,SPEED DIAL***....................1
controller assy with wire harness
16 1260219GT HARNESS,TILT ALARM,24V,CSA..........1
for CSA models only from SN Z40N07-100
to Z40N15-2739
17A 1261450GT ASSY,RECEP,24V,CSA TILT...................1
for CSA models only from SN Z40N07-100
to Z40N15-2739
17B 1285812GT KIT,TILT ALARM,DC AND BI-ENERGY
MODELS
from SN 2731

Part No. 119818 Z-40/23N, Z-40/23N RJ 59

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401.1 Boom Pins and Bearings

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401.1 Boom Pins and Bearings

Item Part No. Description Qty.

1 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
2 8177GT SCREW,HHC,1/2-13 X 1.5
3 1256267GT ROD END,.5 X 3.75,ZAG
4 107859GT PIN,2.00DIAX12.88LG,CHAMFER***.....1
(replaced 107589)
5 18720GT BEARING,2.0IDX2.25ODX1.50L..........16
6 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
7 107727GT PIN,1.50DIAX7.50LG,1HOLE***.............2
8 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG.....4
9 107588GT PIN,2.00DIAX10.88LG,CHAMFER.........4
10 33987GT SCREW,HHC,1/2-13 X 1, GR 5
11 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
12 6326GT SCREW,HHC,3/8-16 X 3
13 4828GT NUT,NYLOCK,3/8-16
14 50455GT PIN,1.50DIAX13.88LG,2HOLE...............2
15 88203GT CYLINDER,ELEVATE,Z45/25***.............2
-- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN
-- 77521GT SEAL KIT,ELEVATE (88203)
16 110776GT PIN,2.00DIAX11.38LG,CHAMFER.........2

Part No. 119818 Z-40/23N, Z-40/23N RJ 61

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402.1 Secondary Linkage

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402.1 Secondary Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 128288GT REST PAD,SECONDARY.......................1

2 5397GT WASHER,FLAT,USS,5/16",Y from SN 286

3 4828GT NUT,NYLOCK,3/8-16 33 6090GT SCREW,HHC,1/4-20 X .75

34 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
4 237688GT COVER, UPPER PIVOT.........................1
35 55753GT BUMPER, PLASTIC, 1.25 O.D................2
5 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC.....2
36 119892GT UPPER PIVOT ASSEMBLY Z40.............1
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01)
37 6091GT NUT,NYLOCK,1/4-20
-- 110799GT HARNESS LS PRIMARY DUAL Z40
not used after serial number 285
-- 97128GT ROLLER ARM,LIMIT SWITCH***
6 1505GT WIRE CABLE,16/2 SJO,BULK...37-inches
7 6637GT SCREW,HHC,1/4-20 X 1.75
8 6091GT NUT,NYLOCK,1/4-20
9 119886GT UPPER SECONDARY ASSEMBLY
Z40..........................................................1
10 106621PGT COVER,UPPER LEVEL
ARM,PAINTED........................................1
11 128027PGT BRACKET, CLAMP, PAINTED.................5
12 128028GT CLAMPING BLOCK, SECONDARY........4
13 119887GT UPPER LEVELING ARM ASSY Z40......1
14 106622PGT COVER,LOWER LEVEL
ARM,PAINTED........................................1
15 119888GT LOWER LEVELING ARM ASSY Z40.....1
16 119889GT MIDPIVOT,ASSEMBLY Z40....................1
USA/Canada/Australian
-- 119890GT MIDPIVOT,ASSEMBLY Z40 (CE)
Europe/Asia/South America
17 106628GT WELDMENT, BOOM REST....................1
18 56927GT PAD,REST,2"THICK,W/STUDS*.............1
19 33987GT SCREW,HHC,1/2-13 X 1, GR 5
20 13066GT WASHER,FLAT,.5 HARDENED
21 106629GT WEAR PAD, MID-PIVOT.........................1
22 6884GT SCREW,HHC,1/4-20 X 2.5
23 6638GT WASHER,FLAT,USS,1/4"Y
24 106630GT CLAMPING BLOCK,SECONDARY.........1
25 50479-SGT CONNECTING LINK, Z45/25..................1
26 119891GT LOWER SECONDARY TUBE ASSY
Z40..........................................................1
27 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0
28 6178GT NUT,NYLOCK,10-32
29 7713GT NUT, LP NYLOCK, 3/8-16
30 56849GT PAD,REST,1"THICK,W/STUDS*.............1
31 110974GT SCREW,HHC,1/4-20X7.50
from SN 100 to 285
-- 6888GT SCREW,HHC,1/4-20 X 1
from SN 286
32 128290GT SERVICE KIT, SECONDARY REST.......1
from SN 100 to 285

Part No. 119818 Z-40/23N, Z-40/23N RJ 63

 400 Boom Components November 2018

403.1 Upper Pivot

64 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

403.1 Upper Pivot

Item Part No. Description Qty.

1 Ref., BEARING
refer to 405.1
2 Ref., PRIMARY BOOM...........................1
refer to 405.1
3 30255GT WASHER,SHIM,1.27 X 2.13 X .062
4 34276GT PIN,1.25DIAX3.37LG,1HOLE.................1
5 6175GT SCREW,HHC,3/8-16 X 1
6 6021GT WASHER,LOCK,.375
7 1255452GT ROD END,.375 X 2.25,ZAG
8 110317GT CYLINDER,MASTER..............................1
-- 77364GT SEAL KIT,MASTER & SLAVE CYL
9 70671GT PIN,1.25 DIA X 3.19 LG, PLATE.............1
10 50542GT PIN,1.75DIAX9.25LG,1HOLE.................1
11 8516GT SCREW, HCC, 3/8-16 X 1.50
12 825019GT ROD END,.375X3.69,ZAG
13 4828GT NUT,NYLOCK,3/8-16
14 6096GT SCREW,HHC,1/2-13 X 2 GR5
15 6033GT WASHER,LOCK,0.5"
16 1256267GT ROD END,.5 X 3.75,ZAG
17 1262633GT BEARING,POLYGON,BM5120...............4
18 1263057GT CYLINDER,PRIM LIFT JIB,Z45..............1
-- 77014GT VALVE,COUNTERBALANCE,3800 PSI
for 77188, 1263057
-- 77189GT SEAL KIT,CYL,Z45 (77187&77188)
for 77188, 1263057
19 70534GT PIN,1.75DIAX11.88LG,CHAMFER.........1
20 119892GT UPPER PIVOT ASSEMBLY Z40.............1
includes item 15
21 30370GT BEARING,1.25IDX1.5ODX1.00L............1
22 88676GT PIN,2.00DIAX24.00LG,CHAMFER***.....1
23 18730GT WASHER,FLAT,2.01 X 3.5 X .06
24 8177GT SCREW,HHC,1/2-13 X 1.5

Part No. 119818 Z-40/23N, Z-40/23N RJ 65

 400 Boom Components November 2018

404.1 Primary Boom Wear Pads (to SN 681)

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November 2018 400 Boom Components

404.1 Primary Boom Wear Pads (to SN 681)

Item Part No. Description Qty.

1 Ref., PRIMARY BOOM

refer to 405.1
2 101429GT WEAR PAD,EXT BOOM***.....................6
6 x 2 x 0.6875
3 74134GT SHIM,WEAR PAD .030............as-needed
4 6888GT SCREW,HHC,1/4-20 X 1
5 6638GT WASHER,FLAT,USS,1/4"Y
6 6090GT SCREW,HHC,1/4-20 X .75
7 74044GT WEAR PAD,EXT BOOM***.....................9
6 x 2 x 0.4375
8 Ref., EXTENSION BOOM
refer to 405.1
9 128037GT WEARPAD, LS, EXT. BOOM...................1

Part No. 119818 Z-40/23N, Z-40/23N RJ 67

 400 Boom Components November 2018

404.2 Primary Boom Wear Pads (from SN 682)

68 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

404.2 Primary Boom Wear Pads (from SN 682)

Item Part No. Description Qty.

1 Ref., PRIMARY BOOM

refer to 405.1
2 101429GT WEAR PAD,EXT BOOM***
6 x 2 x 0.6875
3 74134GT SHIM,WEAR PAD .030
4 6888GT SCREW,HHC,1/4-20 X 1
5 6356GT WASHER,LOCK,.25
6 74044GT WEAR PAD,EXT BOOM***
6 x 2 x 0.4375
7 Ref., EXTENSION BOOM
refer to 405.1
8 128037GT WEARPAD, LS, EXT. BOOM
9 6090GT SCREW,HHC,1/4-20 X .75

Part No. 119818 Z-40/23N, Z-40/23N RJ 69

 400 Boom Components November 2018

405.1 Primary and Extension Booms

70 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

405.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1A 1269536GT PRIMARY BOOM, ASSY Z40.................1 29 128995GT FORMING, HOSE CLAMP RETAINER....3
to SN 681 (includes items 30-31) from SN 682
1B 1269537GT PRIMARY BOOM, ASSY Z40 30 18720GT BEARING,2.0IDX2.25ODX1.50L............2
from SN 682 (includes items 30-31) 31 30370GT BEARING,1.25IDX1.5ODX1.00L............1
2 6637GT SCREW,HHC,1/4-20 X 1.75
3 6638GT WASHER,FLAT,USS,1/4"Y
4 6091GT NUT,NYLOCK,1/4-20
5 110752GT WEAR PAD,EXTENSION CYLINDER.....2
6 824164GT SNAP RING,EXTERNAL,1.25,ZAG........4
7 30255GT WASHER,SHIM,1.27 X 2.13 X .062........4
8 50546GT PIN,1.25DIAX6.36LG,2RING..................2
9A 110539GT WELDMENT, EXT. BOOM......................1
to SN 681
9B 128612GT WELDMENT, EXT. BOOM, Z40
from SN 682
10 110658GT CYLINDER,EXTEND..............................1
-- 119526GT SEAL KIT (110658)***
-- 119955GT VALVE,COUNTERBALANCE
-- 77409GT VALVE,COUNTERBALANCE,1000 ATM
11 4828GT NUT,NYLOCK,3/8-16
12 6097GT WASHER,FLAT,USS,3/8",Y
13 54530GT CLAMP,HOSE,ALUMINUM.....................1
to SN 681
14 119517GT CLAMP,PRIMARY BOOM.......................2
to SN 681
15 88356-11165GT SWITCH,LIMIT,W/RLLR ARM,NO/NC*...1
-- Ref., HARNESS,LS,PRIM/EXT
refer to 308.1
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01)
-- 97128GT ROLLER ARM,LIMIT SWITCH***
16 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0
17 6178GT NUT,NYLOCK,10-32
18 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM
19 1505GT WIRE CABLE,16/2 SJO,BULK...42-inches
20 50584GT PIN,1.25DIAX9.38LG,THREADED.........1
21 6175GT SCREW,HHC,3/8-16 X 1
22 825019GT ROD END,.375X3.69,ZAG......................1
23 77376GT SPACER,NYLON,2.00 X 1.33 X.310.......1
24 77375GT SPACER,NYLON,2.01 X 1.28 X.135.......1
25 79456GT BOLT,CARRIAGE,1/4-20 X 1.00,G2.......3
from SN 682
26 6638GT WASHER,FLAT,USS,1/4"Y.....................3
from SN 682
27 6091GT NUT,NYLOCK,1/4-20..............................3
from SN 682
28 128601GT CLAMP, PRI, HOSE/CABLE, Z45/51......3
from SN 682

Part No. 119818 Z-40/23N, Z-40/23N RJ 71

 400 Boom Components November 2018

406.1 Cable Track (to SN 681)

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November 2018 400 Boom Components

406.1 Cable Track (to SN 681)

Item Part No. Description Qty.

1 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
2 14297GT SCREW,BHHS,1/4-20 X .75
3 21604GT SCREW,HHC,3/8-16 X 3.25
4 5397GT WASHER,FLAT,USS,5/16",Y
5 4828GT NUT,NYLOCK,3/8-16
6 106804PGT BACKING, HOSE CLAMP PTD..............2
7 119522GT CLAMP,CABLETRACK,TOP...................1
8 119523GT CLAMP,CABLETRACK,BOT...................1
9 54983GT WLDMNT,CABLE TRACK TRAY,JIB.......1
10 6091GT NUT,NYLOCK,1/4-20
11 7713GT NUT, LP NYLOCK, 3/8-16
12 54984PGT CHANNEL,CABLE TRK
COVER,JIB,PA........................................1
13 50451GT CABLE TRACK,PLASTIC,26 LINK*........1
-- 58919GT REPAIR LINK,7 LINKS***
-- 58920GT REPAIR LINK END SET (42763)*
-- 58927GT LINK,NYLATRAC KS6-5.4***
14 54461GT TUBE,CABLE TRACK ARM,JIB.............1

Part No. 119818 Z-40/23N, Z-40/23N RJ 73

 400 Boom Components November 2018

406.2 Cable Track (from SN 682)

74 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

406.2 Cable Track (from SN 682)

Item Part No. Description Qty.

1 Ref., PRIMARY BOOM

refer to 405.1
2 14297GT SCREW,BHHS,1/4-20 X .75
3 6638GT WASHER,FLAT,USS,1/4"Y
4 6091GT NUT,NYLOCK,1/4-20
5 128862GT BACKING PLATE, PULLTUBE................1
6 128613GT CLAMP, CABLETRACK, TOP, Z40..........1
7 128614GT CLAMP, CABLETRACK, BOT, Z40.........1
8 6888GT SCREW,HHC,1/4-20 X 1
9 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
10 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
11
12 128308GT COVER,CABLETRACK TRAY,Z40/45
13 128306GT WLDMNT,CABLETRACK
TRAY,Z40/45J.........................................1
14A 50451GT CABLE TRACK,PLASTIC,26 LINK*........1
to SN 768
-- 58919GT REPAIR LINK,7 LINKS***
for 50451
-- 58920GT REPAIR LINK END SET (42763)*
for 50451
-- 58927GT LINK,NYLATRAC KS6-5.4***
for 50451
14B 139702GT CABLE TRACK, NP400, 23 LINK
from SN 769
-- 111051GT REPAIR LINK,7 LINKS NP400-7***
for 139702
-- 111052GT REPAIR LINK,NP400-7***
for 139702
-- 111053GT REPAIR END BRKT SET,NP400-7***
for 139702
15 128309GT TUBE, CABLETRACK ARM, Z40/45......1

Part No. 119818 Z-40/23N, Z-40/23N RJ 75

 400 Boom Components November 2018

407.1 Jib Boom and Platform Rotator

76 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

407.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

-- 42939GT WIRE LOOM,1.88 DIA............109-inches 29 42797GT PIN,1.25DIAX12.50LG,2HOLE...............2

1 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2 30 Ref., JIB MANIFOLD...............................1
Refer to 504.1 or 504.2
2 30255GT WASHER,SHIM,1.27 X 2.13 X
.062..........................................as-needed 31 119222PGT FORMING,HOSE GUIDE PAINTED.......1
3 128550GT PIN,1.25DIAX7.64LG,2RING..................1 32 6090GT SCREW,HHC,1/4-20 X .75
4 119894GT BELLCRANK,ASSEMBLY.......................1 33 119032GT PIN,1.25DIAX4.38LG,1HOLE.................1
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L 34 6175GT SCREW,HHC,3/8-16 X 1
5 8516GT SCREW, HCC, 3/8-16 X 1.50 35 110360GT CYLINDER,LEVELING...........................1
6 4828GT NUT,NYLOCK,3/8-16 -- 35088GT BEARING,FL,1.25IDX1.41ODX.89L.......2
7 825019GT ROD END,.375X3.69,ZAG rod end

8 36054-SGT COMPRESSION MEMBER -- 47377GT BEARING,1.25 ID X 1.5 OD X .75..........2

(BORED)***.............................................2 barrel end

9 8915GT SCREW,HHC,1/4-20 X 1.25 -- 74735GT VALVE,COUNTERBALANCE

10 6638GT WASHER,FLAT,USS,1/4"Y -- 94260GT SEAL KIT, 94217

11 70606GT BLOCK,CABLE CLAMP,2/0 DOUBLE.....1 36 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2

12 110318GT CYLINDER,JIB........................................1 37 50546GT PIN,1.25DIAX6.36LG,2RING..................1

-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**
-- 94261GT SEAL KIT,94218
for 110318
13 8179GT SCREW,HHC,1/4-20 X 2.25
14 6091GT NUT,NYLOCK,1/4-20
15 119519GT CLAMP,JIB BOOM..................................1
16 56925GT SCREW,HHC,3/4-10 X 9.5 GR 8 YE.......1
17 33278GT WASHER,FLAT,.75 HARDENED
18 77051GT NUT,NYLOCK,3/4-10,GRD.8..................1
19 56500-SGT WELDMENT,PLATFORM
SUPPORT***..........................................1
20 94195GT SCREW,HHC,3/8-16 X .75,GR 8............6
21 57201GT WASHER,FLAT,313, HARDENED..........6
22 6145GT SCREW,HHC,1/4-20 X 1.5
23 6356GT WASHER,LOCK,.25
24 56929GT MANIFOLD,ROTATOR,180 DEG.***.......1
-- 62506GT VALVE - COUNTERBALANCE**
-- 62507GT O-RING, ROTATOR MANIFOLD
25A 233717GT ROTATOR,PLAT,Z30/34/Z40...................1
-- 147369GT SEAL AND BRG KIT,4.5K ROTATOR*
(for 94404)
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L
25B 233717GT ROTATOR,PLAT,Z30/34/Z40...................1
(replaced 94404)
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L
26 119563GT JIB BOOM MACHINING.........................1
27 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
28 36199GT PIN,1.25DIA.X10.38LG,1HOLE..............2

Part No. 119818 Z-40/23N, Z-40/23N RJ 77

 400 Boom Components November 2018

408.1 Rotating Jib Boom Assembly

78 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 400 Boom Components

408.1 Rotating Jib Boom Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

1A 30255GT WASHER,SHIM,1.27 X 2.13 X -- 62506GT VALVE - COUNTERBALANCE**

.062..........................................as-needed -- 62507GT O-RING, ROTATOR MANIFOLD
to SN 846
29 226540GT ROTATOR,JIB,180 DEG,15K..................1
1B 128837GT WASHER 1.27ID X1.88OD X.062 This is a direct replacement for 94403 but
from SN 847 the seal kits are not backwards compatible.
2 824164GT SNAP RING,EXTERNAL,1.25,ZAG........2 Please check the PN on rotator before
ordering one of the seal kits listed below.
3 74089GT PIN,1.25DIAX9.63LG,1HOLE.................1
-- 147370GT SEAL KIT,15K ROTATOR
4 6175GT SCREW,HHC,3/8-16 X 1
FOR 94403. REFER TO THE
5 825019GT ROD END,.375X3.69,ZAG MANUFACTURER SN STAMPED ON THE
6 824075GT SCREW,HHC,1-8X12.75,5,ZAG ROTATOR BARREL. FOR ROTATOR SN
D1A009 AND EARLIER, USE SEAL KIT
7 122079GT WASHER,FLAT,1.000,HARDENED........2 P/N 147370. FOR ROTATOR SERIAL
8 119222PGT FORMING,HOSE GUIDE PAINTED.......1 NUMBERS D1A010 AND LATER, USE
SEAL KIT P/N 226542
9 6090GT SCREW,HHC,1/4-20 X .75
-- 226542GT SEAL KIT, 15K ROTATOR
10 6638GT WASHER,FLAT,USS,1/4"Y
FOR 226540. REFER TO THE
11 8179GT SCREW,HHC,1/4-20 X 2.25 MANUFACTURER SN STAMPED ON THE
12 6091GT NUT,NYLOCK,1/4-20 ROTATOR BARREL. FOR ROTATOR SN
D1A009 AND EARLIER, USE SEAL KIT
13 Ref., ROTATING JIB MANIFOLD............1 P/N 147370. FOR ROTATOR SERIAL
Refer to 503.1 or 503.2 NUMBERS D1A010 AND LATER, USE
14 119519GT CLAMP,JIB BOOM..................................1 SEAL KIT P/N 226542
15 119563GT JIB BOOM MACHINING.........................1 30 123143GT NUT,NYLOCK,1-8,GR8...........................1
16 4828GT NUT,NYLOCK,3/8-16 31 29605GT WASHER,LOCK,1"
17 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 32A 56749GT PIN,SLAVE CYLINDER..........................1
to SN 811
18 36199GT PIN,1.25DIA.X10.38LG,1HOLE..............2
32B 139655GT PIN,SLAVE CYLINDER
19A 147369GT SEAL AND BRG KIT,4.5K ROTATOR* from SN 812
for 94404; to SN 1556
33 74081GT MACH,SUPPORT ROTATOR..................1
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L
-- 74866GT BEARING,1.25IDX1.50ODX1.25L
19B 233717GT ROTATOR,PLAT,Z30/34/Z40...................1
replaced 94404 34 110360GT CYLINDER,LEVELING...........................1
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR -- 35088GT BEARING,FL,1.25IDX1.41ODX.89L.......2
from SN 1557 rod end
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L -- 47377GT BEARING,1.25 ID X 1.5 OD X .75..........2
barrel end
20 56929GT MANIFOLD,ROTATOR,180 DEG.***.......1
-- 74735GT VALVE,COUNTERBALANCE
-- 62506GT VALVE - COUNTERBALANCE**
-- 94260GT SEAL KIT, 94217
-- 62507GT O-RING, ROTATOR MANIFOLD
35 123663GT SCREW,HHC,1/2-13X1.25,GR8,Y..........8
21 6356GT WASHER,LOCK,.25
36 13066GT WASHER,FLAT,.5 HARDENED
22 6145GT SCREW,HHC,1/4-20 X 1.5
37 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
23 36054-SGT COMPRESSION MEMBER
(BORED)***.............................................2 38 50546GT PIN,1.25DIAX6.36LG,2RING..................1
24 8915GT SCREW,HHC,1/4-20 X 1.25
25 70606GT BLOCK,CABLE CLAMP,2/0 DOUBLE.....1
26 42797GT PIN,1.25DIAX12.50LG,2HOLE...............2
27 110318GT CYLINDER,JIB........................................1
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**
-- 94261GT SEAL KIT,94218
for 110318
28 74051GT MANIFOLD,ROTATOR 200 DEG............1

Part No. 119818 Z-40/23N, Z-40/23N RJ 79

 500 Pumps and Manifolds November 2018

501.1 Hydraulic Power Unit

80 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

501.1 Hydraulic Power Unit

Item Part No. Description Qty.

1 110573GT MOTOR W/TACH 48VDC,3.5HP.............1

2 44750GT SPRING-BRUSH,40844, SCISSORS.....1
3 58936GT BRUSH COVER -PLATE-(48504)*..........1
4 58932GT BRUSH SET 4 EA...................................1
5 52913GT SCREW,HH TAPETITE THRD8-32X.50
6 52914GT SCREW,HHTAPTITE THREAD8-32X.38
7 128009GT SENSOR KIT, SPEED (110573).............1
includes sensor, magnet, and fasteners
8 32317GT SCREW,HHC,3/8-24 X 1 GR 8 YEL
9 6021GT WASHER,LOCK,.375
10A 147557GT KIT,Z40 FUNC PUMP
REPLACEMENT*....................................1
to SN 830
-- 233641GT SEAL KIT,BOSCH PUMP
for 147557 and 96193; pump stamping
9510090001
-- 85197GT SEAL KIT,BOSCH PUMP***
for 147557 and 96193; pump stamping
9510290001
-- 96193GT PUMP,4CC GEAR,CCW***
for use ONLY after first-time installation of
147557
10B 96193GT PUMP,4CC GEAR,CCW***
from SN 831
-- 233641GT SEAL KIT,BOSCH PUMP
for 96193; pump stamping 9510090001
-- 85197GT SEAL KIT,BOSCH PUMP***
for 96193; pump stamping 9510290001
10C 119956GT SEAL KIT,SHAFT,4CC PUMP
for 119951 pump; from SN 100 to 830
10C 119957GT SEAL KIT W/SHAFT SEAL,4CC PUMP
for 119951 pump; from SN 100 to 830

Part No. 119818 Z-40/23N, Z-40/23N RJ 81

 500 Pumps and Manifolds November 2018

502.1 Function Manifold

82 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

502.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110338GT MANIFOLD,FUNCTION -- 44227GT SEAL KIT, VALVE

1 107788GT VALVE,PROPORTIONAL 3 POS 4 WY 16 44216GT VALVE,SHUTTLE
BU, Primary boom extend/retract BF, Platform level
-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH -- 44235GT SEAL KIT-FOR PN.44216 & 826779
-- 44229GT SEAL KIT, VALVE 17 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
2 47092GT ORIFICE DISC,.046",GREEN BE, Platform level
BM, Secondary boom down 18 107740GT VALVE, CHECK 25 PSI
3 94614GT VALVE,PROP,3 POS,4-WAY*** BB, Prevents oil from draining out of
BS, Primary boom up/down manifold

-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH 19 101114GT VALVE RELIEF,2500PSI(88513)**

BD, Platform level Relief
-- 44229GT SEAL KIT, VALVE
20 39346GT VALVE,SOLENOID 3 POS.4 WAY***
4 119828GT VALVE,PROPORTIONAL 3 POS 4 WY* BG, Platform level up/down
BC, Steer left/right
-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH
-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH
-- 44229GT SEAL KIT, VALVE
-- 44229GT SEAL KIT, VALVE
5 94614GT VALVE,PROP,3 POS,4-WAY***
BN, Secondary boom up/down
-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH
-- 44229GT SEAL KIT, VALVE
6 119829GT VALVE,RELIEF 2100 PSI
BP, Secondary down
-- 44227GT SEAL KIT, VALVE
7 110180GT VALVE, COMPENSATOR, 80 PSI
BL, Turntable rotate curcuit
8 107816GT VALVE,PROPORTIONAL 3 POS 4 WY*
BK, Turntable rotate left/right
-- 119827GT COIL, 20V, ZENER DIODE DEUTSCH
-- 44229GT SEAL KIT, VALVE
9 826779GT VALVE,SHUTTLE
BJ Turntable rotate curcuit
10 54063GT VALVE,CB.CBBC-LHN@1000***
BT, Primary down
-- 43018GT SEAL KIT (39345)
11 119830GT VALVE,PROPORTIONAL RELIEF
BW, System relief
-- 119825GT COIL, 24V, DEUTSCH NO DIODE
-- 44227GT SEAL KIT, VALVE
12 101055GT VALVE,NEEDLE,FINE ADJUSTMENT**
BH, Platform level up/down
13 52368GT VALVE,CHECK,GS68 (SIZE8 8)
BA, Prevents oil from draining out of
jib/rotate manifold back to tank
-- 44227GT SEAL KIT, VALVE
14 107740GT VALVE, CHECK 25 PSI
BX, System relief valve circuit
15 52368GT VALVE,CHECK,GS68 (SIZE8 8)
BY, Prevents oil from draining out of
jib/rotate manifold back to tank

Part No. 119818 Z-40/23N, Z-40/23N RJ 83

 500 Pumps and Manifolds November 2018

503.1 Jib Rotate Manifold (to SN 611)

84 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

503.1 Jib Rotate Manifold (to SN 611)

Item Part No. Description Qty.

-- MANIFOLD,ROTATING JIB*** (110354GT)

Note: this part is obsolete and has been
replaced by 128570; software upgrade to
rev C or later required when replacing; refer
to section 503.2 after replacement
1 94614GT VALVE,PROP,3 POS,4-WAY***
AA, Jib boom up / down
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL
2 94614GT VALVE,PROP,3 POS,4-WAY***
AB, Platform rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL
3 94614GT VALVE,PROP,3 POS,4-WAY***
AC, Jib boom rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL

Part No. 119818 Z-40/23N, Z-40/23N RJ 85

 500 Pumps and Manifolds November 2018

503.2 Jib Rotate Manifold (from SN 612)

86 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

503.2 Jib Rotate Manifold (from SN 612)

Item Part No. Description Qty.

-- 128570GT MANIFOLD,ROTATING JIB,Z40

Backwards compatible for units before SN
612 with rev C Software
1 94614GT VALVE,PROP,3 POS,4-WAY***
AA, Jib boom up / down
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL
2 107816GT VALVE,PROPORTIONAL 3 POS 4 WY*
AB, Platform rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 44236GT SPACER-DUAL COIL,#8***
3 107816GT VALVE,PROPORTIONAL 3 POS 4 WY*
AC, Jib boom rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 44236GT SPACER-DUAL COIL,#8***

Part No. 119818 Z-40/23N, Z-40/23N RJ 87

 500 Pumps and Manifolds November 2018

504.1 Jib Manifold (to SN 677)

88 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

504.1 Jib Manifold (to SN 677)

Item Part No. Description Qty.

-- MANIFOLD,NON-ROTATING JIB
(110355GT)
Note: this part is obsolete and has been
replaced by 128569; software upgrade to
rev C or later required when replacing; refer
to section 504.2 after replacement
1 94614GT VALVE,PROP,3 POS,4-WAY***...............1
AB, Platform rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL
2 94614GT VALVE,PROP,3 POS,4-WAY***...............1
AA, Jib boom up / down
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL

Part No. 119818 Z-40/23N, Z-40/23N RJ 89

 500 Pumps and Manifolds November 2018

504.2 Jib Manifold (from SN 678)

90 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 500 Pumps and Manifolds

504.2 Jib Manifold (from SN 678)

Item Part No. Description Qty.

-- 128569GT MANIFOLD,JIB,Z40***
1 94614GT VALVE,PROP,3 POS,4-WAY***...............1
AC, Platform rotate
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL
2 107816GT VALVE,PROPORTIONAL 3 POS 4
WY*.........................................................1
AA, Jib boom up / down
-- 119836GT COIL, 20V, DEUTSCH NO DIODE
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 97372GT E-COIL WASHER,#8,DUAL COIL

Part No. 119818 Z-40/23N, Z-40/23N RJ 91

 600 Platform Components November 2018

601.1 Platform Components

92 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 600 Platform Components

601.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 106633GT WELDMENT,PLATFORM 46X30 11 43955GT WIRE CABLE,12/3 CON.TPE

does not include decals, refer to section 1, JKT..........................................720-inches
Australia, from SN Z40N11-991 12 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........1
-- 106634GT WELDMENT,PLATFORM 56X30 13 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1
does not include decals, refer to section 1,
Australia, from SN Z40N11-991 14 74052GT GASKET,COVER,GFCI,WEATHERPROOF.2
-- 119895GT PLAT.ASSY.W/DECAL 4'Z40 ANSI 15A 119911GT DECAL PLATE W/DECALS,ANSI, Z40....1
USA and Canadian models USA/Canada and Australia
-- 119896GT PLAT.ASSY.W/DECAL 4' Z40 CE 15B 228782GT ASSY, DECAL PLATE, Z40
European models Australia
-- 119897GT PLAT.ASSY.W/DECAL 5'Z40 ANSI 15C 119912GT DECAL PLATE W/DECALS, CE ,Z40
USA and Canadian models CE/Asia/South American
-- 119898GT PLAT.ASSY.W/DECAL 5'Z40 CE 16 45437GT COVER,GFCI,WEATHERPROOF..........1
European models includes mounting fasteners; USA/Canada
-- 128010GT PLAT.ASSY.W/DECAL 4' Z40 ASIA 17 33759GT SCREW,PHILLIPS,PHM,8-32 X.375
Asia and South American models 18 13000GT SCREW,HHC,5/16-18 X 1.25
-- 128011GT PLAT.ASSY.W/DECAL 5'Z40 ASIA 19 57201GT WASHER,FLAT,313, HARDENED
Asia and South American models
20 6782GT NUT,NYLOCK,5/16-18
1 6888GT SCREW,HHC,1/4-20 X 1
21 6090GT SCREW,HHC,1/4-20 X .75
2 6638GT WASHER,FLAT,USS,1/4"Y
22A 44743GT MANUAL BOX W/DECALS***.................1
3 6091GT NUT,NYLOCK,1/4-20 USA/Canada/Australia
4 17626GT SCREW,FHM,10-32 X .75 22B 24514GT BOX,INSTRUCTION STORAGE
5 6178GT NUT,NYLOCK,10-32 Europe/Asia/South America (decal
required; refer to Section100)
6 32710GT GUARD,FOOTSWITCH,W/DECAL
STEEL.....................................................1 23 102992GT SLIDING MIDRAIL KIT,PTD....................1
USA/Canada/Australia models -- 12443GT MIDRAIL GUIDE ( HOOK )
-- 30807P-SGT FOOTSWITCH HOUSING,PAINTED -- 20973GT WIRE LOOM,3/8 POLY SLIT
CE/Asia/South America models
-- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT
7A 128042GT ASSEMBLY, FOOT SWITCH...................1
to SN 1503 24 101981GT PLAT RAIL ASSY 4'ANSI/CSA...............1
USA/Canada/Australia (railing only; refer
-- 128043GT FOOT SWITCH to the top of the parts list for complete
for PN 128042 platform)
-- 43960GT WIRE CABLE,16/4 CON.TPE -- 101982GT PLAT RAIL ASSY, 4' CE
JKT............................................60-inches CE/Asia/South America (railing only; refer
for PN 128042 to the top of the parts list for complete
7B 228471GT KIT, FOOTSWITCH, Z40 WORD............1 platform)
upgrade kit for USA/Canada/Australia -- 119913GT PLAT RAILING ASSY,5'ANSI
models to SN 1503 USA/Canada/Australia (railing only; refer
-- 228308GT ASSY,FOOT SWITCH,GOLD CONTACT to the top of the parts list for complete
for kits 228471 & 228472 platform)
7C 228472GT KIT, FOOTSWITCH, Z40 SYM................1 -- 119914GT PLAT RAILING ASSY 5' CE
CE/Asia/South America models to SN 1503 CE/Asia/South America (railing only; refer
to the top of the parts list for complete
-- 228308GT ASSY,FOOT SWITCH,GOLD CONTACT platform)
for kits 228471 & 228472
25 56500-SGT WELDMENT,PLATFORM
7D 228308GT ASSY,FOOT SWITCH,GOLD CONTACT SUPPORT***..........................................1
after SN 1504
26 6637GT SCREW,HHC,1/4-20 X 1.75
8 56465PGT FLOORING,PLATFORM 46X30,PAINT...1
27 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........1
-- 56576PGT FLOORING,PLATFORM,56X30,PNTD....1
28 119518GT CLAMP,CABLE STRAIN RELIEF............1
9 56656PGT PLATFORM STEP * PAINTED................1
29 119221PGT FORMING,CLAMP MOUNT PAINTED....1
10 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG

Part No. 119818 Z-40/23N, Z-40/23N RJ 93

 600 Platform Components November 2018

601.1 Platform Components

(continued)

Item Part No. Description Qty.

30 6935GT LOCKNUT,ELEC,1/2"
31A 13585GT OUTLET, 110V........................................1
North America
31B T112560GT RECEPTACLE,UK,110V
UK (for use after T112563 is installed)
31B T112561GT PLATE,UK,POWER TO PLAT.................1
UK
31B T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1
UK
32 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........6

94 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 600 Platform Components

601.1 Platform Components

(continued)

This Page Intentionally Left Blank

Part No. 119818 Z-40/23N, Z-40/23N RJ 95

 600 Platform Components November 2018

602.1 Platform Control Box - View 1

96 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 600 Platform Components

602.1 Platform Control Box - View 1

Item Part No. Description Qty.

-- 110848GT PLATFORM CONTROL BOX BASE ASSY

1 73753GT CONN,RECEP 24 WAY,W/FLANGE.......1
2 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH
3 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
4 73730GT CONN,RECEP 12 WAY,GRY FLANGE....1
5 81551GT SCREW,PHIL,PHM,6-32 X 1/4 SS
6 88287GT STANDOFF,6-32 X 1/2L X 1/4 HEX
7 119584GT ASSY VOLTAGE DIV AND DIODE..........1
-- 119583GT PCB VOLTAGE DIV(BLANK) Z40
8 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
9 12344GT NUT,NYLOCK,6-32
10 128014GT PLAT. CONTROL BOX W/DECAL Z40.....1
-- 110851GT GASKET,PLATFORM CONTROL BOX
11 73723GT CONN RECEPT,FLANGED....................1
12 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL
13 6178GT NUT,NYLOCK,10-32
14A CONTROLLER ASSY PCON Z40
(110990)..................................................1
Original 110990 PCON Controller (to SN
2761) is no longer available. For first-time
replacement, order both PCON (1256897)
and TCON (1256894). New software
required; contact Genie Service. After
installation of both controllers, replace
individually.
14B 1256897GT CONTROLLER ASSY PCON Z40
(from SN Z4015N-2762)
15 6889GT NUT,LP NYLOCK,1/4-20
16 6638GT WASHER,FLAT,USS,1/4"Y
17 8179GT SCREW,HHC,1/4-20 X 2.25

Part No. 119818 Z-40/23N, Z-40/23N RJ 97

 600 Platform Components November 2018

603.1 Platform Control Box - View 2

98 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 600 Platform Components

603.1 Platform Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 13A 229567GT PLUG,SANTOPRENE .5 BLACK

DOME.....................................................1
1A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 13B 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR
drive enable (to SN 1695) jib rotate if equipped (to SN 1695)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* -- 27246GT BOOT,TOGGLE SWITCH,SHORT*
1B 128580GT SWITCH TOGGLE SPDT 3P MOM 13C 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
SHDR......................................................1 jib rotate if equipped (from SN 1696)
drive enable (fromSN 1696) 14A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
2 6090GT SCREW,HHC,1/4-20 X .75 SHDR......................................................1
auxiliary power (to SN 1695)
3 6638GT WASHER,FLAT,USS,1/4"Y
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
4A 101173GT JOYSTICK,2
AXIS,ROCKER,DEUTSCH.....................1 14B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
(OEM joystick) boom up/down, auxiliary power (from SN 1696)
extend/retract and turntable rotate 15A 824878GT LIGHT,LED IND. RED 24V NH................1
4B 101173HGT JOYSTICK,DUAL AXIS W/STEER auxiliary power (from SN 1696), original
(aftermarket joystick) boom up/down, component no longer available
extend/retract and turntable rotate 15B 229567GT PLUG,SANTOPRENE .5 BLACK DOME
5 139338GT SCREW PH M5-0.8X20 DIN 7500CE 16 229567GT PLUG,SANTOPRENE .5 BLACK
6 104030GT NUT HEX M5-0.8 CLASS 8 ZINC DOME.....................................................1
7 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1 -- 824878GT LIGHT,LED IND. RED 24V NH
platform overload if equipped, original
-- 66815GT BASE, W/1 N.O. CONTACTS***
component no longer available
includes 1 N.O. contact
17 66812GT BUTTON,PUSH,RED MUSHROOM
-- 66816GT CONTACT,N.O.***
HEAD......................................................1
8 229567GT PLUG,SANTOPRENE .5 BLACK
-- 146478GT BOOT(BELLOWS),E-STOP,BLACK
DOME.....................................................6
(from SN Z4010-936)
9A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
SHDR......................................................1
includes 1 N.C. contacts
secondary boom up/down (to SN 1695)
18 88315GT SCREW,SHS,1/4-20 X .25 ZINC
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
19 101005GT JOYSTICK,1 AXIS
9B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
ROCKER,DEUTSCH..............................1
secondary boom up/down (from SN 1696)
(OEM joystick) drive/steer
10A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
19 101005HGT JOYSTICK,SINGLE AXIS W/STEER
SHDR......................................................1
(aftermarket joystick) drive/steer
platform level (to SN 1695)
20 824878GT LIGHT,LED IND. RED 24V NH................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
original component no longer available
10B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
21 101648GT KNOB,BLACK PLASTIC,.25 SHAFT......1
platform level (from SN 1696)
21 110797GT HARNESS,SPEED DIAL***....................1
11A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
controller assy with wire harness; does not
SHDR......................................................1
platform rotate (to SN 1695) include 101648 knob, order separately
(includes 119958)
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
22 110859GT LCD DISPLAY ENGAGE4***..................1
11B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR
23 110853GT GUARD,DISPLAY,POLYCARB................1
platform rotate (from SN 1696)
24 110854GT GASKET,DISPLAY GUARD....................1
12A 128580-SGT SWITCH TOGGLE SPDT 3P MOM
SHDR......................................................1 25 110852PGT BRACKET,DISPLAY RETAINER.............1
jib boom up/down (to SN 1695) 26A 139789GT LID, PLATFORM CONTROL BOX
-- 27246GT BOOT,TOGGLE SWITCH,SHORT* (from SN Z4010-857)
12B 128580GT SWITCH TOGGLE SPDT 3P MOM SHDR 26B 139795GT KIT, Z40 PBOX LID REPLACEMENT
jib boom up/down (from SN 1696) (to SN Z4010-856)
27 110848GT PLATFORM CONTROL BOX BASE ASSY
(includes nutserts)

Part No. 119818 Z-40/23N, Z-40/23N RJ 99

 600 Platform Components November 2018

604.1 Joystick Controller

100 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 600 Platform Components

604.1 Joystick Controller

Item Part No. Description Qty.

-- 101173GT JOYSTICK,2 AXIS,ROCKER,DEUTSCH

(calibration required after replacement),
OEM joystick
-- 101173HGT JOYSTICK,DUAL AXIS W/STEER
(calibration required after replacement),
aftermarket joystick
-- 101005GT JOYSTICK,1 AXIS ROCKER,DEUTSCH
(calibration required after replacement),
OEM joystick
-- 101005HGT JOYSTICK,SINGLE AXIS W/STEER
(calibration required after replacement),
aftermarket joystick
1 75443GT BOOT, ROCKER JOYSTICK 75565........1
2 75444GT ROCKER,RETAINER, 75565..................1
3 75445GT ROCKER ASSY.,MAGNETIC 75565.......1
4 75446GT SPRING,SWITCH CENTERING,75565...1
5 75447GT SWITCH SHIELD,ROCK
JOYSTK75565........................................1
6 75448GT SUPPORT,SENSOR,JOYSTICK.............1
7 75449GT KNOB,ROCKER JOYSTICK 75565........1
8 T112626GT SCREW, PHM, #6-32 X .625 ZINC.........1
9 139598GT BOOT,JOYSTICK....................................1
10 SPRING,JOYSTK CENTR,62390/91......1
no longer available from supplier
11 119915GT COLLAR,JOYSTICK,CENTER...............1
12 128000GT SEAL, CONNECTOR (DT
JOYSTICKS)...........................................1
13 128001GT SLEEVE,CONNECTOR,DT
JOYSTICKS............................................1

Part No. 119818 Z-40/23N, Z-40/23N RJ 101

 700 Hydraulic Hoses and Fittings November 2018

701.1 Drive Chassis

102 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 700 Hydraulic Hoses and Fittings

701.1 Drive Chassis

Item Part No. Description Qty.

1 48907GT ELBOW,45D,520320-4............................2
2 49119-9878GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
3 48905GT CONN,520120-4***.................................2

Part No. 119818 Z-40/23N, Z-40/23N RJ 103

 700 Hydraulic Hoses and Fittings November 2018

702.1 Turntable Components

104 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 700 Hydraulic Hoses and Fittings

702.1 Turntable Components

Item Part No. Description Qty.

1 48944GT CONN,520102-8-8..................................2
2 49143-2429GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
3 119812-2021GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
4 48916GT CONN, 520120-6....................................1
5 48911GT ELBOW,90D,520220-4-6***....................1
6 49164-2143GT HOSE ASSY,1/4,90 DEG FEM,STR F.....1
7 45162GT STRAINER ASSEMBLY,1.25" NPT***.....1
8 48966GT CONN,520102-12...................................1
9 49150-2430GT HOSE ASSY 3/4" 90 DEG STR FEM.....1
10 48975GT CONN,520120-12-10..............................1
11 48999GT VALVE,CHK,#8PORT-#8MALEORFS.....1
12 48939GT TEE,BRANCH,520433-8.........................1
13 75278-1829GT HOSE ASSY,1/2,90 FEM,STR FEM.......1
14 49119-2578GT HOSE ASSY,1/4,STR FEM.STR FEM.....2
15 48947GT ELBOW,90D,520220-8-12.......................2
16 48904GT ELBOW,90D,520220-4-4.........................2
17 81812-4792GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
18 48905GT CONN,520120-4***.................................2
19 48930GT CONN,520120-6-8..................................1
20 48933GT CONN,520120-8***.................................1

Part No. 119818 Z-40/23N, Z-40/23N RJ 105

 700 Hydraulic Hoses and Fittings November 2018

703.1 Boom Components

106 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 700 Hydraulic Hoses and Fittings

703.1 Boom Components

Item Part No. Description Qty.

1 48904GT ELBOW,90D,520220-4-4.........................3
2 48926GT FITTING,ELBOW,90D,520220-6-4..........1
3 48927GT CONN,520120-6-4..................................6
4 49120-2481GT HOSE ASSY,1/4"STR FEM,STR FEM.....2
5 48905GT CONN,520120-4***...............................14
6 49114-4911GT HOSE ASSY,1/4"90 FEM,STR FEM.......1
7 49117-4891GT HOSE ASSY,1/4,90 FEM,STR FEM.......1
8 49120-1881GT HOSE ASSY,1/4"STR FEM,STR FEM.....2
9 119813-24791GT HOSE ASSY,1/4,STR FEM,STR MALE...1
10 49121-24788GT HOSE ASSY,1/4,STR FEM,STR MALE...1
11 49120-31981GT HOSE ASSY,1/4"STR FEM,STR FEM.....2
12 48917GT CONN,LONG,520122-6..........................2
13 49119-33278GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
14 49119-34978GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
15 49119-19978GT HOSE ASSY,1/4,STR FEM,STR FEM.....3
16 48890GT FITTING,TEE,BRANCH,520429-4***.....2
17 49121-3088GT HOSE ASSY,1/4,STR FEM,STR MALE...1
18 48916GT CONN, 520120-6....................................1
19 49119-33678GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
20 49119-34078GT HOSE ASSY,1/4.STR FEM,STR FEM*....1
21 49121-19488GT HOSE ASSY 1/4.STR FEM,STR MALE..1
22 49120-3081GT HOSE ASSY,1/4"STR FEM,STR FEM.....1
23 49119-3378GT HOSE ASSY,1/4,STR FEM,STR FEM.....2

Part No. 119818 Z-40/23N, Z-40/23N RJ 107

 800 Accessories November 2018

801.1 Flashing Beacon

108 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

801.1 Flashing Beacon

Item Part No. Description Qty.

1 49821GT SCREW,PHILLIPS,PHM,8-32 X 1.25

2 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
(replaced 20189)
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
3 35461GT WASHER,FLAT,MS,#8,Y
4 18605GT NUT,NYLOCK,8-32

Part No. 119818 Z-40/23N, Z-40/23N RJ 109

 800 Accessories November 2018

802.1 Air Line to Platform

110 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

802.1 Air Line to Platform

Item Part No. Description Qty.

-- 110515GT OPT,AIRLINE TO PLAT,Z40

1 70644-66292GT HOSE ASSY,3/8 STR FEM STR FEM.....1
2 49212GT FEMALE BULKHEAD CONNECTOR-8...2
3 33278GT WASHER,FLAT,.75 HARDENED
4 49214GT MALE PIPE THD,1/4" SER,3/8"X18........1
5 4828GT NUT,NYLOCK,3/8-16
6 6097GT WASHER,FLAT,USS,3/8",Y
7 8516GT SCREW, HCC, 3/8-16 X 1.50
8 49215GT MPT,CPLR,1/4"SER,3/8"X18..................1
9 119249PGT BRACKET,AIR LINE TO PLAT PAINT.....1

Part No. 119818 Z-40/23N, Z-40/23N RJ 111

 800 Accessories November 2018

803.1 Platform Accessories - View 1

112 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

803.1 Platform Accessories - View 1

Item Part No. Description Qty.

A 85300GT PIPE CRADLE ASSY. SERV (ONE)**

(ANSI & CE only) (This is a single
assembly. Qty 2 of 85300GT required to
complete a set)
-- 65630GT INSTRUCTIONS-PIPE CRADLE,BOOMS
B 110514GT WORKLIGHT OPTION 48V
C 60922GT OPTION,EURO TOEBOARD
1 107858GT WORKLIGHT,48 VOLT............................2
2 824085GT SCREW,HHF,5/16-18X.75,8,ZAG
3 19018-1100GT TRIMLOCK,BLACK,5/32".......................2
4 55753GT BUMPER, PLASTIC, 1.25 O.D................4
5 56570GT STRAP, CONDUIT HOLDER 60"***........2
6 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG...........8
7 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
8 56525GT WELDMENT, PIPE CRADLE..................2
9 81368GT WELDMENT,PIPE CRADLE MOUNT.....4
10 1251600GT U-BOLT, FLATTENED, 1.5 X 3/8
UNC,ZAG................................................8
11 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG.........16
12 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
13 1256855GT SCREW,HHF,1/4-20X.625,8,ZAG...........4
14 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
15 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2

Part No. 119818 Z-40/23N, Z-40/23N RJ 113

 800 Accessories November 2018

804.1 Platform Accessories - View 2

114 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

804.1 Platform Accessories - View 2

Item Part No. Description Qty.

1 8914GT SCREW,HHC,1/4-20 X .625

2 6638GT WASHER,FLAT,USS,1/4"Y
3 56424GT CLAMP,1.25X.5 RUBBER-CUSHION
4 6091GT NUT,NYLOCK,1/4-20
5 74007GT MESH,HALF HEIGHT,5'***
5 74009GT MESH,HALF HEIGHT RH,4'***...............2
6 55753GT BUMPER, PLASTIC, 1.25 O.D................2
7 54457GT MESH,HALF,SWING GATE***................1
8 128368GT KIT,SWING GATE W/SPRING................1
-- 128374GT WELDMENT,SWING GATE,ALUMINUM
-- 42104GT SPRING,SHORT PLATFORM GATE
-- 9596GT HINGE CASTING
Special welding requirements for
installation of this component. Strongly
suggest ordering 128368 OR contact Genie
Service for welding requirements.
8A 119950GT KIT,FIELD INSTALL,SWING GATE
includes 128368, 33674, 1487 and 1488
-- 9596GT HINGE CASTING
Special welding requirements for
installation of this component. Strongly
suggest ordering 119950 OR contact Genie
Service for welding requirements.
9 43392GT BUMPER,BATTERY BOX & RAILS
-- 7265GT RIVET,STEEL,P, .25 X .375
10 33674GT PIN,LOCK,SHORT***.............................1
11 1487GT GATE LATCH CASTING--DRILLED........1
12 1488GT RAILING CATCH CASTING--DRILLED...1
13 87085GT RIVET,ALUM,P,.188 X .25
14 77860GT HINGE,CONTROL BOX..........................2
15 101678GT LID,CONTROL BOX COVER..................1
16 101679GT LID,CONTROL BOX COVER..................1
17 34619GT BUMPER,RUBBER***.............................6
18 101676GT CONTROL BOX COVER, RH.................1
19 101677GT CONTROL BOX COVER, LH..................1
20 9599-SGT TOOL TRAY ACCESSORY***.................1

Part No. 119818 Z-40/23N, Z-40/23N RJ 115

 800 Accessories November 2018

805.1 Platform Overload

116 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

805.1 Platform Overload

Item Part No. Description Qty.

-- 110509GT OPT, PLAT SPT, LOAD SENSE

1 94176GT WELDMENT,PLATFORM SUPPORT.....1
2 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
3 6888GT SCREW,HHC,1/4-20 X 1
4 45748GT ROD END,.250 X 2.75 LG......................4
5 6091GT NUT,NYLOCK,1/4-20
6 25685GT BEARING,GARLOCK,12FDU12.............8
7 73634GT SCREW,PHIL,PHM,10-24X1.5 ZINC
8 6146GT WASHER,FLAT,MS,#10,Y
9 4828GT NUT,NYLOCK,3/8-16
10 61975GT RETAINER,SPRING,1.21 X .375............1
11 61974GT SPRING,COMP,1" OD,232 LB/IN............1
12 101512GT LOAD SUPPORT WITH BEARINGS......2
includes item 6
13 61973GT SWITCH,ROLLER PLUNGER LIMIT......1
14 5365GT NUT,NYLOCK,10-24
15 110789GT WASHER,SHIM .0151 THK......as-needed
16 61972GT MOUNT,SWITCH....................................1
17 34619GT BUMPER,RUBBER***.............................1
18 6097GT WASHER,FLAT,USS,3/8",Y
19 21604GT SCREW,HHC,3/8-16 X 3.25
20 94170GT WELDMENT,ROTATOR SUPPORT........1

Part No. 119818 Z-40/23N, Z-40/23N RJ 117

 800 Accessories November 2018

806.1 Hostile Environmental Package - Primary Boom Wipers

118 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

806.1 Hostile Environmental Package - Primary Boom Wipers

Item Part No. Description Qty.

-- 110510GT OPTION,HOSTILE ENVIRONMENT

1 8179GT SCREW,HHC,1/4-20 X 2.25....................4
2 6356GT WASHER,LOCK,.25................................4
3 6638GT WASHER,FLAT,USS,1/4"Y...................14
4 119077GT TUBE,RD,STL,DOM,.75OD X .375ID.....4
5 128972GT FORMING,WIPER MOUNT....................2
-- 147344GT KIT, WIPER, Z-40/23N
(order kit for first time replacement of p/n
119076P)
6 128971GT WIPER,PRIMARY BOOM.......................1
7 128973GT PLATE,WIPER BACKING.......................2
8 6889GT NUT,LP NYLOCK,1/4-20.......................10
9 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.......10

Part No. 119818 Z-40/23N, Z-40/23N RJ 119

 800 Accessories November 2018

807.1 Hostile Environmental Package - Cylinder Bellows

120 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

807.1 Hostile Environmental Package - Cylinder Bellows

Item Part No. Description Qty.

-- 119772GT KIT,CYLINDER BELLOW,Z40

1 54638GT BELLOWS,PRIMARY CYLINDER,JIB.....1
2 54640GT BELLOWS,MASTER CYLINDER............1
3 110873GT BELLOWS,STEER CYLINDER...............2
not shown
4 54652GT BELLOWS,SECONDARY,ELEVATE
CYL.........................................................2
5 54639GT BELLOWS,SLAVE CYLINDER...............1
6 99462GT LABEL,DEUTZ STARTER CABLE..........1

Part No. 119818 Z-40/23N, Z-40/23N RJ 121

 800 Accessories November 2018

808.1 Inverter

122 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

808.1 Inverter

Item Part No. Description Qty.

1 36372GT FUSE,50 AMP,VERY FAST ACTING......1

2 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
2 8910GT BOOT,CABLE TERM,MED.RED,4/0.......2
3 6145GT SCREW,HHC,1/4-20 X 1.5
4 6638GT WASHER,FLAT,USS,1/4"Y
5 6091GT NUT,NYLOCK,1/4-20
6 119432GT FORMING,FUSE MOUNT BRACKET.....1
7 49824GT SCREW,PHILLIPS,FHM,10-32X1.00
8 35461GT WASHER,FLAT,MS,#8,Y
9 49824GT SCREW,PHILLIPS,FHM,10-32X1.00
10 4828GT NUT,NYLOCK,3/8-16
11 6146GT WASHER,FLAT,MS,#10,Y
12 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
13 6888GT SCREW,HHC,1/4-20 X 1
14 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........2
15 150026GT INVERTER,48VDC,120VAC/60HZ..........1
-- 139325GT HARNESS,INVERTER............................1
-- 53471GT WIRE LOOM,3/8 NYLON,HI
TEMP........................................48-inches
16A 8910GT BOOT,CABLE TERM,MED.RED,4/0.......2
16A 94981GT STUD,POWER 3/8" RED........................1
battery positive
16B 94982GT STANDOFF, 3/8" BLACK.........................1
ground

Part No. 119818 Z-40/23N, Z-40/23N RJ 123

 800 Accessories November 2018

809.1 Lift Guard Contact Alarm (from January 2017)

124 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018 800 Accessories

809.1 Lift Guard Contact Alarm (from January 2017)

Item Part No. Description Qty.

-- From January 2017, this option became a

standard installation on all models unless
the customer specifically request not to
have it installed
-- 1279136GT KIT,LIFT GUARD CONTACT ALARM,4'-5'
PLATFORM
-- 1278499GT HARNESS, OPA2, Z40
-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*
-- 1278121GT MODULE, PLUS+1, CONTACT ALARM
located inside the Platform Control Box
1 1264934GT SCREW,HHF,10-24X.5
2 73575GT SPRING CLIP,10-24,.025-.125X.468,ZAG
3 12344GT NUT,NYLOCK,6-32
4 1256859GT SCREW,PHPM,6-32X.875,ZAG
5 1278111GT ASSEMBLY, LIGHT, CONTACT
ALARM....................................................2
6 1278542GT DECAL, INSTRUCTION, CONTACT
ALARM
7 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
8 1277924GT NUT,NYLOCK FLG,1/4-20,F,ZAG
9 1278119GT ASSEMBLY, SENSOR, PROX, CONTACT
ALARM....................................................1
10 1278433GT ASSY, SENSOR W/HOUSING
(Includes holder item 1277877 and sensor
part 1278119)
-- 1277877GT HOLDER, SENSOR................................1
11 1277873GT FORMING, SENSOR HOLDER..............1
12 1278417GT ASSEMBLY, OPA CABLE, SMALL..........1
-- 1261184GT NUT,1/4-20,8,ZAG
Part of assembly 1278417
-- 1278124GT MAGNET, 1/4-20, 15 LB.
Part of assembly 1278417
-- 1278368GT GRIP, CABLE
Part of assembly 1278417
-- 1278459GT OPA WIRE ASSY, SMALL
Part of assembly 1278417
13 825352GT SCREW,PHPM,10-32X1.25,ZAG
14 1264261GT NUT,SERRATED,10-32,ZAG
15 1278175GT WELDMENT, RIGHT OPA, SMALL.........1
16 1277875GT PLATE, CABLE AND WIRE COVER.......1
17 1277876GT GUIDE, CABLE.......................................1
18 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG
19 824090GT SCREW,HHF,3/8-16X1,8,ZAG
20 1278363GT CLAMP, 1.25 INCH TUBE.......................2
21 1278177GT WELDMENT, LEFT OPA, SMALL...........1
22 1278982GT DECAL, INSTRUCTION, ACTUATOR
SWITCH SOCKET..................................1

Part No. 119818 Z-40/23N, Z-40/23N RJ 125

 November 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101005GT .................99, 101 110561GT .................21 114334GT .................17 119914GT .................93–94

101005HGT ...............99, 101 110573GT .................81 114345GT .................17 119915GT .................101
101055GT .................83 110609PGT ...............25 114350GT .................13–14 119950GT .................115
101114GT .................83 110619PGT ...............25 114389GT .................13–14 119955GT .................71
101173GT .................99, 101 110622GT .................19 114390GT .................13–14 119956GT .................81
101173HGT ...............99, 101 110658GT .................71 114397GT .................13–14 119957GT .................81
101425PGT ...............31 110665GT .................21, 23 114427GT .................13–14, 17 122019GT .................109
101426PGT ...............31 110752GT .................71 119032GT .................77 122079GT .................79
101429GT .................67, 69 110776GT .................61 119042PGT ...............47 123143GT .................79
101512GT .................117 110789GT .................117 119077GT .................119 12344GT ...................33, 49–50, 97,
101648GT .................99 110791GT .................59 119221PGT ...............93–94 125
101676GT .................115 110792GT .................59 119222PGT ...............77, 79 123663GT .................79
101677GT .................115 110793GT .................59 119249PGT ...............111 12443GT ...................93–94
101678GT .................115 110794GT .................59 119287GT .................27, 29 1251600GT ...............113
101679GT .................115 110795GT .................59 119399GT .................33 1251859GT ...............37
101723GT .................25 110796GT .................59 119400GT .................33 1251860GT ...............37
101815GT .................43 110797GT .................59, 99 119401GT .................33 1251861GT ...............37
101864GT .................55 110798GT .................59 119402GT .................33 1251892GT ...............31
101958GT .................83 110799GT .................63 119403GT .................41 1251915GT ...............37
101981GT .................93–94 110800GT .................59 119426GT .................19 1255013GT ...............23
101982GT .................93–94 110801GT .................59 119427GT .................19 1255030GT ...............59
102992GT .................93–94 110802GT .................59 119429GT .................53 1255452GT ...............19, 65
104030GT .................99 110803GT .................59 119432GT .................23, 123 1255859GT ...............59
10597GT ...................45, 47, 61 110804-1200GT ........35, 37 119438GT .................21 1256267GT ...............61, 65
10598GT ...................19 110804-1400GT ........35, 37 119517GT .................71 1256855GT ...............113
106069GT .................55 110804-1800GT ........35, 37 119518GT .................93–94 1256859GT ...............125
106123GT .................21, 23 110805-1700GT ........35, 37 119519GT .................77, 79 1256894GT ...............47
106241GT .................31 110805-7750GT ........35, 37 119522GT .................73 1256897GT ...............97
106404GT .................53 110805-9450GT ........35 119523GT .................73 1256898GT ...............13–14, 17
106427GT .................43, 63, 71 110806-1300GT ........35, 37 119526GT .................71 1256899GT ...............14, 17
106621PGT ...............63 110807-3750GT ........35, 37 119563GT .................77, 79 1257649GT ...............59
106622PGT ...............63 110807-4500GT ........35 119583GT .................97 1257650GT ...............59
106628GT .................63 110808-3550GT ........35 119584GT .................53, 97 1257733GT ...............11
106629GT .................63 110808-7000GT ........35, 37 119772GT .................121 1258567GT ...............11
106630GT .................63 110809-9500GT ........35 119781GT .................21 1259444GT ...............19
106633GT .................93–94 110810-10600GT ......35, 37 119784PGT ...............45 1260219GT ...............59
106634GT .................93–94 110811-11250GT ......35, 37 119787PGT ...............31 1261184GT ...............125
106804PGT ...............73 110812GT .................59 119812-2021GT ........105 1261450GT ...............59
107574PGT ...............27, 29 110848GT .................97, 99 119813-24791GT ......107 1262633GT ...............65
107578GT .................25 110851GT .................97 119815PGT ...............27, 29 1263057GT ...............65
107588GT .................61 110852PGT ...............99 119825GT .................83 1264261GT ...............125
107594GT .................55 110853GT .................99 119827GT .................83 1264822GT ...............59
107651GT .................43 110854GT .................99 119828GT .................83 1264834GT ...............59
107712GT .................21, 23 110859GT .................99 119829GT .................83 1264934GT ...............125
107727GT .................61 110871GT .................19 119830GT .................83 1268GT .....................11
107740GT .................83 110873GT .................121 119836GT .................85, 87, 89, 91 1269536GT ...............71
10775GT ...................93–94 110875GT .................19 119874GT .................13–14 1269537GT ...............71
107788GT .................83 110876GT .................19 119875GT .................17 1274322GT ...............75, 113, 125
107816GT .................83, 87, 91 110877GT .................25 119876GT .................19 1277226GT ...............49–50
107858GT .................113 110878GT .................25 119877GT .................19 1277873GT ...............125
107859GT .................61 110880GT .................21, 23 119878GT .................31 1277875GT ...............125
107998GT .................59 110885PGT ...............25 119879GT .................31 1277876GT ...............125
110160GT .................43 110886PGT ...............25 119880GT .................31 1277877GT ...............125
110180GT .................83 110965GT .................21, 23 119881GT .................31 1277924GT ...............113, 125
110255GT .................59 110973GT .................53 119882GT .................55 1278111GT ...............125
110317GT .................65 110974GT .................63 119884GT .................57 1278119GT ...............125
110318GT .................77, 79 110998GT .................19 119885GT .................57 1278121GT ...............125
110338GT .................83 111051GT .................75 119886GT .................63 1278124GT ...............125
110356GT .................21 111052GT .................75 119887GT .................63 1278175GT ...............125
110360GT .................77, 79 111053GT .................75 119888GT .................63 1278177GT ...............125
110362GT .................19 114114GT .................13–14, 17 119889GT .................63 1278363GT ...............125
110370GT .................19 114117GT .................13–14 119890GT .................63 1278368GT ...............125
110382GT .................45 114129GT .................13–14, 17 119891GT .................63 1278417GT ...............125
110448GT .................45 114130GT .................13–14, 17 119892GT .................63, 65 1278433GT ...............125
110452GT .................19 114131GT .................13–14 119894GT .................77 1278459GT ...............125
110472GT .................57 114132GT .................13–14, 17 119895GT .................93–94 1278499GT ...............125
110509GT .................117 114133GT .................13–14, 17 119896GT .................93–94 1278542GT ...............125
110510GT .................119 114134GT .................13–14 119897GT .................93–94 1278982GT ...............125
110514GT .................113 114156GT .................13–14, 17 119898GT .................93–94 1279136GT ...............125
110515GT .................111 114165GT .................13–14, 17 119899GT .................21 128000GT .................101
110533GT .................19 114180GT .................13–14, 17 119900GT .................45 128001GT .................101
110539GT .................71 114247GT .................17 119910GT .................19 128008GT .................50
110554GT .................23 114248GT .................17 119911GT .................93–94 128009GT .................81
110554PGT ...............25 114252GT .................17 119912GT .................93–94 128010GT .................93–94
110556GT .................19 114298GT .................17 119913GT .................93–94 128011GT .................93–94

126 Z-40/23N, Z-40/23N RJ Part No. 119818

November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

128014GT .................97 146478GT .................99 27246GT ...................49–50, 99 40523GT ...................39

128015GT .................31 147094GT .................49–50 27262GT ...................39 40524GT ...................39
128016GT .................31 147210GT .................43 27263GT ...................39 40532GT ...................39
128017GT .................31 147211GT .................43 27377GT ...................55 40533GT ...................39
128027PGT ...............63 147212GT .................43 27581GT ...................11 40534GT ...................39
128028GT .................63 147344GT .................119 27830GT ...................39 40536GT ...................39
128030GT .................21, 23 147369GT .................77, 79 28161GT ...................13–14 40537GT ...................39
128037GT .................67, 69 147370GT .................79 28165GT ...................13–14 40538GT ...................39
128042GT .................93–94 147557GT .................81 28174GT ...................13–14, 17 42019GT ...................47
128043GT .................93–94 1484GT .....................11 28175GT ...................13–14 42078GT ...................57
128066GT .................29 1487GT .....................115 28176GT ...................13–14 42104GT ...................115
128118GT .................41 1488GT .....................115 28177GT ...................13–14 42439GT ...................45
128288GT .................63 150026GT .................123 28181GT ...................13–14 42797GT ...................77, 79
128290GT .................63 1505GT .....................63, 71 28235GT ...................13–14, 17 42939GT ...................77
128306GT .................75 15243GT ...................57 28236GT ...................13–14 43018GT ...................83
128308GT .................75 161940GT .................31 28372GT ...................13–14 43179GT ...................11, 33
128309GT .................75 161941GT .................31 28646GT ...................47 43392GT ...................115
128319GT .................45 162161GT .................59 28750GT ...................11 43658GT ...................13–14, 17
128368GT .................115 17626GT ...................93–94 29605GT ...................57, 79 43955GT ...................59, 93–94
128374GT .................115 18078GT ...................39 29764GT ...................27 43960GT ...................93–94
128375GT .................41 18503GT ...................23, 31, 33 29868GT ...................31 44174GT ...................85, 87, 89, 91
128376GT .................41 18504GT ...................73 30080GT ...................13–14 44216GT ...................83
1283776GT ...............11 18576GT ...................11, 23, 33 30222GT ...................77, 79 44227GT ...................83
128377GT .................41 18596GT ...................19 30255GT ...................65, 71, 77, 79 44229GT ...................83, 85, 87, 89, 91
128446GT .................43 18605GT ...................109 30370GT ...................65, 71 44235GT ...................83
128514GT .................19 18666GT ...................123 30807P-SGT .............93–94 44236GT ...................87
128550GT .................77 18720GT ...................61, 71 30997GT ...................53 44743GT ...................93–94
1285689GT ...............59 18730GT ...................65 31060GT ...................13–14 44750GT ...................81
128569GT .................91 19018-1100GT ..........113 31106GT ...................77, 79 44779GT ...................13–14
128570GT .................87 19418GT ...................21, 23 31508GT ...................13–14 44980GT ...................13–14, 17
128580-SGT ..............49–50, 99 19506GT ...................49–50 31779GT ...................11 44981GT ...................13–14, 17
128580GT .................49–50, 99 19520GT ...................31 31785GT ...................13–14 44986GT ...................13–14
1285812GT ...............59 19533GT ...................39 31787GT ...................13–14 45043GT ...................19
128601GT .................71 20973GT ...................93–94 31788GT ...................13–14 45071GT ...................61
128612GT .................71 21121GT ...................93–94 32150GT ...................11 45074GT ...................19
128613GT .................75 21149GT ...................21, 23 32151GT ...................11 45110GT ...................19
128614GT .................75 21166GT ...................19 32317GT ...................81 45111GT ...................19
128645GT .................41 21175GT ...................43 32710GT ...................93–94 45162GT ...................47, 105
1286600GT ...............21, 23 21604GT ...................73, 117 33278GT ...................19, 77, 111 45209GT ...................31
1286601GT ...............21, 23 216185GT .................25 33555GT ...................55 45363GT ...................45, 57
128825GT .................41 216186GT .................25 33674GT ...................115 45437GT ...................93–94
128837GT .................79 216228GT .................25 33759GT ...................93–94 45748GT ...................117
128862GT .................75 216397GT .................25 33987GT ...................61, 63 47092GT ...................83
128971GT .................119 216636GT .................59 33994GT ...................11 47377GT ...................77, 79
128972GT .................119 220255GT .................43 34053GT ...................53 4828GT .....................41, 45, 47, 55,
128973GT .................119 226254GT .................21, 23 34276GT ...................65 61, 63, 65, 71,
128995GT .................71 226393GT .................109 34619GT ...................115, 117 73, 77, 79, 111,
12906GT ...................55, 57 226540GT .................79 35088GT ...................77, 79 117, 123
13000GT ...................31, 93–94 226542GT .................79 35461GT ...................109, 123 48885GT ...................47
13002GT ...................31 227131GT .................13–14 35675GT ...................77, 79 48890GT ...................107
13008-3GT ................39 227213GT .................13–14 35956GT ...................113 48904GT ...................43, 105, 107
13008-5GT ................39 228308GT .................93–94 36054-SGT ................77, 79 48905GT ...................103, 105, 107
13008-6GT ................39 228471GT .................93–94 36128GT ...................27 48907GT ...................103
13064GT ...................21, 23, 25, 43 228472GT .................93–94 36179GT ...................47 48911GT ...................105
13066GT ...................19, 63, 79 228782GT .................93–94 36199GT ...................77, 79 48916GT ...................105, 107
13268GT ...................97 228946GT .................41 36212GT ...................31 48917GT ...................107
133286GT .................39, 41 228947GT .................41 36294GT ...................39, 47 48926GT ...................107
13585GT ...................94 228973GT .................41 36313GT ...................39 48927GT ...................107
13775GT ...................27 229567GT .................49–50, 99 36369GT ...................31 48930GT ...................105
139318GT .................41 232486GT .................21, 23 36372GT ...................123 48933GT ...................105
139325GT .................123 233641GT .................81 36555GT ...................11 48939GT ...................105
139338GT .................99 233717GT .................77, 79 37052GT ...................13–14 48944GT ...................105
139417PGT ...............57 233745GT .................77, 79 37184GT ...................47 48947GT ...................105
139598GT .................101 23404GT ...................53 37185GT ...................47 48966GT ...................105
139655GT .................79 236301GT .................23 37186GT ...................47 48975GT ...................105
139702GT .................75 237688GT .................63 37187GT ...................47 48999GT ...................105
139720GT .................39 24514GT ...................93–94 37191GT ...................47 49114-4911GT ..........107
139789GT .................99 25068GT ...................43 37192GT ...................47 49117-4891GT ..........107
139795GT .................99 25388GT ...................41 38859GT ...................57 49119-19978GT ........107
139858GT .................41 25685GT ...................117 39223GT ...................47 49119-2578GT ..........105
139861GT .................43 25817GT ...................19 39346GT ...................83 49119-33278GT ........107
139865GT .................43 25926GT ...................21 39540GT ...................49–50, 97 49119-33678GT ........107
139866GT .................43 27204GT ...................13–14, 17 40145GT ...................19 49119-3378GT ..........107
14033GT ...................47 27205GT ...................13–14, 17 40146GT ...................19 49119-34078GT ........107
14297GT ...................73, 75 27206GT ...................13–14, 17 40398GT ...................39 49119-34978GT ........107
144161GT .................41 27207GT ...................13–14, 17 40434GT ...................13–14, 17 49119-9878GT ..........103

Part No. 119818 Z-40/23N, Z-40/23N RJ 127

 November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49120-1881GT ..........107 54797GT ...................39 62506GT ...................77, 79 75278-1829GT ..........105

49120-2481GT ..........107 54983GT ...................73 62507GT ...................77, 79 75443GT ...................101
49120-3081GT ..........107 54984PGT .................73 6326GT .....................41, 61 75444GT ...................101
49120-31981GT ........107 55753GT ...................57, 63, 113, 115 6356GT .....................19, 23, 25, 31, 75445GT ...................101
49121-19488GT ........107 56022GT ...................47 69, 77, 79, 119 75446GT ...................101
49121-24788GT ........107 56302GT ...................53 65630GT ...................113 75447GT ...................101
49121-3088GT ..........107 56424GT ...................115 6607GT .....................21, 23 75448GT ...................101
49143-2429GT ..........105 56461GT ...................31 66094GT ...................31 75449GT ...................101
49150-2430GT ..........105 56465PGT .................93–94 6637GT .....................25, 63, 71, 93–94 77014GT ...................65
49164-2143GT ..........105 56500-SGT ................77, 93–94 6638GT .....................19, 21, 23, 25, 77032GT ...................57
49212GT ...................111 56525GT ...................113 27, 29, 39, 45, 77034PGT .................57
49214GT ...................111 56570GT ...................113 47, 49–50, 55, 77051GT ...................77
49215GT ...................111 56576PGT .................93–94 57, 63, 67, 71, 7713GT .....................47, 55, 63, 73
49407GT ...................21 56656PGT .................93–94 75, 77, 79, 93– 77189GT ...................65
49413GT ...................21, 23 56680GT ...................43 94, 97, 99, 115, 77246GT ...................43
49612GT ...................11 56704GT ...................109 119, 123 77303GT ...................61
49613GT ...................11 56749GT ...................79 66399GT ...................11 77364GT ...................65
49816GT ...................45, 55, 57, 123 56849GT ...................55, 63 66717GT ...................23, 33, 123 77375GT ...................71
49818GT ...................21, 23 56912GT ...................23, 25, 27, 29, 66812GT ...................49–50, 99 77376GT ...................71
49819GT ...................33, 49–50, 53 63, 93–94 66813GT ...................99 77409GT ...................71
49820GT ...................33, 49–50, 94, 97 56925GT ...................77 66815GT ...................99 77435GT ...................47
49821GT ...................109 56927GT ...................63 66816GT ...................99 77521GT ...................61
49824GT ...................123 56929GT ...................77, 79 66817GT ...................49–50, 99 77860GT ...................115
49826GT ...................25 57201GT ...................77, 93–94 66818GT ...................49–50 78098GT ...................125
49878GT ...................47 58253GT ...................59 66900GT ...................31 79452GT ...................25
50451GT ...................73, 75 58320GT ...................21, 23 66901GT ...................31 79456GT ...................71
50455GT ...................61 58494GT ...................39 67443GT ...................19 81368GT ...................113
50469GT ...................43 58919GT ...................73, 75 6782GT .....................93–94 81550GT ...................53
50479-SGT ................63 58920GT ...................73, 75 6833GT .....................93–94 81551GT ...................53, 97
50542GT ...................65 58927GT ...................73, 75 6873GT .....................23 81579GT ...................47
50546GT ...................71, 77, 79 58932GT ...................81 6878GT .....................75, 119 8177GT .....................61, 65
50584GT ...................71 58936GT ...................81 6884GT .....................63 8179GT .....................57, 77, 79, 97,
50744-SGT ................47 59746GT ...................25 6888GT .....................19, 25, 27, 29, 119
50770-SGT ................27, 29 60000-SGT ................45 45, 47, 55, 57, 81812-4792GT ..........105
50776PGT .................43 60015GT ...................57 63, 67, 69, 75, 82366GT ...................13–14
50784GT ...................55 6002GT .....................31 93–94, 117, 123 823684GT .................31
50790GT ...................57 60065GT ...................47 6889GT .....................25, 97, 119 824050GT .................43
50793GT ...................23 60106PGT .................45 6935GT .....................39, 94 824051GT .................43
50959GT ...................47 6019GT .....................19, 45, 47, 63, 70534GT ...................65 824052GT .................43
50966GT ...................47 77, 79 7056GT .....................39, 45, 71 824075GT .................79
50974GT ...................45 6021GT .....................19, 43, 45, 47, 7057GT .....................93–94 824078GT .................125
50990-SGT ................55 65, 81 70606GT ...................25, 77, 79 824081GT .................113
51063GT ...................43 6033GT .....................19, 65 70644-66292GT ........111 824083GT .................113
51147GT ...................31 60857GT ...................11, 45 70647PGT .................45 824085GT .................113
52368GT ...................83 6090GT .....................25, 31, 47, 49– 70671GT ...................65 824090GT .................125
52707-SGT ................27, 29 50, 63, 67, 69, 70684GT ...................33 824164GT .................71, 77, 79
52913GT ...................81 77, 79, 93–94, 99 72282GT ...................109 824228GT .................31
52914GT ...................81 6091GT .....................21, 23, 25, 39, 72326GT ...................49–50, 97 82472GT ...................17
52947GT ...................13–14 45, 47, 55, 57, 7265GT .....................57, 115 82473GT ...................17
52969GT ...................13–14, 17 63, 71, 73, 75, 72833GT ...................13–14 82481GT ...................17
53471GT ...................123 77, 79, 93–94, 72867GT ...................13–14, 17 824878GT .................49–50, 99
5365GT .....................117 115, 117, 123 73575GT ...................125 82487GT ...................17
5397GT .....................45, 47, 55, 63, 73 60922GT ...................113 73634GT ...................117 825019GT .................19, 65, 71, 77, 79
54063GT ...................83 6095GT .....................25, 43, 45, 47 73723GT ...................33, 97 825352GT .................125
54145-800GT ............43 6096GT .....................25, 65 73730GT ...................49–50, 97 82544GT ...................17
54156GT ...................61 6097GT .....................41, 45, 47, 55, 73736GT ...................53 82548GT ...................17
54231GT ...................47 71, 111, 117 73753GT ...................97 8255GT .....................43, 45, 47
54239GT ...................63, 71 6145GT .....................21, 23, 25, 77, 73803GT ...................53 82601GT ...................17
54255GT ...................53 79, 123 74007GT ...................115 82602GT ...................17
54360GT ...................47 6146GT .....................25, 33, 39, 43, 74009GT ...................115 82604GT ...................17
54363GT ...................45 45, 55, 57, 117, 74044GT ...................67, 69 826779GT .................83
54365GT ...................97 123 74051GT ...................79 83093GT ...................49–50
54443GT ...................47 61726GT ...................117 74052GT ...................93–94 83129GT ...................59
54455PGT .................57 6175GT .....................19, 45, 47, 65, 74081GT ...................79 83131GT ...................50
54457GT ...................115 71, 77, 79 74089GT ...................79 8516GT .....................19, 45, 47, 55,
54461GT ...................73 6178GT .....................23, 25, 39, 43, 74134GT ...................67, 69 65, 77, 111
54530GT ...................71 45, 49–50, 53, 74267GT ...................21, 23 85197GT ...................81
54534GT ...................53 55, 57, 63, 71, 74468GT ...................21, 23 85239GT ...................49–50
54627GT ...................25 93–94, 97 74469GT ...................21, 23 85300GT ...................113
54638GT ...................121 61794GT ...................59 74470GT ...................21, 23 87085GT ...................115
54639GT ...................121 61972GT ...................117 74712GT ...................43 87755GT ...................50
54640GT ...................121 61973GT ...................117 74714GT ...................21, 23 88203GT ...................61
54652GT ...................121 61974GT ...................117 74735GT ...................77, 79 88269PGT .................45
54794GT ...................39 61975GT ...................117 74866GT ...................79 88287GT ...................97
54795GT ...................39 6198GT .....................25, 43 75073GT ...................55, 57 88315GT ...................99
54796GT ...................39 62088GT ...................47 75076GT ...................55, 57 88356-11103GT ........43

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Part Number Index (continued)

Part Number Page

88356-11165GT ........71
88356-11205GT ........63
88635-4024GT ..........43, 47
88676GT ...................61, 65
88725GT ...................59
88827GT ...................49–50
8910GT .....................123
8914GT .....................115
8915GT .....................31, 55, 77, 79
93500GT ...................11
94077GT ...................45
94170GT ...................117
94176GT ...................117
94195GT ...................77
94260GT ...................77, 79
94261GT ...................77, 79
94614GT ...................83, 85, 87, 89, 91
94745PGT .................113
94908GT ...................25
94981GT ...................123
94982GT ...................123
9596GT .....................115
9599-SGT ..................115
96008-SGT ................49–50
96010GT ...................49–50
96193GT ...................81
97128GT ...................43, 63, 71
97372GT ...................85, 87, 89, 91
97815GT ...................13–14, 17
97893GT ...................13–14
99462GT ...................121
T112560GT ...............94
T112561GT ...............94
T112563GT ...............94
T112626GT ...............101
T115412GT ...............55

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Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
B E L L O W S , S E C O N D A R Y, E L E V AT E
CABLE TRACK, NP400, 23 LINK.....75
A CYL......121 CABLE TRACK,PLASTIC,26 LINK*.....73, 75
BELLOWS,SLAVE CYLINDER.....121 CAP,DUST,45873 HUB KIT.....19
ALARM,STEADY TONE***.....49–50, 97
BELLOWS,STEER CYLINDER.....121 CAPACITOR,6 MFD,660VAC-CHARGR*.....39
AMMETER-BOOM CHARGER.....39
BLOCK,CABLE CLAMP,2/0 DOUBLE...25, 77, CASE COVER ONLY 18710/18720.....39
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....53
79 CHANNEL,CABLE TRK COVER,JIB,PA.....73
ASSEMBLY FOOT SWITCH.....59
BOLT,CARRIAGE,1/4-20 X .75,G2.....75, 119 CHARGER 48V/30A AUTO AC X-LED.....41
ASSEMBLY, ENCLOSURE, FUSE BOX.....33
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....71 CHARGER,48V,100-125VAC,60H,25A.....39
ASSEMBLY, FOOT SWITCH.....93–94
BOOT(BELLOWS),E-STOP,BLACK.....99 CHARGER,48V,110/60,12A,EERATNG.....39
ASSEMBLY, LIGHT, CONTACT ALARM.....125
BOOT, ROCKER JOYSTICK 75565.....101 CHARGER,48V,110VAC,60H,25A.....39
ASSEMBLY, OPA CABLE, SMALL.....125
BOOT,CABLE TERM,MED.RED,4/0.....123 CHARGER,48V,200-250VAC,50H,25A.....39
ASSEMBLY, SENSOR, PROX, CONTACT
BOOT,CABLE TERMINAL,LG,RED,2/0.....31 CHARGER,48V,200-250VAC,60H,25A.....39
ALARM.....125
BOOT,JOYSTICK.....101 CHOCK,CYLINDER (SERVICE TOOL).....11
ASSEMBLY,CIRCUIT BREAKER,15AMP....49–
BOOT,TOGGLE SWITCH,SHORT*......49–50, CLAMP, 1.25 INCH TUBE.....125
50
99 CLAMP, CABLETRACK, BOT, Z40.....75
ASSY VOLTAGE DIV AND DIODE.....53, 97
BOX,INSTRUCTION STORAGE.....93–94 CLAMP, CABLETRACK, TOP, Z40.....75
ASSY, CIRCUIT BREAKER 15A.....49–50
BRACKET, CHARGER CORD AND LED.....41 CLAMP, PRI, HOSE/CABLE, Z45/51.....71
ASSY, DECAL PLATE, Z40.....93–94
BRACKET, CLAMP, PAINTED.....63 CLAMP,0.50,#8 X 1/4,RUB CUSH.....93–94
ASSY, SENSOR W/HOUSING.....125
BRACKET, RETURN FILTER.....47 CLAMP,0.75,#12 X 1/4,RUB CUSH.....97
ASSY,FOOT SWITCH,GOLD CONTACT.....93–
BRACKET,AIR LINE TO PLAT PAINT.....111 CLAMP,1.00,#16 X 1/4,RUB CUSH.....123
94
BRACKET,CHARGER GAUGE
CLAMP,1.25X.5 RUBBER-CUSHION.....115
ASSY,LED,IES CHARGER.....41
MOUNTING.....39 CLAMP,CABLE STRAIN RELIEF.....93–94
ASSY,RECEP,24V,CSA TILT.....59
BRACKET,CONTACTOR MOUNT.....21, 23 CLAMP,CABLE,MOTOR CONTROLLER.....21,
ASSY,RELAY SOCKET, AUTO.....53
BRACKET,DISPLAY RETAINER.....99 23
BRACKET,DRIVE SENSOR,ENABLE.....43 CLAMP,CABLETRACK,BOT.....73
B BRACKET,GROUND CONTROL BOX
CLAMP,CABLETRACK,TOP.....73
BACKING PLATE, PULLTUBE.....75 PNT.....47 CLAMP,HOSE,ALUMINUM.....71
BACKING, HOSE CLAMP PTD.....73 BRACKET,HIGH PRESSURE FILTER.....45 CLAMP,HOSE,UHMW.....25
BALL STUD**.....55 B R A C K E T , R U B B E R CLAMP,JIB BOOM.....77, 79
BASE WITH 1 NC CONTACT, E-STOP......49– BUMPER,ENGCOVER.....45 CLAMP,PRIMARY BOOM.....71
50, 99 BRACKET,WORK LIGHT MOUNT 5/16".....113 CLAMPING BLOCK, SECONDARY.....63
BASE, W/1 N.O. CONTACTS***.....99 Brake.....23 CLAMPING BLOCK,SECONDARY.....63
BATTERY BOX ASSY, LH.....31 BRAKE (110356) Z40.....21 CLIP,RETAINING,IES CHARGER.....41
BATTERY BOX ASSY, RH.....31 BRAKE KIT, SWING DRIVE.....43 COIL, 20V, DEUTSCH NO DIODE.......85, 87,
BATTERY BOX ASSY,LH SIDE Z40.....31 BRUSH COVER -PLATE-(48504)*.....81 89, 91
BATTERY BOX ASSY,RH SIDE Z40.....31 BRUSH SET 4 EA.....81 COIL, 20V, ZENER DIODE DEUTSCH.....83
BATTERY CABLE ASSEMBLY (Z40).....31 BULKHEAD FITTING,PLASTIC X 8**.....47 COIL, 24V, DEUTSCH NO DIODE.....83
BATTERY CABLE ASSEMBLY Z40,LFT.....31 BULKHEAD,SWING CHASSIS,LH,PAIN.....45 COLLAR,JOYSTICK,CENTER.....101
BATTERY CABLE ASSY Z40,RIGHT.....31 BULKHEAD,SWING,RIGHT,Z45 DC/BE.....47 COMPRESSION MEMBER (BORED)***.....77,
BATTERY CABLE ASSY,9.5"JUMPER.....31 BUMPER, PLASTIC, 1.25 O.D......57, 63, 113,79
BATTERY, 390AH L16,WET.....31 115 CONN RECEPT,FLANGED.....33, 97
BATTERY,AGM,6V/390A,L16.....31 BUMPER,BATTERY BOX & RAILS.....115 CONN, 520120-6.....105, 107
BEARING KIT,WHEEL DRIVE BUMPER,RUBBER***.....115, 117 CONN,520102-12.....105
(106148/106445/107712).....21, 23 BUMPER,RUBBER,COVERS.....45 CONN,520102-8-8.....105
BEARING KIT-74097 TORQUE HUB**.......21, BUSHING,1.5ID X 1.75OD X 1.1LG.....19 CONN,520120-12-10.....105
23 BUSHING,STRAIN RELIEF,.875/.30.....41 CONN,520120-4***.....103, 105, 107
BEARING RACE (LARGE) (45873).....19 BUSHING,STRAIN RELIEF,.875/.40.....41 CONN,520120-6-4.....107
BEARING RACE (SMALL) (45873).....19 BUTTON,PUSH,BLACK W/SEAL***.....99 CONN,520120-6-8.....105
BEARING,0.75IDX1.00ODX0.75L.....31 BUTTON,PUSH,RED MUSHROOM CONN,520120-8***.....105
BEARING,1.00IDX1.25ODX1.00L.....19 HEAD.....49–50, 99 CONN,LONG,520122-6.....107
BEARING,1.25 ID X 1.5 OD X .75.....77, 79 CONN,PLUG 120 AC/15A DOMESTIC.....41
BEARING,1.25IDX1.50ODX1.25L.....79 C CONN,RECEP 12 WAY,GRY FLANGE.......49–
BEARING,1.25IDX1.5ODX1.00L.....65, 71 50, 97
CABLE ASSY #2 BLACK 5/16.....35, 37
BEARING,1.5"ID X 1.75OD X1.25L.....19 CONN,RECEP 24 WAY,W/FLANGE.....97
CABLE ASSY #2 BLACK 5/16 & 3/8.....35, 37
BEARING,1.5IDX1.75ODX1.5L.....61 CONN,RECEP 48 WAY,4 X 12.....53
CABLE ASSY #2 BLACK ANDERSON......35,
BEARING,2.0IDX2.25ODX1.50L.....61, 71 CONN,RECEP 8 WAY 14-18GA,FL.....50
37
BEARING,FL,1.25IDX1.41ODX.89L.....77, 79 CONN,SQUEEZE,1/2NPT .38-.50,SM.......39,
CABLE ASSY #2 RED 5/16.....35, 37
BEARING,FL,1.25IDX1.41ODX1.50L.....77, 79 45, 71
CABLE ASSY #2 RED 5/16 & 3/8.....35, 37
BEARING,FL,1.25IDX1.5ODX1.25L.....77, 79 CONN. SQZ,1/2NPT .39-.56 MED......93–94
CABLE ASSY #2 RED ANDERSON.....35, 37
BEARING,FL,1.5IDX1.75ODX1.10LG.....61 CONNECTING LINK, Z45/25.....63
CABLE ASSY #4 BLACK.....37
BEARING,GARLOCK,12FDU12.....117 CONNECTOR,BULKHEAD,FEMALE-4.....47
CABLE ASSY #4 BLACK 5/16.....35
BEARING,POLYGON,BM5120.....65 CONTACT, N.C......49–50
CABLE ASSY #4 RED.....37
BEARING,SWING CHASSIS.....43 CONTACT,N.O.***.....99
CABLE ASSY #4 RED 5/16.....35, 37
BELLCRANK,ASSEMBLY.....77 CONTACTOR,DRIVE,24V,180A***.....21, 23
CABLE ASSY, BATT JUMPER, Z40.....37
BELLOWS,MASTER CYLINDER.....121 CONTROL BOX COVER, LH.....115
CABLE ASSY, FUSE JUMPER, Z40.....37
BELLOWS,PRIMARY CYLINDER,JIB.....121 CONTROL BOX COVER, RH.....115
CABLE TIE,4" BLK,HEAT RESISTNT.....93–94
CONTROLLER ASSY PCON Z40.....97

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Part Description Index (continued)

CONTROLLER ASSY PCON Z40 DECAL,DANGER,ELEC.HAZ.STAY CLR.....17 DOUBLER,BENT,COVER,DC/BI,RH.....57

(110990).....97 DECAL,DANGER,ELECT HAZARD***....13–14
CONTROLLER ASSY,TCON (110989).....47 D E C A L , D A N G E R , E L E C T E
CONTROLLER ASSY,TCON Z40.....47 HAZARD,PLUG.....13–14
E-COIL WASHER,#8,DUAL COIL....85, 87, 89,
CONVERTER, DC-DC, 48-26 VOLT**.....25 DECAL,DANGER,GENERAL SAFETY......13–
91
CORD AC IEC320-C19 TO 110US.....41 14
ELBOW,45D,520320-4.....103
CORD AC IEC320-C19 TO 220EU.....41 DECAL,DANGER,MAX SIDE FRC,667N.....17
ELBOW,90D,520220-4-4.....43, 105, 107
CORD EURO AC IEC320-C19PIGTAIL.....41 DECAL,DANGER,SIDE FRC 400N.....17
ELBOW,90D,520220-4-6***.....105
CORROSION INHIBITOR,FOAM.....53 DECAL,DANGER,TILT ALARM.....13–14
ELBOW,90D,520220-8-12.....105
COUNTERWEIGHT,CAST,554LBS.....27, 29 DECAL,DANGER,TIP-OVER BATTERY.....13–
COUNTERWEIGHT,CAST,5600LBS.....57 14
COUPLER, PUMP / MOTOR (36179).....47 DECAL,GENERATOR OPTION.....13–14 F
COVER ASSY W/SYM DECALS,LH.....55 DECAL,GENIE Z40/23N.....13–14, 17 FEMALE BULKHEAD CONNECTOR-8.....111
COVER ASSY W/SYM DECALS,RH Z40.....57 DECAL,GENIE Z40/23NRJ.....13–14, 17 FILTER ASSY,HIGH PRESS W/SWITC.....45
COVER ASSY W/WRD DECALS,LH Z40.....55 DECAL,GROUND CONTROL FILTER,ELEMENT,BETA(5)=1000.....11, 45
COVER ASSY W/WRD DECALS,RH Z40.....57 PANEL,Z40.....13–14, 17 FITTING,ELBOW,90D,520220-6-4.....107
COVER, UPPER PIVOT.....63 DECAL,INSTR,SIDE FRC/WIND,AUS.....13–14 FITTING,TEE,BRANCH,520429-4***.....107
COVER,CABLETRACK TRAY,Z40/45.....75 D E C A L , I N S T R U C T, F O O T S W I T C H FIXED CONTACT (FOR 74267).....21, 23
COVER,CENTER SWING CHASSIS,PTD....45 OPER.....13–14 FLASHTUBE,STRAIGHT,360DEG,BULB....109
COVER,DR CHASSIS DECAL,LABEL, AIR LINE 110 PSI....13–14, 17 FLASHTUBE,U SHAPED,360DEG,BULB...109
FRONT,NON-OSC.....27, 29 DECAL,LABEL,CLEAR.....13–14, 17 FLOORING,PLATFORM 46X30,PAINT......93–
COVER,GFCI,WEATHERPROOF.....93–94 DECAL,LABEL,DRIVE ENABLE PATCH.....17 94
COVER,LOWER LEVEL ARM,PAINTED.....63 DECAL,LABEL,FALL HAZARD***.....17 FLOORING,PLATFORM,56X30,PNTD.......93–
COVER,REAR AXLE.....23 DECAL,LABEL,LIGHTS***.....13–14, 17 94
COVER,REAR AXLE PAINTED.....25 DECAL,LABEL,LOWER MIDRAIL.....13–14, 17 FOOT SWITCH.....93–94
COVER,STEERING SENSOR.....19 DECAL,LABEL,MANUAL NOT HERE.....13–14 FOOTSWITCH HOUSING,PAINTED.....93–94
COVER,TANK SIDE,DC/BI.....57 DECAL,LABEL,MAX CAPACITY***.....17 FORMING, HOSE CLAMP RETAINER.....71
COVER,TURNTABLE,LH,DC/BE.....55 DECAL,LABEL,OPEN,LATCH.....13–14 FORMING, SENSOR HOLDER.....125
COVER,UPPER LEVEL ARM,PAINTED.....63 DECAL,LABEL,PWR TO CHARGR 115V....13– FORMING,BATTERY BOX LATCH LH.....31
COVR W/DECALS,NON-STEER Z45/25.....27, 14, 17 FORMING,BATTERY BOX LATCH RH.....31
29 DECAL,LABEL,PWR TO CHARGR 230V....13– FORMING,BATTERY CONN HANDLE,PT....31
CRIMPER,DEUTSCH,LIGHT DUTY***.....59 14, 17 FORMING,CLAMP MOUNT PAINTED....93–94
CUP,PROP ROD,DC/BI.....47 DECAL,LABEL,TIP OVER LMT SWTCH.....17 FORMING,CLEVIS PROP ROD,DC/BI.....57
CYLINDER,ELEVATE,Z45/25***.....61 DECAL,LABEL,TIPOVER,BATTERIES.....17 FORMING,COVER,FUSE BOX.....33
CYLINDER,EXTEND.....71 DECAL,LABEL,TIPOVER,TILT AL SY.....17 FORMING,DRAW LATCH MOUNT.....45
CYLINDER,JIB.....77, 79 DECAL,LABEL,TRANSPORT.....13–14, 17 FORMING,ENG.COVER SUPPORT,PNTD...55
CYLINDER,LEVELING.....77, 79 DECAL,LANYARD ANCHORAGE POINT...13– FORMING,FRONT CHARGER MOUNT.....25
CYLINDER,MASTER.....65 14, 17 FORMING,FUSE BOX.....33
CYLINDER,PRIM LIFT JIB,Z45.....65 DECAL,NOTICE,BATTERY CABLES.....13–14 FORMING,FUSE MOUNT BRACKET...23, 123
CYLINDER,STEER,DOUBLE RODDED**.....19 DECAL,NOTICE,CHARGER INSTRUC......13– FORMING,GAS STRUT MOUNT,PNTD**.....55
14 FORMING,HOSE GUIDE PAINTED.....77, 79
D DECAL,NOTICE,MAX LOAD 500 LBS....13–14 FORMING,REAR CHARGER MOUNT.....25
DECAL,NOTICE,SIDE FRC/WINDANSI.....13– FORMING,SWING CHASSIS TRAY PTD.....45
DC-DC CONVERTER, RETRO KIT.....25
14 FORMING,SWING CHASSIS,RH.....47
DECAL KIT SYMBOLS Z40.....17
DECAL,OP INST.,PLATFORM.....13–14 FORMING,WIPER MOUNT.....119
DECAL KIT WORDS Z40.....13–14
DECAL,OPER INST,DC BOOM GND AU....13– From January 2017, this option became a
DECAL PLATE W/DECALS, CE ,Z40.....93–94
14 standard installation on all models unless the
DECAL PLATE W/DECALS,ANSI, Z40.......93–
DECAL,OPER INST,Z40 PLAT AUS.....13–14 customer specifically request not to have it
94
DECAL,OPERATING INSTR,GROUND.....13– installed.....125
DECAL, INSTRUCTION, ACTUATOR SWITCH
14 FRONT AXLE ASSY,Z40.....19
SOCKET.....125
DECAL,POWER TO PLATFORM 115V......13– FUSE ASSY-BOOM CHARGER.....39
DECAL, INSTRUCTION, CONTACT
14, 17 FUSE BLOCK, ANN & ANL FUSE.......23, 33,
ALARM.....125
DECAL,SYM-ELEC HAZARD,PLUG.....17 123
DECAL, POWER TO CHARGER, UNIV.....39,
DECAL,SYMBOL-BATTERY SAFETY.....17 FUSE,200 AMP.....11, 23, 33
41
DECAL,SYMBOL-COMP ACCESS.....17 FUSE,50 AMP,VERY FAST ACTING.....123
DECAL, POWER TO PLATFORM 230V**...13–
DECAL,TIRE SPECS.....13–14 FUSE,500 AMP,VERY FAST ACTING.....11, 33
14, 17
DECAL,TRIANGLE,BLUE.....13–14, 17
DECAL, SYMBOL - READ THE MANUAL.....17
DECAL,TRIANGLE,YELLOW.....13–14, 17
DECAL,AC INVERTER POWER,115V....13–14
DECAL,WARN,CRUSH HAZARD HAND....13–
G
DECAL,ARROW BLUE.....13–14, 17 GASKET, PUMP / MOTOR (36179).....47
14
DECAL,ARROW YELLOW LRG 9".......13–14, GASKET,COVER,GFCI,WEATHERPROOF.93–
DECAL,WARN,CRUSH HAZARD PLAT.....13–
17 94
14, 17
DECAL,BATT CONN DIAGRAM.....13–14 GASKET,DISPLAY GUARD.....99
DECAL,WARN,FALL HAZARD.....13–14
DECAL,CHEVRON RANDO HD.....13–14 GASKET,FUSE ENCLOSURE.....33
DECAL,WARN,IMPROPER OPERATION...13–
D E C A L , C O S M E T I C , G E N I E GASKET,GROUND CONTROL BOX.....53
14
BOOM,HORZ.....13–14, 17 GASKET,KEYSWITCH,PLASTIC***.....49–50
DECAL,WARNING,CRUSHING HAZARD.....17
DECAL,DANGER DO NOT ALTER GASKET,PLATFORM CONTROL BOX.....97
DECAL,WARNING-COMPART ACCESS....13–
SWTC.....13–14 GATE LATCH CASTING--DRILLED.....115
14
DECAL,DANGER,BATTERY SAFETY***....13– GLAND NUT ASSY,Z40 STEER CYL.....19
DECAL,WHEEL LOAD.....13–14, 17
14 GREASE,DIELECTRIC 4 OZ**.....11

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Part Description Index (continued)

GRIP, CABLE.....125 INVERTER,48VDC,120VAC/60HZ.....123 MACHINING, HUB MOUNT, Z40.....23

GROUND CONTROL BOX ASSY.....53 MAGNET, 1/4-20, 15 LB......125
GROUND CONTROL BOX W/DECAL Z40....50 J MALE PIPE THD,1/4" SER,3/8"X18.....111
GROUND STRAP,24"LONG.....25 MANIFOLD KIT, SW DRIVE.....43
JIB BOOM MACHINING.....77, 79
GUARD,DISPLAY,POLYCARB.....99 MANIFOLD,FUNCTION.....83
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....99,
G UA R D, F O OT S W I T C H , W / D E C A L MANIFOLD,JIB,Z40***.....91
101
STEEL.....93–94 MANIFOLD,NON-ROTATING JIB
JOYSTICK,2 AXIS,ROCKER,DEUTSCH.....99,
GUIDE, CABLE.....125 (110355GT).....89
101
MANIFOLD,ROTATING JIB*** (110354GT)...85
JOYSTICK,DUAL AXIS W/STEER.....99, 101
H MANIFOLD,ROTATING JIB,Z40.....87
JOYSTICK,SINGLE AXIS W/STEER.....99, 101
MANIFOLD,ROTATOR 200 DEG......79
HARN ASSY, POWER PACK, Z40.....31
MANIFOLD,ROTATOR,180 DEG.***.....77, 79
HARN,PBOX,OPA,PLUS1.....59 K MANIFOLD,TURNTABLE ROTATION***.....43
HARN.CHARGER INTERLOCK Z34.....41
KEEPER,LATCH (45363).....55, 57 MANUAL BOX W/DECALS***.....93–94
HARNESS BASE BOX Z40.....59
KEY SINGLE***.....49–50 MANUAL,AEM SAFETY.....11
HARNESS BOOM CONTROL CABLE Z40...59
KEYSWITCH,3 POS W/KEYS,LOCKING.....50 MANUAL,RESPON,A92.5 BOOM.....11
HARNESS FUSE BOX Z40.....59
KEYSWITCH,3 POS. W/KEYS***.....49–50 MESH,HALF HEIGHT RH,4'***.....115
HARNESS JIB MANIFOLD NRJ Z40.....59
KIT, Z40 PBOX LID REPLACEMENT.....99 MESH,HALF HEIGHT,5'***.....115
HARNESS JIB MANIFOLD RJ Z40.....59
KIT, FOOTSWITCH, Z40 SYM.....93–94 MESH,HALF,SWING GATE***.....115
HARNESS LS OP SEC Z40.....59
KIT, FOOTSWITCH, Z40 WORD.....93–94 MIDPIVOT,ASSEMBLY Z40.....63
HARNESS LS PLUNGER LOAD LIMIT.....59
KIT, TRC RETROFIT, STNDRD.....59 MIDPIVOT,ASSEMBLY Z40 (CE).....63
HARNESS LS PRIMARY DUAL Z40.....63
KIT, WIPER, Z-40/23N.....119 MIDRAIL GUIDE ( HOOK ).....93–94
HARNESS LS PRIMARY PIGTAIL Z40.....59
KIT,ASSY,LED,IES CHARGER.....41 MODULE, PLUS+1, CONTACT ALARM.....125
HARNESS MOTOR CTRL LEFT Z40.....59
KIT,CYLINDER BELLOW,Z40.....121 MOTOR CONTROLLER,48VAC,3PH.....21, 23
HARNESS MOTOR CTRL RIGHT Z40.....59
KIT,FIELD INSTALL,SWING GATE.....115 MOTOR W/TACH 48VDC,3.5HP.....45, 81
HARNESS PROGRAM CAN PLUS1.....59
KIT,LIFT GUARD CONTACT ALARM,4'-5' MOTOR, 24V (36179).....47
HARNESS TURNTABLE TCON Z40.....59
PLATFORM.....125 MOTOR, DRIVE, AC, INT.BRK, Z40.....23
HARNESS, KIT,48-24 CONVERTER,.....25
KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....59 MOTOR,DRIVE,AC 4.3KW W/BRAKE.....21
HARNESS, MOTOR CTRL LT, Z40.....59
KIT,REPAIR,DEUTSH CONNECTORS**.....59 MOUNT,CABLE TIE,SWIVEL,NYLON.....21
HARNESS, MOTOR CTRL RT, Z40.....59
KIT,SWING GATE W/SPRING.....115 MOUNT,SWITCH.....117
HARNESS, OPA2, Z40.....125
KIT,TILT ALARM,DC AND BI-ENERGY MOUNTING BKT,DC-DC CONVERTER.....25
HARNESS,FUSE BOX,Z40.....59
MODELS.....59 MOUNTING BRACKET,DC CONVERTER....25
HARNESS,INVERTER.....123
KIT,TORQUE HUB COVER(101584)**.......21, MOVING CONTACT (FOR PN 74267).....21, 23
HARNESS,LS,D.E. Z45.....43
23 MPT,CPLR,1/4"SER,3/8"X18.....111
HARNESS,LS,PRIM/EXT.....59
KIT,UNIV CHRGR UPGRADE,Z40/Z45.....39
HARNESS,PLAT BOX,Z40.....59
KIT,Z40 FUNC PUMP REPLACEMENT*.....81 N
HARNESS,SPEED DIAL***.....59, 99
KNOB,BLACK PLASTIC,.25 SHAFT.....99
HARNESS,TILT ALARM,24V,CSA.....59 NUT - PLASTIC,RING FOR ALARMS...49–50,
KNOB,ROCKER JOYSTICK 75565.....101
HEATSINK ASSY W/DIODES (23442).....39 97
HINGE CASTING.....115 NUT HEX M5-0.8 CLASS 8 ZINC.....99
HINGE,.375X.120THK.,SLOTTED.....55, 57 L NUT, LP NYLOCK, 3/8-16.....47, 55, 63, 73
HINGE,CONTROL BOX.....115 LABEL, PCON SOFTWARE,Z40.....13–14, 17 NUT,1/4-20,8,ZAG.....125
HOLDER, SENSOR.....125 LABEL,DEUTZ STARTER CABLE.....121 NUT,LOCKING-LG.FLANGE,1/4-20.....73
HORN,24VDC,SPADE TERMINALS***.....47 LABEL,TCON SOFTWARE,Z40.....13–14, 17 NUT,LOCKING-LG.FLANGE,5/16-18....23, 31,
HOSE ASSY 1/4,STR FEM,PIPETHRE.....43,
LATCH,FLEXIBLE DRAW W/O KEEPER....45, 33
47 57 NUT,LP NYLOCK,1/4-20.....25, 97, 119
HOSE ASSY 1/4.STR FEM,STR MALE.....107
LATCH,ROTARY, W/KNOB,LEFT.....31 NUT,LP NYLOCK,5/16-18.....31
HOSE ASSY 3/4" 90 DEG STR FEM.....105LATCH,ROTARY, W/KNOB,RIGHT.....31 NUT,LUG,5/8-18 X 90 DEGREE,Z45.....25
HOSE ASSY,1/2,90 FEM,STR FEM.....105 LCD DISPLAY ENGAGE4***.....99 NUT,NYLOCK FLG,1/4-20,F,ZAG.....113, 125
HOSE ASSY,1/2,STR FEM,STR FEM.....105LENS,AMBER,STROBE,FIREBOLT.....109 NUT,NYLOCK FLG,3/8-16,F,ZAG.......75, 113,
HOSE ASSY,1/4"90 FEM,STR FEM.....107 LEVEL SENSOR,LS60,YL,2.5X4.5.....45 125
HOSE ASSY,1/4"STR FEM,STR FEM.....107LID, PLATFORM CONTROL BOX.....99 NUT,NYLOCK,1-8.....27
HOSE ASSY,1/4,90 DEG FEM,STR F.....105
LID,CONTROL BOX COVER.....115 NUT,NYLOCK,1-8,GR8.....79
HOSE ASSY,1/4,90 FEM,STR FEM.....107 LID-BATTERY BOX W/DECALS Z40.....31 NUT,NYLOCK,1/2-13.....25, 43
HOSE ASSY,1/4,STR FEM,STR FEM......103,
LID-BATTERY BOX W/SYMBOLS Z40.....31 NUT,NYLOCK,1/4-20.....21, 23, 25, 39, 45, 47,
107 LIGHT,LED IND. RED 24V NH.....49–50, 99 55, 57, 63, 71, 73, 75, 77, 79, 93–94, 115, 117,
HOSE ASSY,1/4,STR FEM,STR MALE.....107
LINK,NYLATRAC KS6-5.4***.....73, 75 123
HOSE ASSY,1/4,STR FEM.STR FEM.....105LOAD SUPPORT WITH BEARINGS.....117 NUT,NYLOCK,10-24.....117
HOSE ASSY,1/4.STR FEM,STR FEM*.....107
LOCK,RECEP 12 WAY, 14-18GA.....53 NUT,NYLOCK,10-32.....23, 25, 39, 43, 45, 49–
HOSE ASSY,3/8 STR FEM STR FEM.....111LOCKNUT,ELEC,1/2".....39, 94 50, 53, 55, 57, 63, 71, 93–94, 97
HOUR METER,10-80 VOLTS***.....49–50 LOWER LEVELING ARM ASSY Z40.....63 NUT,NYLOCK,3/4-10,GRD.8.....77
HUB ASSEMBLY MODEL#60-8***.....19 LOWER SECONDARY TUBE ASSY Z40.....63 NUT,NYLOCK,3/8-16.....41, 45, 47, 55, 61, 63,
LS ROT.HEAD W/O LEVER (ZCE01)....43, 63, 65, 71, 73, 77, 79, 111, 117, 123
I 71 NUT,NYLOCK,5/16-18.....93–94
LUG BOLT,5/8-18,WHEEL HUB***.....19 NUT,NYLOCK,5/8-11,GR.8.....25
INSTRN, TRC RETROFIT, STNDRD.....59
LUG,WHEEL STUD,5/8-18,W1/4HB**.....21, 23 NUT,NYLOCK,6-32.....33, 49–50, 97, 125
INSTRUCTIONS,INSTALL (LEVEL SENSOR
NUT,NYLOCK,8-32.....109
ALARM).....59
NUT,NYLOCK,M20X2.50.....19
INSTRUCTIONS-PIPE CRADLE,BOOMS...113 M NUT,RETAINER (96008).....49–50
INSULATION,48V BATT.BOX LID.....31 MACH,SUPPORT ROTATOR.....79 NUT,SERRATED,10-32,ZAG.....125

132 Z-40/23N, Z-40/23N RJ Part No. 119818

 November 2018

Part Description Index (continued)

NUT-COIL SHORT.....85, 87, 89, 91 PLATE,FRONT COVER PAINTED.....45 SCREW,FHM,10-32 X .75.....93–94

NUT-THIN HEAVY HEX, 1/4-20.....31 PLATE,REAR AXLE BOLT SPACER.....25 SCREW,FHM,10-32 X 1.....23
NUTSERT,1/4-20,STEEL CAD PLTD.....53 PLATE,STEERING LINK,MACHINED**.....19 SCREW,FUSE ASSY,#7 PHMS X .625.....39
NYLON WASHER,(36179).....47 PLATE,SWING LOCK,PAINTED***.....43 SCREW,HEATSINK/DIODE ASSY.....39
PLATE,UK,POWER TO PLAT.....94 SCREW,HH TAPETITE THRD8-32X.50.....81
O PLATE,WASHER,FLAT,RETAINING,PT......27, SCREW,HHC,1-8 X 3 GRD.5.....57
29 SCREW,HHC,1-8 X 5 GRD.2.....27
O-RING KIT (ORFS FITTINGS).....11
PLATE,WIPER BACKING.....119 SCREW,HHC,1-8X12.75,5,ZAG.....79
O-RING KIT,FIELD SVC,ALL PROD*.....11
PLATFORM CONTROL BOX BASE SCREW,HHC,1/2-13 X 1, GR 5.....61, 63
O-RING, ROTATOR MANIFOLD.....77, 79
ASSY.....97, 99 SCREW,HHC,1/2-13 X 1.25 GR5.....45, 47, 61
O-RING,.188 X 5'OD,BUNA N,70A.....21, 23
PLATFORM CONTROL PANEL, LABEL.....13– SCREW,HHC,1/2-13 X 1.5.....61, 65
O-RING,END COVER,4HP/4HB***.....21, 23
14, 17 SCREW,HHC,1/2-13 X 2 GR5.....25, 65
OPA WIRE ASSY, SMALL.....125
PLATFORM STEP * PAINTED.....93–94 SCREW,HHC,1/2-13 X 3.....19
OPT, PLAT SPT, LOAD SENSE.....117
PLUG AND CAP KIT-SERVICE,37 **.....11 SCREW,HHC,1/2-13X1.25,GR8,Y.....79
OPT,AIRLINE TO PLAT,Z40.....111
PLUG AND CAP KIT-SERVICE,ORFS*.....11 SCREW,HHC,1/4-20 X .625.....115
OPTION,EURO TOEBOARD.....113
PLUG,3/4 MAGNETIC PIPE SQ.DRV.....47 SCREW,HHC,1/4-20 X .75.......25, 31, 47, 49–
OPTION,HOSTILE ENVIRONMENT.....119
PLUG,BLANKING.....59 50, 63, 67, 69, 77, 79, 93–94, 99
ORIFICE DISC,.046",GREEN.....83
PLUG,FUSED,250V,13AMP,U.K.**.....41 SCREW,HHC,1/4-20 X 1.....19, 25, 27, 29, 45,
OUTLET, 110V.....94
PLUG,NYLON .875 BLACK DOMED.....57 47, 55, 57, 63, 67, 69, 75, 93–94, 117, 123
PLUG,PWR,UK,16AMP,3PIN,BLK.....41 SCREW,HHC,1/4-20 X 1.25.....31, 55, 77, 79
P PLUG,SANTOPRENE .5 BLACK DOME.....49– SCREW,HHC,1/4-20 X 1.5.......21, 23, 25, 77,
PAD,REST,1"THICK,W/STUDS*.....55, 63 50, 99 79, 123
PAD,REST,2"THICK,W/STUDS*.....63 POWER UNIT,AUX PUMP 24VDC.....47 SCREW,HHC,1/4-20 X 1.75.....25, 63, 71, 93–
PAINT, AEROSOL, TRAFFIC BLACK.....11 PRIMARY BOOM, ASSY Z40.....71 94
PAINT,AEROSOL,BRIGHT BLUE***.....11 PROTECTOR,SLEW BOLT.....43 SCREW,HHC,1/4-20 X 2.25.....57, 77, 79, 97,
PAINT,AEROSOL,GENIE GRAY***.....11 PUMP ASSEMBLY (36179).....47 119
PAINT,WET,GENIE BLUE (1 GL)**.....11 PUMP,4CC GEAR,CCW***.....81 SCREW,HHC,1/4-20 X 2.5.....63
PAINT,WET,GENIE GRAY (1 GL)**.....11 SCREW,HHC,1/4-20 X 2.75.....39, 47
PAINT,WET,TRAFFIC BLACK (1 GL)**.....11 R SCREW,HHC,1/4-20X7.50.....63
PARKER DIGITAL PRESSURE GAUGE.....11 SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....77
RAILING CATCH CASTING--DRILLED.....115
PCB VOLTAGE DIV(BLANK) Z40.....97 SCREW,HHC,3/8-16 X .75.....43, 45, 47
RECEPTACLE,UK,110V.....94
PIN,0.75DIAX5.75LG,CHAMFER.....117 SCREW,HHC,3/8-16 X .75,GR 8.....77
Ref Chassis Wire Harness (see figure
PIN,1.00DIAX3.44LG,2HOLE.....19 SCREW,HHC,3/8-16 X 1.....19, 45, 47, 65, 71,
308.1).....43
PIN,1.25 DIA X 3.19 LG, PLATE.....65 77, 79
Ref: Swing Drive Assy.....43
PIN,1.25DIA.X10.38LG,1HOLE.....77, 79 SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 45,
RELAY,24VDC,40/30A,SEALED***.....53
PIN,1.25DIAX12.50LG,2HOLE.....77, 79 47, 63, 77, 79
RELAY,24VDC,40/30A,SLD W/BRKT*.....125
PIN,1.25DIAX3.37LG,1HOLE.....65 SCREW,HHC,3/8-16 X 2.75.....47
RELAY,CHARGER .TIMER(19531/32).....39
PIN,1.25DIAX4.38LG,1HOLE.....77 SCREW,HHC,3/8-16 X 3.....41, 61
RELAY,CHARGER TIMER**.....39
PIN,1.25DIAX6.36LG,2RING.....71, 77, 79 SCREW,HHC,3/8-16 X 3.25.....73, 117
REPAIR END BRKT SET,NP400-7***.....75
PIN,1.25DIAX7.64LG,2RING.....77 SCREW,HHC,3/8-24 X 1 GR 8 YEL.....81
REPAIR LINK END SET (42763)*.....73, 75
PIN,1.25DIAX9.38LG,THREADED.....71 SCREW,HHC,5/16-18 X 1 GR5.....31
REPAIR LINK,7 LINKS NP400-7***.....75
PIN,1.25DIAX9.63LG,1HOLE.....79 SCREW,HHC,5/16-18 X 1.25.....31, 93–94
REPAIR LINK,7 LINKS***.....73, 75
PIN,1.50DIAX13.88LG,2HOLE.....61 SCREW,HHC,5/16-18 X 2.....23
REPAIR LINK,NP400-7***.....75
PIN,1.50DIAX7.50LG,1HOLE***.....61 SCREW,HHC,5/8-11 X 2.75 GR8 BO.....43
REST PAD,SECONDARY.....63
PIN,1.5DIA X 3.45LG,1 HOLE.....19 SCREW,HHC,5/8-11 X 4.0***.....25
RETAINER,GAS SPRING***.....55
PIN,1.75DIAX11.88LG,CHAMFER.....65 SCREW,HHC,5/8-11 X 4.00 GR8 BO.....43
RETAINER,SPRING,1.21 X .375.....117
PIN,1.75DIAX9.25LG,1HOLE.....65 SCREW,HHC,5/8-11X4.50GR8 PLAIN.....43
RETAINING PIN, ASSY.....43
PIN,2.00DIAX10.88LG,CHAMFER.....61 SCREW,HHC,M20 X 90 GR.8.8.....19
RIVET,ALUM,P,.188 X .25.....115
PIN,2.00DIAX11.38LG,CHAMFER.....61 SCREW,HHF,1/4-20X.625,8,ZAG.....113
RIVET,STEEL,P, .25 X .375.....57, 115
PIN,2.00DIAX12.88LG,CHAMFER***.....61 SCREW,HHF,1/4-20X.75,8,ZAG.....125
ROCKER ASSY.,MAGNETIC 75565.....101
PIN,2.00DIAX24.00LG,CHAMFER***.....61, 65 SCREW,HHF,1/4-20X1.5,8,ZAG.....113
ROCKER,RETAINER, 75565.....101
PIN,LOCK,SHORT***.....115 SCREW,HHF,1/4-20X2.5,8,ZAG.....113
ROD END,.250 X 2.75 LG.....117
PIN,SLAVE CYLINDER.....79 SCREW,HHF,10-24X.5.....125
ROD END,.375 X 2.25,ZAG.....19, 65
PIPE CRADLE ASSY. SERV (ONE)**.....113 SCREW,HHF,3/8-16X1,8,ZAG.....125
ROD END,.375X3.69,ZAG.....19, 65, 71, 77, 79
PLAT RAIL ASSY 4'ANSI/CSA.....93–94 SCREW,HHF,5/16-18X.75,8,ZAG.....113
ROD END,.5 X 3.75,ZAG.....61, 65
PLAT RAIL ASSY, 4' CE.....93–94 SCREW,HHTAPTITE THREAD8-32X.38.....81
ROD END,20MM,Z40 STEER CYL***.....19
PLAT RAILING ASSY 5' CE.....93–94 SCREW,PHIL,PHM,10-24X1.5 ZINC.....117
ROLLER ARM,LIMIT SWITCH***.....43, 63, 71
PLAT RAILING ASSY,5'ANSI.....93–94 SCREW,PHIL,PHM,10-32 X .5,SSTL.....97
ROTATOR,JIB,180 DEG,15K.....79
PLAT. CONTROL BOX W/DECAL Z40.....97 SCREW,PHIL,PHM,6-32 X 1/4 SS.....53, 97
ROTATOR,PLAT,Z30/34/Z40.....77, 79
PLAT.ASSY.W/DECAL 4' Z40 ASIA.....93–94 SCREW,PHILLIPS,FHM,10-32X1.00.....123
PLAT.ASSY.W/DECAL 4' Z40 CE.....93–94 SCREW,PHILLIPS,PHM,10-32 X .38.....21, 23
PLAT.ASSY.W/DECAL 4'Z40 ANSI.....93–94 S SCREW,PHILLIPS,PHM,10-32 X .5.....33, 49–
PLAT.ASSY.W/DECAL 5'Z40 ANSI.....93–94 SCREW PH M5-0.8X20 DIN 7500CE.....99 50, 53
PLAT.ASSY.W/DECAL 5'Z40 ASIA.....93–94 SCREW, HCC, 3/8-16 X 1.50....19, 45, 47, 55, SCREW,PHILLIPS,PHM,10-32 X .75....45, 55,
PLAT.ASSY.W/DECAL 5'Z40 CE.....93–94 65, 77, 111 57, 123
PLATE, CABLE AND WIRE COVER.....125 SCREW, HHC, 1-8 X 4, GRID .2.....29 SCREW,PHILLIPS,PHM,10-32 X 2.0.....63, 71
PLATE,COVER LATCH BACKING.....57 SCREW, PHM, #6-32 X .625 ZINC.....101 SCREW,PHILLIPS,PHM,10-32 X.625.....25
PLATE,DRAW LATCH MOUNT.....57 SCREW,BHHS,1/4-20 X .75.....73, 75 SCREW,PHILLIPS,PHM,6-32 X .5.......33, 49–
PLATE,FRONT ACCESS PAINTED.....25 SCREW,CHARGER COVER,#10 X .5.....39 50, 94, 97

Part No. 119818 Z-40/23N, Z-40/23N RJ 133

 November 2018

Part Description Index (continued)

SCREW,PHILLIPS,PHM,8-32 X 1.25.....109 SPRING,SHORT PLATFORM GATE.....115 VALVE,CHECK,DUAL PILOT,135 PSI.....83

SCREW,PHILLIPS,PHM,8-32 X.25**.....49–50 SPRING,SWITCH CENTERING,75565.....101 VALVE,CHECK,GS68 (SIZE8 8).....83
SCREW,PHILLIPS,PHM,8-32 X.375.....93–94 SPRING-BRUSH,40844, SCISSORS.....81 VALVE,CHK,#8PORT-#8MALEORFS.....105
SCREW,PHILLIPS,RHM,10-32 X 1.5.....43 STANDOFF, 1/4" PASS THRU, BLK.....53 VALVE,CNTERBAL,CBBB-LHN@3000**....77,
SCREW,PHPM,10-32X1.25,ZAG.....125 STANDOFF, 3/8" BLACK.....123 79
SCREW,PHPM,6-32X.875,ZAG.....125 STANDOFF,6-32 X 1/2L X 1/4 HEX.....97 VALVE,COUNTERBALANCE.....71, 77, 79
SCREW,SHC,1/2-13 X 4.50 ZINC.....43 STANDOFF,6-32 X 3/8L X 1/4 HEX.....53 VALVE,COUNTERBALANCE,1000 ATM.....71
SCREW,SHC,1/4-20 X 1.75.....21, 23 STEER SENSOR ACTUATOR,HEX.....19 VALVE,COUNTERBALANCE,3800 PSI.....65
SCREW,SHC,5/8-11 X 1.75.....21, 23 STEER YOKE ASSY,Z40.....19 VALVE,NEEDLE,FINE ADJUSTMENT**.....83
SCREW,SHC,5/8-11 X 2.75,A574.....43 STRAIN RELIEF, 3/4, NPT, GRY.....33 VALVE,PROP,3 POS,4-WAY***.......83, 85, 87,
SCREW,SHC,5/8-11 X 4,A574.....43 STRAINER ASSEMBLY,1.25" NPT***....47, 105 89, 91
SCREW,SHC,5/8-11 X 4.5,A574.....43 STRAP ASSY,29.25LG,W/RUBBER.....47 VALVE,PROPORTIONAL 3 POS 4 WY.....83
SCREW,SHC,M6 X 224 X 30,GR 8.8.....21 STRAP, CONDUIT HOLDER 60"***.....113 VALVE,PROPORTIONAL 3 POS 4 WY*.....83,
SCREW,SHM,PHP, #12 X .75.....53 STROBE,FIREBOLT,12-80VDC,AMB**.....109 87, 91
SCREW,SHS,1/4-20 X .25 ZINC.....99 STRUT,GAS,200 LB***.....55 VALVE,PROPORTIONAL RELIEF.....83
SCREW,THUMB,A-REG,3/8-16X1,ZAG.....31 STUD,POWER 3/8" RED.....123 VALVE,RELIEF 2100 PSI.....83
SCREW,TIMER,#8 PHMS X.375.....39 SUBASSY,STEER SENSOR.....19 VALVE,SHUTTLE.....83
SEAL AND BRG KIT,4.5K ROTATOR.....77, 79 SUPPORT,SENSOR,JOYSTICK.....101 VALVE,SOLENOID 3 POS.4 WAY***.....83
SEAL AND BRG KIT,4.5K ROTATOR*........77, SVC KIT,UK RECEPT.REPLACEMENT.....94
79 SWING DRIVE ASSEMBLY.....43 W
SEAL KIT (110362).....19 SWITCH SHIELD,ROCK JOYSTK75565.....101
WASHER 1.27ID X1.88OD X.062.....79
SEAL KIT (110658)***.....71 SWITCH TOGGLE SPDT 3P MOM
WASHER,FENDER,.25 X 1.25 X.062.....55, 57
SEAL KIT (39345).....83 SHDR.....49–50, 99
WASHER,FLAT, M5 YELLOW ZINC.....21, 23
SEAL KIT W/SHAFT SEAL,4CC PUMP.....81 SWITCH,CLOGGING INDICATOR.....45
WASHER,FLAT,.5 HARDENED.....19, 63, 79
SEAL KIT, 15K ROTATOR.....79 SWITCH,LIMIT,W/RLLR ARM NO/NC.....63
WASHER,FLAT,.625 HARDENED........21, 23,
SEAL KIT, 37185 PUMP.....47 SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....71
25, 43
SEAL KIT, 94217.....77, 79 SWITCH,LIMIT,W/RLR ARM,NO/NC**.....43
WASHER,FLAT,.75 HARDENED.....19, 77, 111
SEAL KIT, SWING DRIVE.....43 SWITCH,ROLLER PLUNGER LIMIT.....117
WASHER,FLAT,1.000,HARDENED.....79
SEAL KIT, VALVE.....83, 85, 87, 89, 91
WASHER,FLAT,1.063 X 2 X .134.....27
SEAL KIT,15K ROTATOR.....79 T WASHER,FLAT,1.56 X 2.5 X .061.....19
SEAL KIT,94218.....77, 79
T-BOX,2.75 X 4.5 X 2.0.....93–94 WASHER,FLAT,2.01 X 3.5 X .06.....65
SEAL KIT,BOSCH PUMP.....81
TANK BREATHER,NYLON **.....47 WASHER,FLAT,313, HARDENED.....77, 93–94
SEAL KIT,BOSCH PUMP***.....81
TANK,HYDRAULIC,8 GALLON,DC/BI.....47 WASHER,FLAT,M6 PLTD......21
SEAL KIT,CYL,Z45 (77187&77188).....65
TEE,BRANCH,520433-8.....105 WASHER,FLAT,MS,#10,Y.........25, 33, 39, 43,
SEAL KIT,ELEVATE (88203).....61
TIMER (23442)(41896)(36314).....39 45, 55, 57, 117, 123
SEAL KIT,MANIFOLD TO MOTOR.....43
TIMER(24059,41897,41898,41899).....39 WASHER,FLAT,MS,#8,Y.....109, 123
SEAL KIT,MASTER & SLAVE CYL.....65
TIRE & WHEEL ASSY,FRONT N-M.....25 WASHER,FLAT,USS,1",Y.....57
SEAL KIT,SHAFT,4CC PUMP.....81
TIRE/WHEEL ASSY,REAR,N-MARK.....25 WASHER,FLAT,USS,1/2",Y.....25, 43, 45, 47
SEAL KIT,SWING DRIVE***.....43
TOEBOARD,ENTRY EUROPEAN WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25,
SEAL KIT,SWING MOTOR***.....43
PNTD**.....113 27, 29, 39, 45, 47, 49–50, 55, 57, 63, 67, 71,
SEAL K I T, W H E E L DRIVE
TOOL TRAY ACCESSORY***.....115 75, 77, 79, 93–94, 97, 99, 115, 119, 123
(106148/106445/107712).....21, 23
TRANSFORMER,CHARGER36314/41896...39 WASHER,FLAT,USS,3/8",Y......41, 45, 47, 55,
SEAL KIT-FOR PN.44216 & 826779.....83
TRANSFORMER,CHARGER36315/41897...39 71, 111, 117
SEAL MARKER,CROSS
TRIMLOCK,BLACK,5/32".....113 WASHER,FLAT,USS,5/16",Y.....45, 47, 55, 63,
CHECK,BLUE,TUBE.....11
TRNSFRMR(36316 &17)(41898 &99).....39 73
SEAL, CONNECTOR (DT JOYSTICKS).....101
TUBE, CABLETRACK ARM, Z40/45.....75 WASHER,LOCK,#10 PLTD.....21, 23
SEAL-GREASE,MODEL 60-8.....19
TUBE,CABLE TRACK ARM,JIB.....73 WASHER,LOCK,#10, CHARGER FUSE.....39
SENSOR KIT, SPEED (110573).....81
TUBE,CHASSIS SPACER PAINTED.....27, 29 WASHER,LOCK,.25.....19, 23, 25, 31, 69, 77,
SENSOR,LEVEL 3 DEG**.....45
TUBE,PLASTIC .5 NPT X 18".....47 79, 119
SENSOR,LEVEL,4.5 DEG.....45
TUBE,PROP ROD,12.25"LG,DC/BI.....57 WASHER,LOCK,.375.....19, 43, 45, 47, 65, 81
SENSOR,STEER ANGLE.....19
TUBE,RD,STL,DOM,.75OD X .375ID.....119 WASHER,LOCK,0.5".....19, 65
SERVICE KIT, SECONDARY REST.....63
WASHER,LOCK,1".....57, 79
SHIM,WEAR PAD .030.....67, 69
U WASHER,LOCK,M6.....21
SLEEVE,CONNECTOR,DT JOYSTICKS....101
WASHER,SHIM .0151 THK......117
SLIDING MIDRAIL KIT,PTD.....93–94 U-BOLT, FLATTENED, 1.5 X 3/8
WASHER,SHIM,1.27 X 2.13 X .062.....65, 71,
SNAP RING,EXTERNAL,1.25,ZAG......71, 77, UNC,ZAG.....113
77, 79
79 UPPER LEVELING ARM ASSY Z40.....63
WASHER,THRUST,.75 X 1.38X.13.....31
SNAP RING,WHEEL DRIVE.....21, 23 UPPER PIVOT ASSEMBLY Z40.....63, 65
WASHER,THRUST,1.5 X 3.5 X .187.....19
SPACER,NYLON,2.00 X 1.33 X.310.....71 UPPER SECONDARY ASSEMBLY Z40.....63
WASHER/BULKHEAD***.....47
SPACER,NYLON,2.01 X 1.28 X.135.....71
WEAR PAD, MID-PIVOT.....63
SPACER-DUAL COIL,#8***.....87
SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....23,
V WEAR PAD,4.88 X 1.5 X .5.....47
VALVE - COUNTERBALANCE**.....77, 79 WEAR PAD,4X2X.5 W/INSERT***.....31
25, 27, 29, 63, 93–94
VALVE BLOCK, SWING DRIVE.....43 WEAR PAD,EXT BOOM***.....67, 69
SPRING CLIP,10-24,.025-.125X.468,ZAG...125
VALVE RELIEF,2500PSI(88513)**.....83 WEAR PAD,EXTENSION CYLINDER.....71
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31
VALVE, CHECK 25 PSI.....83 WEARPAD, LS, EXT. BOOM.....67, 69
SPRING, RETURN (FOR 74267).....21, 23
VALVE, CNTRBAL 3500 PSI, ATM VEN.....61 WELDMENT, BOOM REST.....63
SPRING,COMP,1" OD,232 LB/IN.....117
VALVE, COMPENSATOR, 80 PSI.....83 WELDMENT, EXT. BOOM.....71
SPRING,COMP,300 OD X .63LG.....19
VALVE,CB.CBBC-LHN@1000***.....83 WELDMENT, EXT. BOOM, Z40.....71
SPRING,JOYSTK CENTR,62390/91.....101
VALVE,CHECK (36179).....47 WELDMENT, LEFT OPA, SMALL.....125

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Part Description Index (continued)

WELDMENT, PIPE CRADLE.....113

WELDMENT, RIGHT OPA, SMALL.....125
WELDMENT,PIPE CRADLE MOUNT.....113
WELDMENT,PLATFORM 46X30.....93–94
WELDMENT,PLATFORM 56X30.....93–94
WELDMENT,PLATFORM SUPPORT.....117
WELDMENT,PLATFORM SUPPORT***.....77,
93–94
WELDMENT,REAR AXLE.....21
WELDMENT,ROTATOR SUPPORT.....117
WELDMENT,SWING GATE,ALUMINUM.....115
WHEEL DRIVE. Z-40***.....21, 23
WIPER,PRIMARY BOOM.....119
WIRE CABLE,12/3 CON.TPE JKT....59, 93–94
WIRE CABLE,16/2 SJO,BULK.....63, 71
WIRE CABLE,16/4 CON.TPE JKT.....93–94
WIRE LOOM,1.88 DIA......77
WIRE LOOM,3/8 NYLON,HI TEMP.....123
WIRE LOOM,3/8 POLY SLIT.....93–94
WLDMNT,CABLE TRACK TRAY,JIB.....73
WLDMNT,CABLETRACK TRAY,Z40/45J.....75
WORKLIGHT OPTION 48V.....113
WORKLIGHT,48 VOLT.....113

Z
ZERK,GREASE,1/8 NPT.....47

—
— FUSES —.....11
— GENERAL SERVICE PARTS —.....11
— HYD FILTERS —.....11
— MANUALS —.....11

Part No. 119818 Z-40/23N, Z-40/23N RJ 135

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Fitting Cross References

136 Z-40/23N, Z-40/23N RJ Part No. 119818

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Fitting Cross References (Continued)

Part No. 119818 Z-40/23N, Z-40/23N RJ 137

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Fitting Cross References (Continued)

138 Z-40/23N, Z-40/23N RJ Part No. 119818

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Fitting Cross References (Continued)

Part No. 119818 Z-40/23N, Z-40/23N RJ 139

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Fitting Cross References (Continued)

140 Z-40/23N, Z-40/23N RJ Part No. 119818

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Fitting Cross References (Continued)

Part No. 119818 Z-40/23N, Z-40/23N RJ 141

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Fitting Cross References (Continued)

142 Z-40/23N, Z-40/23N RJ Part No. 119818

Parts Manual

Part No.
119818

Rev D9
from SN Z40N07-100 to Z40N16-3178
Z-40/23N from SN Z40N16-3179 to Z40N16-3999
Z-40/23N RJ